J&M SpeedTender LC290, SpeedTender LC390 Operator's Manual

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Manual
Sp e e d Te n d e r
OPERATOR’S MANUAL
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
Rev. 9.17.2019
J&M Manufacturing Co, Inc
www.jm-inc.com
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Table Of Contents
4 ....................................................................................To the Dealer
5 .............................................................................General Information
6 .....................................................................................Safety Rules
7 ...................................................................................Specications
8 ..........................................................................................Decals
10 ......................................................................Bolt Torque Specications
11 .....................................................................................Operations
17 ................................................................................General Service
18 ........................................................................Hydraulic Power Service
19 .................................................................................... Tire Service
20 ..........................................................................Wheel Bearing Service
21 ...............................................................................Conveyor Service
24 ..................................................................................Brakes Service
27 ...............................................................................Troubleshooting
29 ....................................................................................... Controls
30 ................................................................................Throttle Control
31 ................................................................................... Valve Wiring
32 .............................................................................. Lights and Wiring
36 .............................................................................. Intercomp Wiring
37 ...............................................................................Scale Display Box
37 ................................................................................Scale Bar Mount
37 ...........................................................................Non-Scale Bar Mount
38 .............................................................................A-Frame and Hitch
39 .....................................................................................Gooseneck
40 ..................................................................................Hydraulic Jack
41 ......................................................................Brakes and Hub Assembly
42 ........................................................................................ Chassis
44 .....................................................................................Swing Arm
46 ......................................................................................Conveyor
47 ....................................................................... Conveyor Discharge End
48 .............................................................................Conveyor Idler End
50 ...........................................................................................Shell
51 ...............................................................................Spare Tire Mount
52 .........................................................................................Ladder
53 .................................................................................Hydraulic Door
54 ...................................................... Hydraulics Schematic for Aluminum Valve
56 .................................................Hydraulics Schematic for Black Intercomp Valve
58 .................................................................................Talc Applicator
59 ..................................................Talc Hydraulics Schematic for Aluminum Valve
60 .............................................Talc Hydraulics Schematic for Black Intercomp Valve
61 ..................................................................................Spring Return
62 .......................................................................................Roll Tarp
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To the Dealer
TO THE DEALER
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J&M Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J&M Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J&M Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this warranty does not transfer to the third party purchaser in any way. J&M Mfg. Co., Inc. makes no Warranty, express or implied, with respect to tires or other parts or accessories not manufactured by J&M Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J&M Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J&M Mfg. Co., Inc’s. option. This is the entire agreement between J&M Mfg. Co., Inc. and the Owner about warranty and no J&M Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J&M Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J&M dealer has trained mechanics, genuine J&M service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No: LC290 SpeedTender Serial No: ________________________ Date of Purchase: ______________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
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General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your seed tender in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
NOTE
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information
.
SAFETY RULES:
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tow vehicle prior to hooking up or operating the SpeedTender.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
Safety Rules Continued on Next Page
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Safety Rules
1. Understand that your safety and the safety of other persons are measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
2. The safety information given in this manual does not replace safety codes, federal, state, or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
3. A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit persons to ride on this machine.
4. Secure SpeedTender safety chain to towing vehicle before transporting. Do not transport without safety chains being attached to tow vehicle.
5. Make sure that the conveyor is resting on the conveyor support with spring latch in place before transport.
6. Use good judgment when transporting SpeedTender on a highway. Always maintain complete control. Regulate speed to road conditions. Do not transport unit with rear compartment full and front compartment empty. The unit may not be properly balanced, osetting the tongue weight of the SpeedTender.
7. When transporting on public roads, the conveyor must be in the forward position to meet with lighting and visibility marking requirements.
8. Do not travel faster than 10 mph. during o highway travel. Drive slowly over rough ground, hill sides, and around curves to avoid tipping. Use extreme care when operating close to ditches, fences, or on hillsides.
9. Use care when moving or operating SpeedTender near electric lines as serious injury or death can result from contact.
10. Never adjust, service, clean, or lubricate SpeedTender until all power is shut o and the battery is disconnected. Keep all safety shields in place.
11. Carbon monoxide can cause severe nausea, fainting, or death. Do not operate engine in closed or conned work area.
12. Explosive fuel can cause res and severe burns. Stop engine before lling fuel tank.
13. Hot parts can cause severe burns. Do not touch engine while operating or just after stopping.
14. Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury.
15. To prevent personal injury when working with hydraulic power unit: a. Relieve all pressure before disconnecting uid lines. b. Before applying pressure, make sure all connections are tight and components are in good condition. c. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
16. Make sure that everyone is clear of equipment before applying power or moving the SpeedTender.
17. Before lling the SpeedTender, make certain that no one is inside the grain tanks. Never allow children, or anyone, in, near, or on the SpeedTender during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suocation.
18. Before unhooking the SpeedTender from the transport vehicle, be sure to properly block the wheels to prevent the SpeedTender from moving.
19. When using the conveyor swing option be sure to stand clear of the swinging conveyor at all times.
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Specications
Capacity
(Total)
290 Seed
Units
Weight
(Empty)
6,100 lbs. 1,650 lbs. 22’ Long, 8”
Tongue Weight
(Loaded) Conveyor
Tube Conveyor
A
B
C
A
B
C
Unloading
Rate Conveyor Axles Engine
30 Bushels/
Minute
D JK
D JK
49’ (Front to Rear Swing)
Two (2), 7,000 lb. Torsion-Flex
Axles with Electric Brakes
A-Frame Option Gooseneck Option
A 5’-1” 2’-10”
B 1’-10” (Max.) 3’-3” (Max.)
B 1’-6” (Min.) 2’-7” (Min.)
C 21’-3” 23’-5”
D 9’-3” 9’-3”
E 3’-10” 3’-10”
F 17’-11” 17’-11”
G 8’-6” 8’-6”
H 16’-4” (Max.) 16’-4” (Max.)
H 8’-7” (Min.) 8’-7” (Min.)
I 17’-4” (Max.) 17’-4” (Max.)
I 12’-10” (Min.) 12’-10” (Min.) J 9’-9” 9’-9”
K 11’-0” 11’-0”
13 HP Honda Motor
with Electric Start
H
Max.
E
H
Min.
I
Max.
I
Min.
GF
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4
Decals
1
2
14
13
3
12
5
6
9
7
8
Description Part No.
1 SpeedTender Advanced Seed Delivery JM0040057 2 LC Series Decal JM0049466 3 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 4 Warning, High Pressure Fluid Hazard Decal 4” x 4” JM0010163 5 Warning, Keep Open Flames Away Decal JM0014983 6 Important, Disconnect Power To Scale Decal JM0040056 7 Warning, Always Use Safety Chains Decal JM0014995 8 Warning, Trailer Can Roll Decal JM0014997 9 Run Engine At Full Throttle To Charge Battery Decal JM0032425 10 Danger, Electric Lines Decal JM0015099 11 Warning, Do Not Adjust (4 Bullets) Decal JM0018040 12 Danger, Flowing Grain Traps ST Decal JM0014969 13 Warning, Moving Parts Can Crush and Cut Decal JM0014993 14 J&M Oval Decal (Medium) 5-1/2” x 8-1/2” JM0010179
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10
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Decals
15
16
28
26
25
17
25
27
18
19
13
13
18
1
2
20
21
22
23
1
21
2
3
23
24
Description Part No.
15 LC290 Conveyor Side Stripe JM0050432 16 LC290 Opposite Conveyor Side Stripe JM0050433 17 2” x 18” Red and White Reective Strip JM0015079 18 Grease Point Decal JM0040055 19 Warning, Falling Or Lowering Decal JM0014992 20 Warning, Tire Wheel or Lug Nut Failure Decal JM0014996 21 Warning, Pinch Point Decal JM0014994 22 Warning, Ball Latch System Decal JM0040058 23 J&M Oval, Tru-Trak V-Belt Combo Decal JM0037730 24 www.jm-inc.com Decal JM0019239 25 Warning, Latch Conveyor Decal JM0040054 26 Auto Dispense Instructions Decal JM0037816 27 On/O Decal (ST) JM0014974 28 Danger, Keep Hands and Clothing Away Decal JM0018035
20
12
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Bolt Torque Specications
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application. Fasteners must always be replaced with the same grade as specied in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. Use these values when tightening all bolts and nuts with
the exception of wheel nuts.
SAE Fasteners
Coarse Thread Series
Grade 5 Grade 8
Diameter and Pitch (Inches) Dry Oiled Dry Oiled
1/4”-20 8 ft-lbs 6 ft-lbs 12 ft-lbs 9 ft-lbs 5/16”-18 17 13 25 18 3/8”-16 30 23 45 35 7/16”-14 50 35 70 55 1/2”-13 75 55 110 80 9/16”-12 110 80 150 110 5/8”-11 150 110 220 170 3/4”-10 260 200 380 280 7/8”-9 430 320 600 460 1”-8 640 480 900 680
Fine Thread Series
Diameter and Pitch (Inches) Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque
1/4”-28 10 ft-lbs 7 ft-lbs 14 ft-lbs 10 ft-lbs 5/16”-24 19 14 29 20 3/8”-24 35 25 50 40 7/16”-20 55 40 80 60 1/2”-20 90 65 120 90 9/16”-18 120 90 170 130 5/8”-18 180 130 240 180 3/4”-16 300 220 420 320 7/8”-14 470 360 660 500
Stud and Wheel Nut Torque Specications
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application. Fasteners must always be replaced with the same grade as specied in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. Use these values when tightening all studs and wheel
nuts.
Stud Tightening Torque
1/2”-20 80 ft-lbs 9/16”-18 170 ft-lbs 5/8”-18 350 ft-lbs 3/4”-16 400 ft-lbs 20mm 475 ft-lbs 22mm 640 ft-lbs
TIGHTENING WHEEL NUTS: Torque 9/16”-18 lug nuts on wheels to 170 ft-lbs after the rst 10, 25, and 50 miles of driving, then recheck torque every 50 hours or every year, whichever comes rst. Failure to do so may damage wheel nut seats. Once seats are damaged it
will become impossible to keep nuts tight.
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Operations
Preparing the Towing Vehicle
1. Before towing the SpeedTender, refer to towing vehicle’s operator’s manual for information concerning hitch capacities, hitch adjustments, and tire ination.
2. Towing vehicle must be equipped with proper electric braking components.
NOTE: The SpeedTender is equipped with LED lights. The towing vehicle may require a asher upgrade for lights to operate properly.
3. Do not exceed towing vehicle’s GVWR (Gross Vehicle Weight Rating) or GCWR (Gross Combination Weight Rating), or the maximum hitch load.
Preparing SpeedTender
1. Hydraulics: Check routing of all hydraulic hoses. Hoses should not be kinked, twisted or rubbing against sharp edges. Check all hoses and ttings for hydraulic leaks. Tighten, repair, or replace as required.
2. Lubrication: Lubricate SpeedTender as outlined in “General Service” on page 17. Refer to engine operator’s manual for proper uid levels in engine.
3. Tires/Wheels: Check tire pressures and maintain at recommended operating pressure. It is important to check wheel nut/bolts for proper torque as recommended. Refer to “Tire Service” on page 19 for proper tire pressure and wheel torque specications.
Connecting SpeedTender to the Towing Vehicle
WARNING: Do not stand between the SpeedTender and tow vehicle when hooking up.
NOTE: The SpeedTender comes standard with a 2-5/16” ball coupler and has an optional 3” lunette eye. Also, the SpeedTender oers an optional gooseneck frame in place of the A-Frame. The gooseneck frame can feature either a 2-5/16” ball coupler or a 5th wheel hook up.
1. Back tow vehicle up to SpeedTender.
2. Align the vehicle’s ball or lunette eye with the coupler or ring on the SpeedTender.
3. Lift tongue latch lever.
4. Lower jack to set SpeedTender coupler down on ball or lunette eye hook.
5. Latch coupler and insert pin. Check to make sure that coupler is securely latched.
6. A-Frame - Pivot jack to transport position and pin in place. Gooseneck - Raise the “drop leg” of the jack.
7. Attach 7-way plug to tow vehicle. Check the length of the SpeedTender 7-way plug to make sure it is long enough to turn, but not too long to touch the ground.
NOTE: Check to make sure that lights are in proper operating condition and repair or replace if necessary.
8. Connect the brake breakaway cable to towing vehicle.
9. Attach safety chains to tow vehicle by crossing chains. Allow enough slack in chains to allow for turning.
10. Test the brakes and all the lights on the SpeedTender.
WARNING: Check safety chains for broken, stretched or damaged link or end ttings. Replace chains if found to be
damaged. Do not weld safety chains.
Transporting
1. Move the jack to the horizontal position before transporting.
2. Ensure the conveyor is in the conveyor rest and strapped down.
3. Ensure the collapsible hopper is in the down position with the vinyl hopper cover applied.
4. When transporting the SpeedTender on public roads, it is recommended to have the conveyor in the forward-facing position. The rearward-facing position may not comply with state law for lighting and marking requirements.
WARNING: Travel at a safe speed to maintain complete control of towing vehicle and SpeedTender at all times.
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Operations
Hydraulic Power Unit Operation
Ensure all ttings and hardware are in proper operating condition. Replace if worn or broken. Check engine uid levels and sight gauge on reservoir for proper operating levels.
1. Slide the fuel shut-o lever to the “ON” position.
2. Slide choke to the “ON” position.
3. Turn the key to the start position. Once engine starts, release key.
4. After starting, allow the engine to warm up. Slide choke to the “OFF” position and increase throttle speed.
5. The engine must throttle at, or above 80% throttle for 3 seconds to begin charge. After the 3 seconds at 80% throttle the battery will continue to charge until the engine is turned o.
6. To turn the engine o, slide the fuel shut-o lever to the “OFF” position.
7. Turn key o.
NOTE: In extremely cold weather, it is best to allow engine and hydraulics to warm up before increasing throttle speed. NOTE: If a hydraulic leak appears, turn o immediately and take appropriate action. NOTE: See engine operator’s manual for more details on upkeep and service.
WARNING: Purge hydraulic system of air before operating SpeedTender to prevent serious injury or death.
WARNING: Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.
WARNING: Explosive fuel can cause res and severe burns. Stop engine before lling fuel tank.
WARNING: Carbon monoxide can cause severe nausea, fainting or death. Do not operate engine in an enclosed or conned area.
WARNING: Hot parts can cause severe burns. Do not touch engine while operating or just after stopping.
WARNING: Acid from battery can cause res and severe acid burns. Make sure to charge battery in well-ventilated area.
WARNING: Make sure to relieve hydraulic pressure before working on hydraulic system.
12
Choke
Fuel Shut-o
Throttle
Key
Page 13
Operations
Field Operation
WARNING: The SpeedTender must be hooked to the towing vehicle during loading and unloading.
1. Position the SpeedTender next to the planter/drill so the conveyor will reach the planter box.
2. Release the ratchet strap from the conveyor.
3. Start the hydraulic power unit and increase throttle speed. Allow hydraulic uid to warm up.
4. Raise the conveyor o the conveyor rest using the handheld control.
Conveyor
Conveyor Rest
Ratchet Strap
WARNING: When operating the hydraulic swing option, do not stand in the operating range of the conveyor.
Operating Range
5. Check to make sure the hopper is in the up position.
Hopper Up
6. Open door on SpeedTender using the supplied remote.
WARNING: Empty the rear compartment rst to prevent the chance of ipping the SpeedTender.
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Operations
7. Use the handheld controller or wireless remote to start the conveyor.
8. Fill the planter/drill to desired level then repeat.
NOTE: Adjusting engine throttle will regulate conveyor speed.
9. Close door on SpeedTender before the last planter seed box is full so you can completely empty collapsible hopper and conveyor.
10. Position conveyor above conveyor rest and lower to allow its full weight on the conveyor rest.
11. Lock down conveyor using the ratchet strap.
12. Collapse the hopper to the down position and apply the vinyl hopper cover.
13. Slide the fuel shut-o lever to the “OFF” position. This will allow the engine to shuto by running out of gas.
14. Turn the key to the “OFF” position.
Filling SpeedTender From Another Wagon or Bulk Container
WARNING: The SpeedTender must be hooked to the towing vehicle during loading and unloading.
1. Release ratchet strap from conveyor.
2. Start the hydraulic power unit and increase throttle speed. Allow hydraulic uid to warm up.
NOTE: Make sure collapsible hopper is in the down position.
3. Raise the conveyor o the conveyor rest using the handheld control.
CAUTION: If you are parked on an incline, the conveyor may swing freely. It is advised that you do not use SpeedTender on uneven ground.
4. Rotate the conveyor to 45°.
5. Lower the conveyor so you can remove the telescoping spout from the discharge end of the conveyor.
6. Remove pins and raise up both handles to release ball from latch system. Slide the ball away from the middle of the tender, then swing the collapsible hopper end out from under the SpeedTender shell.
7. Position the discharge end over the SpeedTender.
8. Lock the conveyor in place. The conveyor is equipped with a stand. (It is recommended for use whenever possible to maximize conveyor performance and for easier access to discharge point on bulk seed containers).
45°
Conveyor
Stand
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Operations
9. Lock collapsible hopper in the up position.
10. Position the wagon or bulk seed container over the collapsible hopper.
11. Use the handheld controller or wireless remote to start the conveyor.
12. Fill the SpeedTender to desired level.
WARNING: Fill the front compartment rst to help prevent the chance of ipping.
13. Run the conveyor until the collapsible hopper is empty.
14. When nished loading seed into the SpeedTender, move the wagon or bulk seed container away from conveyor.
15. Collapse the hopper to the down position and apply the vinyl hopper cover.
16. With the conveyor at a 45° angle, swing the conveyor hopper back under the tank and slide ball back into latch system. Replace both pins on latch handles.
17. Position conveyor above the conveyor rest and lower to allow its full weight on the rest.
18. Lock down conveyor using the ratchet strap.
19. Slide the fuel shut-o lever to the “OFF” position. This will allow the engine to shuto by running out of gas.
20. Turn the key to the “OFF” position.
Cleaning out Collapsible Hopper and Conveyor
WARNING: The SpeedTender must be hooked to the towing vehicle during loading and unloading.
1. Release strap from conveyor.
2. Start the hydraulic power unit and increase throttle speed. Allow hydraulic uid to warm up if it is cold outside.
NOTE: Ensure collapsible hopper is in the down position.
3. Raise the conveyor out of conveyor rest using the handheld control.
CAUTION: If you are parked on an incline, the conveyor may swing freely. Use of the SpeedTender on uneven ground is
not advised.
4. Rotate the conveyor to 45°.
5. Lower the conveyor so you can remove the telescoping spout from the discharge end of the conveyor.
6. Swing the collapsible hopper end out from under the SpeedTender shell.
7. Place the collapsible hopper in the up position.
8. With the discharge end lower than the collapsible hopper end, place the discharge end into a 5 gallon bucket. Using the handheld controller, start the conveyor and run until completely empty.
9. Lower the collapsible hopper end back down to the ground. This will allow you to open the conveyor clean out door.
CAUTION: Ensure all power is shut o before opening conveyor clean out door.
Conveyor Clean
Out Door
10. Place collapsible hopper in the down position
11. With the conveyor at a 45° angle, swing the conveyor hopper back under the tank and slide ball back into latch system. Replace both
pins on latch handles.
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Page 16
Operations
12. Position conveyor above conveyor rest and lower to allow its full weight on the conveyor rest.
13. Tighten strap and ensure it is secured.
14. Ensure the collapsible hopper is in the down position and apply the vinyl hopper cover.
15. Slide the fuel shut-o lever to the “OFF” position. This will allow the engine to shuto by running out of gas.
16. Turn the key to the “OFF” position.
Adjusting the Tarp Tension in Hanger Bracket
1. Fully unroll the tarp as shown on the right.
2. Remove the two bolts that hold the tarp u-joint on the splined shaft.
3. Remove the u-joint from the splined shaft.
4. Rotate u-joint and handle three or four spline teeth.
5. NOTE: Rotate clockwise to tighten the tarp or counterclockwise to loosen it.
6. Slide the u-joint and handle back onto the spline shaft.
7. Replace and tighten the two bolts.
Bolts
U-Joint
Hanger Bracket
Basic Scale Operations
1. Turn the scale “ON” by pressing the on/o button. The display shows “Hello” then the current weight value is displayed.
2. Press G/N to access the gross mode. (Live scale weight is displayed in the G/N weighing mode.)
3. In the gross mode, press the ZERO/CLEAR key to zero the indicator when the SpeedTender is empty.
4. After initial amount is placed on the scale, press the TARE Key. (Weight is tared o and goes into net mode, showing weight).
5. Load or unload material as needed (Shows + when loading and a – value when unloading).
6. When the display reaches the proper amount, stop loading or unloading.
7. Repeat steps 2 through 4 until complete.
NOTE: For more information, refer to the scale manual.
Basic Remote Operations
1. For instructions on pairing your remote or setting up the auto dispense feature, see the instructions decal on the inside of the scale display box.
2. When using the optional Intercomp WC3-D remote, additional instructions can also be found in the Intercomp Operator’s Manual provided with your SpeedTender.
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Page 17
General Service
Daily Service (5 -10 Hours of Use)
NOTE: J&M recommends the following service to be performed daily (every 5-10 hours of use)
1. Grease the conveyor bearings every 10 hours. Use only two pumps of grease per bearing.
NOTE: Excess lubrication of these bearings will result in premature failure. NOTE: The conveyor has four bearing that need greased (two at each end). See “Conveyor Service” on page 21.
2. Check your belt for proper tracking every 10 hours of use and before every season. For steps to properly track your belt see ”Adjusting Conveyor Belt Tracking” on page 23.
NOTE: When checking the belt for tracking you should empty out the conveyor clean out door. See “Cleaning out Collapsible Hopper and Conveyor” on page 15.
3. Check hydraulic oil level.
4. Inspect for oil leaks and repair as appropriate.
5. Check all hoses, ttings, bolts, and hardware to make sure that they are secure and properly tightened.
6. Check engine oil level. See engine operator’s manual for details on oil levels, oil types and service intervals.
7. Check SpeedTender brakes and lights before towing.
8. Check the SpeedTender periodically for cracks in welds and for other structural damage. Fix cracked welds immediately.
NOTE: Failure to have cracked welds xed immediately could result in extensive damage to the SpeedTender and greatly reduce its life.
9. Ensure tires are properly inated. Tire care guidelines can be found in “Tire Service” on page 19.
10. Ensure wheel lug nuts are properly torqued. See “Bolt Torque Specications” on page 10.
11. Ensure the conveyor hopper guard is in place. Do not remove.
12. Clean out the conveyor at the end of every day of use.
End of the Year Service
IMPORTANT: When the SpeedTender is not going to be used for a length of time, J&M recommends that you store the SpeedTender in a dry, protected place. Leaving your SpeedTender outside and open to the weather will shorten its life.
1. Grease the conveyor bearings. Use only two pumps of grease per bearing.
NOTE: Excess lubrication of these bearings will result in premature failure. NOTE: The conveyor has four bearing that need greased (two at each end). See “Conveyor Service” on page 21.
2. Grease pivot points on boom arm before storage.
3. The wheel bearings need to be cleaned, inspected, repacked, and adjusted. Use a number 2 wheel bearing grease to repack the bearings.
4. Inspect and service the brakes (magnets and shoes). They must be changed when they become worn or scored to prevent inadequate vehicle braking. Clean the backing plate, magnet arm, magnet, and brake shoes. Make certain all the parts removed are replaced in the same brake and drum assembly. Inspect the magnet arm for any loose or worn parts. Check shoe return springs, hold down springs, and adjuster springs for stretching or deformation and replace if required.
5. If equipped with talc, be sure to empty talc box entirely and run the talc auger to completely empty talc from the auger pipe.
6. Ensure wheel lug nuts are properly torqued. See “Bolt Torque Specications” on page 10.
7. Ensure tires are properly inated. Tire care guidelines can be found in “Tire Service” on page 19.
8. Remove all seed from inside the seed tanks.
9. Clean out the conveyor at the end of every season. See “Cleaning out Collapsible Hopper and Conveyor” on page 15.
10. Tension and track the conveyor belt. See “Adjusting Conveyor Belt Tracking” on page 23.
11. Check the SpeedTender periodically for cracks in welds and for other structural damage. Have cracked welds xed immediately.
NOTE: Failure to have cracked welds xed immediately could result in extensive damage to the SpeedTender and greatly reduce its life.
12. Check hydraulic hoses for wear and replace if needed.
13. Ensure the conveyor hopper guard is in place.
14. Remove battery from the SpeedTender and place in a cool, dry place.
NOTE: Attaching a trickle charger to the battery will help ensure a long life for your battery. IMPORTANT: Be sure to disconnect the scales from the battery before charging.
15. Change hydraulic oil lter element with either a NAPA 1552 or a FRAM P1654A Filter.
16. Top o hydraulic oil tank with good quality hydraulic AW 32 oil.
NOTE: If the hydraulic oil appears to be “milky” in color, it should be changed immediately. Otherwise, the hydraulic oil should be changed every 2-3 years. If the environment is extremely dusty or dirty the hydraulic oil should be changed more often.
17. Check motor oil level. See engine operator’s manual for details on oil levels, oil types, and service intervals.
18. Retract all hydraulic cylinders to prevent the piston rods from rusting.
19. Touch up spots where paint has worn away (use good quality primer paint - especially before applying graphite paint to the inside of the shell).
17
Page 18
General Service
Removing From Storage
1. Grease the conveyor bearings. Use only two pumps of grease per bearing.
NOTE: Excess lubrication of these bearings will result in premature failure. NOTE: The conveyor has four bearings that need greased (two at each end). See “Conveyor Service” on page 21.
2. Grease pivot points on boom arm.
3. Ensure wheel lug nuts are properly torqued. See “Bolt Torque Specications” on page 10.
4. Ensure tires are properly inated. Tire care guidelines can be found in “Tire Service” on page 19.
5. Check your belt for proper tracking every 10 hours of use and before every season. For steps to properly track your belt see ”Adjusting Conveyor Belt Tracking” on page 23.
NOTE: When checking the belt for tracking you should empty out the conveyor clean out door. See “Cleaning out Collapsible Hopper and Conveyor” on page 15.
6. Check oil level.
7. Inspect for hydraulic oil leaks and repair as appropriate.
8. Check all hoses, ttings, bolts, and hardware to ensure they are secure and properly tightened.
9. Check engine oil level. See engine operator’s manual for details on oil levels, oil types, and service intervals.
10. Check SpeedTender brakes and lights before each time you tow.
11. Ensure the conveyor hopper guard is in place.
12. Reattach battery and check to ensure it is fully charged.
IMPORTANT: Be sure to disconnect the scales from the battery before charging.
Hydraulic Power Service
Daily (every 5 hours of use):
1. Check oil level.
2. Inspect for oil leaks and repair as necessary.
3. Check all hoses, ttings, bolts and hardware to ensure they are secure and properly tightened.
4. Check motor oil level. See engine operator’s manual for details on oil levels, oil types, and service intervals.
Once per season (every 20-25 hours of use):
Change hydraulic oil lter element with either a NAPA 1552 or a FRAM P1654A Filter.
Every two to three years (every 75-80 hours of use):
Drain oil reservoir and rell with clean, good quality hydraulic AW 32 oil. (It is not recommended to rell with tractor hydraulic oil).
Replacing hydraulic parts:
Refer to “Hydraulics Schematic for Aluminum Valve” on page 54 or “Hydraulics Schematic for Black Intercomp Valve” on page 56 for proper part description and part number for replacement.
Purge air from system as follows:
1. Disconnect the rod end clevis of all cylinders in a circuit and block up cylinders so the rod can completely extend and retract without
contacting any other components.
2. Pressurize the system and maintain system at full pressure for at least 5 seconds after cylinder rods stop moving. Check that all
cylinders have fully extended or retracted.
3. Check hydraulic reservoir and rell as needed.
4. Pressurize system again to reverse the motion of step 2. Maintain pressure on system for at least 5 seconds after cylinder rods stop
moving. Check that cylinders have fully extended or retracted.
5. Check for hydraulic leaks using cardboard or wood.
6. Repeat steps 2, 3, 4 and 5 (3 to 4 times).
7. Depressurize hydraulic system and connect cylinder rod clevises to their mating lugs.
18
Page 19
Tire Service
Tire Pressure
The following is to be used as a general guide for tire ination. Figures can vary depending on specic brand of tire used. It is important that tires are inspected before and after unit is loaded. Start with the minimum pressure indicated. The tire should stand up with no side wall buckling or distress as tire rolls. Do not exceed maximum recommended tire pressure. 235-85-R16 tires are standard on the SpeedTender and should be inated to 80 psi. J&M also recommends rotating your tires front to back (not side to side) every 1,200 miles or 12 months (whichever comes rst) for longer tire life. The image below is a troubleshooting chart used to ensure the tires wear evenly.
Tightening Lug Nuts
Torque 9/16”-18 lug nuts on wheels to 170 ft-lbs after the rst 10, 25, and 50 miles of driving, then recheck torque every 50 hours or every year, whichever comes rst. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep
nuts tight.
19
Page 20
Wheel Bearing Service
Clean, inspect, and repack the wheel bearings every 12 months or 12,000 miles. Use a number 2 wheel bearing grease to repack the bearings.
Bearing Inspection and Service:
1. Jack up SpeedTender.
2. Remove wheel lug nuts.
3. Remove wheel from hub.
4. Remove grease cap.
NOTE: Be careful not to dent or cut a hole in grease cap.
5. Remove the cotter pin, nut, and washer.
6. Wiggle the hub to take the outer wheel bearing out.
7. Pull hub assembly straight o the axle. If you want to reuse the grease seal, (which is not recommended), be careful to support the weight of the hub so that the end of the axle does not ruin the rubber part of the grease seal.
8. To remove the inner bearing, you must remove the grease seal.
9. Remove inner bearing.
10. Wash all grease and oil from the bearing cone using a suitable solvent. Dry the bearing with a clean, lint-free cloth and inspect each roller completely. If any pitting, scalding, or corrosion is present, then the bearing must be replaced. The bearing cups inside the hub must be inspected.
NOTE: Bearings must always be replaced in sets of a cone and a cup.
11. Repack inner bearing with new grease.
A. Place a moderate amount of grease in the palm of one hand. B. Hold the inner bearing, large side down, in your other hand. C. Using the edge of the bearing like an ice cream scoop, work it in until you see fresh grease come out of the top side of the
bearing.
D. Rotate 1/8 of a turn and repeat until the whole bearing is full of fresh grease.
12. Place the inner bearing in the back of the wheel hub and add a liberal dose of grease.
13. Position the new wheel seal in its recess and lightly set it with a hammer.
NOTE: Be careful to not deform the metal part of the seal.
14. Slide the hub assembly onto the spindle and push it back into position.
15. Grease the outer bearing by hand, repeating the procedure used with the inner bearing in step 11.
16. Slide the outer bearing and the spindle washer onto the spindle and into the hub recess.
17. Install and bottom out the spindle nut, then back it o 1/4 turn.
18. Reinstall the spindle nut and replace the cotter pin with a new one.
NOTE: If the castle nut does not line up with the hole in the spindle, then loosen the nut slightly until it does.
19. Pack the bearing cap with fresh grease and lightly drive it into the hub recess with a hammer.
20. Reinstall the wheel onto the hub and torque the wheel lug nuts. See “Bolt Torque Specications” on page 10.
Bearing cup replacement:
1. Place the hub on a at work surface with the cup to be replaced on the bottom side.
2. Using a brass drift punch, carefully tap around the small diameter end of the cup to drive it out.
3. After cleaning the hub bore area, replace the cup by tapping it with the brass drift punch. Be sure the cup is seated all the way up
against the retaining shoulder in the hub.
20
Page 21
Conveyor Service
Grease Conveyor Bearings
Grease the conveyor bearings every 10 hours of operation and before storage. Use only two pumps of grease per bearing.
NOTE: Excess lubrication of these bearings will result in premature failure. NOTE: The conveyor has four bearings that need grease (two at each end).
Grease Point
Grease Swing Arm
Grease pivot points on boom arm every 50 hours and before storage.
Grease Points
21
Page 22
Conveyor Service
Conveyor belt must run in the center of the pulley at both the discharge end and the collapsible hopper end. Failure to do so will lead to unnecessary wear and shortening of belt life. We recommend that you check your belt for proper tracking every 10 hours of use and before every season.
Checking the belt tracking at collapsible hopper end:
1. Open clean out door located under collapsible hopper to see if the belt is centered on the pulley.
2. If the belt tracking is centered, close the clean out door. If tracking needs adjustment, “Adjusting Conveyor Belt Tracking” on the next
page.
Checking the belt tracking at discharge end:
1. Remove the 12 bolts located at the discharge end (as displayed in the diagram below).
2. Remove the discharge pan and rubber discharge pan to see if the belt is centered on the pulley.
3. If the belt tracking is centered, reinstall the head pan. If tracking needs adjustment, see “Adjusting Conveyor Belt Tracking” on the
next page.
Discharge Pan
Bearing
Mounting Plate
Jam Nut
Adjustment Bolt
Remove
Loosen these
bolts when adjusting belt tension.
Procedure same for each side.
A
Remove
Conveyor
Clean Out Door
B
22
Measurements A & B need to be the same.
Page 23
Conveyor Service
Adjusting Conveyor Belt Tracking
1. Loosen, but do not remove, the four bolts on the two bearing mounting plates located at the collapsible hopper end of the
conveyor (as shown in the picture below).
NOTE: Only adjust conveyor in normal position, do not adjust in self-ll position.
2. Operate the conveyor at a slow speed.
CAUTION: Keep hands and clothing away from moving parts.
3. Loosen jam nut on adjustment bolt.
4. Tighten the adjustment bolt slowly until belt is running in the center of the pulley.
NOTE: Do not loosen the adjustment bolt.
5. Tighten all bolts on bearing mounting plate as well as the jam nuts on the adjustment bolts.
6. Repeat at discharge end.
7. When belt is running in center of the pulley on both ends of conveyor, allow the SpeedTender to run for 10 minutes and recheck
the belt for proper tracking.
Jam Nut
Bearing
Mounting Plate
Adjustment Bolt
Jam Nut
Loosen these bolts when adjusting
belt tension. Typical each side.
Belt Tensioning
NOTE: You need to adjust your belt tension at least once a year.
1. Remove the head pan and head pan gasket.
2. Loosen, but do not remove, the four bolts on the two bearing mounting plates located at the discharge end of the conveyor.
3. Loosen jam nut on adjustment bolt at discharge end.
4. Torque threaded adjustment bolt to 23 ft-lbs.
5. Operate the conveyor at a slow speed.
CAUTION: Keep hands and clothing away from moving parts.
6. If the belt is tracking properly go to next step. If tracking needs adjustment, see “Adjusting Conveyor Belt Tracking” above.
7. Open the clean out door located under collapsible hopper to see if the belt is centered on the pulley. If the tracking is centered, close
the clean out door, tighten all hardware and go to next step. If tracking is o, see “Adjusting Conveyor Belt Tracking” above.
8. Run the belt at medium speed for 10 minutes and recheck the tracking at both the discharge and collapsible hopper end. If the
belt is still tracking in the center of both pulleys, reinstall the head pan. If tracking needs adjustment, see “Adjusting Conveyor Belt Tracking” above.
23
Page 24
Brakes Service
The SpeedTender is equipped with electric brakes. They need to be inspected and serviced immediately if a loss of performance is experienced. You need to service your SpeedTender brakes at least once a year with normal use.
How to use your electric brakes properly:
Your SpeedTender brakes are designed to work in synchronization with your tow vehicle brakes. Never use your tow vehicle or SpeedTender brakes alone to stop the combined load.
Your SpeedTender and tow vehicle will seldom have the correct amperage ow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments. Changing trailer load and driving conditions, as well as uneven alternator and battery output, can mean unstable current ow to your brake magnets. It is therefore imperative that you maintain and adjust your brakes as set forth in this manual, use a properly modulated brake controller, and perform the synchronization procedure noted below.
In addition to the synchronization adjustment detailed below, electric brake controllers provide a modulation function that varies the current to the electric brakes with the pressure on the brake pedal or amount of deceleration of the tow vehicle. It is important that your brake controller provide approximately 2 volts to the braking system when the brake pedal is rst depressed and gradually increases the voltage to 12 volts as brake pedal pressure is increased. If the controller “jumps” immediately to a high voltage output, even during a gradual stop, then the electric brakes will always be fully energized and will result in harsh brakes and potential wheel lockup.
To synchronize:
To ensure safe brake performance and synchronization, read the brake controller manufacturer’s instruction completely before performing the synchronization procedure.
Make several hard stops from 20 mph on a dry, paved road that is free of sand and gravel. If the SpeedTender brakes lock and slide, decrease the gain setting on the controller. If they do not slide, slightly increase the gain setting, Adjust the controller just to the point of impending brake lockup and wheel skid.
How to adjust electric brakes:
1. Park the SpeedTender on rm and level ground.
2. Block the trailer tires on the opposite side securely so that no forward or rearward movement is possible.
3. Jack up the SpeedTender.
4. Secure the front and rear of the trailer on jack stands of adequate capacity.
5. At the back of the wheel, on the brake backing plate, there is a small rubber plug near the bottom of the backing plate. Pry out this
plug to give access to the star wheel adjuster.
6. Insert the brake adjuster tool and maneuver it so that the tool engages with the teeth in the star wheel. The star wheel looks like a
gear with exposed teeth on the perimeter.
7. Turn the adjuster until the brake locks up (you can no longer rotate the wheel by hand). This centers the brake shoes on the brake
drum in the correct position.
8. Back o the star wheel 8-10 clicks or as specied by the manufacturer. The wheel should spin freely with no apparent drag to slow
it down. A slight scraping noise is normal as the wheel turns.
9. Repeat this procedure for all the wheels.
When to adjust brakes:
1. After the rst 200 miles of operating when the brake shoes and drums have “seated.”
2. At 3,000 mile intervals or once a year, whichever comes rst.
Brake Cleaning and Inspection:
Your SpeedTender brakes must be inspected and serviced at yearly intervals, (or more often as use and performance requires). Magnets and shoes must be changed when they become worn or scored, which causes inadequate vehicle braking. Clean the backing plate, magnet arm, magnet, and brake shoes. Make certain all the parts removed are replaced in the same brake and drum assembly. Inspect the magnet arm for any loose or worn parts. Check shoe return springs, hold down springs, and adjuster springs for stretching or deformation and replace if required.
24
Page 25
Brakes Service
Brake Shoe and Lining Inspection:
A simple visual inspection of your brake linings will tell if they are usable. Replacement is necessary if the lining is worn (to within 1/16” or less), contaminated with grease or oil, or abnormally scored or gouged. Hairline heat cracks are normal in bonded linings and should not be cause for concern. When replacement is necessary, it is important to replace both shoes on each brake and both brakes of the same
axle. This will help retain the “balance” of your brakes.
Acceptable
Hairline Cracks
Replacing Brake Linings:
1. Remove the brake shoe retract spring.
2. Remove the shoe hold down assembly by holding the back of the pin with one hand and pushing against the spring and twisting
with a hold down spring tool until the cup is released.
3. Remove both shoes together leaving the adjuster assembly and spring intact.
4. Clean the backing plate and lever arm.
5. Inspect magnet arm for any loose or worn parts.
6. Replace springs that are broken, bent, or weak.
7. Apply a light lm of lubricant to the anchor pin and shoe rest pads & backing plate areas that are in contact with the lever arm.
8. Attach the adjuster screw and spring to the new brake shoes. The star wheel and adjuster must be positioned as before.
9. Install the new shoes on the backing plate and reinstall shoe retract spring.
After replacement of brake shoes and linings, the brake must be re-burnished to seat in the new components. This should be done by applying the brakes 20-30 times from an initial speed of 40 mph, slowing the vehicle to 20 mph. Allow ample time for brakes to cool between applications. This procedure allows the brake shoes to seat into the drum surface.
Brake Lubrication:
Before reassembling, apply a light lm of lubrication or similar grease, or anti-seize compound on the brake anchor pin, the actuating arm bushing and pin, and the areas of the backing plate that are in contact with the brake shoes and magnet lever arm. Apply a light lm of grease on the actuating block mounted on the actuating arm.
Troubleshooting:
Mechanical causes are ordinarily obvious, bent or broken parts, worn out linings or magnets, seized lever arms or shoes, scored drums, loose parts, etc. Most electric brake malfunctions that cannot be corrected by either brake adjustments or synchronization adjustments can generally be traced to electrical system failure. Voltmeter and ammeter are essential tools for proper troubleshooting of electric brakes.
How to Measure Voltage:
System voltage is measured at the magnets. Connect the voltmeter to the two magnet lead wires at any brake. This may be accomplished by using a pin probe inserted through the insulation of the wires dropping down from the chassis or by cutting the wires. The engine of the towing vehicle should be running when checking the voltage (so that a low battery will not aect the
readings).
Brake Magnet Inspection:
Your electric brakes are equipped with high quality electromagnets that are designed to provide the proper force and friction. Your magnets should be inspected and replaced if worn unevenly or abnormally (as shown below). Even if wear is normal as indicated by your straightedge, the magnets should be replaced if any part of the magnet coil has become visible through the friction material facing of magnet. It is also recommended that the drum armature surface be re-faced when replacing magnets. Magnets should also be replaced in pairs - both sides of an axle.
Straight Edge
Abnormal Wear
(Replace)
Normal Wear
25
Page 26
Brakes Service
Voltage in the system should begin at 0 volts. As the controller bar is slowly actuated, the voltage should gradually increase to approximately 12 volts, which is referred to as modulation. No modulation means when the controller begins to apply voltage to brakes, it applies an immediate high voltage, which causes the brakes to apply instantaneous maximum power.
The threshold voltage of a controller is the voltage applied to the brakes when the controller rst turns on. The lower the threshold voltage, the smoother the brakes will operate. Threshold voltage in excess of 2 volts (quite often found in heavy duty controllers) can cause grabbing, resulting in harsh braking.
How to Measure Amperage: System amperage is the amperage being drawn by all brakes on the trailer. The engine of the towing vehicle should be running when checking amperage.
Measure system amperage on the blue wire of the controller, which is the output to the brakes. The blue wire must be disconnected and the amp meter put in series into the line. System amperage draw should be as noted in the table below. Make sure your ammeter has sucient capacity and note polarity to prevent damaging your amp meter.
Brake Size Amps/Magnet Two Brakes Four Brakes Six Brakes Magnet Ohms
12 X 2 3.0 6.0 12.0 18.0 3.2
Replacing brake magnet:
1. Orient the magnet over the lever arm post such that the magnet leads are in the correct position for routing.
2. Push the magnet over the lever arm post by compressing the magnet spring between the magnet and the lever arm.
3. Insert the magnet clip in the slot of the magnet. Be sure to orient the magnet clip so it will “snap” into place.
4. Press down on the magnet and install the magnet clip.
5. Be sure that the magnet moves up and down freely on the lever arm post.
6. Route the wiring in the same manner noted on removal. Be sure that wires cannot bind, pinch, or rub. Manually actuate lever arm to
ensure there is no interference.
7. Install strain relief bushing, allowing enough slack in the wiring to allow the lever arm to move without straining the wires. Be sure
the wire cannot come in contact with the armature.
8. Connect the magnet leads to the trailer wiring harness and then reinstall hub and drum.
Brake Drum Inspection:
There are two areas of the brake drum that are subject to wear and require inspection. These two areas are the drum surface where the brake shoes make contact during stopping and the armature surface where the magnet contacts (only in electric brakes).
The drum surface should be inspected for excessive wear or heavy scoring. If worn more than .020” oversized, or if the drum has worn out of round by more than .015”, then the drum surface should be turned. If scoring or other wear is greater than .090” on the diameter, the drum must be replaced. When turning the drum surface, the maximum re-bore diameter for a 12” brake drum is 12.090”
The machined inner surface of the brake drum that contacts the brake magnet is called the armature surface. If the armature surface is scored or worn unevenly, it should be refaced to a 120 micro inch nish by removing not more than .030” of material. To ensure proper contact between the armature face and the magnet face, the magnets should be replaced whenever the armature surface is refaced. The armature surface should be refaced whenever the magnets are replaced.
26
Page 27
Troubleshooting
Problems Solutions
Unit sways during travel a. Check tire pressure.
b. Check tow vehicle for loosened hitch parts. c. Check tow vehicle’s hitch height. d. Reduce towing speed. e. Check wheel lug nuts. f. Check wheel bearings for adjustment (see ”Wheel Bearing Service” on page 20).
Tires show excessive wear a. Check tire pressure.
b. Rotate tires (see “Tire Service” on page 19).
c. Check wheel bearings for adjustment (see “Wheel Bearing Service” on page 20). Wheel makes grinding or squeaking noise a. Service wheel bearings (see “Wheel Bearing Service” on page 20). Noisy when brakes are being applied a. Properly adjust brakes.
b. Replace any weak or broken springs in brakes.
c. Replace the brake linings if excessively worn or contaminated.
d. Check wheel bearings for adjustment (see “Wheel Bearing Service” on page 20). No brakes a. Properly adjust brakes.
b. Check for short in electric circuit.
c. Replace any brake magnets that are worn or defective. Weak brakes a. Properly adjust brakes.
b. Replace any excessively worn or contaminated linings.
c. Check for short in electric circuit.
d. Replace bent backing plate. Dragging brakes a. Properly adjust brakes.
b. Replace any weak or broken springs in brakes. Locking brakes a. Replace any weak or broken springs in brakes.
b. Replace any excessively worn or contaminated linings. Grabbing brakes a. Replace any excessively worn or contaminated linings. Surging brakes a. Trailer is not adequately grounded. Belt is not moving - Hydraulic pump is not
producing sucient pressure or volume to belt motor
Belt is not moving - Obstructed conveyor a. Ensure conveyor is not clogged. Belt has insucient output speed or RPM -
Hydraulic pump is not producing sucient pressure or volume to belt motor
Belt has insucient output speed or RPM - Belt is slipping
Belt has insucient output speed or RPM - Air in hydraulic system
Belt has insucient output speed or RPM - Leak in motor, valve body, or bypass valves
Excessive wear to belt edge - Tracking is o a. Adjust belt tension and tracking (see “Adjusting Conveyor Belt Tracking” on page 23).
a. Check for pinched or leaking hydraulic line.
b. Allow hydraulic oil to warm up.
c. Increase engine RPM.
d. Charge battery or plug in to tow vehicle.
e. Hydraulic uid level low.
f. Hydraulic lter clogged.
g. Check for proper oil viscosity.
h. Check hydraulic output pressure.
a. Check for pinched or leaking hydraulic lines.
b. Allow hydraulic oil to warm up.
c. Increase engine RPM.
d. Hydraulic uid level low.
e. Hydraulic lter clogged.
f. Check for proper oil viscosity.
g. Repair or replace worn out pump.
a. Adjust belt tension and tracking (see “Adjusting Conveyor Belt Tracking” on page 23).
b. Check telescoping spout and conveyor for a clog.
c. Remove material from clean out door.
a. Bleed air out of hydraulic system and ll reservoir (see “Hydraulic Power Service” on page 18).
b. Look for leaking or cracked ttings.
a. Replace or repair motor, valve body, or bypass valves.
b. Check for proper oil viscosity.
c. Clean and lubricate the brake assemblies.
27
Page 28
Troubleshooting
Problems Solutions
Excessive wear to belt edge - Rubber skirting is worn or out of place
Swing arm will not move up or down - Engine RPM slow
Swing arm will not move up or down - Hydraulic pump is not producing sucient pressure or volume to hydraulic cylinder
Hydraulic unit squeals a. Check sight glass on hydraulic unit reservoir and ll if necessary.
Hydraulic unit has poor performance at high RPM a. Clean pressure relief in control valve or replace.
a. Replace rubber skirting.
b. Adjust rubber skirting.
a. Increase engine RPM.
a. Check for pinched or leaking hydraulic lines.
b. Allow hydraulic oil to warm up.
c. Increase engine RPM.
d. Hydraulic uid level low.
e. Hydraulic lter clogged.
f. Check for proper oil viscosity.
g. Check if hydraulic pump is worn out.
h. Ensure battery is fully charged.
i. Check wiring to valve body and hydraulic pump.
b. Run engine at reduced speed for 5-10 minutes to warm up oil.
c. Clean/replace ller cap/breather.
d. Clear obstruction in suction hose.
e. Replace plugged/dirty oil lter element.
b. Check sight glass on hydraulic unit reservoir and ll if necessary.
c. Replace plugged/dirty oil lter element.
d. Charge battery.
28
Page 29
Controls
Description Part No.
1 Onboard Intercomp Controller (WC3-D) JM0041055 2 Intercomp Remote JM0041056 3 Onboard Controller (LC Series and c450) JM0051370 4 5 Switch Yellow Remote with 44’ Cord (SPT-AF2) JM0014991 5 Avery Weigh-Tronix 640XL Indicator (640XLI) JM0007293 6 Wireless J&M Mega Remote with Green Button (SPT-WC1-D) JM0036049 7 SpeedTender Wireless Receiver JM0041573 8 J&M Wireless Mega Remote and SpeedTender Wireless Receiver Kit JM0041574 9 10’ PC Interface Cable JM0015402 10 DPDT On-O-On Switch (Three Position Switch) JM0037124 11 DPST On-O Switch (Two Position Throw Switch) JM0028114 12 DPDT On-On (Momentary Switch - Must Hold Switch to Stay On) JM0037125
Note: When replacing Conveyor On/O switch, both JM0028114 & JM0037125 will work. If operator wants to switch between on and o, select JM0028114. If operator wants to only run conveyor while holding the switch, select JM0037125.
29
Page 30
Throttle Control
Description Part No.
1 Adapter for Kar-Tech Receiver - Throttler Control (113991) JM0038428 2 #10-24 x 1” Z Round Head Phillips Screw JM0037646 3 #10-24 Z Nylon Locking Hex Nut JM0016030 4 RMC 3500 Linear Motor JM0038427 5 Throttle Control Motor Tube Clamp JM0038430 6 Cable Coupler w/ Clip for Seed Tender Throttle Control JM0041943 7 Spring For Throttle Control JM0045234 8 Throttle Wire Barrel w/ Screw for Seed Tender Throttle Control JM0045232
The remote throttle option for the Kar-Tech Wireless System only works with the wireless J&M Mega Remote. This remote and receiver combination provides the output required to drive the throttle control via the 2-wire Deutsch connection. Press the up navigation button on the remote to increase the throttle. Press the down navigation button to decrease the throttle. Both buttons will only be activated when the conveyor is running.
NOTE: Remote throttle control is not available when the user is setting up Auto Dispense weight and door selection in the remote.
30
Page 31
Valve Wiring
P
E
N
Conveyor
Up/Down
Swing
Front Door
Rear Door
Conveyor
Use a good set of Allen wrenches when changing orices.
The cartridge should be tightened with 25 ft-lbs of torque.
The coil nut should be tightened with 5 ft-lbs of torque.
There is a spring, poppet valve, and ball bearing at the bottom of each coil.
The top coil operates the bottom port.
F
G
D
A C
B
H
J
Connector
M
L
K
Letter Function
A N/A B N/A C Conveyor Swing Front D Conveyor Swing Rear E Conveyor Up F Conveyor Down G Rear Door Up H Front Door Down J Power K Front Door Up L Rear Door Down M N/A N Conveyor Start P Ground
The bottom coil operates the top port.
When changing cartridge make sure all functions are at rest.
The lettering on the coils should always be facing up.
Letter Function
A N/A B N/A C Conveyor Swing Front D Conveyor Swing Rear E Conveyor Up F Conveyor Down G Rear Door Up H Front Door Down J Power K Front Door Up L Rear Door Down M N/A N Conveyor Start P Ground
31
Page 32
Lights and Wiring
This table will be used for the following section, Lights and Wiring, on Pages 32-35:
Description Part No.
1 2-1/2” Red Round LED Light/Reector Assembly (RRLA1) JM0001905 2 2-1/2” Red Round LED Light/Reector (RRLR1) JM0001901 3 Round Grommet for LED 2-1/2” Light/Reector JM0001902 4 2-1/2” Amber Round LED Light/Reector Assembly (ARLA1) JM0001908 5 2-1/2” Amber Round LED Light/Reector JM0001895 6 Red Oval Brake Light LED Assembly (BLSTOA1) JM0001903 7 Red Oval Brake Light LED (BLSTOL1) JM0007114 8 Oval Grommet for Brake Light LED (OVLG1) JM0001897 9 SpeedTender LED Field Light with Weather Pack Connectors JM0050942 10 ST Main Harness (419-475) JM0033700 11 ST Front Chassis Wiring Harness (419-385) JM0019963 12 ST Front Top Lights Harness (419-380) JM0020364 13 ST Rear Top Lights Harness (419-390) JM0019964 14 V-Belt A-Frame 7-Way Trailer Connection JM0046142 15 V-Belt Gooseneck 7-Way Trailer Connection JM0046143 16 Breakaway Switch with Cable (BAS-1) JM0001843 17 ST Flood Light Harnesses (Sold As A Pair) (419-410) JM0019965
31 42 5
86 7
9
32
Page 33
To A-Frame or Gooseneck Harness
L
A
Valve Bank Power
To Onboard Controller
M
To Battery
Lights and Wiring
To Rear Top
ST Main Harness (419-475) (JM0033700)
10
A
A
B
Front Marker Lights
To Scale Box Indicator
C
I
D
To Electric Brakes
J
K
E
To Rear Left Round Red Marker Light
F
K
G
To Left Brake Light
H
G
Harness
I
To Rear Right Round Red Marker Light
To License Plate Light
J
To Right Brake Light
M
F
E
D
C
A
B
L
33
Page 34
Lights and Wiring
ST Front Chassis Wiring Harness (419-385) (JM0019963)
11
B
White
Tan
12
P
8”30”3”
43”
65”
3”
P
To Front Top Harness
N
To Front Lower Marker Light
O
To Front Lower Marker Light
B
ST Front Top Lights Harness (419-380) (JM0020364)
White
2”
Tan
101”
54”
R
To Front Top Marker Light
54”
N
O
P
R
B
N
Q
K
A B
Q
To Front Top Marker Light
ST Rear Top Lights Harness (419-390) (JM0019964)
13
White
2”
Tan
S
118”
7” 7”
7”
7”
T
U
To Rear Top Marker Lights
P
K
S
T
U
34
Page 35
Lights and Wiring
V-Belt A-Frame 7-Way Trailer Connection (JM0046142)
14
V-Belt Gooseneck 7-Way Trailer Connection (JM0046143)
15
3”167”150”
V
L
16”
W
Light Blue Dark Blue
Tail Lights Brown
L
To Main Harness
12V Battery Red
To Onboard Controller
W
V
Breakaway Switch with Cable (BAS-1)
16
(JM0001843)
ST Flood Light Harnesses (419-410) (JM0019965)
17
170”
X
402”
Black
Black
Black
White
Black
White
Flood
6”
Light
Left Turn & Brake
Yellow
Ground
White
To Tank Flood Light (JM0037154)
To Auger/Conveyor Flood Light (JM0037154)
Y
Right Turn & Brake
Green
Electric Brakes
Blue
X
Y
Onboard Controller
Scale Wiring
Scale Display/ Interface
Power Cord
Plug-in
Receiver Plug-in
Wireless
A
Weigh Bar
Plug-ins
Print Plug-in
(Optional)
35
Page 36
OPEN
SHIFT
CLOSE
JM0041055
Intercomp Wiring
JM0041056
PRINT
EXPORT
HOLD
SCALE
MENU SETUP
TARE
GROSS
NET
CONTROLS
M+
BIN
RM
Load Cells
16030
LIGHTS
UP
TALC
POSITION
LEFT
UP
DOOR 1 DOOR 2
DOWN
CONV
CONTROLS
DOWN
SHIFT
RIGHT
DOWN
WC3-D
START
ENGINE
STOP
CONTROLS
UP
UP
OPEN
ROLL TARP
CLOSE
JM0041714
Door 3: OR4-B
Door 3: OR4-A
Conveyor Front Swing: OR2-B
Conveyor Rear Swing: OR2-A
Conveyor Speed
Conveyor Up: OR1-B
Conveyor Down: OR1-A
Door 2: OR4-B
Door 2: OR4-A
Talc.
Work Light
Work Light
12 Volt Power
Engine Start
Roll Tarp
Engine Stop
36
Page 37
6
5
4
2
1
3
7
4
1
3
2
Scale Display Box
Description Part No.
1 Chrome T-Handle Non-Locking JM0001911 2 Seed Tender Scale Box Door JM0046652 3 1/2” Shoulder Dia x 3/8” Shoulder Length x 3/8”-16 Socket Shoulder Bolt JM0009998 4 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 5 Seed Tender Scale Box JM0046678 6 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 7 3/8”-16 Gr5 Z SF Hex Nut JM0002152 8 Seed Tender Scale Mount Bracket JM0031823 9 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 10 640XL Scale Box Assembly JM0029945
Scale Bar Mount
Description Part No.
1 Seed Tender Scale Mount Weldment (SMST4W) JM0009966 2 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 3 1/2”-13 x 1-3/4” Gr5 Z Hex Bolt JM0002101
4 1/2” ID, 1-3/8” OD Z Flat Washer JM0003082 5 1/2”-13 Gr5 Z SF Hex Nut JM0002153 6 Avery Weigh-Tronix 2-1/8” Weigh Bar (WB218) JM0002797 6 Intercomp 2-1/8” Weigh Bar JM0041719 7 3/8”-16 x 3-1/2” Gr5 Z Hex Bolt JM0001986
Non-Scale Bar Mount
Description Part No.
1 Seed Tender Non-Scale Weldment JM0002514 2 1/2”-13 x 1-3/4” Gr5 Z Hex Bolt JM0002101 3 1/2” USS Flat Washer JM0003082 4 1/2”-13 Gr5 Z SF Hex Nut JM0002153
37
Page 38
1
2
3
4
5
6
8
A-Frame and Hitch
2
1
7
10
9
2
Description Part No.
1 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771 2 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146 3 Seed Tender - Chassis A-Frame Weldment JM0002481 4 5,000 lb Max Lift Capacity Jack (TWL-178T) JM0001480 5 1/4” x 3/4” Self Tapping Screw JM0001570 6 Breakaway Switch with Cable (BAS-1) JM0001843 7 2-5/16” Ball Coupler 21,000lb (BHST375) JM0001893 8 1/4” x 1-3/4” Lynch Pin JM0001478 9 Lunette Eye (30,000# 3” Forged Eye) JM0015884 10 5/8”-11 x 6” Gr8 Z Hex Bolt JM0001603 11 12,500 Lb Safety Chain (SCST375) JM0015061
* Two chains for both bumper pull & gooseneck
11
38
Page 39
Gooseneck
4
5
1
2
6
7
98
3
10
2219 20 21 23
11
12
13
14
15
16
17
9
18
Description Part No.
1 Breakaway Switch with Cable (BAS-1) JM0001843 2 Square Gooseneck Coupler Tube 30,000 LB CAP JM0007076 3 12,500 Lb Safety Chain (SCST375) JM0015061 4 Gooseneck Frame Weldment (290, 390) JM0029497 5 ST Cover Plate (4-11/16” x 7-1/2” x 4-3/4”) JM0034699 6 Jack Brace for ST Gooseneck JM0034697 7 Gooseneck Manual Jack with Custom Mounting Plate (10,000#) JM0007078 8 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771 9 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146 10 3/8”-16 Gr5 Z SF Hex Nut JM0002152 11 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 12 Jack Crank Extension Tube JM0014132 13 Jack Coupler JM0029606 14 3/8”-16 x 2-1/2” Gr5 Z Hex Bolt JM0001647 15 3/8” x 2-1/2” Wire Lock Pin (38212WLP) JM0014929 16 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 17 Square U-bolt 4-1/8” Inside Width x 6” Length, 5/8”-11TH JM0014190 18 5/8”-11 x 1-1/2” Gr5 Z Hex Bolt JM0002103 19 1/4”-20 Gr5 Z SF Hex Nut JM0001630 20 Jack Crank Locator JM0025756 21 1/4”-20 x 1-1/4” Gr5 Z SF Hex Bolt JM0001646 22 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 23 Gooseneck Jack Handle JM0007061
39
Page 40
Hydraulic Jack
1
2
3
4
5
9
6
7
10
11
12
13
19
18
22
21
20
14
15
16
17
8
Description Part No.
1 WR Series Hydraulic Motor with Keyway and Pinhole (15100F30N6AAAAA) JM0010469 1 Seal Kit for 15100F30N6AAAAA WR Series Hydraulic Motor JM0042773 2 1/2” Male JIC x 1/2: Male NPT; Straight JM0015201 3 3/8” Shoulder Dia x 1-3/4” Shoulder Length x 5/16”-18 Socket Shoulder Bolt JM0033449 4 3/8” x 2-1/2” Wire Lock Pin (38212WLP) JM0014929 5 Square U-bolt 4-1/8” Inside Width x 6” Length, 5/8”-11TH JM0014190 6 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771 7 Gooseneck Manual Jack with Custom Mounting Plate (10,000#) JM0007078 8 5/8”-11 x 5” Gr5 Z Hex Bolt JM0016682 9 Hydraulic Jack Motor Coupler JM0026086 10 5/16”-18 Gr2 Z Centerlock Hex Nut JM0002143 11 ST Cover Plate (4-11/16” x 7-1/2” x 4-3/4”) JM0034699 12 Jack Brace for ST Gooseneck JM0034697 13 3/8”-16 Gr5 Z SF Hex Nut JM0002152 14 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 15 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146 16 ST A-Frame Hydraulic Jack Mount Plate JM0028546 17 ST A-Frame Hydraulic Jack Mount Weldment JM0028541 18 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 19 Brand Hydraulics Monoblock Hand Valve with Power Beyond JM0037802 20 1/2” Male JIC x 3/4” Male ORB; 90 Degree Elbow JM0039216 21 1/2” Male JIC x 5/8” Male ORB; 90 Degree Elbow JM0039215 22 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt JM0001506
40
Page 41
Brakes and Hub Assembly
12 131110 147 8 964 531 2
15
Description Part No.
1 Rubber Plug for Dust Cap JM0039538 2 Dust Cap for EZ Grease (7,000lb) JM0035957 2 Aluminum Wheel Dust Cap JM0049437 3 9/16”-18 Conical Lugnut (4WS) (ST) JM0008525 3 9/16 RH 7/8 Hex 2.40 XL (Lug Nut to Aluminum Wheel) JM0044721 4 Spring Steel Retaining Clip JM0051458 5 Special 1” Jam Nut for 5.2k, 7k Axles JM0035955 6 D Washer (1” ID) JM0039578 7 14125A Roller Bearing JM0039542 8 Bearing Cup for Superior Gearbox (14-20”) (414276) JM0025077 9 7K Hub-Drum with Studs, Nuts and Races JM0041461 10 Stud 9/16”-18 x 2-13/16” JM0020625 11 Cup, Large Inner, 12 Ton, 25520 JM0018102 12 Tapered Bearing Cone 25580, 12 Ton JM0018104 13 2-1/4” ID Grease Seal 10-36 JM0035951 14 RH Brake Assembly Complete for SpeedTender (ST375RAC) JM0035974 14 LH Brake Assembly Complete for SpeedTender (ST375LAC) JM0035973 15 7,000 lb. Axle with Brakes JM0001957
41
Page 42
Chassis
10
11
12
13
1
8
2
3
9
18 17
4
5
6
7
19
14
27
26
18
25
24
18
17
16
15
1
16
17
22
18
4
17
23
42
20
21
Page 43
Chassis
Description Part No.
1 Front Driver Side Fender Mount (SpeedTender) JM0002339 2 Front Passenger Side Fender Mount (SpeedTender) JM0002336 3 Rear Passenger Side Fender Mount (SpeedTender) JM0002490 4 Rear Driver Side Fender Mount (SpeedTender) JM0002491 5 Two Wheel Diamond Plate Fender Weldment (71”) JM0005874 6 235-85-R16 Load Range E - 8 Bolt Tire JM0003232 7 Wheel Rim, 8 hole, 16” x 6” (16x6-8) JM0003233 7 Aluminum Wheel Rim, 8 Hole, 16” x 6” (16x6-8) JM0049426 8 Wheel & Tire (235-85-R16 Load Range E - 8 Bolt Tire and 16x6-8 Hole Wheel Rim) JM0009977 8 Wheel & Tire (235-85-R16 Load Range E - 8 Bolt Tire and 16x6-8 Hole Aluminum Wheel Rim) JM0049427 9 7,000 lb. Axle with Brakes JM0001957 10 5/8”-11 x 2” Gr8 Z Hex Bolt JM0001771 11 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146 12 Wiring Hanger Tab (Seed Tender Chassis) JM0002346 13 1-3/4” x 1/4” Oval Grommet (Seed Tender) JM0007124 14 2-1/2” Amber Round LED Light/Reector Assembly (ARLA1) JM0001908 15 2-1/2” Amber Round LED Light/Reector JM0001895 16 Round Grommet for LED 2-1/2” Light/Reector JM0001902 17 3/8”-16 x 1” Gr8 Z SF Hex Bolt JM0001509 18 3/8”-16 Gr5 Z SF Hex Nut JM0002152 19 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 20 3/8” ID, 1” OD Z Flat Washer JM0003061 21 J&M Mud Flap JM0001910 22 2-1/2” Red Round LED Light/Reector (RRLR1) JM0001901 23 Red Oval Brake Light Assembly (BLSTOA1) JM0001903 24 Seed Tender Bumper (98-3/4”) JM0002500 25 Red Oval Brake Light LED (BLSTOL1) JM0007114 26 Oval Grommet for Brake Light LED (OVLG1) JM0001897 27 2-1/2” Red Round LED Light/Reector Assembly (RRLA1) JM0001905
43
Page 44
Swing Arm
1
2
3
4
5
6
7
8
9
11
10
18 14
12
4
15
13
19
16
14
11
17
10
20
30
31
32
17
33
21
34
16
35
25
26
27
22
28
23
29
24
10
37
36
21
44
Page 45
Swing Arm
Description Part No.
1 5/16”-18 x 2-1/2” Gr5 Z Hex Bolt JM0028310 2 5/16”-18 Gr2 Z Centerlock Hex Nut JM0002143 3 1-1/4” ID x 2” OD Bronze Washer JM0040435 4 1-1/4” x 1-1/2” x 2”LG Sleeve Composite Bearing JM0040288 5 Upper Boom Pivot Weldment JM0001605 6 1”-8 Gr5 Z Hex Jam Nut JM0001705 7 1”-8 x 9” Gr8 Z Hex Bolt JM0001708 8 1-1/4”-12 Gr5 Z Castle Hex Nut JM0010113 9 Swivel Arm JM0040253 10 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 11 1-1/4” x 6-3/4” Pin w/ Keeper Weldment JM0040322 12 Horizontal Axis Boom Pivot Pin Weldment JM0002456 13 Swing Arm “C” Weldment JM0040283 14 Upper Support Arm (LC Series) JM0040408 15 1-1/4”-7 Gr5 Z Hex Nut JM0001700 16 1”-14 Gr5 Z Nylon Locking Hex Jam Nut JM0040430 17 Bottom Support Arm (LC Series) JM0040287 18 4” x 6” Welded Cylinder JM0040425 19 1-3/4” ID Bronze Bushing (2” OD x 1” Length) (EB-134) JM0002244 20 7/16” x 2-3/4” Z Roll Pin JM0009895 21 1” x 3” Clevis Pin with Cotter Pins JM0019407 22 Parallel Linkage Spool Assembly (LC Series) JM0040192 23 Conveyor Swing Sprocket Weldment (LC Series) JM0040445 24 Guard - Conveyor Swing Sprocket JM0040567 25 Pin Conveyor Swing (1-3/4” x 14”) JM0040354 26 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 27 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 28 1/2”-13 x 1-3/4” Gr5 Z Hex Bolt JM0002101 29 3/8”-16 Gr5 Z SF Hex Nut JM0002152 30 LC Chain Track for Swing Arm JM0040244 31 Scrubber Plate for Seed Tender Conveyor Swing JM0040268 32 Shim - Scrubber Plate JM0040393 33 Scrubber Holder for Conveyor Swing Door Rack (LC Series) JM0040306 34 3/8”-16 x 1/2” Gr5 Z SF Hex Bolt JM0040150 35 3” x 14” Welded Cylinder (No Rod, Clevis) JM0041255 36 Adjustable Cylinder Mount Weldment (LC Series) JM0040907 37 1-1/4”-12 Gr5 Z Hex Jam Nut JM0002158
45
Page 46
Conveyor
2
5
4
3
1
6
7
8
9
10
11
12
Description Part No.
1 8” Tube Conveyor (22’ V-Guide Belt) (Complete) JM0040130 2 Conveyor Hopper Support Tube JM0040345 3 LC Series Seed Tender Collapsible Vinyl Hopper Cover JM0041070 4 LC Series Seed Tender Conveyor Hopper Tarp JM0041069 5 8” Tube Conveyor, V-Guide Weldment Lower Section JM0027363 6 Conveyor Support Stand JM0002212 7 Leg Spring Plunger JM0002789 8 #8-32 x 1/2” Slotted Hex Washer Head Machine Screw JM0012333 9 #8-32 Z Nylon Locking Hex Nut JM0012334 10 12” x 508” V-guide Conveyor Belt JM0044704 11 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 12 3/8”-16 x 1-3/4” Gr5 Z Hex Bolt JM0002097
46
Page 47
Conveyor Discharge End
19
18
17
16
13
12
11
10
9
8
7
6
5
4
3
2
1
14
11
4
20
15
22
21
5
9
24
23
12
13
Description Part No.
1 WR Series Hydraulic Motor with Keyway and Pinhole (15100F30N6AAAAA) JM0010469 1 Seal Kit for 15100F30N6AAAAA WR Series Hydraulic Motor JM0042773 2 Hydraulic Motor Mount (DMST375W) JM0002225 3 1/2” Shoulder Dia x 3/8” Shoulder Length x 3/8”-16 Socket Shoulder Bolt JM0009998 4 1/4”-20 x 3/4” Gr5 Z SF Hex Bolt JM0001642 5 1/4”-20 Gr5 Z SF Hex Nut JM0001630 6 Motor to Roller Connector JM0022054 7 3/8” Shoulder Dia x 1-3/4” Shoulder Length x 5/16”-18 Socket Shoulder Bolt JM0033449 8 3/8”-16 x 1-1/4” Gr5 Z Carriage Bolt JM0001639 9 1-1/4” Flange Bearing (2 bolt) (ST) (114BST375) JM0001811 10 3/8”-16 Gr5 Z SF Hex Nut JM0002152 11 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 12 5/8”-11 Gr5 Z SF Hex Nut JM0002151 13 5/8”-11 x 7-1/2” Gr5 Z Hex Bolt JM0001631 14 SpeedTender LED Field Light with Weather Pack Connectors JM0050942 15 Clamp for 8” Telescoping Spout (8C2SS) JM0002870 16 Belt Conveyor Discharge Cover (ST375HP) JM0002772 17 Belt Conveyor Discharge Rubber Pad (ST375HPG) JM0002771 18 5/16”-18 Gr2 Z Centerlock Hex Nut JM0002143 19 Drive Side Tension Bracket Weldment (ST375DBTW) JM0002235 20 Top Skirting JM0021988 21 8” V-Guide Bottom Brush JM0029585 22 Drive Roller For V Guide Belt JM0021425 23 Motor Side Tension Bracket Weldment (ST375BTW) JM0002234 24 2 Bolt Flange Bearing Safety Cap (1-1/4” Diameter) JM0015906
47
Page 48
Conveyor Idler End
1
2
3
4
5
6
7
8
9
10
5
13
14
15
16
2
17
18
19
20
21
22
23
18
34
33
1
24
25
30
32
29
31
28
27
26
11
12
48
18
13
2
35
16
15
17 39
237 38
37
36
5
Page 49
Conveyor Idler End
Description Part No.
1 Conveyor Hopper Support Tube JM0040345 2 3/8”-16 x 1-1/4” Gr5 Z Carriage Bolt JM0001639 3 Conveyor Guard Weldment JM0002466 4 Inner Rubber Clamp-Hopper End 1-1/4” x 21-5/8” (1142158P) JM0002767 5 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 6 8” V-Guide Bottom Brush JM0029585 7 Tube Conveyor Roll, V-Guide, Idler JM0021426 8 1/4”-20 Gr5 Z SF Hex Nut JM0001630 9 1/4”-20 x 3/4” Gr5 Z SF Hex Bolt JM0001642 10 #8-32 Z Nylon Locking Hex Nut JM0012334 11 #8-32 x 1/2” Slotted Hex Washer Head Machine Screw JM0012333 12 Adjustable Draw Latch (A1-11-502-10) JM0010512 13 3/8”-16 Gr5 Z SF Hex Nut JM0002152 14 8” Tube Conveyor, V-Guide Weldment Lower Section JM0027363 15 2 Bolt Flange Bearing Safety Cap (1-1/4” Diameter) JM0015906 16 1-1/4” Flange Bearing (2 bolt) (ST) (114BST375) JM0001811 17 1/2” Shoulder Dia x 3/8” Shoulder Length x 3/8”-16 Socket Shoulder Bolt JM0009998 18 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 19 Conveyor Hopper Brush Mount JM0027027 20 Seed Tender Cleanout Door JM0027026 21 1/2”-13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 22 1/2” ID, 1-3/8” OD Z Flat Washer JM0003082 23 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 24 Stainless Steel Roller Bearing (3/8” ID, 1-1/8” OD) JM0001828 25 3/4” OD, 13/32” ID x 3/8” Black Nylon Spacer JM0021981 26 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt JM0016675 27 Hopper Handle Bearing Mount JM0002220 28 1/2”-13 x 2-1/2” Gr5 Z Carriage Bolt JM0014197 29 Slider Pad, Seed Tender Hopper Stop JM0014182 30 1/2”-13 Gr5 Z SF Hex Nut JM0002153 31 1/2”-13 Gr5 Z Acorn Hex Nut JM0001772 32 33/64” ID x 1” OD x 3/4”L Black UV Nylon Spacer JM0001962 33 Belt Conveyor Hopper Lock Weldment JM0002781 34 1/2”-13 Z Gr5 Hex Jam Nut JM0002157 35 Idler Tension Bracket Weldment (ST375ITBW) JM0002199 36 5/8”-11 Gr5 Z SF Hex Nut JM0002151 37 5/8”-11 x 3-1/2” Gr5 Z Hex Bolt JM0001650 38 2-1/2” Goose Ball - (Bolt-In) JM0040884 39 1/2”-13 x 3-1/2” Gr5 Z Hex Bolt JM0009914
49
Page 50
1
Shell
3
2
4
9
5
10
11
6
12
7
8
13
14
15
6
6
7
16
50
6
12V Battery used
7
17
20
18
21 22
19
23 24
25
26
27
Page 51
Shell
Description Part No.
1 Window Seal 3/4 “S” Strip JM0000254 2 Standard Inspection Window JM0000255 3 3/8”-16 x 1” Z Flat Head Phillips Screw JM0015500 4 3” x 17-1/2” Auger Rest Guide Plate UHMW JM0024456 5 Conveyor/Auger Pin Latch JM0042768 6 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 7 3/8”-16 Gr5 Z SF Hex Nut JM0002152 8 2” x 42” Ratchet Strap - Long Handle JM0043363 9 3/8” x 2-1/2” Wire Lock Pin (38212WLP) JM0014929 10 Ball Handle Weldment JM0041266 11 5/8”-11 x 1-3/4” Gr5 Z Hex Bolt JM0016681 12 5/8” USS Flat Washer JM0003073 13 5/8”-11 Gr5 Z SF Hex Nut JM0002151 14 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 15 1/2” Shoulder Dia x 3/8” Shoulder Length x 3/8”-16 Socket Shoulder Bolt JM0009998 16 Ball Support Assembly JM0040369 17 1/4”-20 x 6” Gr5 Z Hex Bolt JM0049441 18 Battery Box (SpeedTender) JM0001846 19 Engine Cover (Seed Tender) (ECST375) JM0000327 20 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 21 1/2”-13 x 2” Gr8 Z Hex Bolt JM0001620 22 Neoprene Vibration Damping Mount with 5/8” Diameter Hole JM0001869 23 1/2” ID, 1-3/8” OD Z Flat Washer JM0003082 24 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 25 1/4”-20 Gr5 Z Flange Nut JM0001499 26 Manual Canister 4-1/4” Diameter JM0025266 27 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095
1
Not pictured in manual:
Description Part No.
Hydraulic Filter (NAPA 1552) (1552HF) JM0033705 Fuel Filter Basket (Honda Motor) JM0033704
Spare Tire Mount
Description Part No.
1 9/16” USS Flat Washer JM0050968 2 9/16”-18 Conical Lugnut (4WS) (ST) JM0008525 3 9/16”-18 x 7-1/2” Full Thread Stud JM0010068
2 3
51
Page 52
Ladder
6
5
4
1
2
3
7
8
9
10
8
6
1
11
7
Description Part No.
1 SpeedTender - Upper Ladder Assembly JM0002950 2 Gas Spring (15-1/4” Extended x 9-3/4” Retracted) (120 lbs) JM0001961 3 5/16”-18 Gr2 Z Centerlock Hex Nut JM0002143 4 3/8”-16 x 1” Gr5 Z Hex Bolt JM0001592 5 Ladder Brace (ST) JM0014959 6 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 7 Seed Tender - Lower Ladder Assembly JM0002359 8 3/8”-16 Gr5 Z SF Hex Nut JM0002152 9 3/8” ID, 1” OD Z Flat Washer JM0003061 10 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 11 Rubber Bumper (5/8” Diameter) JM0002920
52
Page 53
Hydraulic Door
4
2
3
1
7
6
5
8
9
Description Part No.
1 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 2 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 3 1-1/2” Bore x 7” Stroke Hydraulic Cylinder (157HC) JM0002882 4 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 5 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 6 3/8”-16 x 3/4” Gr5 Z Carriage Bolt JM0002172 7 Hydraulic Door Weldment (290, 390) JM0002883 8 3/8”-16 Gr5 Z SF Hex Nut JM0002152 9 SpeedTender Rubber Door Skirt for Standard and Talc JM0048679
53
Page 54
Hydraulics Schematic for Aluminum Valve
Swing Cylinder
9
1
1
1
2
5
6
3
6
4
Rear Door Cylinder
7
6
Front Door Cylinder
6
8
10
8
Boom Cylinder
8
12
13
14
16
10
11
15
8
23
24
1
25
22
20
21
20
19
17
18
28
29
30
31
32
33
27
34
26
35
54
Page 55
Hydraulics Schematic for Aluminum Valve
Description Part No.
1 1/2” x 210” Hydraulic Hose 210inch8M3k-8G-8FJX-8G-8FJX JM0041443 2 1/2” Male JIC x 1/2” Male JIC; Straight JM0041452 3 1/2” Male JIC x 1/2: Male NPT; Straight JM0015201 4 WR Series Hydraulic Motor with Keyway and Pinhole (15100F30N6AAAAA) JM0010469 4 Seal Kit for 15100F30N6AAAAA WR Series Hydraulic Motor JM0042773 5 1/4” Male NPT x 1/4” Female NPT-Swivel; 90 Degree Elbow JM0010301 6 1/4” x 194” Hydraulic Hose 194inch4M3k-4G-4MP-4G-6FJX JM0010300 7 1-1/2” Bore x 7” Stroke Hydraulic Cylinder (157HC) JM0002882 7 Seal Kit for 1-1/2” Bore x 7” Stroke Hydraulic Cylinder (JD571) JM0046352 8 1/4” x 194” Hydraulic Hose 194inch4M3k-4G-6MP-4G-6FJX JM0041444 9 3” x 14” Welded Cylinder (No Rod, Clevis) JM0041255 9 Seal Kit for 3” x 14” Welded Cylinder (No Rod, Clevis) JM0025404 10 3/8” Male JIC x 1/2” Male ORB; 90 Degree Elbow JM0037159 11 4” x 6” Welded Cylinder JM0040425 11 Seal Kit for 4” x 6” Welded Cylinder JM0046354 12 3/8” Male JIC x 3/8” Female JIC Swivel x 3/8” Male JIC Tee JM0037163 13 1/4” x 12” Hydraulic Hose 12inch4M3k-4G-4MP-4G-6FJX JM0010282 14 PC-37 Check Valve JM0018233 15 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow JM0049446 16 3/8” Male JIC x 3/8” Male NPT; Straight JM0037167 17 1/2” x 34” Hydraulic Hose 34inch8M3k-8G-8FJX-8G-8FJX JM0010287 18 1/2” x 34” Hydraulic Hose 34inch8M3k-8G-6MPX-8G-8FJX JM0010285 19 Honda GX390 Engine JM0001749 20 Vonberg 2100 PSI Blowo Valve JM0037492 21 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT x 3/8” Female NPT; Cross JM0027115 22 Pressure Gauge 0-3000 PSI (P562713) JM0037742 23 1/2” Male JIC x 3/4” Male NPT; 90 Degree Elbow JM0033775 24 1/2” Male JIC x 1/2” Male ORB; Extra Long 90 Degree Elbow (6801-LL-08-08) JM0046935 25 1/2” Male JIC x 1/2” Male ORB; 90 Degree Elbow JM0010297 26 Replacement Sleeve (6352012) (Solenoid) (Open/Close) (SL-1) JM0033735 27 Large Cartridge SV10-57 (Aluminum Valve Block) JM0033737 28 3/8” Male ORB x 3/8” Female NPSM, 0.042 Restrictor; Straight (6900-06-06-R.042) JM0033729 29 3/8” Male ORB x 3/8” Female NPSM Swivel; Straight JM0044256 30 3/8” Male JIC x 3/8” Male ORB; Straight JM0043614 31 3/8” Male ORB x 3/8” Female ORB; Straight Reducer JM0039051 32 Relief Valve 1800 PSI (for Aluminum Valve Block) JM0033733 33 Relief Valve 1600 PSI (for Aluminum Valve Block) JM0033734 34 Small Cartridge SV10-21 (Aluminum Valve Block) JM0033736 35 5 Function Aluminum Manifold Valve Block JM0029973
55
Page 56
Hydraulics Schematic for Black Intercomp Valve
Swing Cylinder
10
1
1
1
2
5
6
3
6
4
Rear Door Cylinder
6
Front Door Cylinder
7
6
8
9
8
8
Boom Cylinder
13
12
14
16
9
11
15
8
23
24
1
25
22
21
20
19
17
18
28
29
30
31
32
33
27
26
3534
56
Page 57
Hydraulics Schematic for Black Intercomp Valve
Description Part No.
1 1/2” x 210” Hydraulic Hose 210inch8M3k-8G-8FJX-8G-8FJX JM0041443 2 1/2” Male JIC x 1/2” Male JIC; Straight JM0041452 3 1/2” Male JIC x 1/2: Male NPT; Straight JM0015201 4 WR Series Hydraulic Motor with Keyway and Pinhole (15100F30N6AAAAA) JM0010469 4 Seal Kit for 15100F30N6AAAAA WR Series Hydraulic Motor JM0042773 5 1/4” Male NPT x 1/4” Female NPT-Swivel; 90 Degree Elbow JM0010301 6 1/4” x 194” Hydraulic Hose 194inch4M3k-4G-4MP-4G-6FJX JM0010300 7 1-1/2” Bore x 7” Stroke Hydraulic Cylinder (157HC) JM0002882 7 Seal Kit for 1-1/2” Bore x 7” Stroke Hydraulic Cylinder (JD571) JM0046352 8 1/4” x 194” Hydraulic Hose 194inch4M3k-4G-6MP-4G-6FJX JM0041444 9 3” x 14” Welded Cylinder (No Rod, Clevis) JM0041255 9 Seal Kit for 3” x 14” Welded Cylinder (No Rod, Clevis) JM0025404 10 3/8” Male JIC x 1/2” Male ORB; 90 Degree Elbow JM0037159 11 4” x 6” Welded Cylinder JM0040425 11 Seal Kit for 4” x 6” Welded Cylinder JM0046354 12 3/8” Male JIC x 3/8” Female JIC Swivel x 3/8” Male JIC Tee JM0037163 13 1/4” x 12” Hydraulic Hose 12inch4M3k-4G-4MP-4G-6FJX JM0010282 14 PC-37 Check Valve JM0018233 15 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow JM0049446 16 3/8” Male JIC x 3/8” Male NPT; Straight JM0037167 17 1/2” x 34” Hydraulic Hose 34inch8M3k-8G-8FJX-8G-8FJX JM0010287 18 1/2” x 34” Hydraulic Hose 34inch8M3k-8G-6MPX-8G-8FJX JM0010285 19 Honda GX390 Engine JM0001749 20 Vonberg 2100 PSI Blowo Valve JM0037492 21 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT x 3/8” Female NPT; Cross JM0027115 22 Pressure Gauge 0-3000 PSI (P562713) JM0037742 23 1/2” Male JIC x 3/4” Male NPT; 90 Degree Elbow JM0033775 24 1/2” Male JIC x 1/2” Male ORB; Extra Long 90 Degree Elbow (6801-LL-08-08) JM0046935 25 1/2” Male JIC x 1/2” Male ORB; 90 Degree Elbow JM0010297 26 Position Cartridge (Swing/Doors/Boom) (FA/VBBA-5) JM0050867 27 Position Coil/Solenoid Hyd (Swing/Doors/Boom) (FA/VBBA-5) JM0050868 28 3/8” Male ORB x 3/8” Female ORB; Straight Reducer JM0039051 29 3/8” Male ORB x 3/8” Female NPSM Swivel; Straight JM0044256 30 3/8” Male JIC x 3/8” Male ORB; Straight JM0043614 32 Pressure Relief Valve RV1 1800PSI (FA/VBBA-5) JM0050872 31 Pressure Relief Valve RV2 1600PSI (FA/VBBA-5) JM0050871 33 Conveyor Coil/Solenoid (FA/VBBA-5) JM0050869 34 Conveyor Cartridge (FA/VBBA-5) JM0050866 35 FORCE America Seed Tender Valve Bank Assembly JM0046936
57
Page 58
Talc Applicator
29
Description Part No.
1 Chrome T-Handle Non-Locking JM0001911 2 17 Deg. Talc Box Door (Electric & Hydraulic Motor) JM0037237 3 1/2” Shoulder Dia x 3/8” Shoulder Length x 3/8”-16 Socket Shoulder Bolt JM0009998 4 3/8”-16 Gr5 Z SF Hex Nut JM0002152 5 3/8” ID, 1” OD Z Flat Washer JM0003061 6 2” Exhaust Clamp with Fasteners (Electric & Hydraulic Motor) JM0037668 7 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 8 Large Talc Box Screen (Electric & Hydraulic Motor) JM0037456 9 17 Deg. Talc Box Weldment (Electric & Hydraulic Motor) JM0037538 10 Large Agitator 17 Deg. (Electric & Hydraulic Motor) JM0037241 11 3/4” Shoulder Dia x 1” Shoulder Length x 5/8”-11 Hex Head Shoulder Bolt and Nut (SB-34) JM0003181 12 3/4” ID, 2” OD Z Flat Washer JM0010006 13 5/8”-18 Gr5 Z SF Hex Nut JM0043101 14 290 Flex Auger Flighting Weldment JM0042838 15 3/4” Nylon Flatwasher JM0035079 16 5/8” Keyed Shaft Coupling JM0042842 17 1/4”-28 x 3/8” Gr5 Z Hex Bolt JM0043100 18 290 Flex Auger Heat Bent PVC Pipe JM0042809 19 Hydraulic Talc Flow Control Mounting Bracket JM0043097 20 Talc Rotation Bracket Weldment (Electric & Hydraulic Motor) JM0038395 21 1/2”-13 Gr5 Z Hex Nut JM0002124 22 1/2”-13 x 1” Gr5 Z Hex Bolt JM0010225 23 Talc Mounting Bracket Weldment (Electric & Hydraulic Motor) JM0037272 24 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 25 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt JM0001506 26 Hydraulic Talc Spout Clamp JM0042542 27 SpeedTender Rubber Door Skirt for Standard and Talc JM0048679 28 White Drive Hydraulic Motor - 125032JL5C3AAAAA JM0042491 29 Weed Whip Cord 18” - Professional Extreme - 5/32” JM0038500
58
Page 59
Talc Hydraulics Schematic for Aluminum Valve
4
Conveyor
Return Hose
1
Hydraulic
Motor
7
1
2
4
3
5
Aluminum Valve Bank
11
6
8
10
9
Flow Control
13
To Conveyor Return Hose
12
Description Part No.
1 3/8” Male JIC x 3/8” Male O-ring; Extra Long 90 Degree Elbow (6801-LL-06-06) JM0039050 2 3/8” Male JIC x 3/8” Male O-ring; 90 Degree Elbow (6801-06-06-NWO) JM0026121 3 White Drive Hydraulic Motor - 125032JL5C3AAAAA JM0042491 4 1/4” x 116” Hydraulic Hose 116inch4M3K-4G-6FJX-4G-6FJX JM0042861 5 5 Function Aluminum Manifold Valve Block JM0029973 6 1/2” Female JIC x 3/8” Male JIC Reducer (2406-08-06) JM0026117 7 3/8” Male JIC x 1/2” Male NPT; 90 Degree Elbow (2501-06-08) JM0042849 8 Flow Control Talc Applicator FC51 - .5 (0-2 GPM) JM0026104 9 1/2” Male JIC x 1/2” Male NPT x 1/2” Male JIC Tee (2605-08-08-08) JM0026119 10 1/2” Male JIC x 1/2” Female JIC Swivel; 90 Degree Elbow (6500-08-08) JM0010296 11 1/2” x 30” Hydraulic Hose 30inch8M3K-8G-8FJX-8G-8FJX JM0042863 12 1/2” Male JIC x 1/2” Male NPT; 90 Degree Elbow (2501-08-08) JM0042847 13 1/2” x 20” Hydraulic Hose 20inch8M3K-8G-8MJ-8G-8FJX JM0042862
59
Page 60
Talc Hydraulics Schematic for Black Intercomp Valve
1
3
2
4
4
11
5
6
13 1412
7
8
9
10
60
Description Part No.
1 3/8” Male JIC x 3/8” Male ORB; Extra Long 90 Degree Elbow (6801-LL-06-06) JM0039050 2 3/8” Male JIC x 3/8” Male ORB; 90 Degree Elbow JM0026121 3 White Drive Hydraulic Motor - 125032JL5C3AAAAA JM0042491 4 1/4” x 84” Hydraulic Hose 84inch4M3K-4G-6FJX-4G-6FJX JM0051419 5 3/8” Male JIC x 3/8” Male ORB; Straight JM0043614 6 Intercomp Talc Block Assembly (FA/VBBA-TA) JM0051361 7 3/8” Male ORB x 3/8” Female ORB; Straight Reducer JM0039051 8 1/2” Male JIC x 3/4” Male NPT; 90 Degree Elbow JM0033775 9 5/16”-18 x 3-1/2” Socket Head Cap Screw JM0051418 10 1/2” Male JIC x 1/2” Male ORB; Extra Long 90 Degree Elbow (6801-LL-08-08) JM0046935 11 Talc O-Ring (FA/VBBA-TA) JM0051416 12 Talc Coil/Solenoid (FA/VBBA-TA) JM0051412 13 Talc Cartridge Proportional (FA/VBBA-TA) JM0051413 14 Talc Pressure Relief Valve (FA/VBBA-TA) JM0051415
Page 61
Spring Return
1 3 42
10
11
5
9
6
12
7
6
8
13
9
14
15
16
14 6 17 9
19
Description Part No.
1 Spring Return Housing for Seed Tender and Gravity Box Roll Tarp JM0002446 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Spring Return Spring JM0000207 4 1/4”-20 x 3/4” Gr5 Z SF Hex Bolt JM0001642 5 3/8”-16 x 3” Gr5 Z Hex Bolt JM0001666 6 1-1/4” Idler Pulley (1/4” ID) JM0002439 7 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 8 Spring Return Pulley Brace Plate JM0013484 9 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 10 3/4” x 2” Plastic Spacer JM0002444 11 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 12 1/4” ID, 3/4” OD Z Flat Washer JM0003090 13 1/4” x 1-1/2” x 2” Plastic Spacer - 2 Hole (Seed Tender and Gravity Box) JM0002443 14 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt JM0002447 15 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 16 2” Black Plastic Spacer (1/4” ID x 1/2” OD) JM0002442 17 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 18 Spring Return Cable (Seed Tender and Gravity Boxes) JM0010307 19 Spring Return Assembly for Seed Tenders and Gravity Boxes (ST375TSW) JM0002437
*Spring Return Cable not pictured in manual
*
61
Page 62
Roll Tarp
1
3 52 4
6
7
8
9
10
7 1716
1
11
12
13
14
15
19
19
20
21
22
13
23
24
25
16
18
4
19
26
27
62
Page 63
Roll Tarp
Description Part No.
1 Tightening Lip x 145-1/2” (290) JM0007039 2 9’6” x 11’7” Tarp with Rivets (290) JM0007020 3 3/16” Cable x 148” (290) JM0041578 4 92-1/4” Arched Tarp Bows (270, 290, 390) JM0010073 5 Tarp Stop Bracket (TSB-1) JM0000187 6 Spring Return Cable (Seed Tender and Gravity Boxes) JM0010307 7 Spring Return Assembly for Seed Tender (ST375TSW) JM0002437 8 93-1/4” Crank Handle (ST375CH) JM0002907 9 S-Cap Yellow - 1.062” ID x 1-1/2” x 1/16” JM0018963 10 1-1/4” x 148” Roll Tube (290) JM0007041 11 Roll Tarp Guide Roller JM0038446 12 1” USS Flat Washer JM0003063 13 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 14 Universal Joint - Roll Tarp (SUJ-1) JM0001517 15 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 16 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 17 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt JM0001506 18 3/8”-16 x 3/4” Gr5 Z SF Hex Bolt JM0001750 19 3/8”-16 Gr5 Z SF Hex Nut JM0002152 20 1” x 140” Square Tie-Down Tube (290) JM0007040 21 Tarp Stop Bracket (TSB-1) JM0000187 22 3/8”-16 x 1-3/4” Gr5 Z Hex Bolt JM0002097 23 1/2” ID 1-3/8” OD Z Flat Washer JM0003082 24 Crank Holder (Zinc Plated) (CH-1) JM0002967 25 Roll Tarp - Handle Hanger Rubber Flap JM0002551 26 Seed Tender Tarp Handle Holder Stando Weldment (THHSST375W ) JM0002903 27 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092
63
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