J&M PRO 450 User Manual

MANUAL HEADER
O P E R A T O R’ S M A N U A L
SPEED TENDER PRO 450
Revision 2/26/2013
J. & M. MFG. Co., Inc.
P.O. Box 547 Ft. Recovery, OH 45846
PH: (419) 375-2376
www.jm-inc.com
TABLE OF CONTENTS
To e Dealer 4 Express Warranty 4 Service 5 To e Owner 6 Safety Rules 6-7
1.0 Operations
1.1 Preparing the Towing Vehicle 8
1.2 Preparing Speed Pro 8
1.3 Connecting Speed Pro to the Towing Vehicle 8
1.4 Transporting 9
1.5 Hydraulic Power Unit Operation 9-10
1.6 Field Operation 11
1.7 Basic Scale Operations 12
1.8 Auger Cleanout 12
2.0 Service
2.1 Tire Pressure 12
2.2 Tightening Lugnuts 12
2.3 Wheel Bearings 13
2.4 Hydraulic Power Unit 14
2.5 Electric Brakes 14-18
2.6 Daily Service 18
2.7 End of the Year Service 18-19
2.8 Removing From Storage 19
2.9 Troubleshooting 20-22
2.10 Bolt Torque Specications 23
3.0 Hydraulics 24
4.0 Wiring 25
5.0 Parts
5.1 Chassis 26-27
5.2 Frame Weldment 28-29
5.3 Auger Assembly 30-31
If a decal is torn or faded, it needs to be replaced.
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# Description Part. No. 1 Warning/Moving Parts JM0014993 2 Warning/Falling or Lowering JM0014992 3 Warning/Pinch Point JM0014994 4 Danger/Serious Injury Elec Lines JM0015099 5 Small J&M Oval JM0010179 6 Red & White Reective Tape JM0015079 7 Speed Pro 450 JM0025336 8 Warning/Safety Chains JM0014995 9 Warning/Trailer Can Roll JM0014997 10 Warning/High Pressure JM0010163 11 Chassis Manufacture # N/A 12 www.jm-inc.com JM0019239 13 Warning/Tire Wheel Lugnuts JM0014996 14 Warning/Do Not Adjust JM0014979 15 Warning/Open Flames JM0014983
GENERAL INFORMATION
TO THE DEALER:
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We re­serve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co. Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co. Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty proce­dure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will war­ranty be approved unless (i) the product warranty registration card (attached to the inside of the Operator’s Manual) has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty autho­rization number has been issued by the equipment manufacturer. This Warranty is effective only if the warran­ty registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper
modication or repair, (ii) accident, abuse or improper use, (iii) improper or insufcient maintenance, or (iv)
normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. J. & M. Mfg. Co. Inc. makes no warranty, express or implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co. Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANT­ABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J. & M. Mfg. Co. Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co. Inc.’s option. This is the entire agreement between J. & M. Mfg. Co. Inc. and the Owner about warranty and no J. & M. Mfg. Co. Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co. Inc.
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GENERAL INFORMATION
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previ­ously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use.
Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specied. Observe all
safety information in this manual and safety signs on the equipment.
For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the neces­sary tools and equipment to handle all your needs.
Use only genuine J. & M. service parts. Substitute parts may void the warranty and may not meet standard re­quired for safe and satisfactory operating. Record the model number and serial number of your equipment in the spaces provided:
Serial #_______________ Purchase Date: _______________ Purchased From: ____________________
Please provide this information to your dealer to obtain the correct parts.
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GENERAL INFORMATION
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your Speed Pro in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Review and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Sym- bol. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER:
WARNING:
CAUTION:
IMPORTANT:
NOTE:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or seri­ous injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or mod­erate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
SAFETY RULES:
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to pro­vide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and under­stands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tow vehicle prior to hooking up or operating the Speed Pro.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
Safety Rules Next Page
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GENERAL INFORMATION
1. Understand that your safety and the safety of other persons are measured by how you service and operate this ma chine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
2. The safety information given in this manual does not replace safety codes, federal, state, or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
3. A frequent cause of personal injury or death is from persons falling off equipment and being run over. Do not permit persons to ride on this machine.
4. Secure Speed Pro safety chain to towing vehicle before transporting. Do not transport without safety chains being attached to tow vehicle.
6. Use good judgment when transporting Speed Pro on a highway. Maintain complete control at all times. Regulate speed to road conditions. Do not transport unit with rear compartment full and front compartment empty. The unit may not be properly balanced, offsetting the tongue weight of the Speed Pro.
7. When transporting on public roads, the conveyor must be in the forward position to meet with lighting and visibility marking requirements.
8. Do not travel faster than 10 mph. during off highway travel. Drive slowly over rough ground, hill sides, and around curves to avoid tipping. Use extreme care when operating close to ditches, fences, or on hill sides.
9. Use care when moving or operating Speed Pro near electric lines as serious injury or death can result from contact.
10. Never adjust, service, clean, or lubricate Speed Pro until all power is shut off and the battery is disconnected. Keep all safety shields in place.
11. Carbon monoxide can cause severe nausea, fainting, or death. Do not operate engine in closed or conned
work area.
12. Explosive fuel can cause res and severe burns. Stop engine before lling fuel tank.
13. Hot parts can cause severe burns. Do not touch engine while operating or just after stopping.
14. Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury.
15. To prevent personal injury when working with hydraulic power unit:
a. Relieve all pressure before disconnecting uid lines.
b. Before applying pressure, make sure all connections are tight and components are in good condition. c. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
16. Make sure that everyone is clear of equipment before applying power or moving the Speed Pro.
18. Before unhooking the Speed Pro from the transport vehicle, be sure to properly block the wheels to prevent the Speed Pro from moving.
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OPERATIONS
1.1 Preparing the Towing Vehicle
Before towing the Speed Pro, refer to towing vehicle’s owner’s manual for information concerning hitch
capacities, hitch adjustments, and tire ination.
Towing vehicle must be equipped with proper electric braking components.
NOTE: The Speed Pro is equipped with LED lights. The towing vehicle may require a
asher upgrade for lights to operate properly.
Do not exceed towing vehicles GVWR (Gross Vehicle Weight Rating) or GCWR (Gross Combination Weight Rating), or the maximum hitch load.
1.2 Preparing Speed Pro
Hydraulics: Check routing of all hydraulic hoses. Hoses should not be kinked, twisted or rubbing against sharp
edges. Check all hoses and ttings for hydraulic leaks. Tighten and /or repair or replace as required.
Lubrication: Lubricate Speed Tender as outlined in Service section 2.1. Refer to engine manual for proper uid
levels in engine.
Tires/Wheels: Check tire pressures and maintain at recommended operating pressure. It is important to check
wheel nut/bolts for proper torque as recommended. You can nd proper tire pressure and wheel torque located in
service manual section.
1.3 Connecting Speed Pro to the Towing Vehicle
WARNING: Do not stand between the Speed Pro and tow vehicle when hooking up.
NOTE: The Speed Pro comes standard with a 2 5/16” ball coupler and has an optional 3” lunette eye. Also the Speed Pro can come with an optional Gooseneck Frame in place of the A-Frame. The Gooseneck Frame can feature either a 2 5/16” ball coupler or a 5th Wheel hook up.
1. Back tow vehicle up to Speed Pro.
2. Align the vehicle’s ball or lunette eye with the coupler or ring on the Speed Pro.
3. Lift tongue latch lever.
4. Lower jack to set Speed Pro coupler down on ball or lunette eye hook.
5. Latch coupler and insert pin. Check to make sure that coupler is securely latched.
6. Pivot jack to transport position and pin in place.
7. Attach 7-way plug to tow vehicle. Check the length of the Speed Pro 7-way to make sure that it is long enough to turn, but not too long to touch the ground.
NOTE: Check to make sure that lights are in proper operating condition and repair or replace if necessary.
8. Connect the brake breakaway cable to towing vehicle.
9. Attach safety chains to tow vehicle by crossing chains (Figure 1.1). Allow enough slack in chains necessary for turning.
10. Test the brakes and all the lights on the Speed Pro
WARNING: Check safety chains for broken, stretched or damaged link or end ttings. Replace chains if found to be damaged. Do not weld safety chains.
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Figure 1.1
OPERATIONS
1.4 Transporting
NOTE: Make sure the jack is in the horizontal position before transporting.
When transporting the Speed Pro on public roads, it is recommended to have the auger in the storage position.
WARNING: Travel at a safe speed that allows you to maintain complete control of towing vehicle and Speed Pro at all times.
1.5 Hydraulic Power Unit Operation
WARNING: Explosive fuel can cause res and severe burns. Stop engine before lling fuel tank.
WARNING: Carbon monoxide can cause severe nausea, fainting or death. Do not operate
engine in an enclosed or conned area.
WARNING: Hot parts can cause severe burns. Do not touch engine while operating or just after stopping.
WARNING: Acid from battery can cause res and severe acid burns. Make sure to charge battery in well-ventilated area.
WARNING: Make sure to relieve hydraulic pressure before working on hydraulic system.
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OPERATIONS
WARNING: Purge hydraulic system of air before operating Speed Pro to prevent serious injury or death.
WARNING: Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.
1. Check to make sure all ttings and hardware are in proper operating condition. Replace if worn or broken. Check engine uid levels and sight gauge on reservoir for proper operating levels.
2. Slide the Fuel Shut-off Lever to the “ON” position (Figure 1.2).
3. Slide Choke Lever to the “ON” position (Figure 1.2).
4. Turn the key to the start position. Once engine starts, release key (Figure 1.2).
5. After starting, allow the engine to warm-up. Slide choke to the “OFF” position, and increase throttle speed (Figure 1.2).
6. To turn the engine off, slide the Fuel Shut-off to the “OFF” position (Figure 1.2).
NOTE: In extremely cold weather, it is best to allow engine and hydraulics to warm-up before increasing throttle speed. NOTE: If a hydraulic leak appears, turn off immediately and take appropriate action. NOTE: See Engine manual for more details on upkeep and service.
Figure 1.2
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