Jet Tools VBS-3612 User Manual

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Operating Instructions and Parts Manual

36-inch Metalworking Band Saw

Model VBS-3612

WMH TOOL GROUP

2420 Vantage Drive
Elgin, Illinois 60124 Part No. M-414470A
Ph.: 800-274-6848 Revision A1 9/06
www.wmhtoolgroup.com Copyright © WMH Tool Group

Warranty and Service

WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of
these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your JET
your area call 1-800-274-6848.

MORE INFORMATION

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check
with your local WMH Tool Group distributor, or visit jettools.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.

WHO IS C OVERE D ?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option. We will return the repaired product or replacement at our expense unless it is determined by us that
there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will,
at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR
EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMI TATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as ge neral information
and are not binding. Members of WMH Tool Group reserve the right to effect at any tim e, without prior notice, those
alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

® branded products are not sold in Canada by WMH Tool Group.

JET

® t ools. For the name of an Authorized Service Center in

2

Table of Contents

Warranty and Servic e ..............................................................................................................................2

Table of Contents....................................................................................................................................3

Warning...................................................................................................................................................4

Introduction.............................................................................................................................................. 6

Specifications..........................................................................................................................................6

Features and Terminology....................................................................................................................... 7

Unpacking............................................................................................................................................... 8

Contents of the Shipping Container......................................................................................................8

Installation and Assembly ........................................................................................................................9

Fence...................................................................................................................................................9

Feed Screw.......................................................................................................................................... 9

Shear...................................................................................................................................................9

Circle Cutting Attachment.....................................................................................................................9

Grounding Instructions...........................................................................................................................10

Extension cords..................................................................................................................................10

230 Volt, Three Phase Operation........................................................................................................10

Converting from 230 V olt t o 460 V olt (Three P hase) ...........................................................................11

Three-Phase Test Run.......................................................................................................................11

Adjustments...........................................................................................................................................11

Blade Removal and Installation ..........................................................................................................11

Blade Tension....................................................................................................................................12

Blade Tracking...................................................................................................................................12

Guide Post.........................................................................................................................................13

Blade Guides ..................................................................................................................................... 13

Squaring Wor k Table with Blade.........................................................................................................14

Auxiliar y Ta b le....................................................................................................................................14

Replacing Drive Belts.........................................................................................................................14

Work Lamp Bulb................................................................................................................................. 15

Band Saw Operation..............................................................................................................................15

Blade Break-In P r oc edur e ..................................................................................................................15

Setting Blade Speed...........................................................................................................................15

Evaluating Cutting Efficiency..............................................................................................................16

Welder Ope r a t io n ...................................................................................................................................16

Shearing ............................................................................................................................................16

Removing Teeth.................................................................................................................................17

Welding..............................................................................................................................................17

Annealing...........................................................................................................................................18

Blade Selecti on......................................................................................................................................19

Width.................................................................................................................................................19

Gage..................................................................................................................................................20

Pitch...................................................................................................................................................20

Shape ................................................................................................................................................20

Set.....................................................................................................................................................21

Material..............................................................................................................................................21

Blade Breakage..................................................................................................................................21

Speed and Pitch Chart...........................................................................................................................23

Typical Band Saw Operat ions................................................................................................................24

Troubleshooting – Mechanical and Electri c al P r oblem s..........................................................................26

Replacement Parts................................................................................................................................29

Parts List: VBS- 3612 B and S aw .........................................................................................................30

VBS-3612 Band Saw..........................................................................................................................35

VBS-3612 Band Saw..........................................................................................................................36

Parts List: Welder, Shear and Work Lamp Assemblies........................................................................37

Welder, Shear and Work Lam p Assembli es........................................................................................39

Electri c al Connec tions – 3Ph, 230/460V............................................................................................. 40

Electri c al Connec tions – 3Ph, 230/460V............................................................................................. 41

Electrical Box.....................................................................................................................................42

3

Warning

1. Read and understand the entire owners manual bef or e attempti ng assem bly or operation.

2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h

all of these warnings m ay cause seriou s i njury.

3. Replace the warning labels if they become obscured or removed.

4. This band saw is designed and i ntended for use by proper ly tr ained and ex peri enced personnel onl y.

If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.

5. Do not use this band saw for other than its intended use. If used for other purposes, WMH Tool

Group discl aims any real or implied warranty and holds itself harmless from any injury t hat may result
from that use.

6. Always wear approv ed safety glasses/face shields whil e using this band saw. Everyday eyeglasses

only have impact resi stant lenses; they are not safety glasses.

7. Before operating this band saw, remove tie, rings, watches and other j ewelry, and roll sleeves up past

the elbows. Remove all loose clothi ng and c onfine long hair. Non-slip footwear or ant i-skid floor strips
are recommended. Do not wear gloves.

8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some examples
of these chemic als are:

• Lead from lead based paint.

• Crystalli ne sil ic a from bricks, cement and other m asonry pr oducts.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medicati on.

11. M ak e c er tain the switch is in the OFF position before connecti ng the machine to the power supply.

12. M ak e c ertain the machine is properly grounded.

13. M ak e all machine adjustm ents or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving part s, binding of moving parts, br eakage of parts, mounting
and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged shoul d
be properly repaired or replaced.

17. P r ov ide for adequate space surrounding work area and non-glare, overhead lighting.

18. K eep the floor around the m achi ne cl ean and free of scrap material, oil and grease.

19. K eep v isitors a safe distanc e from the work area. Keep children away.

20. M ak e y our workshop child proof with padlocks, master switches or by removing starter keys.

4

blahblahblah

21. Giv e your work undivi ded attention. Looking ar ound, carryi ng on a conversation and “ horse-play” ar e

careless acts that can r esul t in serious injury.

22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving part s. Do not over r eac h or use exc essive force to perform any machine operation.

23. Use the ri ght t ool at the cor rect speed and feed r ate. Do not forc e a tool or attachment to do a job for

which it was not designed. T he ri ght tool will do the job better and safer.

24. Use recom mended accessories; i mproper accessories may be hazardous.

25. Mai ntain tools with care. Keep bl ades sharp and clean for the best and saf est performance. Follow

instructions for lubricating and changing accessories.

26. Turn off the mac hine before cleaning. Use a brush or compressed air to remove chips or debri s — do

not use your hands.

27. Do not stand on the machine. Seri ous injury could occur if the machine ti ps over.

28. Never leave the machine r unning unatt ended. Turn the power off and do not leave t he machine until

the blade comes to a complet e stop.

29. Remove loose item s and unnecessary work pieces from the area before starting the machine.

30. Never place hands directly in line with the saw blade.

31. A lways use push sticks when cutti ng small material.

32. Raise or lower the blade guide only when the machine has been turned off and the blade has stopped

moving.

33. Al ways wear leather gloves when handling sa w blades. The operator should not wear gloves when

operating the machine.

34. Do not allow the saw blade to rest against the workpiece when the saw is not runni ng.

35. The saw must be stopped and the el ectrical supply must be cut off before any blade replac ement,

drive belt repl ac em ent, or any periodic service or maintenance i s performed on the machine.

36. Remov e cut off pieces caref ully, keeping hands away f rom the blade. T he saw must be stopped and

the electrical suppl y c ut off or machine unplugged before reaching into the cutting ar ea.

Familiarize you rself with the following safety no ti ces used in this manual:

This means that if precautions are not heeded, it may result i n mi nor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result i n serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

5

Introduction

This manual is provided by W MH Tool Group cov ering the safe oper ation and mai ntenance procedure s
for a JET Model VBS-3612 Band Saw. This manual contains instructions on installation, safety
precautions, gener al oper ati ng procedur es, mai ntenance i nstructi ons and parts breakdo wn. Thi s mac hine
has been designed and con structed t o provide year s of troubl e free operation if used in accordance wi th
instructi ons set forth i n this manual . If there are any questions or comm ents, please contact either your
local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:
www.wmhtoolgroup.com.

Specifications

Model Number...........................................................................................................................VBS-3612

Stock Number................................................................................................................................ 414470

Blade Speeds (SFP M) ....................................................................................Low 50-410; High 540-4925

Height Capacity , Maximum (in.) .............................................................................................................12

Throat Capacity , Maximum (in.) .............................................................................................................36

Table Size, Main (L x W)(in.).............................................................................................. 23-5/8 x 27-1/2

Table Size, Auxiliary (L x W)(in.)........................................................................................ 17-3/4 x 27-1/2

Table Height at 90° (in.).........................................................................................................................40

Table Tilt (deg.) ......................................................................................................................10° L, 45° R

Welder (KVA) ........................................................................................................................................4.2

Blade Length, appr ox. (in.)............................................................................................. 195-1/4 – 198-1/4

Blade Width (in.)............................................................................................................1/8 min ., 1/2 ma x.

Motor..................................................................................... 3HP, 3Ph, 230/460V (prewired 230V), 60Hz

Floor Space Requi r ed (i n.)............................................................................................................. 69 x 32

Net Weigh t (lb s.)...............................................................................................................................1,760

The above specifications were current at the tim e this manual was publi shed, but because of our policy of
continuous im provement, WMH Tool Group reserv es the right to change specif ications at any tim e and
without pri or notic e, without incurring obligations.

6

Features and Terminology

1 – Main Work Table
2 – Work Lamp
3 – Blade Tension Handwheel
4 – Auxiliary Work Table
5 – Variable Speed Handwheel
6 – Chip Port
7 – Gear Shift Lever
8 – Rod for Circle Cutting Attachment
9 – Guide Post Lock Knob
10 – Guide Post Raise/Lower Handwheel
11 – Blade Tracking Knob
12 – Electrical box
13 – Blade Speed readout (SFPM)
14 – Power Indicator Light

15 – Control Panel Loc k out
16 – Emergency Stop Button
17 – Blade Start Button
18 – Blade Stop Button
19 – Shear
20 – Weld Switch
21 – Anneal Switch
22 – Clamp Pressure Selector
23 – Clamp Jaws
24 – Grinding Wheel Swit c h
25 – Grinding Wheel
26 – Clamp Handles
27 – Blade Tension Gauge
28 – Chip Blower Hose

7

Unpacking

Open shipping cont ainer and check f or shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shippi ng material until the Band Saw
is set up and running properly.

Compare the cont ent s of y our cont ainer wit h the
following parts list to make sure all parts are
intact. Mi ssing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.

Contents of the Shipping Container

1 Band Saw
1 Fence
1 Feed Screw

1 Miter Gauge
1 Circle Cutting Attachment
1 Shear
1 Tool box, contai ning:
1 Reversible Screwdriver
2 Socket Head Cap Screws, 5/16” x 1”
2 Socket Head Cap Screws, 5/16” x 5/ 8”
1 Eye Bolt
1 Knob
1 Set of Hex Wrenches
1 Wrench, 26mm
1 Set of Keys for control panel
1 Set of Keys for rear door
1 Owner's Manual
1 Warranty Card

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure t o co mpl y may cause seri ou s injury.

8

Installation and Assembly

Tools required for assembly:

Forklift with strap or chain
Eye bolt (provided)
Set of hex wrenches (provided)

Remove all crati ng and plastic from ar ound the
band saw. Remove any lag screws or holding
straps which secure t he band saw to the wood
pallet.

Remove the eye bolt from the tool box, and
screw it i nto the hole at t he top of the machine.
Use a forklift with a strap or chain c onnected to
the eye bolt to lift the band saw fr om the pallet.

Move the band saw to its permanent location
which should be dry, well ventilated, with
sufficient lighting. Leave enough space on all
sides to handle long stock or perform routine
maintenance on the machine. Make sure the
floor is level and able to support the wei ght of
the machine.

The Band Saw may be further stabilized by
securing it t o the floor using lag screws through
the four holes in t he stand.

Areas of the Band Saw have been given a
protectiv e coating at the fact ory. This should be
removed with a soft cloth moistened with
kerosene or mi neral spirits. Do not get solvents
near plastic or rubber parts, and do not use an
abrasive pad as it may scratc h m etal surfaces.

Fence

Place the f ence (Figure 1) onto the groove in the
table as shown, and scre w in the k nob (f rom the
toolbox) to tighten the fence in position.

Feed Screw

Use two socket head cap screws (provi ded) to
mount the feed screw to the front edge of the
table (Figure 1). Use a 6mm hex wrench to
tighten the screws.

Shear

Mount the shear to the back edge of the band
saw with two socket head cap screws
(provided), as shown in Figure 2.

Figure 1

Figure 2

Circle Cutting Attachment

To use the ci rcle c utting attachm ent, mount it to
the rod as shown in Figur e 3.

Figure 3

9

Grounding Instructions

Electrical connections must

be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.

This mac hine m ust be grounded. I n the event of
a malfuncti on or break down, groundi ng prov i des
a path of least resi stance f or electric current to
reduce the ri sk of el ectri c shock.

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes, is the equipment­grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equi pment-grounding c onduc tor to a
live terminal.

Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.

Repair or replace a damaged or worn cord
immediately.

Make sure the voltage of your power supply
matches the specif ications on the m otor plate of
the Band Saw. The machine should be
connected to a dedicat ed circuit.

Extens ion co rds

Recomm end ed Ga ug es (A WG ) of Exte nsion Co rd s

Extension Cord Length *

25

50

75

100

150

Amps

feet

feet

feet

feet

feet

200
feet

The use of an extension cord is not
recommended for this Band Saw. But if one is
necessary, m ake sure the cord rati ng is suitable
for the am perage listed on t he machine’s m otor
plate. An under size cord will cause a drop in line
voltage resulting in loss of power and
overheating.

Use the chart in Fi gure 4 as a general guide in
choosing the cor rect size cord. If in doubt, use
the next heavi er gauge. The smaller the gauge
number, the heavier the cord.

230 Volt, Three Phase Operation

The three-phase model i s factory wired f or 230
volt, but can be converted to 460 volt if so
desired (see “Co nverti ng From 230 Volt to 460
Volt”). You may either install a plug or “hard­wire” the Band Saw direc tly to a control panel.

If you are connect ing a plug, use a proper UL­listed plug suitable for 230 volt operation.

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR

*based on li miting th e lin e vol tage drop to 5V at 15 0% of t h e
rated amp eres.

NR: Not Recommended.

Figure 4

10

If the Band Sa w is to be hard- wired to a panel ,
make sure a disconnect is available for the
operator. During hard-wiring of the Band Saw,
make sure the fuses hav e been removed or the
breakers have been tripped in the circuit to
which the Band Saw will be connected. Place a
warning placard on the fuse holder or circuit
breaker to prevent it being turned on while the
machine is being wired.

Converting from 230 Volt to 460 Volt
(Three Phase)

To convert from 230 volt to 460 volt:

1. In t he band saw’s electri cal box, change the
setting on the dial of the overload relay
(“FR” on page 42).

2. Rewire the connections to the transformer
(“T2” on page 42).

3. Change the l eads in t he junct ion box on t he
band saw motor.

4. If using a plug, install a proper UL-listed
plug suitable for 460 volt operation.

IMPORTANT: Consult the diagrams on pages
40 and 41 for clarification of each of these
changes on 230V to 460V conversion.

Three-Phase Test Run

After wiring the band saw, you should check that
the wires have been connected properly.
Connect machine t o the power source and turn
it on for an instant to watch the direction of blade
movement.

If the blade runs upward instead of downward,
disconnect machine from power, and switch
any two of t he three leads in t he motor j unction
box (see “Elect ri c al Connec tions”, page 40).

Adjustments

Blade Removal and Installation

Wear leather gloves when

removing or in stalling band saw bl ades. New
blades usuall y come in a coiled position; to
prevent inj ury, hold the blade wi th one hand
while carefully uncoiling it with the other.

1. Disconnect machine from power source.

2. Open t he upper and lower doors, and swing
away the guard (Figur e 5) .

3. Remove the block from the f ront edge of t he
table (Figure 5).

4. Loosen tension on the blade by t urning the
tension handwheel (Figure 6) to the left.

Figure 5

11

5. Remove t he worn blade and instal l the new

d

blade, m aking sure the teeth face downward
where they pass through the slot in the
table.

6. Use the tension handwheel to tighten the
tension on the blade.

7. Proceed with “Blade Tension” and “Blade
Tracking” bef or e oper ating the band saw.

Blade Tension

Rotate blade tension handwheel to the right to
increase tension on the blade, to the left to

ecrease tension o n the blade. Initi ally, set t he
blade tension to c orrespond to the width of your
blade, as indicated on the tension gauge (F igure

6). As you become familiar with the saw, you
may find it necessary to change the blade
tension fr om t he initi al setti ng, depending on t he
width of t he blade as well as the material being
worked.

Keep in mind that too much or too little blade
tension can cause blade breakage and/or poor
cutting performance.

If the band saw is not t o be used f or a period of
time, release tension on the blade – this will
prolong it s life. First make a note of the specifi c
tension setting for that blade. The tension can
then be re-establ ished quickly when operati ons
are resumed.

Blade Tracking

1. Disconnect machine from power source.

Figure 6

2. Open the top blade wheel doors.

3. Move the gear shift lever into neutral

position (str aight down).

4. Move the upper and lower blade guides

away from the blade ( see “Blade Guides”).

5. Rotate upper blade wheel by hand,

observing the position of the blade as it
rides upon the wheel. The blade should
track as near the center of the wheel as
possible.

6. If the blade does not track properly, rotate

the blade trac ki ng knob (Fi gure 6) c loc kwise
to move the blade toward the front of the
wheel (as vi ewed from the front of the saw)
or counterclockwise to move the blade
toward the rear of the wheel. NOTE: This
will also move the blade away from or
toward the stoppers on the blade guide
assemblies, as shown i n Figure 7.

IMPORTANT: These are sensitive
adjustments; make them gradually and
allow the blade tim e to reac t t o the changes.

Figure 7

12

7. When satisfied, return the upper and lower

blade guides cl ose to the blade.

8. Close upper and lower doors.

Guide Post

For effective c utting and for safety’s sake, ther e
should be a mi nim um amount of space between
the top of the workpiece and the bot tom of the
blade guides. Loosen the locking knob (see
Figure 6) and r otate the handwheel ( Fi gure 6) t o
raise or lower t he guide post so that the gui des
clear the workpiece by about 3/16”.

Blade Guides

Blade guides must be

properly adjusted or damage may occur to
the blade and/o r guides.

1. Loosen the t wo socket head cap screws on

the guide housing. See Figure 8.

2. Move the guide support forward or

backward in accordance with the width of
the blade. The front end of the blade guides
should be adjusted approximately 1/8”
behind the blade teet h. S ee Figure 8.

3. Tighten the hex cap scr ews securel y .

4. This procedure should be done for both

upper and lower guide housings.

5. Loosen t he socket head cap scre ws (Figur e

9) on the blade guides.

6. Mov e the bl ade guides so they are as close

to the blade as possible without touching it.

7. Ti ghten the socket head c ap screws (Fi gure

9).

Figure 8

Figure 9

8. This procedure should be done for both

upper and lower blade gui des.

As the blade guides receive use, they will
become worn at the front end. If the blade
guides become diff icult to adjust, switch the left
and right blade guides (Figure 10).

The stopper posit ioned behi nd the back edge of
the blade (Figure 10) will also become worn with
use, and the friction of the shaft with the saw
blade may cause lines in the surface of the
stopper. If this occurs, loosen the socket head
cap screw, and rot ate the stopper to ei ther side
to change its position on the blade. Re-tighten
socket head cap screw.

Figure 10

13

Squaring Work Table with Blade

1. Place the table in horizontal posi ti on with “0”

on the scale (Figur e 11) .

2. Pl ace a machini st’s square on the tabl e and

against the blade as shown.

3. If the square i s not fl ush against the blade,

loosen the screw below the table (Figur e 11)
with a 26mm wrench (provided).

4. Tilt the table as needed until the square is

flush with bl ade. Reti ghten the screw.

5. Make sure the pointer is set at “0” on the

scale. If it needs slight adjustment, loosen
the screw and shif t the pointer until it ali gns
with “0”. Re-tighten the screw.

Auxiliary Table

1. After the main work table has been set

perpendicular to the blade, use a straight
edge to confirm that the auxiliary table is
level with the main tabl e, as sho wn in Figure

12. If the auxil iary table is not l evel with the
main table, make adjustments as follows.

Figure 11

2. To til t the auxili ary table left or right, loosen

the screws (A, Figure 12) and turn one of
the stops (B, Figure 12) as needed. Re­tighten screws (A, Figure 12) securely af ter
adjustment.

3. To adjust the table front to back, loosen

screws (C, Figure 12). Re-tighten screws
securely after adjustment.

Replacing Drive Belts

(See Figure 13)

1. Disconnect machine from power source.

2. To remove the moto r dri ve belt, loosen the

four screws at the ba se of the mot or. Lift up
on the motor to slacken and remove the
belt.

3. To r emove the air co mpressor drive b elt,

loosen the four hex nuts on the ba se of the
air compressor and sl ide the compressor in
the dir ection of t he motor. After instal ling a
new belt, slide the compressor away from
the motor to tension the belt , and re-tight en
the four hex nuts.

Figure 12

4. To remove the gearbox drive belt, loosen

the hex nuts on the base of the lower
variator, and sl ide the lower v ariator upward
to slacken and remov e the belt .

5. To remove the variator belt, loosen the four

hex nuts on the variator and push the
variator upward to slack en the belt.

Figure 13

14

6. After installing new belts, make sure they

are tensioned properly.

Work Lamp Bulb

The Work Lam p uses a standard medi um-base
60 watt bulb.

Band Saw Operation

Consult “Feat ures and Termi nology” on page 7
for identification of the controls.

Unlock the control panel using the provided
keys.

Never operate the band saw

without blade co vers in pl ace and secured.

Blade Break-In Procedure

New blades are very sharp and, t her efore, have
a tooth geometry that is easily damaged if a
careful break-in procedure is not followed.
Consult the blade manufacturer’s literature for
break-in of specif ic bl ades on specific material s.
The following procedure will be adequate,
however, for br eak-in of JET-suppli ed blades on
lower alloy ferrous materials.

1. Use a section of round stock.

2. Oper ate the saw at low speed. Star t the cut

with a very light feed rate.

3. When the saw has com pl eted about 1/3 of

the cut, increase the feed rate slightly and
allow the saw to complete the cut.

4. Keep the feed r ate at the same setting and

begin a second cut on the same or similar
workpiece.

5. When the saw has com pl eted about 1/3 of

the cut, increase the feed rate while
watching the chip formation until cutting is at
its most efficient rate (refer to “Evaluating
Cutting Eff iciency” below). Allow the saw to
complete the cut.

6. The blade is now considered ready for use.

Setting Blade Speed

1. Refer to the Speed and Pitch selection c hart

on page 23. Select the speed sett ing for the
material to be cut.

2. While the machine is NOT running, move

the gear shift lever to the required speed
setting (high or low). See Figure 14.

Move the gear shift lever

only when the machine is NOT running, to
prevent damage to the gearbox.

Figure 14

15

3. Start the saw using the pushbutt on.

4. Turn the speed setting handwheel (Figure

14) to the required speed. Turning the
handwheel clockwise increases speed.
Turning counterclockwise decreases speed.

Rotate the speed setting

handwheel only when the band saw is
running.

Evaluating Cutting Efficiency

The best way to det ermi ne whether the bl ade is
cutting effi ciently is to observe the chi ps formed
by the cutting.

• If the chip formation is powdery, then the

feed is much too light, or the blade is dull.

• If the chips f ormed are curl ed, but colored –

blue or straw colored from heat generated
during the cut – then the feed rate is too
high.

• If the chips are slightly curled and are not

colored by heat – the blade is sufficiently
sharp and is cutti ng at it s most efficient rate.

Welder Operation

Wear eye protection while

operating the welder. Use care when
handling the blade after welding to avoid
burns.

The welding procedure involves the following
steps: Shearing the blade, grinding teeth to
allow for the weld area, the actual welding,
inspection of t he blade, annealing, grinding and
a final inspection of the blade. This procedure
can be accomplished using the shear and
welder assembl ies on your band saw. Pr oceed
as follows:

Shearing

Cut the blade to the longest length needed for
the band saw. Usi ng the s hear to c ut your blade
will ensure that the blade ends are cut flat,
square and smooth.

1. Place the blade in the shear as shown in

Figure 15. Make sure the blade is held
square with t he shear knife, so that the cut
will be square with the blade.

Figure 15

2. Position the bl ade so that t he cut is m ade at

a place that allows for uniform spacing of
the teeth. See Figure 16.

3. Push down the handle.

Figure 16

16

IMPORTANT: If a blade has been cut by usi ng
snips, the ends of the blade must be ground
square before wel ding them together, as shown
in Figure 17.

Remo ving Teeth

In fine pitched blades, one or more of the teeth
on each side of the cut may need to be removed
by grinding so t hat the weld area of the blade i s
uniform and t he teeth will be uniformly spaced.
See Figure 16.

Welding

4. Carefully cl ean the ends of the blade which

will contact the welder jaws. Remove any
dirt, oil, scale and oxide.

Any rust (o xid e) on th e blade

in the vicinity of the weld must be ground off
before the blade can be welded.

5. Tur n pressure knob to “0” po sition ( pointed

downward). NOTE: There will be some
resistance when turning the knob.

Figure 17

6. Insert one end of the bl ade in the lef t clamp

(Figure 18). Position the back edge of the
blade against the back edge of the left
clamp. Then position the end of the blade
midway between the left and right clamps.
Tighten the left clamp.

7. Insert the other e nd of the blade i n the ri ght

clamp. Positi on the back edge of the blade
against the back of the right clamp. Then
butt the end of the blade against the other
end of the bl ade (t he bl ade ends need t o be
in contact with eac h other) . Ti ghten t he ri ght
clamp.

8. Set the pressure selector switch

(counterclockwise rotation) to the
approxim ate setti ng requi red f or the width of
the blade being wel ded.

Keep han ds cl ear of th e wel d

area and the clamp jaws during wel di ng .

9. Press and hold t he weld button (Fi gure 18).

When the weld button is pushed, the left
clamp moves to t he right to apply pressur e
to the blade ends. At the same tim e, sparks
will come from the blade ends as they are
being welded. Do not release weld button
until the blade joint is “red hot.”

Figure 18

10. Release the weld button, and wait 3 or 4

seconds until blade returns to original color .
Unclamp the blade.

11. Rotat e the pressure selector switc h back to

“0”.

17

The welder is designed for

intermittent use. Repeated welding within a
short perio d of ti me may cause t he w elder to
overheat.

12. Remove the blade from the clamps, and

carefully inspect it. The spacing of the teeth
should be uniform and the weld should be
located in the center of the gullet.
Misalignment is easily noted at this time
from the weld appearance. See Figure 19
for examples of incor rect welds.

13. If the weld is i mperfect, r efer to the tr ouble-

shooting section on page 28 for possible
remedies to any problems. Make c or r ec tions
before anneali ng.

Annealing

The blade m ust now be annealed, or cool ed at a
controlled rate to prevent it from becoming too
brittle.

14. T urn the pressure sel ector knob all the way

to the left so the c lamp jaws are closest to
each other.

15. Insert t he blade i nto the cl amps so the weld

area is centered between the clamps.
Secure the blade i n the j aws with the c lamp
handles.

Figure 19

16. Quickly press and release (jog) the anneal

button (Figure 18). Repeat the press-and­release process unt il you see a slightly red
glow from the weld area.

Do not press and hold the

anneal push button. The weld will be
overheated an d will fai l due to the excessive
heat.

17. Rel ease both blade cl amps, allow the blade

to cool, then remove the blade from the
clamps.

18. Check the integrity of the weld. Bend the

blade to form a radius at the point of the
weld. The size of the radius should be
approxim ately the same as the radius of the
band saw driv e wheel. The weld must hol d
and not break or crack after forming the
radius. If the weld breaks, cut away the
welded area and repeat the welding­annealing process.

19. Check to make sure the welded section is

the same thickness as the r est of the blade.
If not, grind off excess weld material using
the grinder ( Figure 20). Figure 21 i llustrates
some unacceptable grindings.

Figure 20

Figure 21

18

If the blade is thicker at the

weld than at the rest of the blade, using the
blade may damage the guides.

20. W hen grinding, do not hit the teeth, or gr ind

deeper than the thickness of the blade; or
burn or overheat the weld area. Be sure to
remove flash from the back edge of the
blade. Any flash or “stub” teeth which
project beyond the normal set or height of
the other teet h must be ground off.

Clean Up

It is very im portant that the clamp j aws be kept
clean at all times. The jaws or inserts must be
wiped or scraped cl ean after every weld. Doing
this will ensure better welds by holding proper
alignment, preventing flash from becoming
embedded in the bl ade, and pr eventing shorts or
poor electri c al c ontact.

Blade Selection

Using the proper bl ade f or the job will increase
the operating eff iciency of your band saw, help
reduce necessary saw maintenance, and
improve your productivity. Thus, it is important to
follow certain guidelines when selecting a saw
blade. Bl ade breakage, teeth stri pping, crooked
cuts, and other com m on complai nts are, in most
instances, caused by usi ng the wrong blade.

Consider these fac tors when selecting a blade:

• The type of materi al y ou will be c utti ng.

• The thickness of the workpi ec e.

• The features of the workpiece, such as

bends or curves wit h small radii.

These factors are important because they
involve basic concepts of saw blade design.
There are six blade features that are normally
changed to meet certain sawing requirements:

1. width

2. gage

3. pitch (number of teeth per inch)

4. tooth form (or shape)

5. the “set” of the teeth

6. the blade material itself

Width

Band saw width is measured from the back of
the blade to the tip of t he tooth. Always use the
widest blade possible that still performs the
needed job. Generally, wider blades are used
for straight cutting. Narrower blades are used
when the part being cut has curves with small
radii. Refer to the char t in Figure 22 to select a
width for radius cutting.

The radii i n this chart are all based on cutting 1 -inch thick
mild steel and using manual feed. In order to cut a close
tolerance radius t h e f oll ow i ng fact ors , in additi on t o th e blade
width, must be considered: thickness, machinability, feed
force and t he l ocation of the pi vot poi nt. Hea vy feed i n thic k
work, for example, results in a barrel-shaped cut.

Figure 22

19

Gage

Use the standard gage ( blade thi ckness) except
when the increa sed thickness of t he workpiece
decreases accuracy and width cannot be
increased to compensate.

Examples of heavy gage applications:

1. When radius cutting in thick materials.

2. When the maximum width usable on the

machine still provides insufficient beam
strength for the blade. (Beam strength is the
blade’s resistance to compression caused
by strong feeding or the type of material
being cut).

Pitch

Pitch is measured i n “teet h per inch” (T.P .I.) and
can be constant or variable. Figure 23 shows
blades with diff erent pitches. A f ine pitch (mor e
teeth per inch) will cut slower but smoother. A
coarse pitch (fewer teeth per inch) will cut
rougher but faster.

As a rule of thumb, the thicker the workpiece,
the coarser will be the blade pitch. If you hav e to
cut a hard or very brittle material, you will
probably want to use a blade with a f iner pitch i n
order to get clean c uts.

Using a blade with too few teeth may cause
vibration and a r ough cut, while too many teeth
may cause the gullets to fill with shavings and
overheat the bl ade.

As a general rule, use a blade that will hav e no
fewer than 6 and no m ore than 12 teeth in the
workpiece at any given time.

The chart on page 23 will aid in determining
pitch for a particular job.

Shape

Figure 23

Figure 24 shows comm on types of tooth shape.
Tooth shape has an effect on c utt ing rate.

The Regular blade, sometimes called a “raker”
blade, has evenly spaced teeth that are the
same size as the gullets, and a 0-degree rake
angle. This is a good general-purpose blade,
and often works well with ferrous metals.

The Skip type has fewer teeth and larger gullets,
providing the added chip clearance needed for
cutting softer, nonferrous materials, as well as
non-metalli c applications such as wood, plasti c,
cork, and composi tion materials.

The Hook blade has larger t eeth and gullet s and
a positive rak e angle which permits better f eed
and chip removal. It is useful f or both cast iron
as well as hard, nonfer r ous all oy s.

Figure 24

20

Variable-tooth blades combine features of the
other styles. They generally offer smooth cuts
and long blade life, while reducing noise and
vibration.

Set

The term “set” refers to the way in which the
saw teeth are bent or positioned. Bending the
teeth creates a kerf t hat i s wider than the back
of the blade.

Set patterns are usually selected depending
upon the type of material t hat needs to be cut.
Three common set pat terns are shown in F igur e

25.
The Regular, or Raker , set is generally furnished

on blades which have 2 to 24 teeth per inch.
These blades hav e one tooth set to left, one t o
right, and one unset tooth called a raker. The
raker set is oft en used for contour c utt ing.

The Wave set is generall y furnished on blades
which have 8 t o 32 teeth per i nch. This set ha s
groups of teeth bent alt ernately to left and right,
which reduces the strain on individual teeth.
Blades with a wave set are used where tooth
breakage is a problem, such as in cutting thin
stock or where a v ariety of work is cut without
changing blades; al so when t he thi cknes s of t he
workpiece changes, such as cutting hollow
tubing or struc turals.

The Straight set has teeth in a consistent,
alternating pat tern, which i s good for f ast, basic
cuts where a fine finish is not important. T his set
is also popular f or cut ting wood and plastics.

Material

Some of the most common blade materials
include:

Carbon Steel Blad e – wi dely used because of
its general adapt ability for all types of work and
for its lower cost. Excellent for cutting
nonferrous met als and plastics.

High Speed Steel Blade – resists heat
generated while cutting to a far greater extent
than carbon steel blades. Be st suit ed for cutting
nonferrous metals.

Figure 25

Blade Breakage

Band saw blades are subject to high stresses
and breakage may sometimes be unavoidable.
However, many fac tor s can be controlled t o hel p
prevent most blade breakage. Here are some
common causes for break age:

1. Misalignment of the blade guides.

2. Feeding workpiec e too quickly.

3. Using a wide blade to cut a short radius
curve.

4. Excessive tension.

5. Teeth are dull or impr oper ly set.

6. Upper guides are set too high off the
workpiece.

7. Faulty weld on bl ade.

Carbide-Tipped Blade – Best used for cutting
titanium, beryllium, and case hardened
materials.

21

Maintenance

Before doing maintenance on

the machine, disco nnect it from the el ectri cal
supply by pulling out the plug or switching
off the main switch! Failure to compl y may
cause serious injury.

Use a brush to loosen accumulated chips and
debris. Use a shop vacuum to remove the
debris. Make sure the chip brush on the lower
band wheel is properly adjusted.

Lubricate the air compressor with air tool oil
about every six months, or more frequently if
necessary. Unscrew the cap (Figure 26) and
add oil. Replac e cap when fi nished.

Add grease to the gear box through the grea se
fitting; al so add grease as needed to the worm
gear.

If the power cord is worn, cut, or damaged in
any way, have it repl ac ed immediately.

Figure 26

The chart (Figure 27) identifies areas that
require cleaning and/or lubricating. Use good
quality, general purpose lubricants.

Machine Part Lubricant Frequency

Bearings Machine oil Wipe down every day and

lubricate ev er y 6 mont hs

Rack and sliding portion of
Guide Post

Gear shift lev er Grease every 6 months

Worm gear Grease every 3 months

Variator pull ey Machine oil every 3 months

Blade tension screw Grease once a month

Air compressor reservoir Air Tool oil every 6 months

Weld clamp jaws ------- clean after each use

Rubber tire ------- wipe off daily

Work tables ------- clean daily

Grease every 7 days

Figure 27

22

Speed and Pitch Chart

23

Typical Band Saw Operations

24

Troubleshooting – Operating Problems

Trouble Probable Cause Remedy

Blade has been improper ly welded. Re-weld the blade (see page s 16-19).

Saw blade is twisted.

Cuts not strai ght.

Blade slips off
wheel(s).

Blade quickly
becomes dull.

Blade not installed properly.

Feeding workpiec e too forcefully. Decrease feed rate.

Incorrect choi c e of blade.

Blade tooth has impr oper set. File to proper set or r eplac e blade.
Not enough blade tension. Increase tension.

Guide post too high.

Feed rate too strong. Decrease feed rate.
Blade not tensioned enough. Increase tension.

Wheels not ali gned pr oper ly .

Blade speed too fast. Use slower speed.
Wrong blade for t he job. Use proper blade f or workpiec e.
Feed rate excessive. Decrease f eed r ate.

Set the guide inserts cl oser, and
increase blade t ensi on.

Use a proper width blade for r adius or
wavy line cutting.

Set guide post closer t o the
workpiece.

Contact technic al service for
adjustment of wheel alignment.

Blade warps.

Band Saw is noisy, or
vibrates too m uc h.

Blade teeth keep
breaking.

Blade becomes
damaged easily.

Dull blade. Sharpen or replac e blade.
Guide post not fixed pr oper ly. Fix guide post in posi tion.
Blade not tensioned enough. Increase tension.

Blade not 90° to tabl e.

Band Saw not resting on l ev el
surface.

The variator pulley is damaged. Replace pulley.
Incorrect blade for the job. S elect proper blade pit c h and styl e.
Blade is of inferior m aterial. Use better quality bl ade.
The blade has been over - annealed. Decrease annealing temperature.
Too large a gap between blade

guides and blade.
Blade too wide f or short radius

cutting.

Adjust table perpendicular to blade
(see page 14).

Floor must be flat.

Adjust proper gap bet ween guides
and blade (see page 13).

Select narrower blade appr opr iate to
the job.

25

Troubleshooting – Mechanical and Electrical Problems

Trouble Probable Cause Remedy

Machine will not
start/restart or
repeatedly t rips
circuit breaker or
blo ws fuses.

Verify machine is connected to power

No incoming power.

Cord damaged. Replace cord.

Overload aut omatic reset has not
reset.

Band Saw frequently tr ips.

Building circuit breaker trips or fuse
blows.

source. Make sure START but ton is
pushed in completely, and the STOP
button is disengaged.

When the band saw overloads on the
circuit breaker built into the motor
starter, it may take time for the
machine to cool down befor e r estar t.
Allow unit to adequately cool before
attempting r estar t. If problem persists,
check amp setting on t he m otor
starter.

One cause of overl oading trips which
are not electric al in nature is too
heavy a cut. The solution is to reduce
feed pressure int o the blade. If too
heavy a cut is not the probl em, then
check the amp setti ng on the over load
relay. Match the full load amps on the
motor as noted on the motor plate. If
amp setting is correc t t hen there is
probably a loose electrical lead.
Check amp setting on mot or star ter.

Verify that band saw is on a circ uit of
correct size. If circuit size is correct,
there is probabl y a loose el ectr ic al
lead. Check amp setting on motor
starter.

Switch or motor f ailur e ( how to
distinguish).

Motor overheat ed.

If you have access to a voltmeter, you
can separate a starter f ailure from a
motor fai lu re by fi r st, verifyin g
incoming voltage at 220+/-20 and
second, checking the voltage
between starter and motor at 220+/-

20. If incoming voltage is incorrect,
you have a power supply problem. If
voltage between start er and m otor is
incorrect, y ou hav e a starter pr oblem.
If voltage bet ween start er and m otor
is correct, you hav e a motor pr oblem .

Clean motor of dust or debri s to allow
proper air circulation. Allow motor to
cool down before r estar ting.

26

Trouble Probable Cause Remedy

Machine will not
start/restart or
repeatedly t rips
circuit breaker or
blo ws fuses.

Band Saw does not
come up to speed.

If electri c mot or i s suspect, you have
two options: Have a qualified

Motor failure.

Miswiring of the unit.

Swit c h failure.

Extension cord too light or too long.

Low current. Contact a qualified electrician.

electrician test the motor for function
or remove the motor and take it t o a
qualified elec tric motor repair shop
and have it tested.

Double check to confirm all electrical
connections are cor r ec t. Refer to
appropriate wir ing diagrams on pages
40 and 41 to make any needed
corrections.

If the start/st op switc h is suspect, you
have two options: Hav e a qualified
electrician test the switch for function,
or purchase a new start/stop switch
and establish if that was the problem
on changeout.

Replace with adequat e si z e and
length cord.

27

Troubleshooting – Welded Blade Inspection

Trouble Probable Cause Remedy

Weld is misali gned.

Misaligned weld:
Blade ends are
overlapped.

Weld breaks when
used.

Dirt or scale on clam p jaws or blade.

Blade ends not square.

Blade ends not correc tly aligned when
clamped in jaws.

Worn clamp jaws Replace clamp jaws.
Clamp jaws not aligned c or r ec tly. Align jaws correct ly.
Pressure knob is set for wider blade

than the one used.
Blade ends or clam p jaws not aligned

correctly.
Weld is weak and incomplete;

possible “blow holes” (see Figure 19).
Weld has been ground too thi n. Cut and re-weld t he blade ends.

Weld is not anneal ed correc tly.

Always keep jaws clean. Clean blade
before welding.

Before welding, grind cut edges of the
blade until they are square. Use the
shear on the band saw for square
cuts.

Align the ends properly before
clamping.

Adjust the pressure knob corr ec tly for
particular blade width.

Make correcti ons as needed.

Cut and re-weld the blade ends.

Follow anneali ng instr uc tions on page

18.

Incomplete weld.

Brittle weld.

Pressure knob not set corr ec tly. Make appropriate adjustment

Improper clamping procedures.

Limit switch ( #1, page 39) not
adjusted correctly.

Defectiv e limit switc h; doesn’t break
circuit at end of welding operation.

Clamp jaw movement obstruc ted by
kinked jaw cable or tangled wires.

Incorrect annealing heat.

Scale or oil on weld caused poor
annealing.

Follow instructions on pages 16
through 19.

Adjust limit switch correctly.

Replace limit switch.

Bend cable and untangle wires.

Bring weld up to correc t color ( see
page 18).

Keep clamp jaws and blade cl ean.

28

Troubleshooting – Welder Mechanical Problems

Trouble Probable Cause Remedy

Weld could not be
made. Jaws do not
move.

Weld area melts
when weld switch is
pushed.

Blade can not be
tightly clamped with
the clamp jaws.

occur when the
annealing button is
pushed.

Wire connection is poor; connecting
point of welding switc h is bad.

Transform er burnt out. Change transform er , or re-wire it.
Blade has oil on it. Wipe off any oil.
Blade ends have rust on them. Grind off the rust.

Welding switch is cutting off too l ate.

Welding press is too weak.

Jaw movement is too slow.

Clamp jaws are out of order, or
decayed.

Lower jaw inserts are out of or der . Replace lower j aw insert s.
Annealing switc h c onnec tion is poor. Change the annealing switch. Annealing doesn’t

Fuse is blown. Replace fuse.

Change switch, or gri nd the
connecting port with a file.

Screw the welding swit c h c onnec ting
nut tighter.

Rotate the pressure select or k nob
accordingly.

Put some oil on the rear side of t he
welding lever and the t wo jaws.

Replace clamp jaws.

Annealing button wi ll
not return to correct
position afte r it is
released.

when the Grinder
switch is pushed.

Annealing button has dust or debr is
around it.

Grinder motor is burnt out. Change grinder motor or re-wir e it. Grinder will not run
Grinder switch i s bad. Replace grinder switch.

Remove the annealing button housing
and clean out any dust or debris.

Replacement Parts

Replacement part s are li sted on the f ollowing page s. To order par ts or reac h our servi ce depar tment, call
1-800-274-6848 between 7:30 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model
Number and Serial Number of your machine available when you call will allow us to serve y ou quickly and
accurately.

29

Parts List: VBS-3612 Band Saw

(refer to breakdowns on pages 35 and 36)

Index No. Part No. Description Size Qty

1...............VBS3612-101.......... Gear Box........................................................... ...................................1

2...............TS-0209101............Socket Head Cap Screw.................................... 3/8”-16 x 2-1/4”...........4

3...............TS-0720091............Lock Washe r ......................................................3/8"...........................26

4...............TS-0680041............Flat Washer....................................................... 3/8"...........................24

5...............TS-0271091............Set Screw.......................................................... 3/8”-16 x 1".................4

Ф

6...............VBS3612-106.......... Oil Seal..............................................................

7...............VBS3612-107.......... Oil Seal..............................................................

8...............VBS3612-108.......... Gear Box Cover................................................. ...................................1

9...............TS-0050011............Hex Cap Screw..................................................1/4”-2 0 x 1/2"..............4

10.............TS-0720071............ Lock Washe r......................................................1/4 ".............................6

11.............TS-0680021............ Flat Washer....................................................... 1/4".............................6

12.............VBS3612-112.......... Gear.................................................................. ...................................1

13.............VBS3612-113.......... Key .................................................................... 6 x 35mm....................1

14.............VBS3612-114.......... Oil Seal..............................................................

15.............VBS3612-115.......... Retaining Ring ..................................................30...............................1

16.............VBS3612-116.......... Gear.................................................................. ...................................1

17.............VBS2012-0530........ Screw Nut.......................................................... 35mm......................... 1

18.............VBS3612-118.......... Screw Nut.......................................................... 26mm.........................1

19.............VBS3612-119.......... Gear.................................................................. ...................................1

20.............VBS3612-120.......... Gear Shaft......................................................... ...................................1

21.............VBS3612-121.......... Key....................................................................1/4 x 5/8"....................2

22.............VBS3612-122.......... Shaft Cover....................................................... ...................................1

23.............TS-0207041............ Socket Head Cap Screw.................................... 1/4”-20 x 3/4"..............9

24.............VBS3612-124.......... Gear.................................................................. ...................................1

25.............VBS3612-125.......... Main Shaft......................................................... ...................................1

26.............VBS3612-126.......... Retaining Ring...................................................30mm.........................1

27.............VBS3612-127.......... Main Shaft Cover............................................... ...................................1

28.............VBS3612-128.......... Oil Seal..............................................................

29.............VBS3612-129.......... Speed Changing Shaf t....................................... ...................................1

30.............VBS3612-130.......... Speed Changing Arm ......................................... ...................................1

31.............TS-0561011............ Hex Nut.............................................................1/4"-20........................3

32.............VBS3612-132.......... Shaft Stopper..................................................... ...................................1

33.............TS-0270051............ Socket Set Screw..............................................5/16”-18 x 1/2”............1

34.............VBS3612-134.......... Spring................................................................ ...................................1

35.............VBS3612-135.......... Slide Block......................................................... ...................................1

36.............VBS3612-136.......... Clutch................................................................ ...................................1

37.............VBS3612-137.......... Brass Bushing................................................... ...................................2

38.............VBS3612-138.......... Brass Bushing................................................... ...................................1

39.............VBS3612-139.......... Speed Changing Lever...................................... ...................................1

40.............VBS3612-140.......... Shaft Housing.................................................... ...................................1

41.............VBS3612-141.......... Socket Head Cap Screw.................................... 10-24 x 5/8"................3

42.............VBS3612-142.......... Speed Lever Ring.............................................. ...................................1

43.............TS-0209031............ Socket Head Cap Screw.................................... 3/8”-16 x 3/4"..............1

44.............VBS3612-144.......... Pulley................................................................ 10” A2.........................1

45.............TS-0209061............ Socket Head Cap Screw.................................... 3/8”-16 x 1-1/4”...........9

46.............VBS3612-146.......... Lever Knob........................................................ ...................................1

47.............BB-6008.................. Ball Bearing ...................................................... 6008...........................1

48.............BB-6206.................. Ball Bearing ....................................................... 6206...........................1

49.............BB-6304.................. Ball Bearing ....................................................... 6304...........................1

49A...........VBS3612-149A ....... Work Ta b le........................................................ ...................................1

50.............VBS3612-150.......... Table Support Frame......................................... ...................................1

51.............TS-0060071............ Hex Cap Screw..................................................3/8”-1 6 x 1-1/2 ”...........4

52.............VBS3612-152.......... Table Support Housing...................................... ...................................1

53.............5513572.................. Socket Head Cap Screw doesn’t match SAP .....1/2"-12 x 2”.................4

54.............TS-0720111............ Lock Washe r......................................................1/2 ".............................8

55.............TS-0680061............ Flat Washer....................................................... 1/2".............................8

40 x Ф30 x 7mm .......1

Ф

52 x Ф30 x 7mm .......1

Ф

30 x Ф19 x 8mm .......1

Ф

58 x Ф40 x 8mm .......1

30

Index No. Part No. Description Size Qty

56.............TS-0561021............ Hex Nut.............................................................5/16”-18......................4

57.............VBS1220M-110....... Guide Support Housing ...................................... ...................................1

58.............TS-0208061............ Socket Head Cap Screw.................................... 5/16”-18 x 1"...............4

59.............TS-0720081............ Lock Washe r......................................................5/1 6 ".........................34

60.............TS-0680031............ Flat Washer....................................................... 5/16".........................31

61.............TS-1503061............ Socket Head Cap Screw.................................... M6 x 25 ......................2

62.............VBS3612-162.......... Right-Handed Screw.......................................... 1/4 x 1".......................1

63.............TS-0207061............ Socket Head Cap Screw.................................... 1/4-20 x 1”..................2

64.............VBS3612-164.......... Left-Handed Screw............................................ ...................................1

65.............VBS3612-165.......... Slider ................................................................. ...................................1

66.............VBS3612-166.......... Table Tilt Adjust Screw...................................... ...................................1

67.............VBS3612-167.......... Auxiliary Ta b le................................................... ...................................1

68.............VBS3612-168.......... Auxiliary Ta b le Support Frame........................... ...................................1

69.............VBS3612-169.......... Table Bracket.................................................... ...................................2

70.............TS-0209061............ Socket Head Cap Screw ................................... 3/8”-16 x 1-1/4”...........4

71.............TS-0209081............ Socket Head Cap Screw.................................... 3/8”-16 x 1-3/4”...........4

72.............VBS3612-172.......... Bracket.............................................................. ...................................1

73.............TS-0561031............ Hex Nut.............................................................3/8"-16........................4

74.............VBS3612-174.......... Adjust Screw...................................................... ...................................2

75.............VBS3612-175.......... Miter Gauge....................................................... ...................................1

76.............TS-0208071............ Socket Head Cap Screw.................................... 5/16”-18 x 1-1/4”......... 3

77.............TS-1503021............ Socket Head Cap Screw ................................... M6 x 10 ......................8

78.............TS-1534032............ Phillips Pan Head Machine Screw...................... M5 x 8........................1

79.............TS-2361051............ Lock Washe r......................................................M5............................19

80.............VBS2012-1550........ Rip Fence .......................................................... ...................................1

81.............VBS3612-181.......... Circle Cutting Attachment .................................. ...................................1

82.............TS-0208061............ Socket Head Cap Screw.................................... 5/16”-18 x 1"...............2

83.............VBS3612-183.......... Hex Cap Screw..................................................1/4"-2 0 x 2-3/4 ”...........1

84.............VBS3612-184.......... Holding Jaw....................................................... ...................................1

85.............VBS3612-185.......... Feed Screw ....................................................... ...................................1

86.............VBS3612-186.......... Magnifying Glass............................................... ...................................1

87.............TS-1533032............ Phillips Pan Head Machine Screw...................... M5 x 10......................2

88.............TS-1550031............ Flat Washer....................................................... M5..............................2

89.............VBS3612-189.......... Blade Guide Support.......................................... ...................................1

90.............VBS3612-190.......... Blade Guide Support.......................................... ...................................1

91.............VBS16-132.............. Blade Guides..................................................... ...................................4

92.............TS-1503061............ Socket Head Cap Screw.................................... M6 x 25 ......................4

93.............TS-1551041............ Lock Washe r......................................................M6............................10

94.............TS-1550041............ Flat Washer....................................................... M6..............................4

95.............VBS3612-195.......... Blade Stopper.................................................... ...................................1

96.............VBS3612-196.......... Blade Stopper.................................................... ...................................1

97.............VBS2012-1350........ Blade G uide P ost............................................... ...................................1

98.............VBS2012-1351........ Gear Rack......................................................... ...................................1

99.............TS-0206022............ Socket Head Cap Screw.................................... 10-24 x 1/2"................3

100...........VBS2012-1360........ Guide Post Housing........................................... ...................................1

101...........VBS3612-1101........ Blade Guard, Left............................................... ...................................1

102...........VBS3612-1102........ Blade Guard, Right ............................................ ...................................1

103...........VBS2012-1400........ Spring................................................................ ...................................2

104...........VBS2012-1410........ Spring Locker.................................................... ...................................1

105...........TS-0207071............ Socket Head Cap Screw.................................... 1/4”-20 x 1-1/4"...........2

106...........VBS3612-1106........ Post Housing Spring.......................................... ...................................1

107...........VBS2012-1450........ Post Elevating Gear........................................... ...................................1

108...........TS-1550071............ Flat Washer....................................................... M10............................1

109...........TS-1540071............ Hex Nut.............................................................M10............................2

110...........VBS3612-1110........ Guide Post Locker............................................. ...................................1

111...........VBS3612-1111........ Handwheel ........................................................ ...................................1

112...........TS-0270051............ Socket Set Screw..............................................5/16”-18 x 1/2"............1

113...........VBS3612-1113........ Handwheel Knob ............................................... ...................................1

114...........VBS3612-1114........ Main Drive Motor............................................... ...................................1

31

Index No. Part No. Description Size Qty

115...........TS-0051051............ Hex Cap Screw..................................................5/16”-18 x 1"...............8

116...........VBS3612-1116........ Motor Pulley...................................................... 4-1/8” A3.....................1

117...........VB-A44...................V-Belt................................................................2010+7070 .................2

118...........VB-A50...................V-Belt................................................................7300+7071 .................2

119...........BA62....................... V-Belt................................................................ 2010+4450 .................1

120...........VBS2012-BV875..... V-Belt................................................................ 7020+7220 .................1

121...........VBS1220A-301 .......Lower Whee l ...................................................... ...................................1

122...........VBS1220A-302 .......Rubber Tire ....................................................... ...................................2

123...........VBS3612-1123........ Rubber T ire ....................................................... ...................................1

124...........VBS2012-3030........ Taper ed S leeve ................................................. ...................................1

125...........VBS2012-3040........ Wheel Locking Nut............................................. ...................................1

126...........VBS1220A-305 .......Upper Wheel...................................................... ...................................1

127...........VBS3612-1127........ Auxiliary Wheel.................................................. ...................................1

128...........VBS2012-3060........ Upper Wheel Lock............................................. ...................................2

129...........VBS2012-3070........ Upper Wheel Nut............................................... ...................................1

130...........VBS2012-3080CP... Slide Block Housing........................................... ...................................1

131...........TS-0209051............ Socket Head Cap Screw.................................... 3/8”-16 x 1”...............10

132...........VBS3612-1132........ Auxiliary Wheel Shaft......................................... ...................................1

133...........TS-0271071............ Socket Set Screw..............................................3/8”-16 x 3/4" ..............4

134...........VBS2012-3090........ Slide Block Seat................................................. ...................................1

135...........VBS2012-3100........ Slide Block Guide .............................................. ...................................2

136...........TS-0209071............ Socket Head Cap Screw.................................... 3/8”-16 x 1-1/2”...........4

137...........VBS2012-3110........ Upper Wheel Slider............................................ ...................................1

138...........TS-0267041............ Socket Set Screw..............................................1/4"-20 x 3/8"..............4

139...........VBS2012-3111........ Slider Cover....................................................... ...................................1

140...........VBS2012-3112........ Slider Screw Shaft............................................. ...................................1

141...........VBS2012-3113........ Slider Pin........................................................... ...................................1

142...........VBS2012-3120........ Wheel Elevation S h aft........................................ ...................................1

143...........VBS2012-3121........ Spring................................................................ ...................................1

144...........VBS2012-3150........ Washer.............................................................. ...................................1

145...........VBS2012-3180........ Indicator Rings................................................... ...................................3

146...........VBS2012-3190........ Tension Indicator............................................... ...................................1

147...........VBS2012-3200........ Wheel T ilt Adjuste r............................................. ...................................1

148...........VBS2012-3220........ Wheel T ilt Connector......................................... ...................................1

149...........VBS2012-3240........ Connector Washer............................................. ...................................1

150...........VBS3612-1150........ Connect or Housing............................................ ................................... 1

151...........TS-1504041............ Socket Head Cap Screw.................................... M8 x 20 ......................3

152...........VBS2012-9030........ Handwheel ........................................................ ...................................1

153...........TS-0208031............ Socket Head Cap Screw.................................... 5/16”-18 x 5/8"............2

154...........VBS3612-1154........ Wheel T ilt Kno b................................................. ...................................1

155...........G6205..................... Ball Bearing....................................................... 6205...........................2

156...........BB-6305.................. Ball Bearing....................................................... 6305...........................2

157...........VBS3612-1157........ Air Pump Suspension Arm ................................ ...................................2

158...........TS-0081031............ Hex Cap Screw..................................................5/16”-18 x 3/4"............4

159...........VBS2012-4170........ Air Nozzle .......................................................... ...................................1

160...........VBS2012-4180........ Air Nozzle Clip................................................... ...................................1

161...........VBS3612-1161........ Air Compressor.................................................. ...................................1

162...........VBS3612-1162........ Main Body......................................................... ...................................1

163...........VBS3612-1163........ Rear Door, Right................................................ ...................................1

164...........VBS3612-1164........ Rear Door, Lef t.................................................. ...................................1

165...........TS-1533032............ Pan Head Screw................................................ M5 x 10....................14

166...........VBS3612-1166........ Front Lower Door............................................... ...................................1

167...........VBS3612-1167........ Front Upper Door, Right..................................... ...................................1

168...........VBS3612-1168........ Front Upper Door, Left....................................... ................................... 1

169...........VBS3612-1169........ Upper Door Hinge.............................................. ...................................4

170...........TS-1533032............ Phillips Pan Head Machine Screw...................... M5 x 10 ...................12

171...........TS-1540031............ Hex Nut.............................................................M5............................10

172...........TS-1533052............ Phillips Pan Head Machine Screw...................... M5 x 16 .....................8

173...........VBS3612-1173........ Hinge................................................................. ...................................6

32

Index No. Part No. Description Size Qty

174...........VBS3612-1174........ Spring Plate....................................................... ...................................6

175...........VBS3612-1175........ Handl e A rm ....................................................... ...................................3

176...........TS-1534052............ Phillips Pan Head Machine Screw...................... M6 x 16 ......................6

177...........TS-1540041............ Hex Nut.............................................................M6..............................6

178...........9600........................ Chip Stopper...................................................... ...................................1

179...........TS-2288202............ Philllips Pan Head Machine Screw..................... M8 x 12 ......................3

180...........VBS3612-1180........ Pointer............................................................... ...................................1

181...........VBS2012-9780........ Brush Bracket.................................................... ...................................1

182...........TS-2361081............ Lock Washer ......................................................M8..............................1

183...........TS-0050031............ Hex Cap Screw..................................................1/4"-20 x 3/4"..............1

184...........VBS2012-9790........ Chip Brush......................................................... ...................................1

185...........VBS3612-1185........ Eye Bolt............................................................. ...................................1

186...........VBS2012-6600........ Push button, On................................................. ...................................1

187...........VBS2012-6602........ Push button, Off................................................. ...................................1

188...........VBS2012-6610........ Emergency Stop Switch..................................... ...................................1

189...........VBS3612-1189........ Limit Switch....................................................... ...................................3

190...........VBS2012-6650........ Key Switch......................................................... ...................................1

191...........VBS3612-1191........ Main Switch....................................................... ...................................1

192...........TS-2284301............ Phillips Flat Head Machine Screw...................... M4 x 20 ......................2

193...........VBS3612-1193........ Contactor........................................................... ...................................1

194...........TS-1532052............ Phillips Pan Head Machine Screw...................... M4 x 15 ......................8

195...........VBS3612-1195........ Overload Relay.................................................. ...................................1

196...........VBS2012-6742........ Pilot Light, Green ( P ower).................................. ...................................1

197...........VBS3612-1197........ Voltage Reducer................................................ ...................................1

198...........TS-2284082............ Phillips Pan Head Machine Screw...................... M4 x 8......................16

199...........VBS3612-1199........ Fuse Block......................................................... ...................................3

200...........TS-1534052............ Phillips Pan Head Machine Screw...................... M6 x 15 ......................3

201...........VBS3612-1201........ Fuse Holder....................................................... ...................................2

202...........VBS3612-1202........ Fuse Holder....................................................... ...................................1

203...........VBS3612-1203........ Wire Housing..................................................... ...................................3

204...........VBS3612-1204........ Ground Seat ...................................................... ...................................1

205...........VBS3612-1205........ Electrical Bo x..................................................... ...................................1

206...........TS-1502081............ Socket Head Cap Screw.................................... M5 x 35 ......................2

207...........VBS3612-1207........ Wiring Plate....................................................... ...................................1

208...........TS-0810012............ Round Head Screw............................................ 10-24 x 1/4"................4

209...........VBS3612-1209........ Wiring Duct........................................................ ...................................1

210...........VBS3612-1210........ Control Plate...................................................... ...................................1

211...........VBS3612-1211........ Copper Pan Head S c r ew ................................... M4 x 10 ......................6

212...........VBS2012-8712........ Indicator Plate.................................................... ................................... 1

213...........VBS2012-8372........ Variator Instruction............................................. ...................................1

214...........VBS2012-8422........ Gear Box Instruction.......................................... ...................................1

215...........VBS3612-1215........ Tilt Indicator Scale............................................. ...................................1

216...........VBS2012-7000CP... Motor Spring Housing ........................................ ...................................1

217...........TS-0051061............ Hex Cap Screw..................................................5/16”-18 x 1-1/4".......16

218...........VBS2012-7010........ Spring................................................................ ...................................1

219...........VBS3612-1219........ Variator Disk, Upper Outer................................. ...................................1

220...........TS-0208041............ Socket Head Cap Screw.................................... 5/16”-18 x 3/4"............3

221...........VBS2012-7030........ Variator Disk, Upper Inner.................................. ...................................1

222...........VBS2012-7040........ Variator Housing Tube....................................... ...................................1

223...........VBS3612-1223........ Variator Disk Shaft............................................. ...................................1

224...........TS-1501051............ Socket Head Cap Screw.................................... M4 x 16 ......................3

225...........VBS3612-1225........ Key.................................................................... 6 x 80mm....................1

226...........VBS2012-7060........ Variator Housing................................................ ...................................1

227...........VBS3612-1227........ Retaining Ring................................................... 16...............................1

228...........VBS3612-1228........ Pulley ................................................................ 9” A2 ..........................1

229...........TS-0209051............ Socket Head Cap Screw.................................... 3/8”-16 x 1".................1

230...........VBS2012-7080........ Worm Gea r........................................................ ...................................1

231...........TS-0207031............ Socket Head Cap Screw.................................... 1/4”-20 x 5/8"..............1

232...........VBS2012-7090........ Worm Gea r Ho u sing.......................................... ...................................1

33

Index No. Part No. Description Size Qty

233...........TS-0267061............ Set Screw.......................................................... 1/4"-20 x 5/8"..............4

234...........VBS2012-7100........ Gear Shaft......................................................... ...................................1

235...........VBS2012-7110........ Worm................................................................. ...................................1

236...........TS-0267041............ Socket Set Screw..............................................1/4"-20 x 3/8"..............1

237...........VBS2012-7120........ Arm ................................................................... ................................... 1

238...........VBS2012-7190........ Screw Nut.......................................................... ...................................1

239...........BB-6007.................. Ball Bearing....................................................... 6007...........................2

240...........VBS2012-7200........ Spring Housing.................................................. ...................................1

241...........VBS2012-721.......... Spring................................................................ ...................................1

242...........VBS2012-7220........ Variator Disk, Lower Outer................................. ...................................1

243...........VBS2012-7230........ Variator Disk, Lower Inner.................................. ...................................1

244...........VBS2012-7250........ Variator Shaft..................................................... ................................... 1

245...........VBS3612-1245........ Key.................................................................... 6 X 60mm...................1

246...........VBS3612-1246........ Shaft Housing.................................................... ...................................1

247...........VBS2012-7290........ Spacer............................................................... ...................................1

248...........VBS3612-1248........ Socket Head Cap Screw.................................... 10-24 x 5/8"................3

249...........VBS3612-1249........ Pulley ................................................................ 4-1/8” A2.....................1

250...........VBS3612-1250........ Speed Readout Detector.................................... ...................................1

251...........VBS1220M-661....... Digital Tachometer............................................. ...................................1

252...........BB-6204.................. Ball Bearing....................................................... 6204...........................1

253...........TS-1502021............ Socket Head Cap Screw.................................... M5 x 10 ......................1

254...........TS-1524041............ Socket Set Screw..............................................M8 x 16......................1

255...........BB-6303.................. Ball Bearing ...................................................... 6303...........................1

34

VBS-3612 Band Saw

35

VBS-3612 Band Saw

36

Parts List: Welder, Shear and Work Lamp Assemblies

(refer to breakdown on page 39)

Index No. Part No. Description Size Qty

1...............JWG34-60 1.............Limit Sw itch....................................................... ...................................1

2...............PR-EV-6011............ Insulator ............................................................ ...................................1

3...............VBS3612-203.......... Pan Head Bolt ...................................................1/8”-3 2 x 5/8"..............2

4...............TS-0720051............Lock Washe r ......................................................1/8".............................2

5...............PR-EV-6020............ Guide Block....................................................... ...................................1

6...............TS-1502061............Socket Head Cap Screw.................................... M5 x 25 ......................2

7...............TS-1551031............Lock Washe r ......................................................M5..............................2

8...............PR-EV-6021............ Spring Bracket................................................... ...................................1

9...............TS-1533032............Phillips Pan Head Machine Screw...................... M5 x 8 ........................2

10.............PR-EV-6030............ Guide Casting.................................................... ...................................1

11.............TS-1534041............ Flat Head Screw................................................M5 x 10 ......................4

12.............PR-EV-6040............ Housing............................................................. ...................................1

13.............TS-1533052............ Phillips Pan Head Machine Screw...................... M5 x 16......................6

14.............PR-EV-6050............ Stationary Jaw................................................... ...................................1

15.............TS-1502051............ Socket Head Cap Screw.................................... M5 x 20 ......................3

16.............PR-EV-6051............ Insulator ............................................................ ...................................1

17.............PR-EV-6052............ Insulating Tubes................................................ ...................................3

18.............PR-EV-6053............ Washe r, In sulate................................................ ...................................3

19.............PR-EV-6054............ Spacers............................................................. ...................................3

20.............PR-EV-6060............ Eccentric Shafts ................................................. ...................................2

21.............PR-EV-6070............ Clamp Lever, Right............................................ ...................................1

22.............TS-1335052............ Round Head Screw............................................ 5/16”-18 x 3/4"............2

23.............TS-0561021............ Hex Nut.............................................................5/16"-18......................2

24.............PR-EV-6071............ Clamp Lever, Left.............................................. ...................................1

25.............PR-EV-6100............ Clamp Support, Right......................................... ...................................1

26.............PR-EV-6101............ Clamp Support, Left........................................... ...................................1

27.............PR-EV-6110............ Clamp Plate, Right............................................. ...................................1

28.............TS-1533032............ Phillips Pan Head Machine Screw...................... M5 x 8........................4

29.............TS-1551031............ Lock Washe r......................................................M5..............................2

30.............PR-EV-6111............ Clamp Plate, Left............................................... ...................................1

31.............PR-EV-6120............ Retaining Ring (Re7)......................................... ...................................2

32.............PR-EV-6130............ Moving Jaw....................................................... ...................................1

33.............TS-1502031............ Socket Head Cap Screw.................................... M5 x 12 ......................2

34.............JWG34-615.............Weld Button....................................................... ...................................1

36.............PR-EV-6170............ Pressure Adjust Knob........................................ ...................................1

37.............PR-EV-6180............ Shaft.................................................................. ...................................1

38.............TS-0720071............ Lock Washe r......................................................1/4 ".............................5

39.............TS-0680021............ Flat Washer....................................................... 1/4".............................5

40.............TS-0561011............ Hex Nut.............................................................1/4"-20........................3

41.............PR-EV-6200............ Cam .................................................................. ................................... 1

42.............PR-EV-6210............ Weld Tension Arm............................................. ...................................1

43.............TS-081F052............ Phillips Pan Head Machine Screw...................... 1/4 "-2 0 x 5/8"..............1

44.............PR-EV-6211............ Bushing............................................................. ...................................1

45.............PR-EV-6220............ Spring, Short ...................................................... ...................................1

46.............PR-EV-6230............ Spring, Long...................................................... ...................................1

47.............VBS3612-247.......... Pan Head Screw................................................ M5 x 25......................1

48.............TS-1540031............ Hex Nut.............................................................M5..............................1

49.............VBS1220M-624....... Transformer....................................................... ...................................1

50.............VBS3612-250.......... Copper Pan Head Screw ................................... 10-24 x 3/8"................2

51.............TS-1551031............ Lock Washe r......................................................3/1 6 "...........................2

52.............PR-HV-6241............Mounting Bracket............................................... ...................................1

53.............TS-1534041............ Flat Head Screw................................................M5 x 12 ....................10

54.............TS-0050171............ Hex Cap Screw..................................................1/4"-2 0 x 4".................2

55.............PR-EV-6250............ Switch................................................................ ...................................1

56.............PR-EV-6260............ Grinder Mot or .................................................... ...................................1

57.............PR-EV-6270............ Spacer............................................................... M6 ..............................1

37

Index No. Part No. Description Size Qty

58.............PR-EV-6280............ Grinder Wheel ................................................... ...................................1

59.............TS-0680021............ Flat Washer....................................................... M6..............................1

60.............TS-1540041............ Hex Nut.............................................................M6..............................1

61.............VBS1220M-629....... Grinder Guar d.................................................... ...................................1

62.............PR-EV-6291............ Grinder Cover.................................................... ...................................1

63.............JWG34-633.............Welder Name Plate............................................ ...................................1

65.............PR-EV-6340............ Instruction Label................................................ ................................... 1

66.............PR-EV-6420............ Grinder Label..................................................... ...................................1

67.............PR-HV-6420............Anneal Button.................................................... ...................................1

68.............VBS3612-268.......... Deflector Bracket, Right..................................... ...................................1

69.............VBS3612-269.......... Pan Head Screw................................................ M4 x 8........................4

70.............VBS3612-270.......... Wood Screw ...................................................... 1/8 X 1/4"....................2

71.............VBS3612-271.......... Deflector Bracket, Left ....................................... ...................................1

72.............VBS3612-272.......... Spark Defl ector.................................................. ...................................1

73.............PR-EV-9290............ Knobs................................................................ ...................................2

74.............VBS2012-6810........ Light Shield........................................................ ...................................1

75.............VBS2012-6820........ Shield Jointer..................................................... ...................................1

76.............VBS2012-6830........ Brass Nut........................................................... ...................................2

77.............VBS2012-6840........ Lamp Arm.......................................................... ...................................1

78.............VBS2012-6860........ Arm Tubes......................................................... ...................................2

79.............VBS2012-6870........ Tube Holder....................................................... ...................................1

80.............VBS2012-6880........ Arm Nuts........................................................... ...................................3

81.............VBS2012-6890........ Tube Lock s........................................................ ...................................2

82.............VBS2012-6900........ Arm Housing Adjust........................................... ...................................1

83.............VBS2012-6910........ Housing Adjust Screw........................................ ...................................1

84.............VBS2012-6920........ Lamp Arm Housing............................................ ...................................1

85.............VBS2012-6930........ Holder, Upper....................................................6920........................... 1

86.............TS-1502081............ Socket Head Bolt............................................... 5 X 35mm...................2

87.............VBS3612-287.......... Holder, Lower.................................................... 6290 ...........................1

88.............VBS2012-6950........ Lamp Socket...................................................... ...................................1

89.............VBS3612-289.......... Washer.............................................................. ...................................2

90.............VBS3612-290.......... Nut .................................................................... ...................................1

91.............TS-1550071............ Flat Washer....................................................... 10mm.........................1

92.............VBS3612-292.......... Rotating Button.................................................. ...................................1

93.............VBS2012-9040........ Brass Handwheel............................................... ...................................1

94.............PR-EV-1910............ Spindle Bush ing s............................................... ...................................3

95.............TS-0207031............ Socket Head Bolt............................................... 1/4 X 5/8"....................1

96.............TS-0207081............ Socket Head Bolt............................................... 1/4 X 1½"....................1

97.............PR-EV-1920............ Spindle Lift ........................................................ ...................................1

98.............VBS3612-298.......... Retaining Ring...................................................5mm...........................2

99.............PR-EV-1930............ Blade S haft........................................................ ...................................1

100...........VBS3612-2100........ Retaining Ring................................................... 25mm.........................2

101...........PR-EV-1940............ Vaned Iron Plates.............................................. ................................... 2

102...........VBS3612-2102........ Pan Head Bolt ...................................................3/16 X 3/8"..................4

103...........PR-EV-1950............ Lower Blades..................................................... ...................................2

104...........PR-EV-1960............ Upper Blade ...................................................... ...................................1

105...........PR-EV-1970............ Jo int P la te , Left.................................................. ...................................1

106...........TS-0208031............ Socket Head Bolt............................................... 5/16 X 5/8"..................2

107...........TS-0720081............ Lock Washer ......................................................5/16 "...........................2

108...........PR-EV-1980............ Chain Joint, Right .............................................. ...................................1

109...........PR-EV-1990............ Handle Bar ........................................................ ...................................1

110...........PR-EV-9210............ Knob.................................................................. ...................................1

38

Welder, Shear and Work Lamp Assemblies

39

Electrical Connections – 3Ph, 230/460V

40

Electrical Connections – 3Ph, 230/460V

SB1 Weld On (White) SA4 Key Switch SQ6 Safety Switch
SB2 Anneal On (Green) HL Indicator Light (Green) KM Contactor
SB3 Emergency Stop (Red) EL Lamp (60W, 115V) FR Overload Relay
SB4 Main Motor Off (Red) QS General Switch T2 Transformer
SB5 Main Motor On (Green) SQ1 Saf ety Swit c h
SA1 Grinder Motor On SQ2 Safety Switch
SA2 Work Lamp On (Black) SQ5 Weld Auto Stop

41

Electrical Box

(see page 41 for identification of parts)

42

43

WMH Tool Gr ou p

2420 Vantage Drive

Elgin, Illinois 60124

Phone: [phone]

www.wmhtoolgroup.com

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