J&M 1050-18S User Manual

OPERATOR’S MANUAL
PATENTED SINGLE AUGER
GRAIN CARTS
JMMAN0101 (Rev . 03/14/06)
J. & M. Mfg. Co., Inc.
P.O. Box 547 Ft. Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708
www.jm-inc.com
TO THE DEALER:
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration Card attached to the front inside cover of this manual and return to J. & M. Mfg. Co., Inc. at the address indicated on the card. Warranty claims will be denied if the Warranty
Registration Card has not been completed and returned.
EXPRESS WARRANTY :
J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year . We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co. Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co. Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center ’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card (attached to the inside of the Operator’s Manual) has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is effective only if the warranty registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modification or repair, (ii) accident, abuse or improper use, (iii) improper or insufficient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. J. & M. Mfg. Co. Inc. makes no warranty , express or implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co. Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSL Y IN LIEU OF ALL OTHER W ARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J. & M. Mfg. Co. Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co. Inc’s. option. This is the entire agreement between J. & M. Mfg. Co. Inc. and the Owner about warranty and no J. & M. Mfg. Co. Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co. Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J. & M. service parts. Substitute parts may void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Serial No.: Date of Purchase: Purchased From:
Provide this information to your dealer to obtain correct repair parts.
2
1050-18S GRAIN CART
SPECIFICATIONS
DIMENSIONS
A) 1’-9” B) 18’-10” C) 8’-6” D) 22’-0” E) 29’-7” F) 13’-6” G) 6’-4” H) 12’-0” I) 1’-2” J) 2’-3” K) 9’-6”/10’-0” L) 11’-9” M) 10’-11”
Note: Specifications are subject to change without notice or obligation * Bushel capacities measured with #2 corn at 15% moisture (56 lb test wt.) **Time varies with rpm and moisture content of grain
SPECIFICA TIONS
Capacity 1050 bushels Auger, one vertical 18” diameter Wheels 31x32 or 32x36 Hubs 10 bolt Spindles 6” diameter Weight (approx.) 13,100# PT O 1,000 rpm Tire Size 35.5x32, 20 ply or
73x44:00, 16 ply
Tongue Weight:
Empty 2,900 lbs Loaded 4,200 lbs
Construction:
Hopper 12 GA Steel Undercarriage 8” x 4” x 1/2” Tubing Axle 7” x 7” x 1/2” Tubing Unloading Time** 2.4 minutes (approx.)
GENERAL INFORMATION
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner . Read it carefully . It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORT ANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety . When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means A TTENTION! BECOME ALER T! YOUR SAFETY IS INVOL VED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury .
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury , and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury .
Indicates that failure to observe can cause damage to equipment. Indicates helpful information.
3
GENERAL INFORMATION
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque or tightening procedure is listed for a specific application.
Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly . All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL 96.
4
TABLE OF CONTENTS
INTRODUCTION 2 EXPRESS WARRANTY 2 SPECIFICATIONS 3 GENERAL INFORMA TION 3 BOLT TORQUE CHART 4 SAFETY RULES 6 SAFETY SIGNS 7 INITIAL OPERA TION 8 OPERATION 9-1 1 ROUTINE MAINTENANCE 1 1 TROUBLE SHOOTING 12 SERVICE 13-1 4 STORAGE 14 REMOVING FROM STORAGE 14 P ARTS LISTS/DIAGRAMS 1 5-2 0 WEIGH SCALE INSTALLA TION INSTRUCTIONS 21-23 ROLL T ARP INSTALLA TION 24-2 7 SERVICE RECORDS 28
5
SAFETY RULES
A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately , our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to hooking up or operating the grain cart.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer .
SAFETY
Understand that your safety and the safety of other persons is measured by how you service, and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling of f equipment and being run over. Do not permit persons to ride on this machine.
Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road traffic and slow moving machines can cause personal injury or death. On roads, use flasher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster traffic pass.
Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury . T o Prevent Personal Injury:
Relieve all pressure, before disconnecting fluid lines. Before applying pressure, make sure all connections are tight and components are in good condition. Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
If injured by leaking fluid, see you doctor immediately . When transporting the grain cart, always keep the auger in stow position. Use care when moving or operating grain cart near electric lines as serious injury or death can result from contact. Never adjust, service, clean, or lubricate grain cart until all power is shut off. Keep all safety shields in place. Keep hands, feet, hair and clothing away from moving parts while unit is in operation.
The service ladder is for service work only . If you must climb into grain tank, be certain that all power is shut off and then use extreme caution when climbing into grain cart.
Make sure that everyone is clear of equipment before applying power or moving the machine. Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and
safety chains. Make sure that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double prong (clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Before filling the grain cart, make certain that no one is inside the grain tank. Never allow children or anyone in, near, or on the grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suffocation.
Never operate the auger system with anyone inside of the grain tank. Hands, feet, hair, and clothing can fit through the openings in and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is shut off before service work is performed.
Before unhooking the grain cart from the tractor, be sure to properly block the wheels to prevent the cart from moving.
6
750-16 OWNER’S MANUAL
SAFETY SIGNS
A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED!
Replace Immediately If Damaged or Missing!
IMPORTANT: Install new safety signs if the old signs are
destroyed, lost, painted over or cannot be read. When parts are replaced that have safety signs, make sure you install a new sign with each new part. New signs are available from the manufacturer or your authorized dealer.
31 7
Not
Shown
2 4
17
5
Ref. # Description Part #
1 Sign, Danger CDD-101 2 Sign, Danger CDD-103 3 Sign, Danger CDD-102 4 Sign, Danger CDD-104 5 Sign, Warning CDW-107 6 Sign, Important CDI-112 7 Sign, Warning CDW-109 8 Sign, Farm Use CDI-113 9 Sign, Open CDI-114 10 Sign, Closed CDI-115 11 Sign, J&M (small) CDD - 116 12 Sign, J&M (large) CD D- 1 11 13 Sign, Vinyl CDD-117 14 Sign, Danger CDD-105 15 Sign, Warning CDW -1 1 0 16 Sign, Danger CDD-106 17 Sign, Warning CDW-108
Req’d
1 3 1 3 1 1 1 1 1 1 2 4 1 1 2 5 1
16
14
7
INITIAL OPERA TION/MAINTENANCE
BE CERT AIN THA T ALL POWER IS SHUT OFF BEFORE SER VICING THE GRAIN CART .
Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine?
Has the gearbox been properly filled with EP-80-90 gearbox lubricant? Have all nuts, bolts, bearings, and braces been properly fastened? IMPORTANT: Has the slip clutch on the PTO been serviced? If the slip clutch is left unchecked, damage to
the power-take-off and drive shaft may result. Before using the grain cart, loosen the bolts around the slip clutch. Make sure that the friction plates turn free of each other and are not corroded together. Retighten the tension bolts. Run the auger system EMPTY and check for proper engagement of the slip clutch.
Check the PTO overlap length. Overlap length may vary depending on tractor model. Try to obtain the greatest possible overlap without bottoming out in the maximum operating condition. T oo much overlap may cause PTO to bottom out and damage driveline. See OPERATING INSTRUCTIONS for recommended overlap.
Are all bearings on the drive line properly greased? Are all set screws in the bearings and U-Joint s tight? Has the power-take off been properly greased at all points including cross bearings? Has the universal joint at the gearbox been greased?
Has the hanger bushing assembly at the auger hinge been greased and have all grease points at the hinge area been greased?
TIRE PRESSURE - Are the tires properly inflated? The following is to be used as a general guide for tire inflation for cyclic use. Figures can vary depending on specific brand of tire used. It is important that tires are inspected before and after unit is loaded. S tart with the minimum pressure indicated. The tire should stand up with no side wall buckling or distress as tire rolls. Do Not Exceed Maximum Recommended Tire
Pressure.
Tire Size Pressure
23.1 x 26 38 psi
24.5 x 32 38 psi
30.5 x 32 33 psi
35.5 x 32 32-42 psi 900/60-32 35-45 psi
18.4 x 38 37 psi
20.8 x 38 35-40 psi
20.8 x 42 37 psi
WHEEL NUTS - Are the wheel nuts properly fastened (torque to 490 Lbs.-Ft. for standard 22 MM wheel studs and nuts)? They should be checked after each load during initial operation of the cart and then after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight.
The drawing shows the proper ways of mounting the wheels using Budd-type nuts. The wheels supplied with your Grain Cart have straight holes and the Budd nuts will be mounted according to Figure 1. Wheels that are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the burden of liability to the owner/operator of the equipment. We suggest that you inspect your wheel nuts to make sure that they are properly installed. Also, check the wheel nut s on a regular basis to ensure they are tight.
VERY IMPORT ANT:
Under no circumstances is it recommended to tow a loaded grain cart in excess of 8 m.p.h.
LIGHTING AND SAFETY DECALS - Are the rear, amber extremity lights properly positioned? Extend light s within 16” of the left and right extremities of the grain cart. Is a SMV Emblem attached to the grain cart?
Are the lights working properly? Are all reflective decals clean and visible? Are they positioned correctly?
8
OPERA TING INSTRUCTIONS
BE CERT AIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR.
Preparing the Grain Cart for Use (see tractor recommendation for grain cart model below):
Model 1075-18R, 1075-22R, 1050-18 or 1050-22 Grain Cart requires a 4WD tractor.
IMPORTANT: Do NOT pull loaded grain cart on highway. For incidental highway travel,
observe the section below. Tow Loads Safely
Stopping dist ance increases with speed and weight of towed loads, and on slopes. T owed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Observe these recommended maximum road speeds, or local speed limits which may be lower:
Road Travel (grain cart empty) - Do not travel more than 32 km/h (20 mph) and do not tow
loads more than 1.5 times the tractor weight.
Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing
loads under adverse surface conditions, when turning, and on inclines.
WARNING: For greater stability in uneven or steep terrain, position wheels at the furthest out
axle setting.
9
Loading...
+ 19 hidden pages