J&M Roll Tarp GRAIN CARTS User Manual

Grain Cart Roll Tarp Parts List and Set Up Instructions
PARTS LIST
# Part # Description Qty
1 525CT Tarp w/ Ri vets (525) 1 1 620T Tarp w/ Rivets (620) 1 1 750CT Tarp w/ Ri vets (750) 1 1 875T Tarp w/ Rivets (875) 1 1 1050T Tarp w/ Rivets (1050) 1 1 1075T-1822 Tarp w/ Rivets (1075) 1 2 116TB Bows for Tarp (525) 2 2 137TB Bows for Tarp (620)
Bows for Tarp (750, 875)
Bows for Tarp (1050) (1050TB) 5 2 134TB Bows for Tarp (1075) 4 3 150RT 1 1/ 4" Square Roll Tube (525) 1 3 164RT 1 1/ 4" Square Roll Tube (620) 1 3 174RT 1 1/ 4" Square Roll Tube (750) 1 3 198RT 1 1/ 4" Square Roll Tube (875) 1 3 230RT 1 1/ 4" Square Roll Tube (1075) 1 3 1050RT 1 1/4" S quare Roll Tube (1050) - 270"L 1
4 144TT 1" S quare Tiedown Tube (525) 1 4 158TT 1" S quare Tiedown Tube (620) 1 4 168TT 1" S quare Tiedown Tube (750) 1 4 192TT 1" S quare Tiedown Tube (875) 1 4 224TT 1" S quare Tiedown Tube (1075) 1 4 1050TT 1" S quare Tiedown Tube (1050) - 264"L 1 5 119FP Front End Panel (525) 1 5 14012FP Front End P anel (620, 750, 875, 1050) 1 5 137FP Front End Panel (1075) 1 6 119RP Rear End Panel (525) 1 6 14012RP Rear End Panel (620, 750, 875, 1050) 1 6 137RP Rear End Panel (1075) 1 7 CUJ-1N Crank with Splined U-Joi nt (525) 1 7 CUJ-1LN Crank wi th Spli ned U-Joint (620, 750, 875) L 1 7 CUJ-1EL Crank with Splined U-Joint (1075, 1050) X-L 1 8 ABS-2 Adjustable Bow Supports (525)
Adjustable B ow S upport s (750, 875) 8 ABS-2L Adjustable Bow Supports (620) L
Adjustable B ow S upport s (1075) L
Adjustable B ow S upport s (1050) R 9 CH-1N Crank Holder 1
10 ABCH-1 Adj. B ar for Crank Holder (525) 1
For Grain Cart Models:
525-14W
620-14
750-14, 750-16, 750-18
875-16, 875-18 1050-18, 1050-22 1075-18, 1075-22
# Part # Description Qty
10 ABCH-1L Adj. B ar for Crank Holder (620, 750, 875) 1 10 ABCH-1EL Adj. B ar for Crank Holder (1075, 1050) 1 11 TSB-1 Tarp Stop Bracket w/Sleeve (525 thru 1075)
Tarp Stop Brac ket w/ Sleeve (1050) 12 316C-150 3/16" Cable (525) 4 12 316C-164 3/16" Cable (620) 4 12 316C-174 3/16" Cable (750) 4 12 316C-198 3/16" Cable (875) 4 12 316C-1050 3/16" Cable (1050) - 270"L 4 12 316C-240 3/16" Cable (1075) 4 13 381-HB 3/8" x 1" Hex B olt (525, 620)
3/8" x 1" Hex B olt (750, 875)
3/8" x 1" Hex B olt (1075)
3/8" x 1" Hex B olt (1050) 14 384JB 3/8" J-Bolt 8 15 38-FW 3/8" F lat Washer (all c art s exc e pt 1050)
3/8" F lat Washer (1050) 16 382-HB 3/8" x 2" Hex Bolt (al l carts exc ept 1050)
2 3
2 3 2 4 5
17 HLN-38 3/8" Hex Loc k Nut (525, 620)
18 1434-HHMB 1/4" x 3/4" Hex Bolt (525, 620)
19 HLN-14 1/4" Hex Loc k Nut (525, 620)
21 14212-HB 1/4" x 2 1/2" Hex Bolt 1 22 316CC 3/16" Cable Clam p 8 24 381-SB 3/ 8" x 1" S t ove Bolt (525, 750, 875)
25 PT-129 1/2" P l as t i c Tube x 141" (525) 1 25 PT-150 1/2" P l asti c Tube x 160" (620 thru 1075) 1 27 BC-156 3/8" B ungee Cord x 150" (525) 1 27 BC-180 3/8" B ungee Cord x 170" (620 thru 1075) 1 28 TL-144 Tightening Li p x 144" (525) 1 28 TL-158 Tightening Li p x 158" (620) 1 28 TL-168 Tightening Li p x 168" (750) 1 28 TL-192 Tightening Li p x 192" (875) 1 28 TL-264 Tightening Li p x 264" (1050) (2 pcs L/R) 1 30 SPG-1 Square Plastic Grommet 1 31 14STS 1/ 4" S elf Tapping Screw 1 32 BCC-1 Bungee Cord Clip 4 33 12114HB 1/ 2" x 1 1/4" Hex Bolt 1 34 12LN 1/2" Lock Nut 1 35 516EB 5/16" Eyebolt with Nut 1
1
3/8" x 2" Hex B olt (1050)
3/8" Hex Loc k Nut (750, 875)
3/8" Hex Loc k Nut (1075)
3/8" Hex Loc k Nut (1050)
1/4" x 3/4" Hex Bolt (750, 875)
1/4" x 3/4" Hex Bolt (1075)
1/4" x 3/4" Hex Bolt (1050)
1/4" Hex Loc k Nut (750, 875)
1/4" Hex Loc k Nut (1075)
1/4" Hex Loc k Nut (1050)
3/8" x 1" St ove Bolt (620)
3/8" x 1" St ove Bolt (1075, 1050)
3 4
10 14 18 22
3 4 4
5 22 26 30 34
16 20 24 28 17 21 25 29
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Roll T arps for Grain Carts
SET-UP INSTRUCTIONS
Installing the Tightening Lip, Bows and End Panels
Place Tightening Lip on top of low side of grain
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tank and clamp ends with a vise grips. (NOTE: Grain Cart models 750-18, 1075-18 and 1075-22 have the Tightening Lips built into the grain cart extension. For these model carts, this step can be ignored.)
Position the Front End Panel (with wind lip) over the front end of the tapered top extensions of the grain cart. Align and drill 1/4” holes through the top two pre-drilled holes on each end of the front panel and attach using 1/4” x 3/4” hex bolts and 1/4” lock nuts. Repeat to mount the Rear End Panel to the rear rear tapered top extension of the grain cart.
Place the Bows between the sides of the grain
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cart tank. Align the pre-punched holes in the Bows with the pre-punched holes in the Tightening Lip and side extension. Att ach the Bows using 1/4” x 3/4” hex bolts and 1/4” hex lock nuts.
Tightening Lip
1/4” x 3/4” hex bolt and lock nut
Clamp ends with Vise Grips
Front End Panel with Wind Lip
Tarp Bow
1/4” x 3/4” hex bolt and lock nut
Position the Bow Supports under the Bows. Attach
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the Bow Supports to the steel cross members of the grain cart by drilling a 3/8” holes in the cross member and securing with 3/8” x 1” bolt and 3/8” lock nut. Adjust the height of the Bow Support so the top of the support cradles the Bow. Secure the top and bottom of the Bow Supports using a 3/8” x 1” bolt and 3/8” lock nut.
Tightening Lip
3/8” x 1” Flange Bolt with Whiz Nut
Steel Cross Member
Tarp Bow
Adj. Bow Supports (Top and Bottom)
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SET-UP INSTRUCTIONS (Continued)
Mounting the Center Cable Supports
Locate the pre-punched holes in the End Panels
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and drill 3/8” holes through the grain tank extensions. Att ach one 3/8” J-Bolt to the inside of the End Panel using one 3/8” hex lock nuts.
Roll Tarps for Grain Carts
Front End Panel
Lay the cables over the Tarp Bows. Thread the cable end through the small hole on the edge of the End Panel and attach the cable to the J-Bolt using one 3/16” cable clamp. Adjust the tension on the cable so the tarp will not sag.
Mounting the T arp
Lay the tarp out flat (dull side up). Insert the 1”
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Square Tie-Down Tube into the 3” end loop of the tarp until the Tie-Down Tube is extended two inches beyond the edge of the tarp.
Insert the 1 1/4” Square Roll Tube into the 3 1/2” end loop of the tarp. The Roll Tube should be extended 1/2” from the edge of the front of the tarp and extend 8” past the rear of the tarp.
Place the tarp with the tubes onto the grain cart and align. The 1” Square Tie-Down Tube should be located on the high side of the grain cart tapered top extensions and the 1 1/4” Square Roll Tube should be located on the low side of the grain cart tapered top extensions.
3/8” J-Bolt with Lock Nut
View Inside Tank showing
J-Bolt, Cable and Cable Clamp
Thread cables through pre­punched holes in End Panels
Two Tarp Stop Brackets should be placed approximately 24” in from the end of the tarp. Drill a 3/8” hole through the tarp, 1” Square Tie-Down Tube and the grain cart high tapered top extension. Bolt the Tarp Stop Bracket, 1” Square Tie-Down Tube and Roll Tarp to the high side extension using one 3/8” x 2” hex bolts, one 3/8” flat washers and one 3/8” lock nut. Center a third T arp S top Bracket between the two end tarp stops and secure in the same procedure.
T arp S top Bracket
3/8” x 2” Hex Bolt with Whiz Nut
Inside View of Tank showing Bows, Supports and Cables
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Roll T arps for Grain Carts
SET-UP INSTRUCTIONS (Continued)
Attaching the Rivets
After the tarp is in place, drill 1/4” holes through
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the tarp and the outside wall of the Roll Tube at each seam and in the front and rear hems. Keep the holes 1” to 1 1/2” from the end of the tarp to allow space for the Square Plastic Grommet. Drive the 1/4” rivets into the roll tube until it is flush with the cap.
Bungee
Eye Bolt
Bungee Cord Clips
Tightening Lip
Cord
Square Plastic Grommet
Plastic T ube
Eyebolt
Attaching the Bungee Cord
Roll the tarp into the covered position. Slide the
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Bungee Cord through the 1/2” Plastic Tube. Fold and clamp the end of Bungee Cord so the cord cannot slip through the plastic tube. Slide the Plastic Tube (clamped end first) into the 1 1/4” Roll Tube end that is 1/2” from the end of the tarp. Slip the Square Plastic Grommet with the chamfer end facing out onto the Bungee Cord and drive the plastic grommet into the 1 1/4” Roll Tube. Secure the Square Plastic Grommet to the 1 1/4” Square Roll Tube by drilling a 1/4” self-tapping screw through the Roll Tube and into the Square Plastic Grommet. Attach the 5/16” Eyebolt into the wind lip on the tightening lip side. NOTE: If a hole is not pre-punched into the wind lip, drill a 5/16” hole in the vertical wind lip of the Front End Cap approximately 1” from the end.
T arp Stop Bracket
Roll Tube
Bungee Cord
Wind Lip on Front End Panel
Mounting the Crank
Attach the Crank to the Universal Joint using 1/4” x
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2 1/2” hex bolt and 1/4” lock nut. Att ach the Univeral Joint to the 1 1/4” Roll Tube using one 3/8” x 2” bolt and 3/8” lock nut. Drill 3/8” holes into the center of the grain cart tank rear end and attach the Crank Holder Adjust able Bar using 3/8” x 1” hex bolts and 3/8” lock nuts. Attach the Crank Holder to the Adjustable Bar using 1/2” x 1 1/4” hex bolts and lock nuts. Tighten the bolt but allow the Crank Holder to swing free on the adjustable bar .
Square Plastic Grommet
Bungee Cord
Front End Panel
Roll Tube
Crank
Crank Holder Adjustable Bar
Crank Holder
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