J&M 32 Series, 1132, 2332 Operator's Manual

GRAIN CART
OPERATOR’S MANUAL
MODEL
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
Rev. 4.12.2019
J&M Manufacturing Co, Inc
www.jm-inc.com
Stance
Opposite Auger
Side
Front
Rear
Auger Side
2
Dealer Pre-Delivery Instructions Grain Cart
WHEEL NUTS Check ALL wheel nuts for correct torque setting. (3/4”-400 Ft-Lbs, 22mm-640 Ft-Lbs) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd, 3rd loads, etc.), then periodically afterwards (every 10 hours of use for rst 40 hours). Keep checking wheel nut settings until wheel nuts do not loosen. If wheel nuts loosen and damage the surface of the wheel center, it will be impossible to keep them tight. Failure to keep the wheel nuts tight could cause considerable damage to the grain cart and surrounding area. To ensure that wheel nuts do not loosen, it may be helpful to mark the location of one side of the nut and wheel rim with paint. This will help when observing if any rotation of the nut occurs. It is the Dealer’s responsibility to have wheel nuts torqued to specication before delivery. Damage caused by failure to keep the wheel nuts tight is not warrantable.
HITCH Determine the hitch style of cart to be compatible with tractor. Tractor with hammer strap (clevis type) should be used with grain carts equipped with a single prong (spade) hitch. Tractors equipped with a single prong hitch (no hammer strap) should be used with grain carts equipped with a double prong (clevis) hitch.
Be sure the tractor pin is at least 1/4” smaller in diameter than the pin hole in the grain cart hitch to ensure enough free movement when traversing through uneven terrain.
POWER TAKE-OFF Check for adequate clearance between telescoping PTO and tractor hitch. Suggested clearance is 7 inches.
Check telescoping PTO for adequate extension. With the tractor hitched to the cart on at level ground, the PTO should have approximately 10 inches extended from the collapsed (shortest) length.
HYDRAULIC CYLINDERS AND HOSES Run all functions of the hydraulic cylinders and inspect ttings and seals for leakage. (use cardboard or wood to check for hydraulic leaks)
UPPER AND LOWER AUGERS Raise the auger to the unload position. Run the auger from the PTO or optional hydraulic motor. If the top auger is misaligned with the bottom auger, you will hear a ‘bang’ as the upper auger realigns itself with the lower auger. This is normal as the top auger has dropped to engage the lower auger. Be sure that the top auger engages the lower auger. Check bearing at top of auger. Be sure to have approximately 1/8” to 3/16” gap under/ between top auger bearing. If there is no gap under the bearing, or the gap is greater than 1/8” to 3/16”, the bearing needs adjusted.
(Continued on Next Page)
3
Dealer Pre-Delivery Instructions Grain Cart
GEARBOX Check the gearbox oil level. For the process of checking the oil in your gearboxes, refer to “Lubrication Service Schedule” in this manual. Add SAE 80W-90 lubricant as necessary.
LIGHTING & SAFETY FEATURES Check the tractor lighting system for functions. Plug the grain cart wire harness into the tractor receptacle and check the cart lighting for correct functions.
Check that the safety chains are properly installed. Use bolt-torque chart listed in operator’s manual for correct torque value.
TIRES All tires need to be inated to the specied air pressure given in the “Tire Pressure” section on the “Initial Operation & Maintenance” page of this manual.
4
Table Of Contents
6 .............................................................................................To The Dealer
7 ...................................................................................... General Information
8 .............................................................................................Specications
8 ...............................................................................................Dimensions
9 .........................................................................................Bolt Torque Chart
10 ...................................................................................................Decals
12 ............................................................................................. Safety Rules
13 ....................................................................... Initial Operation and Maintenance
13 ....................................................................................Routine Maintenance
14 ...................................................................................Operating Instructions
15 .........................................................................................Troubleshooting
16 .............................................................................Lubrication Service Schedule
18 .................................................................Adjusting the Lower and Upper Flighting
19 ............................................Removing Dirt From The Restrictors On The Hydraulic Cylinder
19 ....................................................................Rear Disconnect Annual Maintenance
20 ..................................................................................................Storage
Repair Parts List and Diagrams
20 .................................................................................... Wheel Rims and Tires
21 ................................................Hub & Spindle Assembly 250-10 (Single Wheel Grain Carts)
22 .............................................Hub and Spindle Assembly 550-20 (Single Wheel Grain Carts)
23 ...........................................Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels)
24 .....................................................................Power Take-O (PTO) Shaft Assembly
25 ..........................................................................................Hitch Assembly
26 ......................................................................................90 Degree Gear Box
27 ................................................................................... 3 Directional Gear Box
28 .................................................................................................Driveline
30 ...................................................................................Drag Auger Disengage
31 .........................................................................................Clean Out Doors
32 ............................................................................................... Feed Gate
33 ...................................................................................Lower Auger Assembly
34 .................................................................................... Upper Auger Linkage
35 ...................................................................................Upper Auger Assembly
35 .......................................................................... Upper Auger Bearing Assembly
36 ......................................................................................... Spout Assembly
38 ..............................................................................Hydraulic Hoses & Cylinders
40 ........................................................................... Auto-Gate Shut-O Hydraulics
42 ............................................................................Auto-Gate Shut-O Assembly
42 .................................................................... Auto-Gate Shut-O Wiring Schematic
43 ........................................................................................Lights and Wiring
44 .........................................................5-Point Scale System for Single Wheel Grain Carts
45 ...........................................................................5-Point Scale System for Tracks
46 ....................................................5-Point Scale System for Walking Tandem Dual Wheels
47 ...................................................................Walking Tandem Dual Wheel Assembly
48 ......................................................................... Gate Indicator Display Assembly
49 .....................................................................................Auger Rest Assembly
50 ........................................................................................ Ladder Assembly
50 ..................................................................................... Inspection Windows
51 ..................................................................................Spring Return Assembly
52 .......................................................................................Roll Tarp Assembly
5
To The Dealer
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No:1132 Serial No: ________________________ Date of Purchase: ___________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
6
General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
NOTE
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information
.
7
SPECIFICATIONS
Specications
Single Wheel Option
Capacity
Auger, One Vertical
Auger, One Horizontal
Unload Rate
(2)
Wheels
Tires (2)
Hubs (2)
(2)
Spindles
Tongue Weight
Empty
Loaded
Total Weight
(approx.)
MODEL 1132
1,150 Bushels 22” 20” Up to 740+ Bushels/Minute 30x32, 32x36 or 44x32 900/60R32, 1050/50R32, or 1250/50R32 10 Bolt or 20 Bolt 6” Diameter
2,600 lbs. 3,800 lbs. 18,650 lbs.*
Dimensions
Walking Tandem Dual Wheels Option
Capacity
(4)
Wheels
Tires (4)
Spindles (4)
Total Weight (approx.)
Tracks Option
Capacity
Tracks (2)
Total Weight (approx.)
Compaction Rate
1,125 Bushels 16x42, 18x38, 18x42 480/80R42, 520/85R38 or 520/85R42 4 1/2” Diameter 21,700 lbs.
1,175 Bushels 36”x116” or 36”x146” 25,400 lbs.
16.6 lbs/sq inch (36”x116”)
11.2 lbs/sq inch (36”x146”)
KN
B
C
D
A
Eective Side Reach
(throw)
E
F
G
O
J
L
M
H
I
MODEL 1132
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
* Measured with 1250/50R32 tires, scales, roll tarp installed and a 20” hitch height
*
10’-4” 11’-9” 11’-0” 13’-8” 10’-0” 22’-2”
1’-6”
22’-4”
33’-0” 13’-6”
22’-10”
11’-6” 1’-11”
8’-6”
17’-8”
8
Bolt Torque Chart
Always tighten hardware to these values unless a di󰀨erent torque or tightening procedure is listed for specic application. Fasteners must always be replaced with the same grade as specied in the manual parts list.
Always use the proper tool for tightening hardware. SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
Nominal Dia. (Inch)
1/4 20 1313 59 in-lbs. 2029 90 in-lbs. 2864 129 in-lbs.
5/16 18 2163 122 3342 188 4719 265
3/8 16 3196 18 -lbs. 4940 28 -lbs. 6974 39 -lbs.
7/16 14 4385 29 6777 44 9568 63
1/2 13 5853 44 9046 68 12771 96
5/8 11 9323 87 14408 135 20340 191
3/4 10 13797 155 21322 240 30101 339
7/8 9 11428 150 29436 386 41556 545
1/4 28 1500 68 in-lbs. 2319 104 in-lbs. 3274 147 in-lbs.
5/16 24 1395 135 3702 208 5226 294
3/8 24 3623 20 -lbs. 5599 31 -lbs. 7905 44 -lbs.
7/16 20 4897 32 7568 50 10684 70
1/2 20 6598 49 10197 76 14396 108
5/8 18 10558 99 16317 153 23036 216
3/4 16 15385 173 23776 267 33566 378
7/8 14 12609 165 32479 426 45853 602
reads Per Inch
1 8 14992 225 38616 579 54517 818
1 14 16827 252 43343 650 61190 918
SAE J429 Grade 2 SAE J429 Grade 5 SAE J429 Grade 8
Clamp Load (Lbs.)
Tightening Torque
K = 0.18
Unied Coarse read Series
Clamp Load (Lbs.)
Fine read Series
Tightening Torque
K = 0.18
Clamp Load (Lbs.)
Tightening Torque
K = 0.18
Nominal Dia. (Inch)
10 1.5 5671 33.5 8115 47.9
12 1.75 8240 58.4 11792 83.5
14 2 11289 93.3 16154 133.5
16 2 15320 144.7 21924 207.1
18 2.5 18822 200.0 26934 286.2
20 2.5 23938 282.7 34256 404.5
22 2.5 29669 385.4 42457 551.5
24 3 34471 488.4 49329 699
27 3 44924 716.1 64288 1024.8
30 3.5 54819 970.9 78448 1389.5
33 3.5 67821 1321.4 97055 1890.9
36 4 79866 1697.5 114291 2429.2
Pitch Class 8.8 Class 10.9
Clamp Load (Lbs.)
5 0.8 1387 4.1 1985 5.9
6 1 1968 7.0 2816 10.0
7 1 2822 11.7 4039 16.7
8 1.25 3580 16.9 5123 24.2
Tightening Torque
K = 0.18
Metric Fasteners
Clamp Load (Lbs.)
Tightening Torque
K = 0.18
TIGHTENING WHEEL NUTS
Standard 3/4” wheel studs and nuts should be tightened to torque 400 Ft.-Lbs and standard 22mm studs should be tightened to torque 640 Ft.-Lbs. during initial operation of the grain cart and then checked for proper torque after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight.
9
1
9
8
7
6
5
4
3
2
10
14
13
15
17
16
19
18
20
23
16
24
Decals
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged or Missing
10
Decals
12
11
22
23
16
21
16
15
Description Part No.
1 X-Tended Reach Logo w/ Oval and Website (Dual Auger) Decal JM0048321 2 Caution Lower Rest Decal JM0037662 3 Warning, Keep Hands Away Decal JM0018039 4 Danger, Electric Lines Decal JM0015099 5 J&M Oval Decal (Medium) 5-1/2”x8-1/2” JM0010179 6 Open and Close Decal for 32 Series Indicator JM0043138 7 Danger Warning Important Decal JM0037665 8 Field Position/Storage Position Decal JM0037661 9 Warning, Pinch Point Decal JM0014994 10 Warning, Falling Or Lowering Decal JM0014992 11 www.jm-inc.com Decal JM0019239 12 1132 Opposite Auger Side Stripe Kit JM0044291 13 1132 Auger Side Stripe Kit JM0044290 14 Danger, Do Not Enter Grain Tank Decal JM0018033 15 Warning, Keep Lug Nuts Tightened Decal 1-5/8” x 4” JM0010150 16 Danger, Rotating Driveline Decal JM0018036 17 Check PTO Overlap Decal JM0025435 18 Danger, Keep Hands and Clothing Away Decal JM0018035 19 Important, 3x Wide Turns Tracks Decal JM0021247 20 Light Harness/Hydraulic Hoses Decal JM0046492 21 Amber Reective Decal (2” x 9”) (RD-1A) JM0009946 22 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 23 Drag Auger Disengage Instructions Decal JM0048320 24 Lock and Load Indicator Lights Decal JM0044289
11
Safety Rules
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to hooking up or operating the grain cart.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
SAFETY
Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit persons to ride on this machine.
Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road trac and slow moving machines can cause personal injury or death. On roads, use asher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster trac pass.
Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury,
Relieve all pressure, before disconnecting uid lines,
Before applying pressure, make sure all connections are tight and components are in good condition,
Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
If injured by leaking uid, see your doctor immediately.
When transporting the grain cart, always keep the auger in the stow position.
Use care when moving of operating the grain cart near electric lines as serious injury or death can result from contact.
Never adjust, service, clean, or lubricate the grain cart until all power is shut o. Keep all safety shields in place. Keep hands, feet, hair and clothing away from moving parts while the grain cart is in operation.
The service ladder is for service work only. If you must climb into the grain tank, be certain that all power is shut o and then use extreme caution when climbing into the grain cart.
Make sure that everyone is clear of equipment before applying power or moving the machine.
Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains. Make sure that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double prong (clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Before lling the grain cart, make certain that no one is inside the grain tank. Never allow children or anyone in, near, or on the grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suocation.
Never operate the auger system with anyone inside the grain tank. Hands, feet, hair and clothing can t through the openings in and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is shut o before service work is performed.
Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place and the wheels are properly blocked to prevent the cart from moving.
12
Initial Operation and Maintenance
WARNING
BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART.
Before the grain cart is put into service:
Have the safety instructions been read and clearly understood by the operator(s) of this machine?
Have the gearboxes been properly lled with SAE 80W-90 gearbox lubricant?
Have all nuts, bolts, bearings and braces been properly fastened?
Has the PTO been checked for proper overlap?
CHECK PTO OVERLAP LENGTH. Overlap length may vary depending on the tractor model and hitch setting. Try to obtain the greatest possible overlap without bottoming out in the extreme operating conditions. Too much overlap may cause the PTO to bottom out and damage the driveline. Not enough overlap may cause the PTO front and back halves to separate. From the fully compressed (shortest) length the PTO should be telescoped (extended) between 10” and 22”. Dierent PTO lengths may need to be purchased to accommodate your terrain. A 4” shorter or a 10” longer PTO can be ordered through your dealer from J&M Manufacturing.
GREASE BEARINGS: Are all bearings on the drive line properly greased? Are all set screws and bolts in the bearings and U-joints tight? Has the power-take-o shaft been properly greased at all points including the cross bearings? Have the universal joints at the gearbox been greased? Have all grease points at the auger hinge area, including the hanger bushing assembly been greased? Has the horizontal auger hanger been greased?
TIRE PRESSURE: Are the tires properly inated? The following is to be used as a general guide for tire ination for cyclic use. Figures can vary depending on specic brand of tire used. It is important that tires are inspected before and after the unit is
loaded. The tire should stand up with no side wall buckling or distress as the tire rolls. Do Not Exceed The Tire Pressure Indicated Below:
Tires psi
1050/50R32 Lug Tires (Alliance) (185 LI) (for 32x36-10 Hole Wheels) 56
480/80R42 Lug Tires (Firestone) (154 LI) (for16x42-10 Hole Wheels) 35
480/80R42 Lug Tires (Alliance) (169 LI) (for16x42-10 Hole Wheels) 64
IF520/85R42 Lug Tires (Firestone) (169 LI) (for 18x42-10 Hole Wheels) 44
520/85R42 Lug Tires (Alliance) (169 LI) (for 18x42-10 Hole Wheels) 50
IF900/60R32 Lug Tires (Alliance) (192D LI) (for 30x32-10 Hole Wheels) 66
IF1250/50R32 Lug Tires (Firestone) (188 LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) 23
IF1250/50R32 Lug Tires (Firestone) (201B LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) 46
IF1250/50R32 Lug Tires (Alliance) (201A8 LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) 46
Routine Maintenance
WARNING:BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART
Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. Also check the seal for wear and replace if necessary.
Check the grain cart periodically for cracks in welds and for other structural damage. Have cracked welds xed immediately. Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.
Exercise horizontal and vertical clean out doors. Lubricate hinge points if necessary.
Check all hydraulic hoses for wear and replace as necessary.
Make sure all tires are properly inated. Refer to the chart above for recommended instructions on tire pressure. It is important that tires are inspected before and after unit loaded.
Make sure that all guards and shields are in place before operating the grain cart.
13
Operating Instructions
VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph.
WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 640 Ft.-Lbs. for standard 22mm wheel studs and nuts. Torque to 400 Ft.-Lbs. for 3/4” wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of the cart and then after every 10 hours of use. Failure to do so may damage wheel studs and nuts. To ensure that wheel nuts do
not loosen, it may be helpful to mark the location of one side of the nut and wheel rim with paint. This will help when observing if any rotation of the nut occurs. Once the seats are damaged, it will become impossible to keep the lug nuts tight.
The drawing shows the proper way to mount the wheels using Budd-type nuts. The wheels supplied with your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1. Wheels that are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the burden of liability to the owner/operator. We recommend you inspect your wheel nuts to make sure they
are properly installed. Also, check the wheel nuts on a regular basis to ensure they are tight.
LIGHTING AND SAFETY DECALS: Are the rear, amber extremity lights properly positioned? Extend the lights within 16” (40,6cm) of the
left and right extremities of the grain cart. Is an SMV Emblem attached to the rear of the grain cart?
Are the lights working properly? Are all lights and reective decals clean, visible and properly placed?
BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR.
PREPARING THE GRAIN CART FOR USE: Model 1132 grain carts require 250+HP 4WD Tractor.
IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below.
Tow Loads Safely
Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Observe these recommended maximum road speeds, or local speed limits which may be lower.
Road Travel (grain cart empty): Do not travel more than 20 mph (32 km/hr) and do not tow loads more than 1.5 times the pulling unit’s weight.
Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.
WARNING: For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting.
IMPORTANT:
1) Connect grain cart hitch to tractor drawbar using a good quality hitch pin. Attach the safety chain to the tractor and through one chain loop provided on either side of the grain cart frame as shown. Make sure the grain cart hitch properly matches the hitch of the tractor. Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Safety Chain User Instruction a) Secure the safety chain by looping it around each side of the grain cart as shown and connecting to the towing machine’s attaching bar. b) Do Not allow any more slack than necessary for articulation. c) Do Not use any intermediate support as the attaching point. d) Store the safety chain by securing it around the main axle A-frame of the grain cart. e) Replace the safety chain if one or more links or end ttings are broken, stretched or otherwise damaged or deformed.
2) Attach the power-take-o shaft to the tractor. The PTO must have at least 10” of engagement. Check tractor drawbar for clearance and length and adjust if necessary. Make sure the PTO does not bottom out when making sharp turns as it may bend the drive shaft.
3) Make sure the jack stand is removed from the lower support position before the cart is moved. Never use the jack to support a
loaded grain cart.
4) Be sure that no debris or foreign objects are in the grain cart.
5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor. The remaining two hydraulic lines (red band) operate the hydraulic ow control spout located at the end of the upper auger. Connect these lines to a third service outlet on the tractor. Make sure the air is bled from the hydraulic cylinders and hoses.
Figure 1
14
Operating Instructions
6) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that the upper, lower, and horizontal augers are properly engaged.
7) Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all asher and turn indicator lights are working properly before incidental highway travel.
CAUTION
Do NOT operate the grain cart before reading and understanding the Operator’s Manual and ALL danger, warning and caution signs.
Be sure that a Slow-Moving-Vehicle emblem is attached to the rear of the grain cart.
Never exceed 1,000 rpm on the PTO and driveline system.
Never fold or extend the auger until the PTO has come to a complete stop.
Never ll the grain cart unless the gate indicator is in the closed position.
Never allow foreign object (shovels, etc.) to be placed inside the grain cart.
Never engage the lugs and drive dogs on the augers when the system is moving at a high rate of speed.
Never perform maintenance work or service the grain cart with the tractor running.
Troubleshooting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY.
Trouble Possible Cause Possible Remedy
Faulty check valve Replace check valve Faulty lock and load solenoid Disconnect power to lock and load. If the auger is
able to move, the lock and load solenoid needs to be replaced
Upper ighting and lower ighting are Auger will not return to down position or move from stow position
Hanger bushing assembly at the top of the lower auger ighting is hot
Excessive vibration
Grain ow stoppage
Auger tube is breaking away from the grain cart at the hinge area or the ram in the hy­draulic folding cylinder is bent
Flip-up auger rest not ipping over center Cable has loosened With auger in eld position, tighten cable to the handle. Feed gate indicator not moving Debris lodged in feed gate Make sure indicator slider moves freely and feed gate is
Clutch disconnecting Auto-clutch torque exceeded
locked together
Feed gate open Close the feed gate
Lock and Load not operating correctly Make sure the limit switch on the feed gate indicator
Top of the hanger bushing assembly is
rubbing against the drive dog
Auger ighting or shaft is bent Straighten or replace auger ighting.
Drive shaft is bent Replace or straighten drive shaft.
Bolt sheared in drive dog Replace bolt in drive dog. Engage upper and lower
Folding auger before complete stop Upper and lower ightings are disengaging before au-
PTO key sheared Replace key and tighten set screw.
Rear auger disconnect disengaged Engage rear auger disconnect
Upper auger is extended in the
upright position while traveling in the
eld
Bearing on top of upper auger ighting needs adjusting. When the auger is in the engaged position, there must be 1/8” (0,32cm) gap between bottom of top bearing and top of upper tube housing (See “Adjusting the Lower and Upper Flighting” on page 18)
assembly is functioning properly Loosen the two bolts and re-adjust the position of the
hanger bushing assembly. Re-tighten bolts. Remove the lower ighting assembly and place a shim
between the spline coupler and the gearbox.
ighting at a slow rate of speed. (Drive dogs and lugs are being engaged too fast.)
ger comes to a complete stop. Replace bolt in the drive dog. Never engage or disengage the upper and lower ightings until the augers come to a complete stop.
Repair or place folding cylinder if necessary. Remember to lower auger to the eld position after unloading.
clear of debris
Operate rear auger disconnect
15
Lubrication Service Schedule
WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART
90 DEGREE REAR GEARBOXES: Gearbox lubricant has been added to the gearboxes during nal assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. For the gearbox on the left while looking from the rear of the cart, the uid level should be between the bottom and halfway point of the 2” output shaft that bisects the gearbox. The recommended uid level range is pictured in Figure 1 and Figure 2 below. The minimum level is pictured in green and the maximum level is pictured in red. An pressure relief plug plug is located in the center of the top of the gearbox mount plate. To check the uid level, remove the vented inspection plug and view the uid level from above. When lled to the maximum level (shown in red), the gearbox should have 80 ounces of
SAE 80W-90 lubricant. Change the oil annually before use.
For the gearbox on the right while looking from the rear of the cart, the uid level should rest at the inspection plug, pictured in red in Figure 3 below. When lled to the proper level, the gearbox should have 80 ounces of
SAE 80W-90 lubricant. Change the oil annually before use.
Figure 1 Figure 2 Figure 3
3-WAY FRONT GEARBOX: Gearbox lubricant has been added to the gearbox during nal assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. The uid level should rest at the inspection plug, pictured in blue in Figure 4 below. When lled to the proper level, the gearbox should have 96 ounces of use.
SAE 80W-90 lubricant. Change the oil annually before
Figure 4
REAR DISCONNECT GROOVED SPLINE COUPLER: Exercise the disconnect handle, adding a lubricant to the 2” output shaft on the rst gearbox where the grooved spline coupler slides. Loctite Silver Grade Anti-Seize is recommended. Perform this maintenance annually.
16
Lubrication Service Schedule
Roll Tarp U-Joint
IMPORTANT: Your grain cart has grease ttings at all critical points. The following grease ttings should be serviced before the grain
cart is put into operation:
PTO & DRIVELINE: The grease ttings on the PTO should be serviced after every 8 hours of use. Service the grease ttings on each of the drive bearings and also the universal joints after every 8 hours of use.
AUGER ASSEMBLY: One grease tting is located on the pivot pin of the folding auger. This tting should be serviced after every 8 hours of use. Service the grease tting on the hanger bushing assembly (top end of the lower auger assembly) as well as the horizontal auger hangers after every 8 hours of use or as needed.
SPRING LOADED UPPER AUGER BEARING: Service the grease tting on the upper auger bearing (located at the top end of the upper auger assembly) after every 8 hours of use. Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart.
ROLL TARP U-JOINT: Service the grease tting on the U-Joint of the roll tarp crank handle once annually.
Grease Fittings
Pivot Pin Once Annually
Roll Tarp U-Joint Once Annually
Upper Auger Flighting Every 8 hours of use
Driveline Every 8 hours of use
Horizontal and Vertical Flighting Hangers Every 8 hours of use
Pivot
Upper Auger Flighting
Flighting Hangers
Drive Line x2
Drive Line x3
17
Adjusting the Lower and Upper Flighting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY.
LOWER FLIGHTING - If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower ighting and/or
hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2” bolts on the hanger bushing assembly. Adjust the hanger either up or down and vertically center it between the ighting and drive dog. Re-tighten the bolts. Make certain that the ighting center and drive-dogs do not rub the hanger bushing assembly, causing them to become hot.
If the hanger can no longer be adjusted by moving it up or down on the elongated holes, both the hanger bushing assembly and the lower ighting will have to be removed. After removing them from the tube assembly, place a shim [between 1/8” (0,32cm) to 3/16” (0,48cm) thick] where the gearbox and the spline coupler (welded to the lower ighting). Replace the lower ighting and reattach the hanger to the tube assembly. Readjust the hanger assembly. NOTE: The bottom of the lower ighting is not attached to the gearbox with any bolts or set screws but may be ‘frozen’ fast. Be careful when removing the lower ighting from the gearbox. For easier removal of the lower ighting, keep the gearbox at the bottom intact, remove the two 1/2” bolts from the hanger bushing assembly and pull the lower ighting o of the gearbox.
After adjusting the lower ighting, move the upper auger to the unload position and check the upper ighting for readjustment.
UPPER FLIGHTING - If the upper and lower augers to do not properly separate during the unfolding sequence, the upper ighting may need adjusting. Before making adjustment to the upper ighting, check to see if the lugs and drive dogs on the auger assemblies are locking together. If they are not locked together, check to see if a faulty check valve on the hydraulic cylinder used to raise and lower the upper auger assembly may be causing the problem.
Fold the upper tube assembly into the upright position. Position the upper ighting in the engaged position with the lower ighting. Locate the four-hole ange bearing on the top of the upper auger tube housing. With the upper ighting in the engaged position, check the spacing between the upper bearing and the upper tube housing. There must be an 1/8” (0,32cm) space between the base of the four-hole ange bearing and the upper tube housing. If there is NOT a space between the bearing and the upper tube housing, or if there is more than 1/8” (0,32cm) space, the upper ighting will need to be adjusted. To adjust the upper ighting, loosen the 1 1/4” hex nuts both above and below the four-hole ange bearing. Move the 1-1/4” hex nuts up or down the threaded shaft on the top of the auger ighting shaft until the bearing moves to approximately 1/8” (0,32cm) above the base of the upper tube housing. When the four-hole ange bearing is properly located, tighten both 1-1/4” hex nuts together to secure the bearing position.
If the upper and lower ighting still does not separate properly during the folding sequence, a small bevel may need to be removed from the inside of the lugs where they engage the drive dogs on the auger assemblies. Grind approximately 1/8” (0,32cm) from the corner of the lugs where they touch against the drive dogs.
18
Adjusting Upper Auger
2. Tighten the 1-1/4”
hex nut until there is a 1/8” to 3/16” gap between the 4 hole ange bearing and the headpan.
1/8”-3/16”
1. Untighten the
1-1/4” hex nut at least 1/4”.
3.
hex nut back up.
Tighten the 1-1/4”
Rear Disconnect Annual Maintenance
Before using the cart for the season:
1. Exercise the disconnect handle, adding a lubricant to the 2” output shaft on the rst gearbox where the grooved spline coupler slides. Loctite Silver Grade Anti-Seize is recommended.
2. Check the face of the disconnect paddle for excessive wear (1/32” or more). In the event of excessive wear (1/32” or more), contact the J&M Service Department.
Disengage Paddle, and Back Plate Settings
The back plate has a tab welded on the inside with a nut. A bolt and jam nut are screwed into it. The proper bolt setting maintains the gap shown in the bottom right picture. The paddle is shown in purple here, and when the drivedogs are engaged there should be a 1/16” gap between the paddle and the drivedog. Having the gap will ensure that there is no unneccessary wear on parts.
Bolt and Jam Nut
Paddle
1/16”
1-3/4” Drive
Coupler
Engaged
2” Drive
Coupler
Removing Dirt From The Restrictors On The Hydraulic Cylinder
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS
Remove restrictors from the 90 degree street elbow on the tip spout hydraulic cylinder. Remove dirt from the tting to allow hydraulic oil to ow through the restrictor. Reattach the restrictor to the street elbow. Use Teon sealant tape or equivalent on the threads of the restrictor before re-attaching.
If the restrictor continues to plug with dirt, replace the restrictor or lter the hydraulic oil in your system.
19
Storage
IMPORTANT: When the grain cart is not going to be used for a period of time, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten its life.
Procedure for Storage Preparation
1. Cover electronic monitor (if equipped) with plastic before washing the grain cart. Wash or clean and completely lubricate the grain cart. See “Lubrication Service Schedule” on page 16.
2. Remove all grain from inside the grain tank, auger tube assemblies, and at the clean-out door.
3. Check the gearbox oil and replace with new SAE 80W-90 gearbox lubricant or equivalent if necessary.
4. Touch up areas where paint may have worn away. Use a good quality primer paint, especially before re-applying graphite paint to the interior slopes of the grain tank.
5. Retract all hydraulic cylinders to prevent the piston rods from rusting.
6. Clean the tires before storage. Inate the tires at regular intervals.
7. Open the clean-out doors at the base of the grain tank.
Removing from Storage
1. Check the gearboxes to make sure they have the appropriate amount of oil.
2. Inate the tires to the correct operating pressure.
3. Close the clean out doors at the base of the grain tank.
4. Make sure all safety shields are in the proper position.
Repair Parts List and Diagrams
When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair.
Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specications and may be dangerous.
WARNING
MAKE SURE ALL POWER IS SHUT OFF BEFORE PERFORMING ANY MAINTENANCE OR REPAIR WORK.
Wheel Rims and Tires
Wheel Rims for Single Wheel Grain Carts
30x32-10 Hole Wheel Rims 32x36-10 Hole Wheel Rims (1 Piece) 44x32-10 Hole Wheel Rims 44x32-20 Hole Wheel Rims
Tires for Single Wheel Carts
IF900/60R32 Lug Tires (Alliance) (192D LI) (for 30x32-10 Hole Wheels) 1050/50R32 Lug Tires (Alliance) (185 LI) (for 32x36-10 Hole Wheels) IF1250/50R32 Lug Tires (Firestone) (188 LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) IF1250/50R32 Lug Tires (Firestone) (201B LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) IF1250/50R32 Lug Tires (Alliance) (201A8 LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels)
Wheel Rims for Walking Tandem Dual Carts
16x42-10 Hole Wheel Rims 18x42-10 Hole Wheel Rims
Tires for Walking Tandem Dual Carts
480/80R42 Lug Tires (Firestone) (154 LI) (for16x42-10 Hole Wheels) 480/80R42 Lug Tires (Alliance) (169 LI) (for16x42-10 Hole Wheels) IF520/85R42 Lug Tires (Firestone) (169 LI) (for 18x42-10 Hole Wheels) 520/85R42 Lug Tires (Alliance) (169 LI) (for 18x42-10 Hole Wheels)
20
Hub & Spindle Assembly 250-10 (Single Wheel Grain Carts)
18
3
2
8
4
5
6
7
9
10
11 13
12
15
14
17
16
Torque Values
22mm Studs 640 Ft.-Lbs.
Description Part No.
1 G250-10 Hub, Spindle, and Bearings Assembly with 22mm Studs, Races and Nuts (HSA-1075-22) JM0019927 2 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 3 1”-8 x 8” Gr5 Z Hex Bolt (165450) JM0001487 4 Spindle, 6” x 29-3/4” (628) JM0019102 5 Seal 55179 (Type C) for G250-10, G300-10B, Spring-assisted (CR55179) JM0019179 6 Large Bearing (71455) JM0019112 7 Large Race (71750) JM0019198 8 Hub with races, 22mm studs & nuts (13.19 bolt circle) (11.13 pilot) (H25000) JM0019300 9 Wheel Stud (22mm x 90mm) (22-MMS) JM0019178 10 Wheel Nut 22mm with Washer (22-MMNW) JM0019192 11 Small Race (653) JM0019195 12 Small Bearing (663) JM0019177 13 3/16” Spindle Washer (2-1/2” ID, 4-1/2” OD) (H25000) (EM-25M) JM0019106 14 2-7/16”-12 Gr5 Z Slotted Spindle Nut (SF-2512) JM0019108 15 3/8” x 3-1/2” Z Roll Pin (3754) JM0020001 16 Dust Cap with Gasket (Bolt-on) 7-3/4” OD (D-25000) JM0019109 17 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 18 G250-10 Hub, Seal, Bearings, Races, Studs, Nuts and Dust Cap JM0048131
21
Hub and Spindle Assembly 550-20 (Single Wheel Grain Carts)
2
8
8
4
4
3
3
Description Part No.
1 G550-20 Hub, Spindle, and Bearings Assembly with 22mm Studs, Races, and Nuts JM0034272 2 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 3 1”-8 x 8” Gr5 Z Hex Bolt JM0001487 4 Spindle, 6” x 29-3/4” for 20 Bolt Hub JM0019723 5 Grease Seal, G550-20 JM0019219 6 Large Bearing (938) JM0019214 7 Large Race (930) JM0019211 8 G550-20 Hub with Studs, Lugs, and Races JM0019209 9 Wheel Stud (22mm x 90mm) (22-MMS) JM0019178 10 Wheel Nut 22mm with Washer (22-MMNW) JM0019192 11 Small Race (832) JM0019212 12 Small Bearing (842) JM0019215 13 2-1/2” USS Flat Washer JM0030690 14 2-1/2”-12 Gr5 Z Castle Hex Nut JM0034274 15 3/16” X 2-1/2” Cotter Pin JM0027684 16 G550-20 Dust Cap JM0019217 17 5/16”-18 x 1/2” Gr5 Z Hex Bolt JM0016674 18 G550-20 Hub, Seal, Bearings, Races, Studs, Nuts and Dust Cap JM0048276
5
5
6
6
9 10
9 10
7
7
18
18
12
12
11 13
11 13
Torque Values
22mm Studs 640 Ft.-Lbs.
14
14
15
15
162
16
17
17
22
Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels)
8
2 4
5
6
3
9
7 15
10
18
1311
12 14
16
17
Torque Values
3/4" Studs 400 Ft.-Lbs.
Description Part No.
1 Hub and Spindle Assembly Complete 20-1/4” (3/4” Studs) (HSA-650D) (Walking Tandem Duals)(FAA) JM0019940 2 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 3 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 4 Spindle, 4-1/2” x 20-1/4” for Walking Tandem Dual Wheel or Fully Adjustable Axle (281900S) JM0019937 5 Seal (4-1/4” ID, 6” OD) for Hub (CR-43771) JM0018955 6 Large Bearing (HM218248) JM0018849 7 Large Race (HM218210) JM0018848 8 W-881 Hub with large and small races, 3/4” Studs & Nuts (11.13 pilot) JM0020510 9 Wheel Stud (3/4”-16 x 1-3/4”) JM0018957 10 Wheel Nut 3/4”-16 JM0018958 11 Small Race (HM212011) JM0018854 12 Small Bearing (HM212049) JM0018852 13 2-1/8” ID, 3-3/4” OD Flat Washer (3/16”) JM0015900 14 2”-12 Gr5 Z Castle Hex Nut (912973) JM0015899 15 3/8” x 2-3/4” Z Roll Pin (905945) JM0018956 16 Dust Cap 6-1/4” OD (for W-881 & W-891 Hub)(909921) JM0018954 17 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095
23
Back Half
Power Take-O (PTO) Shaft Assembly
Red lines indicate where
1
to measure length.
2
Front Half
3
54
87 4
9
6
10
Description Part No.
1 Back Half Weasler PTO (1-3/4”) (Auto Clutch) 25-3/4” JM0018513 1 Back Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 31-3/4” JM0030331 2 Front Half Weasler PTO (1-3/4”) (Auto Clutch) 25” JM0018514 2 Front Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 30-1/4” JM0030330 2 Front Half Weasler PTO (1-3/8”) (Auto Clutch) 25” JM0024367 2 Front Half Weasler PTO (1-3/8”) (Auto Clutch) (XL) 30-1/4” JM0030640 3 Auto Clutch (1-3/4” PTO) (Weasler) JM0018500 4 55E Cross Kit (Auto Clutch PTO) (1-3/4”) JM0018449 5 Yoke, Tube & Sleeve (1-3/4” PTO) (Weasler) JM0018519 5 Yoke, Tube & Sleeve (XL) Weasler JM0031647 6 Weasler Auto Clutch Back Guard (25-3/4”) JM0018517 6 Weasler XL Auto Clutch Back Guard (31-3/4”) JM0030645 7 Yoke & Shaft Assembly (1-3/4” PTO) (Weasler) JM0018520 7 Yoke & Shaft Assembly (XL) Weasler JM0031648 8 Spring Lock Yoke (1-3/4” PTO) (Weasler) JM0018506 8 Spring Lock Yoke (1-3/8” PTO) (Weasler) JM0024353 9 Weasler Auto Clutch Front Guard (25”) JM0018518 9 Weasler XL Auto Clutch Front Guard (30-1/4”) JM0030642 10 Complete 1-3/4” Weasler PTO (Auto Clutch) 25-3/4” JM0018443 10 Complete 1-3/4” Weasler PTO (Auto Clutch) (XL) 31-3/4” JM0030332 10 Complete 1-3/8” Weasler PTO (Auto Clutch) 25-3/4” JM0024333 10 Complete 1-3/8” Weasler PTO (Auto Clutch) (XL) 31-3/4” JM0030641
24
Hitch Assembly
13
14
15
Description Part No.
1 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 2 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0025227 3 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 4 Cast Iron Spade 2-1/4” Pin Hole JM0020529 5 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole JM0020527 6 3/4”-16 x 2-1/2” Gr8 YZ Fine Thread Hex Bolt JM0015323 7 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 8 1-1/4”-7 Gr5 Z Nylon Locking Hex Jam Nut JM0027201 9 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 10 40k Lb Safety Chain JM0029261 11 1-1/4”-7 x 4” Gr8 Z Hex Bolt JM0026073 12 Cast Iron Clevis Hitch Assembly JM0020537 13 Jack with 10” tall Frame Tube Mount Plate JM0040578 14 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 15 Square U-Bolt 10-3/32” Inside Width x 6-15/32” Length, 0.625-11TH - Round Corner JM0040576
25
90 Degree Gear Box
Takes 80 Ounces of SAE 80W-90
11
12
Gearbox Lubricant.
8
9
13
3
2
1
8
7
10
9
4
14
8
9
18
19
5
20
21
6
22
Description Part No.
1 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 2 Shaft Cross (09-70312) JM0046081 3 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 4 Gear Shaft - 17 Teeth (71-06194) JM0046075 5 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 6 Housing - 6490 Machining (70-06144) JM0046076 7 End Cap Seal (3-3/16” x 7/16”) for Weasler Gearbox (71-40079) JM0025063 8 Bearing Cup (3720) JM0027905 9 Bearing Cone (3780) JM0027906 10 Spacer (51 x 65 x 1.4) (11-40615) JM0046104 11 Spacer (60 x 68 x 20) (11-40615) JM0046083 12 Gear - 23 Teeth (71-06119) JM0046080 13 Seal (2 x 3.196 x 0.4333) for Weasler gearbox (71-40080) JM0025062 14 Spacer (80 x 92.9 x .02) (11-40566) JM0046085 15 Retaining Shim (51 x 61 x 1.2) (11-40564) JM0046086 16 Locknut - M50 x 1-1/2 (11-30027) JM0046087 17 Seal (45 x 100 x 10) (28-11013) JM0046084 18 End Cap - 64990 Machined (70-16093) JM0046078 19 Gasket Kit - 6000 Series (19-16611) JM0046077 20 O-Ring (160 x 3.1) (28-1007) JM0046089 21 Top Cover (90 Deg. Gearbox) (7-7/8” OD) JM0046079 22 90 Degree Weasler Gearbox (1.35-1)(2” Output)(6490-0819) JM0044943
2
17
16
15
9
8
4
26
3 Directional Gear Box
4
2
5
3
1
17
12
1413 15 14 131516
76
8 9 79 11810
12
Takes 96 Ounces of SAE 80W-90 Gearbox Lubricant.
Description Part No.
1 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 2 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 3 3/8”-16 UNC x 2-1/2” Gr5 Cap Screw for Weasler Gearbox (72-0002) JM0025069 4 Housing Set (Top and Bottom) for Weasler Gearbox (70-76010) JM0046058 5 Gearbox Exterior Dust Seal 1-3/4” ID JM0049020 6 End Cap Seal (3-3/16” x 5/16”) for Weasler Gearbox (71-40079) JM0025063 7 Spacer Kit (19-16630) JM0046073 8 Bearing Cup (3720) JM0027905 9 Cone Bearing (3780) JM0027906 10 Gear - 34 Teeth (71-06135) JM0046061 11 Seal (2 x 3.196 x 0.4333) for Weasler gearbox (71-40080) JM0025062 12 Single End Shaft (09-70194) JM0046062 13 Seal (1-3/4” x 2-23/32” x 33/64”) for Weasler gearbox (71-40052) JM0025061 14 Spacer Kit (19-16631) JM0046074 15 Bearing and Race Set (32210) for Weasler Gearbox (71-20017) JM0025054 16 Gear - 17 Teeth (71-06134) JM0046059 17 Double End Shaft (09-70244) JM0046060 18 3 Directional Gearbox for Drag Carts (6050-0760) JM0045977
17
27
Driveline
6
9
1
*Shown Single Wheel/Tracks
8
17
18
13
18
17
9
11
10
16
3
4
19
20
21
22
NOTE: For Walking Tandem Duals, Drive Shaft 5 & 7 are in opposite positions
7
13
5
15
23
NOTE: Bolt and nut are used on U-joint and driveline shields.
12
24
3
NOTE: Cart uses 2 half moon keys on each driveline.
2
1
14
28
Driveline
# Description Part #
1 1-3/4” 4 Bolt Flange Bearing, 5/8” Bolt Hole (UCF-20928) JM0018774 2 Drive Shaft, 1-3/4” x 144” (DS-134144) JM0021242 3 44R U-Joint - (252288) 1-3/4” Spline x 1-3/4” Round Clamp - Weasler JM0041389 4 3-Way Gearbox (1-3/4” Input Shaft, 2” and 1-3/4” Output Shafts) (6050) JM0034217 5 Drive Shaft, 51-1/2” x 1-3/4” JM0037108 6 Drive Shaft Support Plate 5” x 8-2/5” JM0000227 7 Drive Shaft, 1-3/4” x 84” JM0040633 8 5/8”-11 x 1-3/4” Gr5 Z Hex Bolt JM0016681 9 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 10 1/2” Gr2 Z Lock Washer JM0019021 11 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 12 U-Joint Shield JM0012698 13 44R U-Joint - 1-3/4” Round Clamp x 1-3/4” Round Clamp Weasler JM0041390 14 3/8” x 1-1/2” Half Moon Key JM0018772 15 Cross Kit (U-Joint) (44R) (CK-44R) JM0017958 16 5/8”-11 x 3” Gr5 Z Hex Bolt JM0002105 17 1/2”-13 x 3” Gr5 Z Hex Bolt JM0016678 18 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 19 3 Keyed LF Hydraulic Hose Holder JM0021437 20 97” Hydraulic Hose Shield (1312, 1412, 1522, 32 series) JM0020941 21 32 Series PTO Shield JM0038119 22 90 Deg Gearbox U-Joint Shield JM0042637 23 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 24 3/8”-16 Gr5 Z SF Hex Nut JM0002152
PVC Covers (1132 Single Wheel & Tracks)
Description Part No.
50” x 2” PVC JM0046560 15” x 2” PVC JM0046562 44” x 2” PVC JM0039452
PVC Covers (1132 Walking Tandem Dual Wheels)
Description Part No.
50” x 2” PVC JM0046560 15” x 2” PVC JM0046562 64” x 2” PVC JM0046559 44” x 2” PVC JM0039452
*PVC Covers
Single Wheel and Tracks from front to back: (2) 50” (1) 15” (1)44” (1)50” (1) 15”
Walking Tandem Duals from font to back: (2)50” (1)15” (1)64” (1)44”
29
Drag Auger Disengage
2 3 41
22
19
8
20
21
5 6 8
7
9
18
1310 12
1514
Description Part No.
1 Rear Gearbox Mount Weldment JM0046340 2 1/2” Gr2 Z Lock Washer JM0019021 3 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 4 1/2”-13 x 1-1/4” Gr5 Z SF Hex Bolt JM0010002 5 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 6 5/8” USS Flat Washer JM0003073 7 Gearbox Disconnect - Swivel Paddle JM0046232 8 1/2”-13 Gr5 Z Hex Nut JM0002124 9 Rear Disconnect - Back Plate (29” x 12-15/16”) JM0046341 10 90 Degree Gearbox (1.35-1)(2” Output)(6490-0819) JM0044943 11 5/8” x 1/2” Shoulder Bolt JM0046218 12 Spring Holder (1” OD x 7-15/16”) JM0046216 13 Extension Spring 8-1/2” x 1-1/2” OD x .162” Wire JM0046308 14 5/8” x 1” Shoulder Bolt JM0045388 15 Bronze Bushing 5/8” ID x 3/4” OD x 1/2” (BB-58) JM0003189 16 1/2”-13 x 6” Gr5 Z J-Bolt JM0002168 17 1/2”-13 Gr5 Z SF Hex Nut JM0002153 18 1/2” x 3-1/2” Lynch Pin JM0046223 19 Gearbox Disconnect - 1-3/4” ID Drive Coupler - Shaft Spacer JM0047913 20 Gearbox Disconnect - 1-3/4” Drive Coupler Weldment JM0046175 21 Gearbox Disconnect - 2” Drive Coupler Weldment JM0046777 22 1/2”-13 x 2-1/2” Gr5 Z Hex Bolt JM0001648
16
811
17
30
Clean Out Doors
19
20
14
15
5
5
15
14
21
22
6
16
18
17
6
7
10
4
5
1
3
98 12
2
11 13
23
25
Vertical Auger Cleanout
24
26
Horizontal Auger Cleanout
Description Part No.
1 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 2 3/8”-16 x 1” Gr5 Z Hex Bolt JM0001592 3 Clean Out Handle - Nylon Mount Plate JM0042708 4 3/8”-16 Gr5 Z SF Hex Nut JM0002152 5 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 6 Torsion Tube Weldment (150”) (1132, 1432) JM0041241 7 Clean Out Gate Pipe Guide Weldment JM0045561 8 Drag Auger Clean Out Door Handle Latch JM0047593 9 3/8” x 2-1/2 Z Round Wire Lynch Pin JM0014929 10 2” ID x 2-3/8” OD x 1” LG Bronze Bushing (EB-2) JM0027653 11 3/16” x 2-1/2” Hair Clip Pin (316HP) JM0001657 12 3/4” x 3-1/2” (3-1/4” Usable Length) Z Clevis Pin JM0042973 13 32 Series Clean Out Gate Handle (32-1/4”) JM0043146
Description Part No.
14 3/8”-16 x 2” Gr5 Z Hex Bolt JM0001510 15 3/8” ID, 1” OD Z Flat Washer JM0003061 16 2” Pipe Guide (1/2” x 3” x 3-7/8”) JM0041232 17 1/4”-20 Gr5 Z Hex Nut JM0002122 18 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481 19 Rear Clean Out Gates (15-1/8” x 10-3/16”) JM0038850 20 Front Long Clean Out Gates 44-13/16” (1132, 1432) JM0038967 21 Feed Gate Master Link (11-7/8” x 3”) JM0041122 22 1/4” x 1-3/8” Roll Pin JM0009896 23 Vertical Clean Out Door Latch (32 Series) JM0049152 24 1/4” x 1-3/4” Lynch Pin JM0001478 25 #8-32 x 1/2” Slotted Hex Washer Head Machine Screw JM0012333 26 #8-32 Z Nylon Locking Hex Nut JM0012334
31
Feed Gate
1
1
2
3
4
5
6
2
Description Part No.
1 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP JM0048197 2 1” x 3” Clevis Pin with Cotter Pins JM0019407 3 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 4 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 5 Drag Gate Linkage with Bushings JM0044178 6 Bronze Bushing 5/8” ID x 3/4” OD x 1/2” JM0003189
32
Lower Auger Assembly
Description Part No.
1 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 2 Drive Dog Weldment, 2-1/2” ID JM0002919 3 1”-8 x 6” Gr8 Z Hex Bolt JM0046609 4 2-1/2” ID Bronze Bushing (BB-212) JM0016841 5 1/2” Gr2 Z Lock Washer JM0019021 6 1/2” -13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 7 Hanger Bushing Assembly (22”) (HBA-22) JM0019656 8 M5-0.8 x 12 Gr8.8 Z Hex Bolt JM0036046 9 Limit Switch for Field Light (ME-8111) JM0036040 10 Horizontal Auger (158-3/8” Lg)(1132, 1432) JM0036894 11 Bottom Vertical Auger (145-3/16” Lg) (32 Series) JM0036809 12 20” Horizontal Auger Hanger Bracket JM0038732
33
Upper Auger Linkage
34
Description Part No.
1 1/4” Diameter Snap Ring JM0001870 2 Master Link w/ Keeper (11-1/8” x 3” x 3/4”) JM0035075 3 Main Fold Link (22-1/2” x 7-7/16” x 1”) JM0034658 4 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bearing JM0021957 5 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 6 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 7 1-1/4” Pin Keeper (4-5/8” Lg) JM0035930 8 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt JM0016675 9 22” Auger Hinge Pin w/ Keeper Weldment (23” Lg) JM0024966 10 5/8”-11 x 1-1/2” Gr5 Z Hex Bolt JM0002103
Upper Auger Assembly
1
2
3
4
5
3
6
7
8
*-R = Red *-B = Blue *-G = Green *-Y = Yellow *-BLK = Black
1
1 22” Upper Flighting (127” Lg) JM0038528 2 22” 32 Series Top Tube Weldment JM0037727* 3 3/8”-16 Gr5 Z SF Hex Nut JM0002152 4 Upper Auger Rest Plate JM0034981 5 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092
2
Description Part No.
When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R)
3 54
Upper Auger Bearing Assembly
Description Part No.
1 22” Upper Flighting (127” Lg) JM0038528 2 1/2”-13 x 5-1/2” Gr5 Z Hex Bolt JM0001498 3 1-1/4”-12 PN Gr5 Hex Jam Nut JM0001606 4 1-3/8”, ID 3” OD Flat Washer JM0015731 5 Top Auger Collar (1-3/4” OD x 1-1/2” Lg) JM0021646 6 1-1/4” Flange Bearing, 4 hole (GRAF-206) JM0018560 7 4-1/2” Compression Spring (CMSUAA-4) JM0018559 8 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511
35
Spout Assembly
1
10 14
2
3
12 1513119
4
5
6
7
8
8
24
6
15
16
17
18
19
20
21 22 23
36
Spout Assembly
Description Part No.
1 1” OD 33/64” ID x 3/4” L Black UV Nylon Spacer JM0001962 2 M4-0.7 x 20 Gr8.8 Z Hex Bolt JM0049074 3 M4-0.7 Gr8.8 YZ Nylon Locking Hex Nut JM0049075 4 Telescoping Spout Main Linkage Rod JM0034363 5 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 6 5/16” - 18 Gr5 Z Nylon Locking Hex Nut JM0049059 7 Spout Guide (Nylon) JM0035132 8 5/16”-18 x 5/8” Flat Head Bolt Z JM0024963 9 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 10 1/2”-13 x 2” Gr5 Z Hex Bolt JM0001593 11 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) (HC-FCS) JM0018564 12 1/2” x 1-3/4” Clevis Pin, Usable Length 1-1/2” JM0018264 13 5/32” x 1-1/2” Cotter Pin JM0014348 14 LED Field Light JM0001881 15 22” Inner Telescoping Spout JM0038218 16 22” Outer Telescoping Spout JM0038227 17 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 18 1/4” ID, 3/4” OD Z Flat Washer JM0003090 19 4-Sided Telescoping Spout Rubber Extension JM0037795 20 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 21 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 22 1/2” ID x 2-1/4” OD Flat Washer - 1/8” Thick JM0019081 23 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 24 UHMW - 0.25 Angle Iron - Spout Guide JM0034308 25 32 Series Tip Spout Assembly JM0047941
37
Hydraulic Hoses & Cylinders
1-3/4”x4” Hydraulic Cylinder
14
“Tip Spout Cylinder”
2”x12” Hydraulic Cylinder “Door Cylinder”
2*
1
3
5
1
6
12
8
3”x24” Hydraulic Cylinder “Fold Cylinder”
3
17
4
13
13
7
10
11
15
16
12
22
15
9
21
20
19
Couplers welded to Shell
18
“Tip Spout Cylinder”
“Door Cylinder”
“Fold Cylinder”
38
Hydraulic Hoses & Cylinders
Description Part No.
1 1/4” x 466” Hydraulic Hose 466inch4M3k-4G-8MP-4G-6MPX JM0048194 2 3/8” Standard Coupling JM0019562 3 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP JM0048197 4 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 4 Seal Kit for 2” Red Lion Hydraulic Cylinder (RK20TR-112) JM0026606 5 1/4” x 304” Hydraulic Hose 304inch4M3k-4G-8MP-4G-6MPX JM0046245 6 1/4” x 286” Hydraulic Hose 286inch4M3k-4G-8MP-4G-6MP JM0047274 7 1/4” x 21” Hydraulic Hose 21inch4M3k-4G-4MP-4G-6MPX JM0024896 8 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644 8 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480) JM0037895 9 1-3/16” x 3-5/8” Clevis Pin (X-Tended Reach) JM0047300 10 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 11 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT; Street T JM0018266 12 Lock and Load Assembly JM0048754 13 1/4” x 478” Hydraulic Hose 478inch4M3k-4G-8MP-4G-4MP JM0046246 14 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) JM0018564 15 1/4” Male NPT x 1/4” Female NPT, 90 Degree Elbow JM0020115 16 1/4” Male NPTSwivel with .032 Orice (restrictor) JM0020113 17 1/2” Female NPT Pioneer (PQC-1) JM0018254 18 3/8” Male ORB x 3/8” Male NPT; 90 Degree Elbow JM0047350 19 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow JM0047348 20 Solenoid Valve for Lock and Load (Black) JM0026256 21 Solenoid Coil for Lock and Load (Black) JM0026255 22 Check Valve for Lock and Load (Black) JM0026250
39
Auto-Gate Shut-O Hydraulics
1-3/4”x4” Hydraulic Cylinder
14
“Tip Spout Cylinder”
20
19
20
20
1
20
2”x12” Hydraulic Cylinder “Door Cylinder”
3
1
18
18
3
5
2
6
12
8
3”x24” Hydraulic Cylinder “Fold Cylinder”
4
13
13
7
17
“Tip Spout Cylinder”
10
11
15
16
15
12
24
25
21
9
23
22
Couplers welded to Shell
“Door Cylinder”
“Fold Cylinder”
40
Auto-Gate Shut-O Hydraulics
Description Part No.
1 1/4” x 210” Hydraulic Hose 210inch4M3k-4G-8MP-4G-6MPX JM0048583 2 3/8” Standard Coupling JM0019562 3 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP JM0048197 4 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 4 Seal Kit for 2” Red Lion Hydraulic Cylinder (RK20TR-112) JM0026606 5 1/4” x 304” Hydraulic Hose 304inch4M3k-4G-8MP-4G-6MPX JM0046245 6 1/4” x 286” Hydraulic Hose 286inch4M3k-4G-8MP-4G-6MP JM0047274 7 1/4” x 21” Hydraulic Hose 21inch4M3k-4G-4MP-4G-6MPX JM0024896 8 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644 8 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480) JM0037895 9 1-3/16” x 3-5/8” Clevis Pin (X-Tended Reach) JM0047300 10 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 11 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT; Street T JM0018266 12 Lock N Load Assembly JM0048754 13 1/4” x 478” Hydraulic Hose 478inch4M3k-4G-8MP-4G-4MP JM0046246 14 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) (HC-FCS) JM0018564 14 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 15 1/4” Male NPT x 1/4” Female NPT; 90 Degree Elbow JM0020115 16 1/4” Male NPT-Swivel with .032 Orice (restrictor) JM0020113 17 1/2” Female NPT Pioneer (PQC-1) JM0018254 18 1/4” x 234” Hydraulic Hose 234inch4M3k-4G-6MPX-4G-6MP JM0048584 19 Auto-Gate Hydraulic Valve JM0026247 20 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 21 3/8” Male ORB x 3/8” Male NPT; 90 Degree Elbow JM0047350 22 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow JM0047348 23 Solenoid Valve for Lock and Load (Black) JM0026256 24 Solenoid Coil for Lock and Load (Black) JM0026255 25 Check Valve for Lock and Load (Black) JM0026250
41
Auto-Gate Shut-O Assembly
1 2
1 2
2
1
3
AUTO GATE ACTIVE
5
2
6
4
9
4
4
2
4
2
1
Description Part No.
1 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Auto-Gate Hydraulic Valve JM0026247 4 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 5 Auto Gate Active Decal JM0046612 6 3-1/2” Round LED Mount JM0034956 7 3-1/2” Round LED Grommet JM0001902 8 3-1/2” Amber Round LED Light JM0001895 9 1/4”-20 x 3/4” Gr5 Z SF Hex Bolt JM0001642
7
8
Auto-Gate Shut-O Wiring Schematic
Mounted Light
4
P
T
Note: Mount the hydraulic valve after all the hoses are attached but not tightened. This will ensure the hoses will reach.
42
2 1
+12V LOAD
Relay
2 1
A
23
B
To Mating Connector from 7-Prong Front Grain Cart Harness (This Supplies +12V Power)
CELLS
1
AB
Description Part No.
1 GT 560 Digi-Star Scale Display Monitor JM0044177 2 Auto-Gate Harness (Standard GT 560) JM0026813 2 J&M Relay Harness (1 per IFM-GS-1P(auto-gate)) JM0037374 3 Auto-Gate Hydraulic Valve JM0026247 4 Auto Gate Light Harness (LED light “Y” Cable) JM0046624
To Junction Box
Lights and Wiring
13
10
10
14
Ground (White Wire)
15
9
1
2
3
1
2
4
5
12
6
7
8
Field Light (Black Wire)
Amber Flashing & Turn Signal (Yellow Wire)
Tail Light (Brown Wire)
Amber Flashing & Turn Signal (Green Wire)
Description Part No.
1 Red Oval LED Tail Light JM0034389 2 LED Amber Light (Circular) JM0018819 3 Extendable Amber Light Assembly (Left Side) JM0018817 4 Extendable Amber Light Assembly (Right Side) JM0018826 5 Wiring Harness, Rear Half of Grain Cart JM0020437 6 Light Enhancer and Adapter Kit (3 wires) JM0010566 7 Main Harness with 7-prong Connector End for Grain Cart JM0020439 8 Limit Switch for Field Light (ME-8111) JM0036040 9 Field Light Wire Harness JM0020438 10 LED Field Light JM0001881 11 7-Prong Connector JM0010528 12 85” Extension Cord for Lights JM0043127 13 Lock and Load Assembly JM0048754 14 Grain Cart Lock and Load Harness JM0044755 15 Limit Switch for Lock and Load - 72” Long Cable JM0046717
11
43
5-Point Scale System for Single Wheel Grain Carts
GT 400
9
2
3 4 65
8
7
1
10
GT 560
11
1
12
13
14
15
Description Part No.
1 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 2 GT 400 Digi-Star Scale Display Monitor JM0019040 2 GT 560 Digi-Star Scale Display Monitor JM0044177 3 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 4 GT 560 Scale Monitor Display Bracket JM0046976 4 GT 400 Scale Monitor Display Bracket JM0000361 5 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 6 3/8”-16 Gr5 Z SF Hex Nut JM0002152 7 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 8 Digi-Star 6-Point Junction Box (JB-5) JM0019038 9 2-7/8” Weigh Bar Weldment, Rear Left, Front Right (6-1/8” Spool) JM0000354 10 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 11 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 12 2-7/8” Weigh Bar Weldment, Rear Right, Front Left (6-1/8” Spool) JM0018985 13 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 14 1” Zinc Finish Lock Washer JM0019203 15 1”-8 Gr5 Z Hex Nut JM0002127 16 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 17 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
44
5-Point Scale System for Tracks
2
3 4 65
8
7
1
GT 400
GT 560
9
10
11
14
1
13
12
Description Part No.
1 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 2 GT 400 Digi-Star Scale Display Monitor JM0019040 2 GT 560 Digi-Star Scale Display Monitor JM0044177 3 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 4 GT 560 Scale Monitor Display Bracket JM0046976 4 GT 400 Scale Monitor Display Bracket JM0000361 5 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 6 3/8”-16 Gr5 Z SF Hex Nut JM0002152 7 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 8 Digi-Star 6-Point Junction Box (JB-5) JM0019038 9 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 10 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 11 2-7/8” Weigh Bar Weldment for Track Beam (WBW-278T) JM0018207 12 1” Zinc Finish Lock Washer JM0019203 13 1”-8 Gr5 Z Hex Nut JM0002127 14 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 15 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 16 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
45
5-Point Scale System for Walking Tandem Dual Wheels
2
3 4 65
8
7
1
GT 400
GT 560
9
Description Part No.
1 2-7/8” Weigh Bar, Weigh-Tronix (1” Hole)(278WB) JM0019969 2 GT 400 Digi-Star Scale Display Monitor JM0019040 2 GT 560 Digi-Star Scale Display Monitor JM0044177 3 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 4 GT 560 Scale Monitor Display Bracket JM0046976 4 GT 400 Scale Monitor Display Bracket JM0000361 5 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 6 3/8”-16 Gr5 Z SF Hex Nut JM0002152 7 15’ Cable from J-Box to Indicator (Weigh-Tronix) JM0050445 8 Avery Weigh-Tronix Junction Box 5 pt (JB-5-WT) JM0019960 9 Seal (4-1/4” ID, 6” OD) for Hub (CR-43771) JM0018955 10 4-1/2” Weigh-Tronix Weigh Spindle (AWT27-500002) (450WTS) JM0019970 11 5/8”-11 x 6.5” Gr8 YZ Hex Bolt JM0050351 12 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 13 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 14 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
10
11
12
46
Walking Tandem Dual Wheel Assembly
5
4
3
7
11
3
6
2
8
9
10
1
Description Part No.
1 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 2 Walker - Triple Pivot Weldment - AS (PBW-1L) JM0025721* 2 Walker - Triple Pivot Weldment - OAS (PBW-1R) JM0010170* 3 3-3/4” ID, 4-1/2” OD Bronze Bushing (4” Lg) (BB-334) JM0010570 4 5/8”-11 x 6-1/2” Gr8 YZ Hex Bolt JM0050351 5 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 6 3/4”-10 x 6” Gr5 Z Hex Bolt JM0016683 7 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147
*-R = Red *-B = Blue *-G = Green *-Y = Yellow *-BLK = Black
When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R)
8 3-3/4” x 17-1/2” Pivot Pin (334PP) JM0019928 9 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 10 1” Zinc Finish Lock Washer JM0019203 11 1132/1432 Walker - AS Frame Weldment JM0045751* 11 1132/1432 Walker - OAS Frame Weldment JM0045750*
47
Gate Indicator Display Assembly
Description Part No.
1 Indicator Slide - T Shaped JM0041671 2 Open and Close Decal for 32 Series Indicator JM0043138 3 #6-32 x 3/4” Hex Bolt JM0048557 4 9/32” ID, 3/4 OD x 7/16” Plastic Spacer for 32 Series Indicator Box JM0048556 5 1/4”-20 x 2” Gr5 Z Hex Bolt JM0048072 6 1-5/8” Idler Pully (Long Spring Return) JM0012970 7 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 8 Drag Cart Lock and Load Switch Trigger JM0046358 9 1/2”-13 x 6” Gr5 Z Hex Bolt JM0016679 10 0.72OD, 3” Free Length, 0.059 Wire Compression Spring JM0045011 11 Indicator Plate on Conduit - Lock and Load Switch JM0046367 12 20’2” Indicator Rod Cable with Nuts and Washers Included JM0048555 13 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 14 1/4” ID, 3/4” OD Z Flat Washer JM0003090 15 1/4” ID, 5/8” OD x 1-1/8” Long Nylon Bolt Spacer JM0046481 16 Limit Switch for Lock and Load - 72” Long Cable JM0046717 17 1/4”-20 x 2” Gr5 Z Hex Bolt JM0001591 18 8” Spring for 32 Series Indicator Gate JM0048357 19 Indicator Mechanism - Pulley Rack Plate JM0041667 20 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 21 Indicator Slide - Backing Plate JM0042207 22 Indicator Plate Bolted to Conduit JM0046375 23 26” Indicator Gate Cable JM0048275 24 32 Series - Indicator Display Assembly JM0046362
48
Auger Rest Assembly
Description Part No.
1 1/4” Diameter Snap Ring JM0001870 2 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 3 Cable Guide for X-tended Reach Auger Rest JM0046922 4 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 5 1/4” ID, 3/4” OD Z Flat Washer JM0003090 6 1/4”-20 x 2” Gr5 Z Hex Bolt JM0001591 7 1/8” Auger Rest Cable JM0037202 8 Flip Up Auger Rest - Long Fold JM0020538 9 3/8”-16 x 1” Gr5 Z Hex Bolt JM0001592 10 3/8” ID, 1” OD Z Flat Washer JM0003061 11 3” x 17-1/2” Auger Rest Guide Plate UHMW JM0024456 12 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt JM0002447 13 Auger Rest Pad JM0020802 14 Extension Spring 5-3/8” OAL x 1-1/2” OD x .148” Wire, Zinc Plated JM0024976 15 1/4” x 1-3/8” Roll Pin JM0009896 16 Flip Up Auger - Throw Handle JM0021843 17 3/8”-13 x 1-1/4” Gr5 Z Hex Bolt JM0016675 18 6” x 2” Storage Position Auger Rest Triangle Pad JM0037644 19 Storage Position Auger Rest JM0020787 20 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 21 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 22 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100
49
7
Ladder Assembly
Description Part No.
1 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 2 1/2” ID 1-3/8” OD Z Flat Washer JM0003082 3 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 4 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 5 3/8”-16 Gr5 Z SF Hex Nut JM0002152 6 Swing Out Ladder Adjustable Tab JM0020977 7 32 Series Ladder JM0038740 8 Ladder Support Leg JM0012926 9 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 10 Ladder Guide - 3/16” Thick JM0021947 11 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673
Inspection Windows
Description Part No.
1 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 2 Inside Window Clip - Deep JM0000253 3 Outside Window Clip - Shallow JM0000256 4 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 5 Window Seal 3/4” ‘S’ Strip JM0000254 6 Standard Inspection Window JM0000255 7 Inspection Window Kit JM0025752
50
Spring Return Assembly
7421 3 65
13
14
1
8
9
3
1
3
15
6
7
18
5
10
11
12
Description Part No.
1 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 2 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 3 1-1/4” Idler Pulley (1/4” ID) JM0002439 4 Large Spring Return Pully Spacer (2 Holes) JM0018897 5 1-5/8” Idler Pully (Long Spring Return) JM0012970 6 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 7 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt JM0002447 8 1/4” ID, 3/4” OD Z Flat Washer JM0003090 9 Rectangular Plastic Spacer for Spring Return JM0012973 10 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 11 2” Black Plastic Spacer (1/4” ID x 1/2” OD) JM0002442 12 Spring Return Spring JM0000207 13 Grain Cart Spring Return Housing JM0012974 14 3/8”-16 x 3” Gr5 Z Hex Bolt JM0001666 15 Spring Return Stiening Plate JM0034548 16 3/4” x 2” Plastic Spacer JM0002444 17 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 18 Spring Return Cable (Grain Carts) JM0012981 19 Spring Return Assembly (Grain Cart) JM0002911
12
16
17
19
51
Roll Tarp Assembly
52
Roll Tarp Assembly
Description Part No.
1 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Arched Top Endcap for DSR - Grain Cart 141-1/2” JM0044731 4 3/8”-16 Gr5 Z J-Bolt (384JB) JM0001519 5 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481 6 End Cap Plate for DSR - Grain Cart 140-7/8” JM0045315 7 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 8 3/8” Ribbed Push in Rivet JM0037396 9 3/8”-16 Gr5 Z SF Hex Nut JM0002152 10 End Cap Prop - Upper 19” JM0021404 11 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 12 Endcap Prop - Lower 19” (ABS-2) JM0000179 13 1/4” x 2” x 29” Bar for Crank Holder (1000 Bushel Carts and Higher (ABCH-1EL)) JM0000164 14 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 15 Crank Holder (zinc plated)(CH-1) JM0002967 16 Roll Tarp - Handle Hanger Rubber Flap JM0002551 17 1/2” ID 1-3/8” OD Z Flat Washer JM0003082 18 1/2”-13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 19 Spool End for Roll Tube JM0002449 20 1/4” x 1-1/4” HD Spiro Roll Pin JM0046782 21 Roll Tarp Guide Roller JM0038446 22 1” USS Flat Washer JM0003063 23 Spring Return Cable (Grain Carts) JM0012981 24 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 25 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 26 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt JM0001506 27 Universal Joint - Roll Tarp (SUJ-1) JM0001517 28 3/16” Cable x 280” (1132, 1432) JM0048090 29 137” Arched Tarp Bows (Regular)(137ATB) JM0000157 30 1-1/4” x 277” Roll Tube for DSR (1132, 1432) JM0048577 31 1/8” Cable Clamp JM0001514 32 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 33 Tightening Lip 137” Front 1132, 1432 JM0041727 33 Tightening Lip 137” Rear 1132, 1432 JM0041728 34 Spring Return Assembly Complete (Grain Cart) JM0002911 35 S-Cap Yellow - 1.062 ID x 1-1/2” x 1/16 JM0018963 36 12’ Crank w/ Splined U-Joint (CUJ-1LN) JM0019888 37 1/4” x 3/4” Self Tapping Screw JM0001570 38 22’4” x 13’6” Tarp w/ 10 Rivets (1132, 1432) JM0048077 39 1” x 274” Square Tie-Down Tube (1132, 1432) JM0043692 40 3/8”-16 x 2” Gr5 Z Hex Bolt JM0001510 41 Tarp Stop Bracket (TSB-1) JM0000187 42 Tarp Rope Bracket JM0047700 43 Tarp Rope Assembly 14’ 8” Glide Right Standard JM0048662 44 1/4” x 1-1/2” Self Tapping Screw JM0001571
53
Loading...