J&M 525, 875, 750, 620, 1000 Setup Manual

...
Roll Tarp
SETUP MANUAL
ALL MODELS
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
Rev. 11.13.2018
J&M Manufacturing Co, Inc
www.jm-inc.com
Table of Contents
Manual Roll Tarp
3 ...............................................................................Endcap Assembly
4 ....................................................................... Hanger Bracket Locations
5 ....................................................................... Hanger Bracket Assembly
5 .................................................................................. Tightening Lip
6 ...........................................................................Installing Rear Endcap
7 .....................................................................Rear Endcap Support Braces
8 .........................................................................Tightening Rear Endcap
8 ................................................................................ Installing J-Bolts
9 ..........................................................................Installing Front Endcap
9 .......................................................................................Tarp Bows
10 ........................................................................ Installing Cable Clamps
11 ....................................................................... Installing Spring Returns
12 .......................................................................Installing 1-1/4” Roll Tube
12 .....................................................................Installing 1” Tie Down Tube
13 ....................................................................... Installing Roll Tarp Stops
13 ....................................................Installing Pop Rivets on 1-1/4” Roll Tarp Tube
14 .....................................................................Installing the Crank Handle
15 ......................................................................................Tarp Rope
Electric Roll Tarp
17 ........................................................Removing Parts (if previously equipped)
17 ........................................................................ Electric Roll Tarp Mount
18 ..................................................... Attaching Electric Roll Tarp Arm and Motor
18 ............................................................................Harness Installation
19 ...................................................................................Switchboard
20 .............................................................................. Wiring Schematic
21 ............................................................. Aligning the Tarp/Troubleshooting
Repair Parts List
22-23 ............................................................Repair Parts for Manual Roll Tarps
24 ................................................................Repair Parts List - Standard Carts
25 .........................................................Repair Parts List - Extended Reach Carts
26 ............................................................. Repair Parts List - Drag Series Carts
27-28 ............................................................Repair Parts for Electric Roll Tarps
2
Endcap Assembly
NOTE: Before beginning assembly, read the grain carts operator’s manual and comply with all safety rules and operation procedures.
Rear Endcap
1/4” SF Hex Nut
Rear Endplate
1/4” x 1/2” SF Hex Bolts
Assemble endcap at the ground level. Attach the endplate to the endcap using 1/4” x 1/2” serrated ange hex bolts and 1/4” serrated ange hex nuts. Tighten the hardware once nished.
3
Hanger Bracket
NOTE: If you are installing the optional Electric Roll Tarp skip to Tightening Lip on pg. 5.
Place the hanger bracket with the four hole pattern, positioned at the top, in the center of the rear wall on the cart. Keep the hanger bracket as low as possible on the rear wall. Mark the four holes then drill with a 7/16” bit. See gure bellow for specic model. For 1312, 1326, and 1522 models, the spring return in the rear of the cart will obstruct where the hanger brackets are supposed to be installed. Instead use a bent hanger bracket (JM0048492 ) and install directly under the sideboard at the top of the angled shell.
Model 525 to 875
Model 1122 to 1522 Leaner
Rear Runner
Model 1000 to 1412
Model X2431 and GC-31T International
NOTE: All Leaner models have (2) hanger brackets. Center the hanger brackets with the rear runners and place the bracket as low as possible on the rear wall.
GC-24T International
Drag Cart Series
4
Hanger Bracket
Standard Grain Carts
Install the roll tarp hanger bracket. Use (4) 3/8”-16 x 1” Gr5 Z serrated ange hex bolts and (4) 3/8”-16 Gr5 Z serrated ange hex nuts to attach the hanger bracket to the rear end panel brace. Tighten the hardware once installed.
Next install the hanger bracket hook and the rubber ap. Use a 1/2”-13 x 1-1/4” Gr5 Z hex bolt and a 1/2”-13 x 1-1/4” Gr5 Z centerlock hex nut to attach the hook and ap to the hanger bracket. Tighten the hardware once installed.
Note: Make sure that hanger bracket hook is facing towards the cart when installed.
International Grain Carts
Install the roll tarp hanger bracket. Use (4) M10-1.5 x 25 Gr8.8 YZ serrated ange hex bolts and (4) M10-1.5 Gr8.8 YZ serrated ange hex nuts to attach the hanger bracket to the rear end panel brace. Tighten the hardware once installed.
Next install the hanger bracket hook and the rubber ap. Use a M12-1.75 x 50 Gr8.8 YZ hex bolt and a M12-1.75 Gr8.8 YZ nylon lock­ing hex nut to attach the hook and ap to the hanger bracket. Tighten the hardware once installed.
Note: Make sure that hanger bracket hook is facing towards the cart when installed.
Flapper
Hanger Bracket
Tightening Lip
Center the tightening lip from the front to the rear of the cart on the opposite auger side of the grain cart. Depending on the length of your grain cart, there maybe a total of two tightening lips. If there is two, position the inside edge of each tightening lip to the center of the grain cart. Make sure that the tightening lip is ush to the inside of the sideboard. The holes may already be pre-drilled for installation or they may need to be drilled out with a 1/4” drill bit. Use a pair of C-clamp vise grips to temporarily hold the tightening lip in place. Bolts will be installed in a later step.
5
Installing the Rear Endcap
Place the Rear Endcap Assembly onto the back of the grain cart. Slide the endcap to the right until it makes contact with the corner bracket.
Sideboard Corner
Using a 1/4” drill bit, drill through the hole closest to the corner bracket. Once drilled, fasten with a 1/4” x 1/2” serrated ange hex bolt and nut. Now drill the opposite side and fasten with a 1/4” x 1/2” hex bolt and serrated ange nut. Now drill the remaining holes for the rear endcap. All the holes that need drilled run horizontally with the hole that was just drilled.
Note: While drilling, pull up on the front of the endcap so the faceplate will lie parallel with the rear grain cart wall.
Place 1/4” x 1/2” hex bolts and serrated ange nuts in the remaining holes and tighten the hardware once nished.
NOTE: While drilling, pull up on the front of the endcap so the faceplate will lie parallel with the rear grain cart wall.
6
Rear Endcap Support Brace
Install the endcap brace. The purpose of the endcap brace is to hold the inside of the endcap up approximately 1” higher than the outside of the endcap. Drill a hole using a 1/4” drill bit rst followed by a 7/16” drill bit. The hole should be placed onto the nearest crossbrace which is welded to the shell body. The hole should be located somewhere between the middle of the endcap and the inside of the endcap. To accomodate for height adjustment, two braces will be used to support the endcap. Use the combination that raises the inside lip of the endcap 1” above the outside edge of the endcap. Use 3/8” x 1” serrated ange hex bolts and nuts to attach the braces to the grain cart.
1”
Inside Outside
7
Tightening Rear Endcap
Pull the tightening lip tight against the opposite auger side of the grain cart. Using a 1/4” bit, drill through the hole on the top of the endcap. Fasten the endcap by using a 1/4” x 1-1/2” bolt and 1/4” serrated ange nut. Tighten the bolt. Now go to the other end of the endcap and repeat the same procedure.
Auger Side
Opposite Auger Side
Rear of Cart
Installing J-Bolts
Now place (3) 3/8” J-bolts into the three holes closest to the auger side in the rear endcap. Fasten the J-bolts with (3) 3/8” locknuts. Use the plastic 3/8” ribbed push in rivet to plug the remaining hole. Leaner carts use four J-bolts and wont require a ribbed push in rivet.
NOTE: DO NOT tighten past ush.
J-Bolts
Lock Nuts
8
Installing the Front Endcap
Install the front endcap assembly using the same procedure used to install the rear endcap assembly. Do not forget the endcap brace. (See pages 6-8) On the front faceplate, use the plastic 3/8” ribbed push in rivets to ll the four 3/8” holes.
Installing Tarp Bows
Install all of the tarp bows. Use (4) 1/4” x 3” hex bolts and (4) 1/4” serrated ange nuts for each bow.
NOTE: If your tightening lip is centered and there are no holes visible through your lip lock and sideboard, holes will need to be drilled wherever there are slots in the lip lock. Use a 1/4” drill bit to accomplish this. Now make sure that all of the tarp bows are perpendicular to the auger side of the cart and drill 1/4” holes through the sideboards. This should only be the case on later model grain carts.
9
Installing Cable Clamps
Using a cable clamp, feed one end of the cable through the cable clamp, make a small loop, then tighten the cable. Do this with all three cables.
NOTE: Make sure that the base of the clip bears on the live end of the rope and the “U” of the bolt bears on the dead end.
Live End
Dead End
Now thread all three cables through the front endcap pulling the end without the cable clamps through rst. NOTE: Make sure to pull from front to back. Next guide the cables over the arched bows and thread them through the existing holes on the rear endcap. Now feed the cables through the cable clamps. NOTE: Make sure that the base of the clip bears on the live end of the rope and the “U” of the bolt bears on the dead end. Place the loop into the J-bolt. Use a vise grip to pull on the cable. Pull the cable tight. To remove all slack from the cable, aggres­sively tap the cable while applying tension with the vise grips. Then tighten the cable clamp. Once the clamps are tightened, tighten the J-bolts. Insert a wrench into the hook of the J-bolt and tighten the nut.
10
Use wrench or bolt to hold the J-bolt while tightening.
Installing the Spring Return
Place the spring return as close to the front endcap and butt the side of the spring return, with the cable loop, against the welds on the corner of the grain cart.
NOTE: For single auger cart make sure that the spring return is level with the ground and that the spring return is not hindered by any part of the cart. The exception to this rule is the 32 series cart. They have the spring return lined up with top of the cart.
Use a 1/4” drill bit to make your rst hole. Then fasten the spring return to the cart using 1/4” x 3” self tapping screws. Next drill through the remaining holes and insert the self tapping screws. Repeat process for back side of grain cart, installing the spring return on the opposite auger side.
Cable Loop
11
Installing 1-1/4” Square Roll Tube
Prepare the canvas tarp. Spread the canvas tarp out so that the stiening patches are on the opposite auger side with the shiny side down.
For grain carts with a capacity of 875 bushels and lower, slide the tarp guide roller onto the 1-1/4” square roll tube. Install the 1-1/4” square roll tube through the front end of the opposite auger side canvas tarp end.
For grain carts with a capacity of 1,000 bushels or greater, slide the 1-1/4” square roll tube through the rear end of the opposite auger side canvas tarp end. Slide the tarp guide roller onto the front end of the 1-1/4” square roll tube. Slide the cable spool into the front end of the 1-1/4” square roll tube. Line up the holes in the cable spool with the holes in the 1-1/4” square roll tube and insert the roll pin.
1-1/4” Square Roll Tube
1-1/4” Square
Roll Tube
Canvas Tarp
1” Square Tie­Down Tube
Opposite Auger Side
1” Square Tie-
Down Tube
Auger Side
Front of Cart
Installing 1” Tie Down Tube
Feed the 1” square tie-down tube through the auger side tarp end. On the front of the grain cart, measure 3” from the end of the tube. This is where the canvas tarp should stop. Now measure 3/4” on the canvas tarp. Drill a 1/4” hole through the tarp and the rst wall on the tube. Next install a pop rivet using a hammer. Now go to the opposite end of the same tube and pull the tarp tight. Measure 3/4” from the end of the tarp, drill a 1/4” hole and install another pop rivet.
3”
3/4”
12
Installing the Roll Tarp Stops
Next place the 1” tube under the top bolt of the back corner bracket on the auger side. Drill a 1/4” hole through the tube and side­wall approximately 18” to 24” in from the corner of the cart. Then re-drill the hole with a 7/16” bit. Place a 3/8” x 2” bolt through the roll tarp stop, 1” square tie-down tube, and grain cart sidewall. Fasten with a 3/8” serrated ange nut. Now repeat this process at the front of the cart. For the center hole slightly lift the 1” square tie-down tube approximately 1” higher than the two other holes. Repeat the process to drill a 7/16” hole. Place a 3/8” x 2” bolt through the roll tarp stop, 1” square tie-down tube, and grain cart sidewall and fasten with a 3/8” serrated ange nut . NOTE: For grain carts that have a center splice make sure that the 1” tube is above the top bolt of the center splice.
18”-24”
Installing Pop Rivets on Roll Tube
Push down on the 1-1/4” square roll tube on both ends and in the center to fully extend the canvas. Line the roll tube cable spool up with the spring return cable. Drill a 1/4” hole through the rst stiening patch. Fasten the canvas tarp using a pop rivet. Go to the rear of the cart, pull the canvas tarp tight, and repeat the process. Then install pop rivets at the remaining stiening patches. Once nished slip the spring return cable loop over the cable spool.
13
Installing the Crank Handle
NOTE: If you are installing the optional Electric Roll Tarp go to top of the next page.
Slide tarp guide roller over rear end of 1-1/4” square roll tube. Then slide one washer over, then the spring return cable, then the next washer. Now attach the knuckle to the roll pipe. Use (2) 3/8” x 2” hex bolts along with (2) 3/8” lock nuts. Attach the crank handle to the universal joint. Install the crank handle using (1) 1/4” x 2-1/2” bolt and (1) 1/4” locknut. The universal joint may be pre-assembled to the crank handle.
Check for proper function of the of the Roll Tarp.
Auger Side
14
Opposite Auger Side
Tarp Rope
The process below is to be completed at the front and back ends of the cart.
Unroll the roll tarp completely and let it hang down to its lowest point on the opposite auger side.
Line bracket up below where the roll tube ends and right behind the lip on the endcap, and use 1/4” x 1-1/2” self tapping screw to attach bracket to the cart. (See Pictures 1 & 2)
Roll the tarp all the way up.
Drape rope completely across the cart. Pull the rope to eliminate slack then let hang so that rope is not too tight and aligned right behind endcap lip. (See Picture 3)
Mark bracket where rope ends and fasten bracket to cart with 1/4” x 1-1/2” self tapping screws.
Picture 1
Picture 2
Picture 3
15
Installing Electric Roll Tarp
16
Removing Parts (if previously installed)
Remove the Knuckle from the roll tube if previously installed. Un-tighten both 3/8” locknuts, then pull the knuckle away from the tarp. Keep knuckle and crank handle.
The Spring return on the rear of the cart doesn’t need to be removed.
Un-install the hanger bracket if previously installed. Re­move the (4) 3/8” x 1” serrated ange hex bolts and nuts then remove the hanger bracket from the grain cart. Install the bolts back into their original holes. Keep the hanger bracket.
Electric Roll Tarp Mount
Place the electric roll tarp mount in the middle of rear slope as far up as it can go. Mark and drill (6) 7-16” holes. Attach the mount to the grain cart using (6) 3/8”x 1” serrated ange hex nuts and bolts. Tighten hardware once installed.
17
Attach Electric Roll Tarp Arm and Motor
Attach the electric roll tarp arm to the mount. Use (2) 1/2” x 1” hex bolts and (2) 1/2” hex nuts.
Adjust the roll tarp arm to the correct length, tighten the two set screws, and attach the motor to the roll tube. Once the motor is attached drill a 3/8” hole through the spline using the hole in the motor shaft as a guide. Fasten the motor to the roll tube using a 5/16” x 2” hex bolt and a 5/16” locknut. Tighten hardware once nished.
Drill 3/8” hole
through spline
Harness Installation
Route the two wires coming from the electric tarp arm to the front leg. Drill holes accordingly.
18
Switchboard
Position the Electric Roll Tarp Switch Mount on the front auger side leg in a position that it will not interfere with any other component of the grain cart and so that the power cables will reach from the battery to the Switchboard. Use the electric roll tarp switch mount as a guided to mark the two holes. Once marked, drill (2) 9/32” holes.
Black Spacers
Attach both of the relays to the electric roll tarp switch mount using a 1” x 1/4” hex bolt and 1/4” serrated ange hex nut. Attach the 35 amp breaker with (2) 8-32 x 5/8” phillips pan head bolts. Using (2) 10-24 x 1” slotted hex head bolt and (2) 10-24 serrated ange hex nuts attach the 20 amp breaker and snap the 12V to 12V battery charger into the bracket. Now install the assembled mounting bracket using (2) 1/4” x 3-1/2” hex bolts, (2) 1/4” locking hex nuts and (2) 2” black spacers.
Relays
1” x 1/4” hex bolt
Black Spacers
Now make all of the connections using the provided wires and hardware according to the schematic on the next page.
35 Amp Breaker
Battery Charger
20 Amp Breaker
19
M1
M1 M2
M2B-B+
S2 S1
CLOSEOPEN
RAISE
LOWER
TOW
CHARGER
2024-07
35 A
BLACK
YELLOWYELLOW
BLACK
RED
RED
BLACK
BLACK
Wiring
OPEN CLOSE
LOWERRAISE
GREEN BLUE
RED
BLACK
35 A
20 A
Gold Terminal
YELLOW
RED
BLACK
BLACK
RED
20
Main Wiring
Harness
Aligning the Tarp/Troubleshooting
CorrectIncorrect
Figure 1 Figure 2
1. When the tarp is in closed position roll the tarp up to the tightening lip so the tarp is taught.
2. Open the tarp.
3. If the tarp is rolling at an angle (Figure 1), close the tarp until it’s in the same position as Figure 3.
4. Now insert a 5” section of 1/8” self-adhesive rubber into the rear end of the roll tube. Figure 4
5. Repeat steps 1-4 until the tarp rolls correctly.
NOTE: If the tarp is not rolling in the right direction when the open/close buttons are pushed, switch the black and yellow wires that are connected to M1 and M2 of the motor.
Figure 3
1/8” Self Adhesive Rubber
Figure 4
21
Repair Parts
22
Repair Parts
Description Part No.
1 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Arched Top Endcap for DSR - Grain Cart 141-1/2” JM0044731 3 Arched Top Endcap for DSR - Leaner Large 121” JM0045289 3 Arched Top Endcap for DSR - Leaner Small 45” JM0045291 4 Endcap Splice for Leaner JM0007264 5 3/8”-16 Gr5 Z J-Bolt (384JB) JM0001519 6 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481 7 End Cap Plate for DSR - Grain Cart 140-7/8” JM0045315 7 End Cap Plate for DSR - Leaner Large 121-5/8” JM0045320 7 End Cap Plate for DSR - Leaner Small 45-5/8” JM0045322 8 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 9 3/8” Ribbed Push in Rivet JM0037396 10 3/8”-16 Gr5 Z SF Hex Nut JM0002152 11 End Cap Prop 13” - Upper JM0021404 12 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 13 Endcap Prop - Lower 19” (ABS-2) JM0000179 13 Endcap Prop - Lower 27” (ABS-2L) JM0021403 14 1/4” x 2” x 29” Bar for Crank Holder (1000 Bushel Carts and
Higher (ABCH-1EL))
14 1/4” x 2” x 29” Bar with 120° Bend for Crank Handle
(1312,1326,1522)
14 1/4” x 2” x 23” Bar for Crank Holder (875 Bushel Carts and
Lower) 15 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 16 Crank Holder (zinc plated)(CH-1) JM0002967 17 Roll Tarp - Handle Hanger Rubber Flap JM0002551 18 1/2” ID 1-3/8” OD Z Flat Washer JM0003082 19 1/2”-13 x 1-1/4” Gr5 Z Hex Bolt JM0001513 20 Spool End for Roll Tube JM0002449 21 1/4” x 1-1/4” HD Spiro Roll Pin JM0046782 22 Roll Tarp Guide Roller JM0038446 23 1” USS Flat Washer JM0003063 24 Spring Return Cable (Grain Carts) JM0012981 25 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 26 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 27 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt JM0001506 28 Universal Joint - Roll Tarp (SUJ-1) JM0001517 29 3/16” Cable x 144” (525) (316C-150) JM0024881 29 3/16” Cable x 158” (620) (316C-156) JM0024884 29 3/16” Cable x 168” (750) (316C-164) JM0024240 29 3/16” Cable x 198” (875, 812) (316C-198) JM0022194 29 3/16” Cable x 270” (1000-1151, 1012, 1112, 1222, GC31t-1)
(316C-1050) 29 3/16” Cable x 306” (1326, 1401, 1312, 1412, 1522) (316C-
1325) 29 3/16” Cable x 280” (1132, 1432) JM0048090 29 3/16” Cable x 359” (1832, 2032, 2332) JM0048576 30 Arched Tarp Bows (525) (116ATB) JM0021406 30 137” Arched Tarp Bows (Regular)(137ATB) JM0000157 30 160” Arched Tarp Bows (Leaner) JM0021405 31 1-1/4” x 150” Roll Tube for Roll Tarp (525) JM0024498 31 1-1/4” x 161” Roll Tube for DSR (620) JM0048400 31 1-1/4” x 171” Roll Tube for DSR (750) JM0048402
JM0000164
JM0048492
JM0029818
JM0021408
JM0015701
Description Part No.
31 1-1/4” x 195” Roll Tube for DSR (875, 812, GC24t-1) JM0048406 31 1-1/4” x 267” Roll Tube for DSR (1000-1151, 1012-1222) JM0048408 31 1-1/4” x 309” Roll Tube for DSR (1326, 1401, 1312, 1412,
1522) 31 1-1/4” x 277” Roll Tube for DSR (1132, 1432) JM0048577 31 1-1/4” x 364” Roll Tube for DSR (1832, 2032, 2332) JM0048613 32 1/8” Cable Clamp JM0001514 33 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 34 Tightening Lip x 144” (525) JM0012670 34 Tightening Lip x 158” (620) JM0012671 34 Tightening Lip x 168” (750) JM0013083 34 Tightening Lip x 192” (875) JM0000155 34 Tightening Lip (1000 - 1151, 1012, 1112) Front JM0013654 34 Tightening Lip (1000 - 1151, 1012, 1112) Rear JM0013653 34 Tightening Lip (1130, 1131, 1250,1251) Front JM0021397 34 Tightening Lip (1130, 1131, 1250, 1251) Rear JM0021396 34 Tightening Lip Front 153” (1326, 1401, 1312, 1412, 1522) JM0017842 34 Tightening Lip Rear 153” (1326, 1401, 1312, 1412, 1522) JM0017843 34 Tightening Lip 137” Front 1132, 1432 JM0041727 34 Tightening Lip 137” Rear 1132, 1432 JM0041728 34 Tightening Lip 179-7/8” Front 1832, 2032, 2332 JM0042760 34 Tightening Lip 179-7/8” Rear 1832, 2032, 2332 JM0042848 35 Spring Return Assembly Complete (Grain Cart) JM0012965 36 S-Cap Yellow - 1.062 ID x 1-1/2” x 1/16 JM0018963 37 9-1/2’ Crank w/ Splined U-Joint (CUJ-1L) JM0000185 37 12’ Crank w/ Splined U-Joint (CUJ-1LN) JM0019888 38 1/4” x 3/4” Self Tapping Screw JM0001570 39 Tarp with Rivets (525) JM0021375 39 12’8” x 13’6” Tarp w/ Rivets for DSR (620) JM0048411 39 13’6” x 13’8” Tarp w/ Rivets for DSR (750) JM0048412 39 15’6” x 13’6’” Tarp w/ Rivets for DSR (875, 812, GC24t-1) JM0048348 39 21’8” x 13’6” Tarp w/ Rivets for DSR (1000-1151, 1012, 1112) JM0048415 39 25’2” x 13’6” Tarp w/ Rivets for DSR (1326, 1401, 1312, 1412) JM0048416 39 21’4” x 15’5” Tarp w/ Rivets for DSR (1131, 1251, 1122, 1222) JM0048417 39 25’ x 15’6” Tarp w/ Rivets for DSR (1522) JM0048418 39 22’4” x 13’6” Tarp w/ Rivets for DSR (1132, 1432) JM0048076 39 29’6” x 15’6” Tarp w/ Rivets for DSR (1832, 2032, 2332) JM0048071 40 1” x 144” Square Tie-Down Tube (525) (144TT) JM0021364 40 1” x 158” Square Tie-Down Tube (620) (158TT) JM0021366 40 1” x 168” Square Tie-Down Tube (750) (168TT) JM0021367 40 1” x 192” Square Tie-Down Tube (875, 812, GC24t-1)(192TT) JM0000188 40 1” x 264” Square Tie-Down Tube (1000-1151, 1012, 1112,
1122, 1222)(1050TT)
40 1” x 306” Square Tie-Down Tube (1326, 1401, 1312, 1412,
1522)(1325TT) 40 1” x 274” Square Tie-Down Tube (1132, 1432) JM0043692 40 1” x 360” Square Tie-Down Tube (1832, 2032, 2332) JM0048617 41 3/8”-16 x 2” Gr5 Z Hex Bolt JM0001510 42 Tarp Stop Bracket (TSB-1) JM0000187 43 Tarp Rope Bracket JM0047700 44 Tarp Rope Standard JM0048662 44 Tarp Rope Leaner JM0048670 45 1/4” x 1-1/2” Self Tapping Screw JM0001571
JM0048404
JM0021331
JM0018962
23
Repair Parts List - Standard Carts
Part 620 750 875 1000 1051 1151 1326 1401
Tarp Crank Handle L L L XL XL Square Tubing (1” x 1” Sq. Tube) 14 Gauge 158” 168” 192” 264” 306” Roll Tube (1.25” x 1.25” Sq. Tube) 11 Gauge 164” 174” 198” 270” 312” Tightening Lip 157.5” 168” 192” 132”x2 153”x2 Endcap (2 Per) 141.5” 141.5” 141.5” 141.5” 141.5” Endcap Plate (2 Per) 140.875” 140.875” 140.875” 140.875” 140.875” Tarp Bows 137.5” x 4 137.5” x 4 137.5” x 4 137.5” x 7 137.5” x 8 Ridge Cable (3 Per) (4 per Leaner) 158” 168” 192” 264” 306” Canvas Tarp 620 750 875 1050 1325 Stop Bracket 3 3 3 3 3 Prop Up Bar - Upper (2 Per) 13” 13” 13” 13” 13” Prop Up Bar - Lower (2 Per) 19” 19” 19” 27” 27” J-Bolt Small 3 3 3 3 3 Hanger Bracket 23” 23” 23” 29” 29” (1326 - Bent) Hanger Bracket Hook 1 1 1 1 1 1/4” Flange Nuts 70 70 70 110 114 1/4” x 1/2” SF Bolt 26 26 26 26 26 1/4” Locknut 1 1 1 1 1 1/4” x 2-1/2” Bolt 1 1 1 1 1 1/4” x 3/4” Bolt 44 44 44 84 88 3/8” SF Nuts 15 15 15 15 41 3/8” x 1” SF Bolts 12 12 12 12 38 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt 2 2 2 2 2 3/8” x 2” Bolts 3 3 3 3 3 3/8” Locknuts 3 3 3 3 3 1/2” Locknuts 1 1 1 1 1 1/2” x 1-1/4” Bolts 1 1 1 1 1 3/16” Cable Clamp 6 6 6 6 6 Universal Joint 1 1 1 1 1 1/4” Drive Rivet 10 10 10 10 10 1/4” x 3/4” Self Tapping Screw 20 20 20 20 20 1/4” x 1-1/2” Self Tapping Screw 8 8 8 8 8 1” USS Flat Washer 2 2 2 2 2 Yellow Rubber Cap 1 1 1 1 1 Rubber Flap 1 1 1 1 1 GrainCart Spring Return (95” Long) 2 2 2 2 2 Endcap Splice for Leaner 0 0 0 0 0 3/8” Ribbed Push in Rivet 5 5 5 5 5 1/2” USS Washer 2 2 2 2 2 Spoll End for Roll Tube 0 0 0 1 1 1/4” Roll Pin 0 0 0 1 1 Roll Tarp Guide Roller 2 2 2 2 2 Tarp Rope Standard 2 2 2 2 2 Tarp Rope Leaner 0 0 0 0 0 Tarp Rope Bracket 4 4 4 4 4
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Repair Parts List - Extended Reach Carts
Part 812 1012 1112 1312 1412 1122 1222 1522
Tarp Crank Handle L XL XL XL XL Square Tubing (1” x 1” Sq. Tube) 14 Gauge 192” 264” 306” 264” 306” Roll Tube (1.25” x 1.25” Sq. Tube) 11 Gauge 198” 270” 312” 270” 312” Tightening Lip 192” 132”x2 153”x2 99”Front 165” Back 153”x2 Endcap (2 Per) 141.5” 141.5” 141.5” 45” & 121” 45” & 121” Endcap Plate (2 Per) 140.875” 140.875” 140.875” 45.625” & 121.625” 45.625” & 121.625” Tarp Bows 137.5” x 4 137.5” x 7 137.5” x 8 161.75” x 7 161.75” x 8 Ridge Cable (3 Per) (4 per Leaner) 192” 264” 306” 264” 306” Canvas Tarp 875 1050 1325 1130 1250 1500 Stop Bracket 3 3 3 3 3 Prop Up Bar - Upper (2 Per) 13” 13” 13” 13” 13” Prop Up Bar - Lower (2 Per) 19” 27” 27” 27” 27” J-Bolt Small 3 3 3 4 4 Hanger Bracket 23” 29” 29” (1312-Bent) 29” 29” Bent Hanger Bracket Hook 1 1 1 1 1 1/4” Flange Nuts 70 110 114 80 84 1/4” x 1/2” SF Bolt 26 26 26 44 44 1/4” Locknut 1 1 1 1 1 1/4” x 2-1/2” Bolt 1 1 1 1 1 1/4” x 3/4” Bolt 44 84 88 36 40 3/8” SF Nuts 15 15 41 15 41 3/8” x 1” SF Bolts 12 12 38 12 38 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt 2 2 2 2 2 3/8” x 2” Bolts 3 3 3 3 3 3/8” Locknuts 3 3 3 4 4 1/2” Locknuts 1 1 1 1 1 1/2” x 1-1/4” Bolts 1 1 1 1 1 3/16” Cable Clamp 6 6 6 8 8 Universal Joint 1 1 1 1 1 1/4” Drive Rivet 10 10 10 10 10 1/4” x 3/4” Self Tapping Screw 20 20 20 20 20 1/4” x 1-1/2” Self Tapping Screw 8 8 8 8 8 1” USS Flat Washer 2 2 2 2 2 Yellow Rubber Cap 1 1 1 1 1 Rubber Flap 1 1 1 1 1 GrainCart Spring Return (95” Long) 2 2 2 2 2 Endcap Splice for Leaner 0 0 0 2 2 3/8” Ribbed Push in Rivet 5 5 5 4 4 1/2” USS Washer 2 2 2 2 2 Spoll End for Roll Tube 0 1 1 1 1 1/4” Roll Pin 0 1 1 1 1 Roll Tarp Guide Roller 2 2 2 2 2 Tarp Rope Standard 2 2 2 0 0 Tarp Rope Leaner 0 0 0 2 2 Tarp Rope Bracket 4 4 4 4 4
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Repair Parts List - Drag Series Cart
Part 1132, 1432 1832, 2032, 2332
Tarp Crank Handle XL XL Square Tubing (1” x 1” Sq. Tube) 14 Gauge 274” 360” Roll Tube (1.25” x 1.25” Sq. Tube) 11 Gauge 280” 366” Tightening Lip 137” x 2 179-7/8” x 2 Endcap (2 Per) 141.5” 45” & 121” Endcap Plate (2 Per) 140.875” 45.625” & 121.625” Tarp Bows 137.5” x 8 161.75” x 8 Ridge Cable (3 Per) (4 per Leaner) 280” 359” Canvas Tarp Stop Bracket 3 3 Prop Up Bar - Upper (2 Per) 13” 13” Prop Up Bar - Lower (2 Per) 27” 27” J-Bolt Small 4 4 Hanger Bracket 29” 29” Hanger Bracket Hook 1 1 1/4” Flange Nuts 1/4” x 1/2” SF Bolt 1/4” Locknut 1 1 1/4” x 2-1/2” Bolt 1 1 1/4” x 3/4” Bolt 3/8” SF Nuts 3/8” x 1” SF Bolts 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt 3/8” x 2” Bolts 3/8” Locknuts 1/2” Locknuts 1 1 1/2” x 1-1/4” Bolts 1 1 3/16” Cable Clamp Universal Joint 1/4” Drive Rivet 1/4” x 3/4” Self Tapping Screw 20 20 1/4” x 1-1/2” Self Tapping Screw 8 8 Yellow Rubber Cap 1 1 Rubber Flap 1 1 GrainCart Spring Return (95” Long) 2 2 Endcap Splice for Leaner 2 2 3/8” Ribbed Push in Rivet 5 4 1” USS Flat Washer 2 2 1/2” USS Washer 2 2 Spoll End for Roll Tube 1 1 1/4” Roll Pin 1 1 Roll Tarp Guide Roller 2 2 Tarp Rope Standard 2 0 Tarp Rope Leaner 0 2 Tarp Rope Bracket 4 4
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Repair Parts
1
21
20
2
7
8
6
5
4
3
11
12
10
19
18
17
16
# Description Part. No.
1 Pivot Pin, Raw 5-Spring (No Snap Ring) JM0022096
2 Screw, 1/2” x 5/8” Set Screw JM0022139
3 Terminal, D1R 8ga. Ring with 1/4” Ring JM0027586
4 Shrink Tube 3/8” x 1-1/2” Red JM0027584
5 Boot, Rubber for Motor JM0022132
6 Shrink Tube 3/8” x 1-1/2” Black JM0027588
7 Wire, Dual Conductor 8 Gage 43’ 1” JM0027587
8 Gear Motor, Super Duty Extreme JM0022098
9 Hardware Bag, Clevis Pins for Single Arm 5 Spring Ext Pivot Power Kit JM0022108
10 Nut, 1/2” - 13 Nylock JM0022149
11 Washer, 1/2” Flat Washer JM0022143
12 Pivot Pin, 3 spring knuckle pivot pin for SS arm No face Plate JM0022164
13 Bushing, Axle Stabilizer for 1.75” Axle Adapter JM0022100
14 Pivot Tube, Raw 26-1/4” Upper w/SD Mount ( No T- Bushings) JM0022103
15 Bushing, 1-1/4” Poly T- Bushing for Pivot Pin JM0022160
16 Plate, Knuckle Pin Plate w/o Pin (Double Ended, Al) JM0022163
17 Bolt, 1/2” x 1 1/2” Button Head Bolt JM0022140
18 Pivot Tube, Raw Base Tube for top Mount STS (31” tube) JM0022097
19 Pivot tube, Raw 5 spring Ext Pivot Tube Socket (30”- No T-bushings or hardware) JM0022102
20 Spring, Spiral Torsion Sp 1-1/4” JM0022161
21 Snap Ring, 1 1/4” External for Pivot Pin JM0022159
22 Arm Kit, Adjustable Arm for 142” -166” Grain Carts JM0022105
15
9
13
14
27
Repair Parts
9
10
8
# Description Part. No.
1 12V to 12V Battery Charger JM0027090
2 Breaker, 35A Outdoor Manual Reset Circuit Breaker JM0022133
3 Electric Roll Tarp Key Fob JM0027061
4 Electric Roll Tarp Switch Mount JM0040671
5 RF Module JM0027059
6 Reversing Relay JM0022088
7 20 Amp Auto-Reset Breaker JM0022133
8 Wire, 8 Gage Jumper w 3/8” Ring Terminals 16” JM0027589
9 Wire 8 Gauge Jumper with 1-3/8” and 1-1/4” Terminal 16” JM0027590
10 Wire 8 Gauge Jumper with 1-3/8” and 1-1/4” Terminal 9” JM0027591
11 Wire 8 Gauge Jumper with 2-1/4” Terminal 9” JM0027592
11
28
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