J&M 1012, 812 Series, 1412 Series Operator's Manual

GRAIN CART
OPERATOR’S MANUAL
MODEL
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
Rev. 11.28.2018
J&M Manufacturing Co, Inc
www.jm-inc.com
Opposite Auger
Side
Stance
Rear
Front
2
Auger Side
Dealer Pre-Delivery Instructions Grain Cart
WHEEL NUTS Check ALL wheel nuts for correct torque setting. (3/4”-400 Ft-Lbs, 22mm-640 Ft-Lbs) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd, 3rd loads, etc.), then periodically afterwards (every 10 hours of use for rst 40 hours). Keep checking wheel nut settings until wheel nuts do not loosen. If wheel nuts loosen and damage the surface of the wheel center, it will be impossible to keep them tight. Failure to keep the wheel nuts tight could cause considerable damage to the grain cart and surrounding. It is the Dealer’s responsibility to have wheel nuts torqued to specication before delivery. Damage caused by failure to keep the wheel nuts tight is not warrantable.
HITCH Determine the hitch style of cart to be compatible with tractor. Tractor with hammer strap (clevis type) should be used with grain carts equipped with a single prong (spade) hitch. Tractors equipped with a single prong hitch (no hammer strap) should be used with grain carts equipped with a double prong (clevis) hitch.
Be sure the tractor pin is at least 1/4” smaller in diameter than the pin hole in the grain cart hitch to ensure enough free movement when traversing through uneven terrain.
POWER TAKE-OFF Check for adequate clearance between telescoping PTO and tractor hitch. Suggested clearance is 7 inches.
Check telescoping PTO for adequate extension. With the tractor hitched to the cart on at level ground, the PTO should have approximately 10 inches extended from the collapsed (shortest) length.
UPPER AND LOWER AUGERS Raise the auger to the unload position. Run the auger from the PTO or optional hydraulic motor. If the top auger is misaligned with the bottom auger, you will hear a ‘bang’ as the upper auger realigns itself with the lower auger. This is normal as the top auger has dropped to engage the lower auger. Be sure that the top auger engages the lower auger. Check bearing at top of auger. Be sure to have approximately 1/8” to 3/16” of an inch gap under/between top auger bearing. Some models have bearings inside and some models have bearings outside of upper auger housing. If there is no gap under the bearing, or the gap is greater than 1/8” to 3/16”, the bearing needs adjusted.
HYDRAULIC CYLINDERS AND HOSES Run all functions of the hydraulic cylinders and inspect ttings and seals for leakage. (use cardboard or wood to check for hydraulic leaks)
(Continued on Next Page)
3
Dealer Pre-Delivery Instructions Grain Cart
GEARBOX Check the gearbox oil level. For the process of checking the oil in your gearboxes, refer to “Lubrication Service Schedule” in this manual. Add SAE 80W-90 lubricant as necessary.
LIGHTING & SAFETY FEATURES Check the tractor lighting system for functions. Plug the grain cart wire harness into the tractor receptacle and check the cart lighting for correct functions. Note: The auger spout light is activated through a mercury switch located at the harness connection under the discharge spout. The auger spout light should automatically turn on when the auger is in the unload position, and turn o when the auger is returned to the storage position. If the auger spout light does not turn on or shut o properly, the mercury switch may need repositioned.
Check that the safety chains are properly installed. Use bolt-torque chart listed in operator’s manual for correct torque value.
TIRES All tires need to be inated to the specied air pressure given in the “Tire Pressure” section on the “Initial Operation & Maintenance” page of this manual.
4
Table Of Contents
6 ....................................................................................To the Dealer
7 .............................................................................General Information
8 ...................................................................................Specications
8 .....................................................................................Dimensions
9 ............................................................................... Bolt Torque Chart
10-11 ......................................................................................Decals
12 ....................................................................................Safety Rules
13 ..............................................................Initial Operation and Maintenance
14-15 ...................................................................... Operating Instructions
15 .............................................................Walking Tandem Dual Row Spacing
16 ...................................................................Lubrication Service Schedule
17 .......................................................................... Routine Maintenance
17 ...............................................................................Troubleshooting
18 ..................................................................Adjusting the Lower Flighting
18 ......................................................................Adjusting Upper Flighting
19 ....................................Removing Dirt from the Restrictors on the Hydraulic Cylinder
19 ............................................................................Storage Preparation
19 ........................................................................Removing From Storage
Repair Parts & Diagrams
20 ....................................................................................Wheel Rims
20 ...........................................................................................Tires
21 .................................................................Hub & Spindle Assembly W-891
22 .................................................................Hub & Spindle Assembly W-881
23 ...........................................................Power Take-O (PTO) Shaft Assembly
24-25 ..............................................................130 Degree Gearbox Assembly
26 ................................................................................ Hitch Assembly
27 ............................................................................Drive Line Assembly
28 .........................................................................Lower Auger Assembly
29 ...........................................................................Upper Auger Linkage
30-31 ......................................................................Upper Auger Assembly
32-33 .................................................................Hydraulic Hoses & Cylinders
34-35 ....................................................................... Auto-Gate Hydraulics
36 .................................................................. Auto-Gate Shut-O Assembly
36 ...........................................................Auto-Gate Shut-O Wiring Schematic
37 .............................................................................. Lights and Wiring
38 ......................................Digi-Star 5-Point Scale System for Single Wheel Grain Carts
39 .......................................................Digi-Star 5-Point Scale System with Tracks
40 .................................Digi-Star 5-Point Scale System Hardware for Track & Bolt on Axle
41 .................Digi-Star 5-Point Scale System for Grain Carts with Walking Tandem Dual Wheels
42 ......................................................... Walking Tandem Dual Wheel Assembly
43 .....................................................................................Sideboards
44 ............................................................................Inspection Windows
44 ..........................................................................Door Wheel Assembly
45 ...............................................................................Ladder Assembly
46 ...........................................................................Auger Rest Assembly
47 ........................................................................Spring Return Assembly
48-49 ..........................................................................Roll Tarp Assembly
5
To the Dealer
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No:1012 Serial No: ________________________ Date of Purchase: ___________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
6
General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
NOTE
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, will result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
7
Specications
SPECIFICATIONS Single Wheel Option
Capacity Auger, One Vertical Unload Time (minutes)
(2)
Wheels
Tires (2)
Hubs (2) Spindles (2) Tongue Weight Empty Loaded Total Weight (approx.)
Walking Tandem Dual Wheels Option
Capacity Wheels (4) Tires (4)
Spindles (4) Total Weight (approx.)
Tracks Option
Capacity Total Weight (approx.) Compaction Rate Compaction Rate LT Series
1,025 Bushels 20” Bullet
1.8 minutes 30x32, 31x32, 32x36 or 44x32 900/60R32, 35.5x32, 1050/50R32, or 1250/50R32 10 Bolt 4 1/2” (Stress-Proof)
2,900 lbs. 4,200 lbs. 12,900 lbs.
1,000 Bushels 16x42, 18x38, 18x42 480/80R42, 520/85R38 or 520/85R42 4 1/2” Diameter 16,100 lbs.
1,050 Bushels 21,300 lbs.
9.93 lbs/sq inch
13.91 lbs/sq inch
Dimensions
C
B
D
A B C D E F G H I J K L M N O P
10’-11”
11’-9”
NA
10’-10”
13’-6” 10’-0” 22’-3”
1’-6” 20’-1” 30’-7” 13’-6” 22’-0” 12’-0”
1’-5” 11’-2” 18’-2”
A
F
P
K
E
Eective Side Reach
(throw)
H
I
J
G
LO
M
N
8
General Information
SAE SERIES
BOLT TORQUE CHART
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application.
Fasteners must always be replaced with the same grade as specied in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specications used on hardware dened by SAE J1701 & J1701M (JUL 96)
SAE Bolt Head
8 17 31
48 75
106 149
261 416
634
Identication
Metric Bolt Head
Identication
8
20
40
70
111
173
239
337
460
583
1199
SAE Grade 5
3 Radial Dashes
MARKING ON HEAD
SAE 5 SAE 8
LBS.-FT.
10 19 35
55
85 121 170
297 474
722
8
21
41
75
118
181
263
367
495
623
1258
N-m N-m
13 26 47
75
115 164 230
403 642
979
MARKING ON THREADMARKING ON THREAD
6
16
30
55
87
133
194
270
365
459
928
10.9
Metric
Grade 10.9
11
29
57
103
163
250
363
507
684
861
1740
LBS.-FT.N-m
1020
Metric 10.9Metric 8.8Metric 8.8 Metric 10.9
SAE Grade 8
6 Radial Dashes
14 27 49
78
120 171 240
420 669
635
1283
22
42
76
120
184
268
374
505
18 37
67 106 163
232 325
569 907
1383
Diameter
(Millimeters) Thread Pitch
8
10 x 1.25
30 x 2.0
A
Diameter (Inches)
1/4
5/16
3/8
7/16
1/2
9/16
5/8 3/4 7/8
1
Diameter
&
(Millimeters) Thread Pitch
6 x 1.0
8 x 1.25
10 x 1.5
12.1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
TORQUE
A
CHART
Wrench
Size
7/16”
1/2”
9/16”
5/8”
3/4” 13/16” 15/16”
1-1/8”
1-5/16”
1-1/2”
METRIC SERIES TORQUE
A
CHART
Wrench
Size
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
1175
68
109
169
234
330
451
571
SAE Grade 2 (No Dashes)
SAE 2
LBS.-FT.
6 12 23
36 55
78
110 192 306
467
8.8
Metric
Grade 8.8
COARSE THREAD FINE THREAD
8
20
39
125
172
244
332
421
867
6
15
29
50
80
11
27
54
94
151
234
323
457
623
790
1626
&
6 x 1.0
8 x 1.0
12.1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
Standard 3/4” wheel studs and nuts should be tightened to torque 400 Ft.-Lbs. and standard 22mm studs should be tightened to torque 640 Ft.-Lbs. During initial operation of the grain cart and then checked for proper torque after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight.
TIGHTENING WHEEL NUTS
9
Decals
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged or Missing
2
3
4
5
7
8
9
6
10
Description Part No.
1 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 2 X-Tended Reach Decal JM0037663 3 Caution Lower Rest Decal JM0037662 4 Warning, Keep Hands Away Decal JM0018039 5 Bullet Auger Decal JM0037664 6 Danger, Electric Lines Decal JM0015099 7 J&M Oval Decal (Medium) 5-1/2” x 8-1/2” JM0010179 8 Open Decal JM0025433 9 Closed Decal JM0025434 10 Danger Warning Important Decal JM0037665
10
13
12
11
16
15
Decals
Description Part No.
11 Field Position/Storage Position Decal JM0037661 12 Warning, Pinch Point Decal JM0014994 13 Warning, Falling Or Lowering Decal JM0014992 14 www.jm-inc.com Decal JM0019239 15 Opposite Auger Side Stripe Kit Specify 16 Auger Side Stripe Kit Specify 17 Bullet Auger Decal AS JM0041315 18 Danger, Do Not Enter Grain Tank Decal JM0018033 19 Warning, Keep Lug Nuts Tightened Decal 1-5/8” x 4” JM0010150 20 Danger, Rotating Driveline Decal JM0018036 21 Check PTO Overlap Decal JM0025435 22 Danger, Keep Hands and Clothing Away Decal JM0018035
11
Safety Rules
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to hooking up or operating the grain cart.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
SAFETY
Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit persons to ride on this machine.
Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road trac and slow moving machines can cause personal injury or death. On roads, use asher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster trac pass.
Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury,
Relieve all pressure, before disconnecting uid lines,
Before applying pressure, make sure all connections are tight and components are in good condition,
Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
If injured by leaking uid, see your doctor immediately.
When transporting the grain cart, always keep the auger in the stow position.
Use care when moving of operating the grain cart near electric lines as serious injury or death can result from contact.
Never adjust, service, clean, or lubricate the grain cart until all power is shut o. Keep all safety shields in place. Keep hands, feet, hair and clothing away from moving parts while the grain cart is in operation.
The service ladder is for service work only. If you must climb into the grain tank, be certain that all power is shut o and then use extreme caution when climbing into the grain cart.
Make sure that everyone is clear of equipment before applying power or moving the machine.
Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains. Make sure that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double prong (clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Before lling the grain cart, make certain that no one is inside the grain tank. Never allow children or anyone in, near, or on the grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suocation.
Never operate the auger system with anyone inside the grain tank. Hands, feet, hair and clothing can t through the openings in and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is shut o before service work is performed.
Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place and the wheels are properly blocked to prevent the cart from moving.
12
Initial Operation and Maintenance
WARNING
BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART.
Before the grain cart is put into service:
Have the safety instructions been read and clearly understood by the operator(s) of this machine?
Has the gearbox been properly lled with SAE 80W-90 gearbox lubricant?
Have all nuts, bolts, bearings and braces been properly fastened?
Has the PTO been checked for proper overlap?
IMPORTANT: Has the slip clutch on the PTO been serviced? If the slip clutch is left unchecked, damages to the power-take-o and drive shaft may result. Before using the grain cart, loosen the bolts around the slip clutch. Make sure the friction plates turn free of each other and are not corroded together. Re-tighten the tension bolts. Run the auger system EMPTY and check for proper engagement of the slip clutch.
CHECK PTO OVERLAP LENGTH. Overlap length may vary depending on the tractor model and hitch setting. Try to obtain the greatest possible overlap without bottoming out in the extreme operating conditions. Too much overlap may cause the PTO to bottom out and damage the driveline. Not enough overlap may cause the PTO front and back halves to separate. From the fully compressed (shortest) length the PTO should be telescoped (extended) between 10” and 22”. Dierent PTO lengths may need to be purchased to accommodate your terrain. A 4” shorter or a 10” longer PTO can be ordered through your dealer from J&M Manufacturing.
GREASE BEARINGS: Are all bearings on the drive line properly greased? Are all set screws in the bearings and U-joints tight? Has the power-take-o shaft been properly greased at all points including the cross bearings? Has the universal joint at the gearbox been greased? Have all grease points at the auger hinge area, including the hanger bushing assembly been greased?
TIRE PRESSURE: Are the tires properly inated? The following is to be used as a general guide for tire ination for cyclic use. Figures can vary depending on specic brand of tire used. It is important that tires are inspected before and after the unit is
loaded. The tire should stand up with no side wall buckling or distress as the tire rolls. Do Not Exceed The Tire Pressure Indicated Below:
Tire psi
900/60R32 Lug Tires (Firestone) (176LI) (for 30x32-10 Hole Wheels) (136” c/c) 41
900/60R32 Lug Tires (Alliance) (176 LI) (for 30x32-10 Hole Wheels) (136” c/c) 66
35.5x32 Diamond Tires-20 ply (Firestone) (for 31x32-10 Hole Wheels) 26
1050/50R32 Lug Tires (Alliance) (185 LI) (for 32x36-10 Hole Wheels) 56
480/80R42 Lug Tires (Firestone) (154 LI) (for16x42-10 Hole Wheels) 35
480/80R42 Lug Tires (Alliance) (169 LI) (for16x42-10 Hole Wheels) 64
IF520/85R42 Lug Tires (Firestone) (169 LI) (for 18x42-10 Hole Wheels) 44
520/85R42 Lug Tires (Alliance) (169 LI) (for 18x42-10 Hole Wheels) 50
IF1250/50R32 Lug Tires (Firestone) (188 LI) (for 44x32-10 Hole Wheels) 23
13
Operating Instructions
VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph.
WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 640 Ft.-Lbs. for standard 22mm wheel studs and nuts. Torque to 400 Ft.-Lbs. for 3/4” wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of the cart and then after every 10 hours of use. Failure to do so may damage wheel studs and nuts. Once the seats are
damaged, it will become impossible to keep the lug nuts tight.
The drawing shows the proper way to mount the wheels using Budd-type nuts. The wheels supplied with your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1. Wheels that are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the burden of liability to the owner/operator. We recommend you inspect your wheel nuts to make sure they
are properly installed. Also, check the wheel nuts on a regular basis to ensure they are tight.
LIGHTING AND SAFETY DECALS: Are the rear, amber extremity lights properly positioned? Extend the lights within 16” (40,6cm)
of the left and right extremities of the grain cart. Is an SMV Emblem attached to the rear of the grain cart?
Are the lights working properly? Are all lights and reective decals clean, visible and properly placed?
BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR.
Preparing the Grain Cart for Use: Model 1012 grain carts require a 225+ HP Tractor.
IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below.
Tow Loads Safely
Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Observe these recommended maximum road speeds, or local speed limits which may be lower.
Road Travel (grain cart empty): Do not travel more than 32 km/hr (20 mph) and do not tow loads more than 1.5 times the pulling unit’s weight.
Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.
WARNING: For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting.
Figure 1
IMPORTANT:
1) Connect grain cart hitch to tractor drawbar using a good quality hitch pin. Attach the safety chain to the tractor and through one chain loop provided on either side of the grain cart frame as shown. Make sure the grain cart hitch properly matches the hitch of the tractor. Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Safety Chain User Instruction a) Secure the safety chain by looping it around each side of the grain cart as shown and connecting to the towing machine’s attaching bar. b) Do Not allow any more slack than necessary for articulation. c) Do Not use any intermediate support as the attaching point. d) Store the safety chain by securing it around the main axle A-frame of the grain cart. e) Replace the safety chain if one or more links or end ttings are broken, stretched or otherwise damaged or deformed.
2) Attach the power-take-o shaft to the tractor. The PTO must have at least 10” of engagement. Check tractor drawbar for clearance and length and adjust if necessary. Make sure the PTO does not bottom out when making sharp turns as it may bend the drive
shaft.
3) Make sure the jack stand is removed from the lower support position before the cart is moved. Never use the jack to support a loaded grain cart.
4) Be sure that no debris or foreign objects are in the grain cart.
5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these
Continues on next page.
14
Operating Instructions (Continued)
lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines to a second service outlet on the tractor. The remaining two hydraulic lines (red band) operate the hydraulic ow control spout located at the end of the upper auger. Connect these lines to a third service outlet on the tractor. Make sure the air is bled from the hydraulic cylinders and hoses.
6) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that the upper and lower augers are properly engaged.
7) Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all asher and turn indicator lights are working properly before incidental highway travel.
CAUTION
Do NOT operate the grain cart before reading and understanding the Operator’s Manual and ALL danger, warning and caution signs.
Be sure that a Slow-Moving-Vehicle emblem is attached to the rear of the grain cart.
Never exceed 1,000 rpm on the PTO and driveline system.
Never fold or extend the auger until the PTO has come to a complete stop.
Never ll the grain cart unless the gate indicator is in the closed position.
Never allow foreign object (shovels, etc.) to be placed inside the grain cart.
Never engage the lugs and drive dogs on the augers when the system is moving at a high rate of speed.
Never perform maintenance work or service the grain cart with the tractor running.
Figure A
1 3/4” x 13 1/2”
Bolt
JACK
Figure B
Frame Weldment
Figure C
For 36” row
spacing, place Frame Weldment
9” from
edge of
Stop.
Adjusting Row Spacing for Walking Tandem Duals
Frame Weldment
30” Row Spacing
1” x 7 1/2” Bolt
Slide Frame Weldment out 9” for 36” Row Spacing
36” Row Spacing
Clamp Plate
Frame Weldment for Dual Wheels
1) Securely position jacks under the frame of the grain cart as shown in Figures A and C.
2) Loosen the rear of the Frame Weldment by removing the 1” x 7 1/2” Gr 8 Bolts and
Clamp Plate.
3) Remove the 1 3/4” x 13 1/2” Bolt and Jam Nut from the front of the Frame Weldment.
4) Slide the Frame Weldment out to the bolt location for 36” row spacings as shown
in Figure A and secure using the 1 3/4” x 13 1/2” bolt and jam nut. If the grain cart is equipped with an electronic scale system, be sure not to damage the electronic cord when moving the Frame Weldment.
5) Swing the Frame Weldment outward. Switch the tire location by removing both tires and remounting each tire to the hub on the opposite side of the weldment. The tire originally on the outside of the weldment will now be located on the inside of the weldment and vice versa. (The valve stems for 36” row spacing should be facing toward the Frame Weldment, or toward each other.) Be sure to keep the tire tread positioned in the same direction as before.
6) After the wheels have been tightened to the hubs, swing the Frame Weldment until the new clamping location is 9” from the original 30” row spacing stop.
7) Tighten the rear of the Frame Weldment to the grain cart frame using the six 1” x 7 1/2” Gr 8 Bolts, Hex Nuts and Clamp Plate.
8) Torque all bolts to specications and Repeat on Other Side.
JACK
15
Lubrication Service Schedule
IMPORTANT: Your grain cart has grease ttings at all critical points. These should be serviced before the grain cart is put into operation.
WARNING
BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART
PTO & DRIVELINE: The grease ttings on the PTO should be serviced after every 8 hours of use. Service the grease ttings on each
of the drive bearings and also the universal joint after every 8 hours of use.
AUGER FOLDING MECHANISM: One grease tting is located on the pivot pin of the folding auger. This tting should be serviced after every 8 hours of use. Service the grease tting on the hanger bushing assembly (top end of the lower auger assembly) after every 8 hours of use or as needed.
SPRING LOADED UPPER AUGER BEARING: Service the grease tting on the upper auger bearing (located at the top end of the upper auger assembly) after every 8 hours of use. Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart.
Gearbox Lubricant
Model Ounces Input Sha Output Sha
1012 96 1-3/4” 2”
Pivot Pin Once Annually
Roll Tarp U-Joint Once Annually
Upper Auger Flighting Every 8hrs of use
Driveline Every 8hrs of use
GEARBOX: Gearbox lubricant has been added to the gearbox during nal assembly. Recheck the lubricant level before initial operation
of the grain cart, then periodically according to use. The uid level should rest at the inspection plug, pictured in blue below. When lled to the proper level, the gearbox should have 96 ounces of
SAE 80W-90 lubricant. Change the oil annually before use.
16
Routine Maintenance
WARNING
BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART
Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. Also check the seal for wear and replace if necessary.
Check the grain cart periodically for cracks in welds and for other structural damage. Have cracked welds xed immediately. Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.
Lubricate the slides on the clean-out door.
Check all hydraulic hoses for wear and replace as necessary.
Make sure all tires are properly inated. See INITIAL OPERATION AND MAINTENANCE in the Owner’s Manual for recommended instructions for tire pressure. It is important that tires are inspected before and after unit loaded.
Check PTO for wear of plates in the slip clutch. Replace if needed.
Make sure that all guards and shields are in place before operating the grain cart.
Troubleshooting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY.
Trouble Possible Cause Possible Remedy
Dirt in restrictor Remove restrictor ttings from outside hydraulic cylinder and clean out dirt Faulty check valve Replace check valve
Auger will not return to down position or move from stow position
Hanger bushing assembly at the top of the lower auger ighting is hot
Excessive vibration
Grain ow stoppage
Auger tube is breaking away from the grain cart at the hinge area or the ram in the hydraulic folding cylinder is bent
Flip-up auger rest not ipping over center
Upper ighting and lower ighting are locked together
Feed gate open Close the feed gate Lock and Load not operating
correctly
Top of the hanger bushing assembly is rubbing against the drive dog
Auger ighting or shaft is bent Straighten or replace auger ighting Drive shaft is bent Replace or straighten drive shaft Bolt sheared in drive dog Replace bolt in drive dog. Engage upper and lower ighting at a slow rate of
Folding auger before complete stop Upper and lower ightings are disengaging before auger comes to a complete
PTO key sheared Replace key and tighten set screw Upper auger is extended in the
upright position while traveling in the eld
Cable has loosened With auger in eld position, tighten cable to the handle.
Bearing on top of upper auger ighting needs adjusting. When the auger is in the engaged position, there must be 1/8” (0,32cm) gap between bottom of top bearing and top of upper tube housing (SEE ADJUSTING THE UPPER AUGER FLIGHTING)
Make sure the limit switch on the feed gate indicator assembly is functioning properly
Loosen the two bolts and re-adjust the position of the hanger bushing assembly. Re-tighten bolts
Remove the lower ighting assembly and place a shim between the spline coupler and the gearbox
speed. (Drive dogs and lugs are being engaged too fast.)
stop. Replace bolt in the drive dog. Never engage or disengage the upper and lower ightings until the augers come to a complete stop.
Repair or place folding cylinder if necessary. Remember to lower auger to the eld position after unloading.
17
Adjusting the Lower Flighting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY.
If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower ighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 3/8” bolts on the hanger bushing assembly. Adjust the hanger either up or down and vertically center it between the ighting and drive dog. Re-tighten the bolts. Make certain that the ighting center and drive-dogs do not rub the hanger bushing assembly, causing them to become hot.
If the hanger can no longer be adjusted by moving it up or down on the elongated holes, both the hanger bushing assembly and the lower ighting will have to be removed. See instructions on pg. 36 for ighting removal. After removing them from the tube assembly, place a shim [between 1/8” (0,32cm) to 3/16” (0,48cm) thick] where the gearbox and the spline coupler (welded to the lower ighting). Replace the lower ighting and reattach the hanger to the tube assembly. Readjust the hanger assembly. NOTE: The bottom of the lower ighting is not attached to the gearbox with any bolts or set screws but may be ‘frozen’ fast. Be careful when removing the lower ighting from the gearbox. For easier removal of the lower ighting, keep the gearbox at the bottom intact, remove the 2 3/8” bolts from the hanger bushing assembly and pull the lower ighting o of the gearbox.
After adjusting the lower ighting, move the upper auger to the unload position and check the upper ighting for readjustment.
Adjusting the Upper Flighting
WARNING
MAKE SURE ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY
If the upper and lower augers to do not properly separate during the unfolding sequence, the upper ighting may need adjusting. Before making adjustment to the upper ighting, check to see if the lugs and drive dogs on the auger assemblies are locking together. If they are not locked together, check to see if dirt is in the restrictor or if a faulty check valve on the hydraulic cylinder used to raise and lower the upper auger assembly may be causing the problem. If dirt is in the restrictor, see “Removing Dirt From Restrictors On Hydraulic Cylinders” below.
Fold the upper tube assembly into the upright position. Position the upper ighting in the engaged position with the lower ighting. Locate the four-hole ange bearing on the top of the upper auger tube housing. With the upper ighting in the engaged position, check the spacing between the upper bearing and the upper tube housing. There must be an 1/8” (0,32cm) space between the base of the four-hole ange bearing and the upper tube housing. If there is NOT a space between the bearing and the upper tube housing, or if there is more than 1/8” (0,32cm) space, the upper ighting will need to be adjusted. To adjust the upper ighting, loosen the 1 1/4” hex nuts both above and below the four-hole ange bearing. Move the 1 1/4” hex nuts up or down the threaded shaft on the top of the auger ighting shaft until the bearing moves to approximately 1/8” (0,32cm) above the base of the upper tube housing. When the four-hole ange bearing is properly located, tighten both 1 1/4” hex nuts together to secure the bearing position.
If the upper and lower ighting still does not separate properly during the folding sequence, a small bevel may need to be removed from the inside of the lugs where they engage the drive dogs on the auger assemblies. Grind approximately 1/8” (0,32cm) from the corner of the lugs where they touch against the drive dogs.
18
Removing Dirt from the Restrictors on the Hydraulic Cylinder
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS
Remove restrictors from the 90 degree street elbow on the hydraulic cylinder. Remove dirt from the tting to allow hydraulic oil to ow through the restrictor. Reattach the restrictor to the street elbow. Use Teon sealant tape or equivalent on the threads of the restrictor before re-attaching.
If the restrictor continues to plug with dirt, replace the restrictor or lter the hydraulic oil in your system.
Storage Preparation
IMPORTANT: When the grain cart is not going to be used for a period of time, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten its life.
Follow the procedure below when your grain cart is placed in storage for periods up to six months.
1. Cover electronic monitor (if equipped) with plastic before washing the grain cart. Wash or clean and completely lubricate the grain cart. See the lubrication service section in this manual.
2. Remove all grain from inside the grain tank, auger tube assemblies, and at the clean-out door.
3. Check the gearbox oil and replace with new SAE 80W-90 gearbox lubricant or equivalent if necessary.
4. Touch up areas where paint may have worn away. Use a good quality primer paint, especially before re-applying graphite paint to the interior slopes of the grain tank.
5. Retract all hydraulic cylinders to prevent the piston rods from rusting.
6. Clean the tires before storage. Inate the tires at regular intervals.
7. Open the clean-out door at the base of the grain tank.
Removing from Storage
Check the gearbox to make sure it has the appropriate amount of oil.
Inate the tires to the correct operating pressure.
Close the clean out door at the base of the grain tank.
Make sure all safety shields are in the proper position.
19
Repair Parts List and Diagrams
When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair.
Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specications and may be dangerous.
WARNING
MAKE SURE ALL POWER IS SHUT OFF BEFORE PERFORMING ANY MAINTENANCE OR REPAIR WORK.
Wheel Rims for Single Wheel Grain Carts
Description
30x32-10 Hole Wheel Rims 31x32-10 Hole Wheel Rims 32x36-10 Hole Wheel Rims 44x32-10 Hole Wheel Rims
Tires for Single Wheel Grain Carts
Description
900/60R32 Lug Tires (Firestone) (176LI) (for 30x32-10 Hole Wheels) (136” c/c) 900/60R32 Lug Tires (Alliance) (176 LI) (for 30x32-10 Hole Wheels) (136” c/c)
35.5x32 Diamond Tires-20 ply (Firestone) (for 31x32-10 Hole Wheels) 1050/50R32 Lug Tires (Alliance) (185 LI) (for 32x36-10 Hole Wheels) IF1250/50R32 Lug Tires (Firestone) (188 LI) (for 44x32-10 Hole Wheels)
Wheel Rims for Walking Tandem Dual Wheel Grain Carts
Description
16x42-10 Hole Wheel Rims 18x42-10 Hole Wheel Rims
Tires for Walking Tandem Dual Wheel Grain Carts
Description
480/80R42 Lug Tires (Firestone) (154 LI) (for16x42-10 Hole Wheels) 480/80R42 Lug Tires (Alliance) (169 LI) (for16x42-10 Hole Wheels) IF520/85R42 Lug Tires (Firestone) (169 LI) (for 18x42-10 Hole Wheels) 520/85R42 Lug Tires (Alliance) (169 LI) (for 18x42-10 Hole Wheels)
20
Hub & Spindle Assembly W-891 (Single Wheels)
Torque Values
22mm Studs 640 Ft.-Lbs.
Description Part No.
1 Hub and Spindle Assembly 4-1/2” x 20-1/4” Spindle with 22mm Studs (HSA-1000) JM0019942 2 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 3 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 4 Spindle, 4 1/2” x 20 1/4” (281900S) JM0019937 5 Seal (4-1/4” ID, 6” OD) (CR-43771) JM0018955 6 Large Bearing (HM218248) JM0018849 7 Large Race (HM218210) JM0018848 8 891 Hub with Races, 22mm Studs, and Nuts (13.19 bolt circle) (11.13 pilot) (W-891) JM0021227 9 Wheel Stud (22mm x 90mm) (22-MMS) JM0019178 10 22mm Lug Nut with Washer (22-MMNW) JM0019192 11 Small Race (HM212011) JM0018854 12 Small Bearing (HM212049) JM0018852 13 2-1/8” ID, 3-3/4” OD Flat Washer (3/16”) JM0015900 14 2”-12 Gr5 Z Castle Hex Nut (912973) JM0015899 15 3/8” x 2-3/4” Z Roll Pin (905945) JM0018956 16 Dust Cap 6-1/4” OD (for W-881 & W-891 Hub)(909921) JM0018954 17 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 18 891 Hub with Races, 22mm Studs, Nuts, Seal, Bearings, and Dust Cap JM0048171
21
Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels)
Torque Values
3/4" Studs 400 Ft.-Lbs.
Description Part No.
1 Hub and Spindle Assembly Complete 20-1/4” (3/4” Studs) (HSA-650D) (Walking Tandem Duals)(FAA) JM0019940 1 W-881 Hub and 4-1/2” Weigh-Tronix Spindle Assembly Complete 20-1/4” (3/4” Studs) (Walking Tandem Duals)(FAA) JM0019975 2 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 3 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 4 Spindle, 4-1/2” x 20-1/4” (281900S) JM0019937 4 4-1/2” Weigh-Tronix Weigh Spindle (AWT27-500002) (450WTS) JM0019970 5 Seal (3-3/4” ID, 6” OD) for Hub with Scales (37605SA) JM0021456 5 Seal (4-1/4” ID, 6” OD) (CR-43771) JM0018955 6 Large Bearing (HM218248) JM0018849 7 Large Race (HM218210) JM0018848 8 Hub with large and small races, 3/4” Studs & Nuts (11.13 pilot)(W-881) JM0020510 9 Wheel Stud (3/4”-16 x 1-3/4”) 913564 JM0018957 10 Wheel Nut 3/4”-16 JM0018958 11 Small Race (HM212011) JM0018854 12 Small Bearing (HM212049) JM0018852 13 2-1/8” ID, 3-3/4” OD Flat Washer (3/16”) JM0015900 14 2”-12 Gr5 Z Castle Hex Nut (912973) JM0015899 15 3/8” x 2-3/4” Z Roll Pin (905945) JM0018956 16 Dust Cap 6-1/4” OD (for W-881 & W-891 Hub)(909921) JM0018954 17 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 18 W-881 Hub 10 on 13.19 with Races Lugs, 3/4” Studs, Seals, Bearings, Dust Cap JM0048156
22
Power Take-O (PTO) Shaft Assembly
Description Part No.
1 Back Half Weasler PTO (1-3/4”) (Auto Clutch) JM0018513 1 Back Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 5 “ Longer JM0030331 2 Front Half Weasler PTO (1-3/4”) (Auto Clutch) JM0018514 2 Front Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 5 “ Longer JM0030330 2 Front Half Weasler PTO (1-3/8”) (Auto Clutch) JM0024367 2 Front Half Weasler PTO (1-3/8”) (Auto Clutch) (XL) 5 “ Longer JM0030640 3 55E Cross Kit (Auto Clutch PTO) (1-3/4”) JM0018449 4 Auto Clutch (1-3/4” PTO) (Weasler) JM0018500 5 Yoke, Tube & Sleeve (1-3/4” PTO) (Weasler) JM0018519 5 Yoke, Tube & Sleeve (XL) Weasler JM0031647 6 Yoke & Shaft Assembly (1-3/4” PTO) (Weasler) JM0018520 6 Yoke & Shaft Assembly (XL) Weasler JM0031648 7 Spring Lock Yoke (1-3/4” PTO) (Weasler) JM0018506 7 Spring Lock Yoke (1-3/8” PTO) (Weasler) JM0024353 8 Weasler Auto Clutch Front Guard (30-3/4”) JM0018518 8 Weasler XL Auto Clutch Front Guard (36”) JM0030642 8 Weasler Auto Clutch Back Guard (27-3/4”) JM0018517 8 Weasler XL Auto Clutch Back Guard (34”) JM0030645 9 Complete 1-3/4” Weasler PTO (Auto Clutch) JM0018443 9 Complete 1-3/4” Weasler PTO (Auto Clutch) (XL) 10 “ Longer JM0030332 9 Complete 1-3/8” Weasler PTO (Auto Clutch) JM0024333 9 Complete 1-3/8” Weasler PTO (Auto Clutch) (XL) 10 “ Longer JM0030641
23
130 Degree Gearbox Assembly (Weasler)
2
Takes 3 Quart (96 Ounces) ofSAE 80W-90
Gearbox Lubricant.
3
4
1
8 9 1110
5
6
7
11 910 1312
24
3
130 Degree Gearbox Assembly (Weasler)
14 15 16 17 18
Description Part No.
1 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 2 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 3 2” Output Shaft & Gear Assembly for Weasler Gearbox (74-60125) JM0025058 4 3/8”-16 UNC x 2-1/2” Gr5 Cap Screw for Weasler Gearbox (72-0002) JM0025069 5 Housing Set For Weasler Gearbox (70-001114) JM0025053 6 1-3/4” Input Shaft & Gear Assembly for Weasler Gearbox (74-60123) JM0025057 7 Gearbox Eterior Dust Seal 1-3/4” ID JM0049020 8 End Cap Seal (3-3/16” x 5/16”) for Weasler Gearbox (71-40079) JM0025063 9 Spacer for Weasler Gearbox (71-50072) JM0025066 10 Bearing Cup (3720) for Weasler Gearbox (71-20033) JM0025056 11 Bearing Cone (3780) for Weasler Gearbox (71-20044) JM0025055 12 Gear - 34 Teeth (71-06135) JM0046061 13 Seal (2 x 3.196 x 0.4333) for Weasler Gearbox (71-40080) JM0025062 14 End Cap Seal (2” x 9/64”) for Weasler gearbox (71-40016) JM0025060 15 Spacer for Weasler Gearbox (71-50160) JM0025064 16 Bearing and Race Set (32210) for Weasler Gearbox (71-20017) JM0025054 17 Gear - 17 Teeth (71-06134) JM0046059 18 Spacer for Weasler Gearbox (71-50161) JM0025065 19 Seal (1-3/4” x 2-23/32” x 33/64”) for Weasler gearbox (71-40052) JM0025061 20 130° Gearbox (1-3/4” Input, 2” Output) (Weasler)(130-22W) JM0018677
1916
6
25
Hitch Assembly
Description Part No.
1 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 2 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0025227 3 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 4 Cast Iron Spade 2-1/4” Pin Hole JM0020529 5 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole JM0020527 6 3/4”-16 x 2-1/2” Gr8 YZ Fine Thread Hex Bolt JM0015323 7 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 8 1-1/4”-7 Gr5 Z Nylon Locking Hex Jam Nut JM0027201 9 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 10 40k Lb Safety Chain JM0029261 11 1-1/4”-7 x 4” Gr8 Z Hex Bolt JM0026073 12 Cast Iron Clevis Hitch Assembly JM0020537
26
Driveline Assembly
Description Part No.
1 3 Keyed LF Hydraulic Hose Holder JM0021437 2 Hydraulic Hose Shield 82-1/2” (812, 1012, 1112, 1122, 1222) JM0036484 3 PTO Shield 85-1/4” (812, 1012, 1112, 1122, 1222) JM0036430 4 PVC (Cut to length) JM0027151 5 164-1/2” x 1-3/4” Drive Shaft (1012, 1112, 1122, 1222, 2431) JM0026002 6 Jack Stand Assembly w/ Plate (10,000 lbs.) JM0020936 7 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 8 Square U-Bolt 7-1/8” Inside Width x 9” Length, 5/8”-11TH JM0024199 9 3/8”-16 x 1/2” Hex Head Set Screw JM0019044 10 44 Series U-Joint (252288) - Weasler 44063-A1 JM0017957 11 5/8”-11 x 3” Gr5 Z Hex Bolt JM0002105 12 3/8”-16 Gr5 Z SF Hex Nut JM0002152 13 2” Output Shaft Gearbox Spline Washer (22”) (3” OD) JM0020638 14 1/2” Gr2 Z Lock Washer JM0019021 15 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 16 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 17 U-Joint Shield JM0012698 18 Cross Kit (U-Joint) (44R) (CK-44R) JM0017958 19 3/8” x 1-1/2” Half Moon Key JM0018772 20 5/8”-11 x 1-3/4” Gr5 Z Hex Bolt JM0016681 21 1-3/4” 4 Bolt Flange Bearing, 5/8” Bolt Hole JM0018774
27
Lower Auger Assembly
Description Part No.
1 Bottom Tube Liner X-Tended Reach (1012, 1112, 1122, 1222) JM0037362 2 S-Cap Yellow - 1/2” ID x 1-1/4” x 0.065” (REC-1) JM0016842 3 20” Lower Flighting Turbo (1012, 1112, 1122, 1222) JM0035010 4 1/2” Gate Indicator Rod (104” Rod Length) (1012, 1112, 1122, 1222) JM0027918 5 2” x 36” Hydraulic Cylinder (JD236) JM0018523 6 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 7 1/2” -13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 8 Spline Coupler 3” x 2” ID x 3-3/4” OD (for 22” ighting)(SC-334X3) JM0009701 9 2” Output Shaft Gearbox Spline Washer (3” OD) JM0020638 10 1” x 3” Clevis Pin with Cotter Pins JM0019407 11 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 12 1”-8 x 6” Gr5 Z Hex Bolt JM0002111 13 Drive Dog Weldment, 2 1/2” ID (18” & 20”) (DDW-21218) JM0000093 14 1/2” Gr2 Z Lock Washer JM0019021 15 Hanger Bushing Assembly (20”) (HBA-20) JM0019655 16 2-1/2” ID Bronze Bushing (BB-212) JM0016841 17 M5- 4/5 x 12 Gr8.8 Z Hex Bolt JM0036046 18 Limit Switch for Field Light (ME-8111) JM0036040 19 Feed Gate Assembly for 12 Series Carts (1012 & Up) JM0048539
28
Upper Auger Linkage
Description Part No.
1 1/4” Diameter Snap Ring JM0001870 2 Master Link w/ Keeper (11-1/8” x 3” x 3/4”) JM0035075 3 Main Fold Link (22-1/2” x 7-7/16” x 1”) JM0034658 4 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bearing JM0021957 5 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 6 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 7 1-1/4” Pin Keeper (4-5/8” Lg) JM0035930 8 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt JM0016675 9 22” Hinge Pin w/ Keeper Weldment (23” Lg)(12 Series 20” Augers) JM0024966 10 5/8”-11 x 1-1/2” Gr5 Z Hex Bolt JM0002103
29
Upper Auger Assembly
1
2
3
4
5
3
6
7
8
10
9
1
17 21
11
19 2220188
12
13
14
15
16
15
31
14
30
22
23
24
25
26
27
28 29 30
*-R = Red *-B = Blue *-G = Green *-Y = Yellow *-BLK = Black
Upper Auger Assembly
32
33 34 35
Description Part No.
1 20” Upper Flighting (All 20” 12-Series) (154-3/4”) JM0035058 2 1/2”-13 x 5-1/2” Gr5 Z Hex Bolt JM0001498 3 1-1/4”-12 PN Gr5 Hex Jam Nut JM0001606 4 1-3/8”, ID 3” OD Flat Washer JM0015731 5 Top Auger Collar (1-3/4” OD x 1-1/2” Lg) JM0021646 6 1-1/4” Flange Bearing, 4 hole (GRAF-206) JM0018560 7 4-1/2” Compression Spring (CMSUAA-4) JM0018559 8 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 9 1” OD 33/64” ID x 3/4” L Black UV Nylon Spacer JM0001962 10 M4-0.7 x 20 Gr8.8 Z Hex Bolt JM0049074 11 M4-0.7 Gr8.8 YZ Nylon Locking Hex Nut JM0049075 12 Telescoping Spout Main Linkage Rod JM0034363 13 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 14 5/16” - 18 Gr5 Z Nylon Locking Hex Nut JM0049059 15 Spout Guide (Nylon) JM0035132 16 5/16”-18 x 5/8” Flat Head Bolt Z JM0024963 17 1/2”-13 x 2” Gr5 Z Hex Bolt JM0001593 18 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) (HC-FCS) JM0018564 19 1/2” x 1-3/4” Clevis Pin, Usable Length 1-1/2” JM0018264 20 5/32” x 1-1/2” Cotter Pin JM0014348 21 LED Field Light JM0001881 22 Outer Tip Spout (12 & 22-Series) JM0034365 23 Inner Tip Spout (12 & 22-Series) JM0034291 24 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 25 1/4” ID, 3/4” OD Z Flat Washer JM0003090 26 4-Sided Telescoping Spout Rubber Extension (20”)(12 & 22-Series) JM0034417 27 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 28 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 29 1/2” ID x 2-1/8” OD Flat Washer - 1/8” Thick JM0019081 30 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 31 UHMW - 0.25 Angle Iron - Spout Guide JM0034308 32 20” Upper Auger Tube Weldment (12 Series) JM0035994* 33 3/8”-16 Gr5 Z SF Hex Nut JM0002152 34 Upper Auger Rest Plate JM0034981 35 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 36 12 Series Tip Spout Assembly JM0048158
12 Series Tip Spout Assembly includes: 10-12, 14-16, 22-31.
When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R)
31
Hydraulic Hoses & Cylinders
1-3/4”x4” Hydraulic Cylinder
15
“Tip Spout Cylinder”
2”x36” Hydraulic Cylinder “Door Cylinder”
2*
24
1
4
6
25
26
7
13
9
3”x24” Hydraulic Cylinder “Fold Cylinder”
3
18
5
14
14
8
11
12
16
17
13
23
16
10
22
21
20
“Door Cylinder”
*Couplers welded to Shell
19
“Tip Spout Cylinder”
“Fold Cylinder”
32
Hydraulic Hoses & Cylinders
Description Part No.
1 1/4” x 236” Hydraulic Hose 236inch4M3k-4G-6MPX-4G-8MP JM0046664 2 3/8” Standard Coupling JM0019562 2 1/2” Standard Coupling JM0020407 3 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP JM0024904 4 1/2” x 43” Hydraulic Hose 43inch8M3k-8G-8MPX-8G-6MP JM0024906 5 2” x 36” Hydraulic Cylinder (JD236) JM0018523 5 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 6 1/4” x 304” Hydraulic Hose 304inch4M3k-4G-8MP-4G-6MP JM0046245 7 1/4” x 286” Hydraulic Hose 286inch4M3k-4G-8MP-4G-6MP JM0047274 8 1/4” x 21” Hydraulic Hose 21inch4M3k-4G-4MP-4G-6MPX JM0024896 9 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644 9 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480) JM0037895 10 1-3/16” x 3-5/8” Clevis Pin (X-Tended Reach) JM0047300 11 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 12 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT; Street T JM0018266 13 Lock N Load Assembly JM0048754 14 1/4” x 478” Hydraulic Hose 478inch4M3k-4G-8MP-4G-4MP JM0046246 15 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) JM0018564 15 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 16 1/4” Male NPT x 1/4” Female NPT; 90 Degree Elbow JM0020115 17 1/4” Male NPT-Swivel with .032 Orice (restrictor) JM0020113 18 1/2” Female NPT Pioneer (PQC-1) JM0018254 19 3/8” Male ORB x 3/8” Male NPT; 90 Degree Elbow JM0047350 20 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow JM0047348 21 Solenoid Valve for Lock and Load (Black) JM0026256 22 Solenoid Coil for Lock and Load (Black) JM0026255 23 Check Valve for Lock and Load (Black) JM0026250 24 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 25 1/2” Male NPT x 1/2” Female NPT; 90 Degree Elbow JM0047371 26 1/2” x 236” Hydraulic Hose 236inch8M3k-8G-8MP-8G-8MPX JM0047376
33
Auto-Gate Shut-O Hydraulics
1-3/4”x4” Hydraulic Cylinder
15
“Tip Spout Cylinder”
20
19
20
21
2”x36” Hydraulic Cylinder “Door Cylinder”
2*
24
4
6
25
7
13
“Door Cylinder”
9
3”x24” Hydraulic Cylinder “Fold Cylinder”
3
23
1
22
3
4
18
5
16
17
16
14
14
8
11
12
13
10
29
28
30
27
26
*Couplers welded to Shell
“Tip Spout Cylinder”
“Fold Cylinder”
34
Auto-Gate Shut-O Hydraulics
Description Part No.
1 1/4” x 236” Hydraulic Hose 236inch4M3k-4G-6MPX-4G-8MP JM0046664 2 3/8” Standard Coupling JM0019562 2 1/2” Standard Coupling JM0020407 3 1/4” x 43” Hydraulic Hose 43inch4M3k-4G-6MPX-4G-6MP JM0024904 4 1/2” x 43” Hydraulic Hose 43inch8M3k-8G-8MPX-8G-6MP JM0024906 5 2” x 36” Hydraulic Cylinder (JD236) JM0018523 5 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 6 1/4” x 304” Hydraulic Hose 304inch4M3k-4G-8MP-4G-6MP JM0046245 7 1/4” x 286” Hydraulic Hose 286inch4M3k-4G-8MP-4G-6MP JM0047274 8 1/4” x 21” Hydraulic Hose 21inch4M3k-4G-4MP-4G-6MPX JM0024896 9 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644 9 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480) JM0037895 10 1-3/16” x 3-5/8” Clevis Pin (X-Tended Reach) JM0047300 11 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 12 3/8” Male NPT x 3/8” Female NPT x 3/8” Female NPT; Street T JM0018266 13 Lock N Load Assembly JM0048754 14 1/4” x 456” Hydraulic Hose 456inch4M3k-4G-8MP-4G-4MP JM0030610 15 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) JM0018564 15 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 16 1/4” Male NPT x 1/4” Female NPT; 90 Degree Elbow JM0020115 17 1/4” Male NPT-Swivel with .032 Orice (restrictor) JM0020113 18 1/2” Female NPT Pioneer (PQC-1) JM0018254 19 Auto-Gate Hydraulic Valve JM0026247 20 3/8” Female NPT x 1/2” Male ORB; Straight JM0034657 21 1/2” Male ORB x 1/2” Female NPT Swivel; 90 Degree Elbow JM0047392 22 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 23 1/2” x 236” Hydraulic Hose 236inch8M3k-8G-8MP-8G-8MPX JM0047376 24 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 25 1/2” Male NPT x 1/2” Female NPT; 90 Degree Elbow JM0047371 26 3/8” Male ORB x 3/8” Male NPT; 90 Degree Elbow JM0047350 27 1/2” Male ORB x 3/8” Female NPT; 90 Degree Elbow JM0047348 28 Solenoid Valve for Lock and Load (Black) JM0026256 29 Solenoid Coil for Lock and Load (Black) JM0026255 30 Check Valve for Lock and Load (Black) JM0026250
35
Auto-Gate Shut-O Assembly
1 2
1 2
2
1
3
AUTO GATE ACTIVE
6
2
7
11
10
5
4
2
5
2
1
Description Part No.
1 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Auto-Gate Hydraulic Valve JM0026247 4 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 5 3/8” Female NPT x 1/2” Male ORB; Straight JM0034657 6 Auto Gate Active Decal JM0046612 7 3-1/2” Round LED Mount JM0034956 8 3-1/2” Round LED Grommet JM0001902 9 3-1/2” Amber Round LED Light JM0001895 10 1/4”-20 x 3/4” Gr5 Z SF Hex Bolt JM0001642 11 1/2” Male ORB x 1/2” Female NPT Swivel; 90 Degree Elbow JM0047392
8
9
Auto-Gate Shut-O Wiring Schematic
Mounted Light
4
P
T
Note: Mount the hydraulic valve after all the hoses are attached but not tightened. This will ensure the hoses will reach.
36
2 1
+12V LOAD
Relay
2 1
A
23
B
To Mating Connector from 7-Prong Front Grain Cart Harness (This Supplies +12V Power)
CELLS
1
AB
Description Part No.
1 GT 560 Digi-Star Scale Display Monitor JM0044177 2 Auto-Gate Harness (Standard GT 560) JM0026813 2 J&M Relay Harness (1 per IFM-GS-1P(auto-gate)) JM0037374 3 Auto-Gate Hydraulic Valve JM0026247 4 Auto Gate Light Harness (LED light “Y” Cable) JM0046624
To Junction Box
Lights and Wiring
12
Field Light (Black Wire)
10
10
13
Ground (White Wire)
14
1
2
3
1
2
4
5
9
6
7
8
Tail Light (Brown Wire)
11
Amber Flashing & Turn Signal (Yellow Wire)
Amber Flashing & Turn Signal (Green Wire)
Description Part No.
1 Red Oval LED Tail Light JM0034389 2 LED Amber Light (Circular) JM0018819 3 Extendable Amber Light Assembly (Left Side) JM0018817 4 Extendable Amber Light Assembly (Right Side) JM0018826 5 Wiring Harness, Rear Half of Grain Cart JM0020437 6 Light Enhancer and Adapter Kit (3 wires) JM0010566 7 Main Harness with 7-prong Connector End for Grain Cart JM0020439 8 Limit Switch for Field Light (ME-8111) JM0036040 9 Field Light Wire (Limit Switch) JM0048128 10 LED Field Light JM0001881 11 7-Prong Connector JM0010528 12 Lock and Load Assembly JM0048754 13 Grain Cart Lock and Load Harness JM0044755 14 Limit Switch for Lock and Load - 72” Long Cable JM0046717
37
Digi-Star 5-Point Scale System for Single Wheel Grain Carts
5
8
1
3
1
6
6
1
1
5
1
2
7
4
GT 400 GT 560
Description Part No.
1 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 2 Digi-Star 6-Point Junction Box (JB-5) JM0019038 3 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 4 GT 400 Digi-Star Scale Display Monitor JM0019040 4 GT 560 Digi-Star Scale Display Monitor JM0044177 5 2-7/8” Weigh Bar Weldment, Rear Right, Front Left, Digi-Star (6-1/8” Spool) JM0018985 6 2-7/8” Weigh Bar Weldment, Rear Left, Front Right, Digi-Star (6-1/8” Spool) JM0000354 7 1”-8 x 8” Gr5 Z Hex Bolt JM0001487 8 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 9 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 10 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
38
Digi-Star 5-Point Scale System for Grain Carts with Tracks
GT 400 GT 560
Description Part No.
1 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 2 Digi-Star 6-Point Junction Box (JB-5) JM0019038 3 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 4 GT 400 Digi-Star Scale Display Monitor JM0019040 4 GT560 Digi-Star Scale Display Monitor JM0044177 5 2-7/8” Weigh Bar Weldment for Track Beam (WBW-278T) JM0018207 6 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 7 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
39
Digi-Star 5-Point Scale System Hardware for Track & Bolt on Axle
GT 400 GT 560
1 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 2 1” Zinc Finish Lock Washer JM0019203 3 1”-8 Gr5 Z Hex Nut JM0002127 4 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 5 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 6 3/8”-16 Gr5 Z SF Hex Nut JM0002152 7 GT 560 Scale Monitor Display Bracket JM0046976 7 GT 400 Scale Monitor Display Bracket JM0000361 8 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 9 GT 400 Digi-Star Scale Display Monitor JM0019040 9 GT 560 Digi-Star Scale Display Monitor JM0044177 10 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 11 1/4” x 3/4” Self Tapping Screw JM0001570 12 Digi-Star 6-Point Junction Box (JB-5) JM0019038 13 1/4”-20 Gr5 Z SF Hex Nut JM0001630
40
Description Part No.
Digi-Star 5-Point Scale System for Grain Carts with Walking Tandem Dual Wheels
2
3
1
1
7
5
4
6
GT 400 GT 560
Description Part No.
1 3-3/4” Digi-Star Weigh Spindle (375WS) JM0021451 2 3-3/4” ID x 4-1/2” OD x 9-3/8” Adapter Pipe Tubing (ATP-375-GS) JM0021453 3 5/8”-11 x 6-1/2” Gr5 Zinc Hex Bolt JM0019979 4 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146
5 GT 400 Digi-Star Scale Display Monitor JM0019040 5 GT 560 Digi-Star Scale Display Monitor JM0044177 6 Digi-Star 6-Point Junction Box (JB-5) JM0019038 7 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 8 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 9 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 10 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
41
Walking Tandem Dual Wheel Assembly
Description Part No.
1 1”-14 Gr8 YZ Hex Nut JM0019926 2 1-1/4” x 8” x 14” Walker Frame Clamp Plate (114814CP) JM0010145 3 1”-14 x 7-1/2” Gr8 YZ Hex Bolt JM0019925 4 Walker Main Frame Weldment (Left)(FW-1L) JM0019922* 4 Walker Main Frame Weldment (Right)(FW-1R) JM0010082* 5 1-3/4” x 13-1/2” Bolt (1341312HB) JM0019981 6 1-3/4”-12 Z Gr5 Hex Jam Nut JM0009752 7 3-3/4” x 17-1/2” Pivot Pin (334PP) JM0019928 8 Walker - Triple Pivot Weldment - OAS (PBW-1R) JM0010170* 8 Walker - Triple Pivot Weldment - AS (PBW-1L) JM0025721* 9 3-3/4” ID, 4-1/2” OD Bronze Bushing (4” Lg) (BB-334) JM0010570
*-R = Red *-B = Blue *-G = Green
10 Walker Pivot Center Weldment (PCW-1) JM0010076* 11 3/4”-10 x 5-1/2” Gr5 Z Hex Bolt JM0015522 12 1”-14 x 3” Gr8 YZ Hex Bolt JM0019924 13 3/4”-10 Gr5 Z Centerlock Hex Nut JM0002147
*-Y = Yellow *-BLK = Black
When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R)
42
Sideboards
15
Description Part No.
1 Low Sideboard Corner 5” (1000, 1012)(TTE-1000LSC) JM0013701 2 Front Low Sideboard 132” x 5-1/4” (1000, 1012)(TTE-1000LSF) JM0013675* 3 Low Sideboard Splice 5” (1000, 1012)(TTE-1000LSP) JM0013702 4 Back Low Sideboard 132” x 5-1/4” (1000, 1012)(TTE-1000LSR) JM0013674* 5 Back Endboard 141” x 19-1/4” (1000, 1012)(TTE-1000R) JM0013678* 6 High Sideboard Corner 19” (1000, 1012)(TTE-1000HSC) JM0013699 7 Back High Sideboard 132” x 19-1/4” (1000, 1012)(TTE-1000HSR) JM0013671* 8 High Sideboard Splice 19” (1000, 1012)(TTE-1000HSP) JM0013700 9 High Sideboard Brace End 18-1/2” (1000, 1012) JM0013731 10 Sideboard Brace 135” (1012, 1112, 1412, 1000-1151, 1401) JM0020624 11 Low Sideboard Brace End 4-1/2” (1000, 1012) JM0013732 12 Front High Sideboard 132” x 19-1/4” (1012) JM0026160* 13 Front Endboard Splice 15-5/8” (1000, 1012)( TTE-1000FSP) JM0013703
*-R = Red *-B = Blue *-G = Green *-Y = Yellow *-BLK = Black
When requesting an item with color, end the part number with -R, -B, -G, -Y, or -BLK. (e.g. JM0000000-R)
14 Front Endboard 141” x 19-1/4” (1000, 1012)(TTE-1000F) JM0013676* 15 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 16 3/8”-16 Gr5 Z SF Hex Nut JM0002152 17 3/8”-16 x 1” Gr5 Z Pan Head Bolt JM0002892 18 7/16” ID x 2-1/2” OD x 1/8” Z USS Flat Washer JM0018982 19 1012 Sideboard Complete Set JM0041386*
16
17
18
43
Inspection Windows
7
Description Part No.
1 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 2 Inside Window Clip - Deep JM0000253 3 Outside Window Clip - Shallow JM0000256 4 3/8”-16 x 3/4” Gr5 Z Hex Bolt JM0001663 5 Window Seal 3/4” ‘S’ Strip JM0000254 6 Standard Inspection Window JM0000255 7 Inspection Window Kit JM0025752
Door Wheel Assembly (2016 & Newer)
Description Part No.
1 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 2 1/4” ID, 3/4” OD Z Flat Washer JM0003090 3 .754 ID x .874 OD x .625 LG Bronze Bushing (BB-34) JM0009455 4 Nylon Guided Rack Housing Weldment JM0030635 5 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt JM0016675 6 3/8”-16 Gr5 Z Hex Nut JM0001707 7 Scrubber Spring Plate (ST Manual Door) (Door Wheel) JM0002851 8 Compression Spring (1” x 1-3/4”) for Door Assembly & Tongue Latch JM0001688 9 Nylon Track Guide For Door Wheel JM0029354 10 Flip Lock For Door Rack JM0029459 11 Keyway Washer for Door Rack JM0029454 12 15 Tooth Sprocket - 3/4” Bore w/ Key JM0029455 13 Rack Track Weldment for Door (27-1/2”) JM0030634 14 Rack Wheel Weldment JM0028897 15 Stub Shaft 3/4” x 4 1/8” w/ Threaded End JM0029440 16 3/8”-16 x 1-3/4” Gr5 Z Hex Bolt JM0002097 17 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 18 Complete Door Wheel Assembly (27-1/2”) (2016 & Newer) JM0029460
44
Ladder Assembly
Description Part No.
1 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 2 1/2” ID, 1-3/8” OD Z Flat Washer JM0003082 3 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 4 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 5 3/8”-16 Gr5 Z SF Hex Nut JM0002152 6 Side Swing Ladder Mount Bracket JM0012865 7 Swing Out Ladder Adjustable Tab JM0020977 8 12 and 22 Series Ladder JM0012858 9 Ladder Support Leg JM0012926 10 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 11 Ladder Guide - 3/16” Thick JM0021947 12 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 13 Inside Step - 12 series Ladder JM0035078
45
Auger Rest Assembly
Description Part No.
1 1/4” Diameter Snap Ring JM0001870 2 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 3 Cable Guide for X-tended Reach Auger Rest JM0046922 4 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 5 1/4” ID, 3/4” OD Z Flat Washer JM0003090 6 1/4”-20 x 2” Gr5 Z Hex Bolt JM0001591 7 1/8” Auger Rest Cable JM0037202 8 Flip Up Auger Rest - Long Fold JM0020538 9 3/8”-16 x 1” Gr5 Z Hex Bolt JM0001592 10 3/8” ID, 1” OD Z Flat Washer JM0003061 11 3” x 17-1/2” Auger Rest Guide Plate UHMW JM0024456 12 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt JM0002447 13 Auger Rest Pad JM0020802 14 Extension Spring 5-3/8” OAL x 1-1/2” OD x .148” Wire, Zinc Plated JM0024976 15 1/4” x 1-3/8” Roll Pin JM0009896 16 Flip Up Auger - Throw Handle JM0021843 17 3/8”-13 x 1-1/4” Gr5 Z Hex Bolt JM0016675 18 6” x 2” Storage Position Auger Rest Triangle Pad JM0037644 19 Storage Position Auger Rest JM0020787 20 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 21 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 22 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100
46
Spring Return Assembly
Description Part No.
1 1/4”-20 x 1.0” Gr5 Z Hex Bolt JM0002095 2 1-1/4” Idler Pulley (1/4” ID) JM0002439 3 Spring Return Housing for Grain Cart Roll Tarp JM0012974 4 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 5 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 6 3/4” x 2” Plastic Spacer JM0002444 7 3/8”-16 x 3” Gr5 Z Hex Bolt JM0001666 8 Spring Return Spring JM0000207 9 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt JM0002447 10 1-5/8” Idler Pully (Long Spring Return) JM0012970 11 2” Black Plastic Spacer (1/4” ID x 1/2” OD) JM0002442 12 Rectangular Plastic Spacer for Spring Return JM0012973 13 Large Spring Return Pully Spacer (2 Holes) JM0018897 14 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 15 Spring Return Assembly (Grain Cart) JM0012965 16 Spring Return Cable (Grain Carts) JM0012981
47
Roll Tarp Assembly
48
Roll Tarp Assembly
Description Part No.
1 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Arched Top Endcap for DSR - Grain Cart 141-1/2” JM0044731 4 3/8”-16 Gr5 Z J-Bolt (384JB) JM0001519 5 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481 6 End Cap Plate for DSR - Grain Cart 140-7/8” JM0045315 7 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 8 3/8” Ribbed Push in Rivet JM0037396 9 3/8”-16 Gr5 Z SF Hex Nut JM0002152 10 End Cap Prop - Upper 19” JM0021404 11 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 12 Endcap Prop - Lower 19” (ABS-2) JM0000179 13 1/4” x 2” x 29” Bar for Crank Holder (1000 Bushel Carts and Higher (ABCH-1EL)) JM0000164 14 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 15 Crank Holder (zinc plated)(CH-1) JM0002967 16 Roll Tarp - Handle Hanger Rubber Flap JM0002551 17 1/2” ID 1-3/8” OD Z Flat Washer JM0003082 18 1/2”-13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 19 Spool End for Roll Tube JM0002449 20 1/4” x 1-1/4” HD Spiro Roll Pin JM0046782 21 Roll Tarp Guide Roller JM0038446 22 1” USS Flat Washer JM0003063 23 Spring Return Cable (Grain Carts) JM0012981 24 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 25 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 26 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt JM0001506 27 Universal Joint - Roll Tarp (SUJ-1) JM0001517 28 3/16” Cable x 270” (1000-1151, 1012, 1112, 1222, GC31t-1) (316C-1050) JM0021408 29 137” Arched Tarp Bows (Regular)(137ATB) JM0000157 30 1-1/4” x 267” Roll Tube for DSR (1000-1151, 1012-1222) JM0048408 31 1/8” Cable Clamp JM0001514 32 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 33 Tightening Lip (1000 - 1151, 1012, 1112) Front JM0013654 33 Tightening Lip (1000 - 1151, 1012, 1112) Rear JM0013653 34 Spring Return Assembly Complete (Grain Cart) JM0012965 35 S-Cap Yellow - 1.062 ID x 1-1/2” x 1/16 JM0018963 36 12’ Crank w/ Splined U-Joint (CUJ-1LN) JM0019888 37 1/4” x 3/4” Self Tapping Screw JM0001570 38 21’8” x 13’6” Tarp w/ 10 Rivets (1050T ) JM0021336 39 1” x 264” Square Tie-Down Tube (1000-1151, 1012, 1112, 1122, 1222)(1050TT) JM0021331 40 3/8”-16 x 2” Gr5 Z Hex Bolt JM0001510 41 Tarp Stop Bracket (TSB-1) JM0000187 42 Tarp Rope Bracket JM0047700 43 Tarp Rope Standard JM0048662 44 1/4” x 1-1/2” Self Tapping Screw JM0001571
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