Jet Tools TJ-2000X user guide

OWNER'S MANUAL

TJ-2000X Transmission Jack

JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 Phone:[phone]

A WMH Company Auburn, WA 98071-1349 Fax: [phone]
www.jettools.com e-mail [e-mail] M-450077 12/01

Important Information

1-YEAR JET offers a one-year limited

LIMITED WARRANTY warranty on this product

REPLACEMENT PARTS

Replacement parts for this tool are available directly form JET Equipment & Tools.
To place an order, call 1-800-274-6848. Please have the following information ready:

1. Visa, MasterCard, or Discover Card number

2. Expiration date

3. Part number listed within this manual

4. Shipping address other than a Post Office box.

REPLACEMENT PART WARRANTY

JET Equipment & Tools makes every effort to assure that parts meet high quality and durability
standards and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be
free from defects in materials and workmanship for a period of thirty (30) days from the date of purchase.

PROOF OF PURCHASE

Please retain your dated sales receipt as proof of purchase to validate the warranty period.

LIMITED TOOL AND EQUIPMENT WARRANTY

JET makes every effort to assure that its products meet high quality and durability standards and warrants to the
original retail consumer/purchaser of our products that each product be free from defects in materials and
workmanship as follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to
defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our
facilities or to a lack of maintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED
ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY
IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERY OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM
THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU. To take advantage of this warranty, the product or part must be returned for examination,
postage prepaid, to an authorized service station designated by our Auburn office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET will either
repair or replace the product or refund the purchase price, if we cannot readily and quickly provide a repair or
replacement, if you are willing to accept such refund. JET will return repaired product or replacement at JET’s
expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of
JET’s warranty, then the user must bear the cost of storing and returning the product. This warranty gives you
specific legal rights, and you have other rights, which vary, from state to state.

JET Equipment & Tools •••• P.O. Box 1349, Auburn, WA 98071-1349 •••• [phone]

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WARNING

• Read and understand all operating instructions before use.

• The vehicle must be properly supported and blocked before starting repairs.

• Use a transmission jack of the proper size and capacity to handle the anticipated load. This

jack is rated for a maximum load of 2,000 lbs. Do not overload beyond the jack’s rated
capacity. Overloading may cause damage to or failure of the jack.

• Keep hands, fingers, and arms away from moving parts of the jack at all times.

• Secure the load with the safety chain before lowering or moving the load.

• Lower the load slowly and avoid sudden starts or stops that may cause the load to shift.

• This jack is designed for use only on hard, level surfaces capable of sustaining the load.

Use on other than hard, level surfaces can result in jack instability and possible loss of
load.

• Do not use the transmission jack if under the influence of alcohol or drugs.

• This transmission jack is designed and intended for use by properly trained and

experienced personnel only. If you are not familiar with the proper and safe operation of a
transmission jack, do not use until proper training and knowledge have been obtained.

• The use of this jack is limited to the removal, installation, and transportation in the lowered
position, of transmissions and differentials.

• Failure to comply with all of these warnings may cause loss of load, damage to the jack,
and/or failure of the jack resulting in serious injury and/or property damage.

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Specifications: TJ-2000X

Stock Number................................................................................................................................450077

Capacity .....................................................................................................................................2,000 lbs.

Minimum Height............................................................................................................................... 8-1/2”

Maximum Height ............................................................................................................................30-1/2"

Sideways Adjustment L/R..............................................................................................................30°/30°

Forward/Backward Til t ................................................................................................................... 60°/17°

Saddle Size.........................................................................................................................7-3/4” x7-3/4”

Base Size (LxW)..........................................................................................................................35" x 19”

Net Weight .................................................................................................................................... 175 lbs.

Shipping Weight............................................................................................................................ 184 lbs.

The specifications in this manual are given as general information and are not binding. JET Equipment
& Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts,
fittings, and accessory equipment deemed necessary for any reason whatsoever.

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Assembly

All numbers in parenthesis () refer to the index number from the parts breakdown.

1. Mount the four angle brackets (100) to the saddle (94) using four hex cap screws (102), and four

washers (101).

2. Insert four hook guides (91) into the angle bracket holes and tighten using four washers (96) and four

hex nuts (95).

3. Place two chain screws (90) through hook guides and thread into chain connectors (92).

4. Thread hex nut (98) part way up the chain hook (99) followed by a washer (97). Place through hook

guides and attach with washer (91), and hex nut (98). Repeat for second chain hook.

5. Screw pump handle (2) into handle socket (5).

6. Turn gear (32) clockwise to close the pump release valve. Pump handle up and down to lift the

whole stroke. Turn gear (31) counter-clockwise for lowering. Test jack raising and lowering
operation several times before use.

Operation

All numbers in parenthesis () refer to the index number from the parts breakdown.

1. Move the jack into position.

2. Turn the gear (32) clockwise fully to close the valve.

3. Move the pump lever (2) up and down to raise the saddle.

4. Adjust the angle screws (75 & 88) to align with the shape of the transmission.

5. Adjust angle brackets (100) and chain (93) to secure the transmission on the saddle. Tighten hex
cap screws (102).

6. Remove the transmission from the vehicle.

7. Turn gear (32) counter-clockwise slowly to lower the saddle. Always lower the saddle slowly.
Always transport the load in the lowered position with the chains securely fastened.

8. Reverse this procedure when mounting the transmission.

Maintenance

1. The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80% of

full at all times for proper operation. To check the level and to fill, remove screw(26).

2. Fill with clean hydraulic fluid only.

3. Replace the screw.

Lubrication

1. Lubricate the shaft threads of the angle screw assembly (75 & 88) with #2 tube grease when

necessary.

2. Lubricate grease fitting (78) once every three months, depending on usage, with #2 tube grease.

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JET TJ-2000X Parts Breakdown

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Parts List for JET TJ-2000X

Index Part
No. No. Description Size Quantity

1.......... TJ2000X-1 ................... Handle Grip........................................... ...............................................1

2.......... TJ2000X-2 ................... Pump Handle......................................... ...............................................1

3.......... TJ2000X-3 ................... Pin.........................................................10x30......................................1

4.......... TJ2000X-4 ................... Pin.........................................................10x30......................................1

5.......... TJ2000X-5 ................... Socket................................................... ...............................................1

6.......... TJ2000X-6 ................... Snap Ring..............................................9 .............................................1

7.......... TJ2000X-7 ................... Plunger.................................................. ...............................................1

8.......... TJ2000X-8 ................... Wiper * ................................................. ...............................................1

9.......... TJ2000X-9 ................... Back-upRing * ......................................Φ20x1.....................................1

10........TJ2000X-10 ................. O-ring * .................................................14x2.65...................................1

11........TJ2000X-11 ................. Pump..................................................... ...............................................1

12........TJ2000X-12 ................. Pump Seat ............................................ ...............................................1

13........TJ2000X-13 ................. Seal Ring...............................................Φ22x1.5..................................1

14........TJ2000X14................... Screw....................................................M10x1.....................................1

15........TJ2000X-15 ................. Spring....................................................6x25........................................1

16........TJ2000X-16 ................. Ball........................................................6 .............................................5

17........TJ2000X-17 ................. Screw....................................................M10x1.....................................1

18........TJ2000X-18 ................. O-ring * .................................................7.5x2.65..................................2

19........TJ2000X-19 ................. Spring....................................................7x19.6.....................................1

20........TJ2000X-20 ................. Screw....................................................M10x20...................................1

21........TJ2000X-21 ................. Seal Ring...............................................10 ...........................................1

22........TJ2000X-22 ................. Spring....................................................6x25........................................1

23........TJ2000X-23 ................. Screw....................................................M12x20...................................1

24........TJ2000X-24 ................. Seal Ring...............................................Φ19x2.....................................1

25........TJ2000X-25 ................. Ball........................................................9 .............................................1

26........TJ2000X-26 ................. Screw....................................................M10x1.....................................2

27........TJ2000X-27 ................. O-ring * .................................................19x2........................................2

28........TJ2000X-28 ................. Screw....................................................M10x1.....................................1

29........TJ2000X-29 ................. Spring....................................................7.5x19.7..................................1

30........TJ2000X-30 ................. Ball Seat................................................ ...............................................1

31........TJ2000X-31 ................. Ball........................................................4 .............................................1

32........TJ2000X-32 ................. Knob...................................................... ...............................................1

33........TJ2000X-33 ................. Pin.........................................................Φ 2x20.....................................1

34........TJ2000X-34 ................. ReleaseRod.......................................... ...............................................1

35........TJ2000X-35 ................. Valve Block Assembly........................... ...............................................1

36........TJ2000X-36 ................. Caster Assembly.................................... ...............................................4

37........TJ2000X-37 ................. Reservoir............................................... ...............................................1

38........TJ2000X-38 ................. O-ring * .................................................Φ19x2.65................................1

39........TJ2000X-39 ................. Ram Assembly...................................... ...............................................1

40........TJ2000X-40 ................. Retaining Ring * .................................... Φ 27x1.25................................1

41........TJ2000X-41 ................. O-ring * .................................................Φ28x3.....................................1

42........TJ2000X-42 ................. Y-ring * .................................................Φ 30x6.3..................................1

43........TJ2000X-43 ................. Retaining Ring.......................................32 ...........................................1

44........TJ2000X-44 ................. Washer..................................................Φ38x1.5 ..................................1

45........TJ2000X-45 ................. O-ring * .................................................33.2x4.6..................................1

46........TJ2000X-46 ................. Retaining O-ring ....................................42x6........................................1

47........TJ2000X-47 ................. Bushing.................................................42x20......................................1

48........TJ2000X-48 ................. Piston Rod............................................. ...............................................1

49........TJ2000X-49 ................. O-ring * .................................................50.5x2.4..................................1

50........TJ2000X-50 ................. Cylinder................................................. ...............................................1

51........TJ2000X-51 ................. Seal Ring * ...........................................76x2........................................2

52........TJ2000X-52 ................. Cylinder Nut........................................... ...............................................1

53........TJ2000X-53 ................. O-ring * .................................................37.5x3.55................................1

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Index Part
No. No. Description Size Quantity

54........TJ2000X-54 ................. Wiper * .................................................46x6........................................1

55........TJ2000X-55 ................. Split Pin.................................................5x45........................................1

56........TJ2000X-56 ................. Link Rod................................................ ...............................................1

57........TJ2000X-57 ................. Side Plate .............................................. ...............................................1

58........TJ2000X-58RF.............Caster Seat Right Front......................... ...............................................1

............ TJ2000X-58RR ............ Caster Seat Right Rear (pump end)....... ...............................................1

............ TJ2000X-58LR............. Caster Seat Left Rear (pump end) ......... ...............................................1

............ TJ2000X-58LF ............. Caster Seat Left Front ........................... ...............................................1

59........TJ2000X-59 ................. Lock Washer .........................................12 ...........................................2

60........TJ2000X-60 ................. Screw....................................................M12x40...................................2

61........TJ2000X-61 ................. Screw....................................................M10.........................................6

62........TJ2000X-62 ................. Thrust Bearing.......................................8205........................................4

63........TJ2000X-63 ................. Nut ........................................................M16.........................................2

64........TJ2000X-64 ................. Lock Washer .........................................16 ...........................................2

65........TJ2000X-65 ................. Screw....................................................M8x12.....................................4

66........TJ2000X-66 ................. Slot........................................................ ...............................................2

67........TJ2000X-67 ................. Screw....................................................M6x12.....................................4

68........TJ2000X-68 ................. Long Link Rod ....................................... ...............................................2

69........TJ2000X-69 ................. Snap Ring..............................................16 ...........................................4

70........TJ2000X-70 ................. Spacer...................................................22x15......................................2

71........TJ2000X-71 ................. Short Link Rod....................................... ...............................................2

72........TJ2000X-72 ................. Nut ........................................................M10.........................................2

73........TJ2000X-73 ................. Thrust Bearing.......................................8100........................................3

74........TJ2000X-74 ................. Guide Axle............................................. ...............................................1

75........TJ2000X-75 ................. Screw Assy............................................M14X221.................................1

76........TJ2000X-76 ................. Snap Ring..............................................20 ...........................................4

77........TJ2000X-77 ................. Snap Ring..............................................25 ...........................................2

78........TJ2000X-78 ................. Grease Fitting........................................ ...............................................1

79........TJ2000X-79 ................. Shaft Arm.............................................. ...............................................1

80........TJ2000X-80 ................. Lifting Arm Assembly............................. ...............................................1

81........TJ2000X-81 ................. Axle....................................................... ...............................................1

82........TJ2000X-82 ................. Retaining Ring.......................................18 ...........................................2

83........TJ2000X-83 ................. Axle.......................................................18x88......................................1

84........TJ2000X-84 ................. Saddle Base.......................................... ...............................................1

85........TJ2000X-85 ................. Axle....................................................... ...............................................1

86........TJ2000X-86 ................. Snap Ring..............................................18 ...........................................4

87........TJ2000X-87 ................. Axle....................................................... ...............................................1

88........TJ2000X-88 ................. Screw Assy............................................ ...............................................1

89........TJ2000X-89 ................. Axle....................................................... ...............................................1

90........TJ2000X-90 ................. Chain Screw.......................................... ...............................................2

91........TJ2000X-91 ................. Hook Guide........................................... ...............................................4

92........TJ2000X-92 ................. Chain Connector.................................... ...............................................2

93........TJ2000X-93 ................. Chain..................................................... ...............................................2

94........TJ2000X-94 ................. Saddle................................................... ...............................................1

95........TJ2000X-95 ................. Hex Nut.................................................M10....................................... 10

96........TJ2000X-96 ................. Washer..................................................10 ...........................................4

97........TJ2000X-97 ................. Washer..................................................8 .............................................8

98........TJ2000X-98 ................. Nut ........................................................M8 ..........................................8

99........TJ2000X-99 ................. Chain Hook............................................ ...............................................1

100......TJ2000X-100................Containing Angle................................... ...............................................4

101......TJ2000X-101................W asher..................................................12 ...........................................4

102......TJ2000X-102................Screw....................................................M12x20...................................4

103......TJ2000X-103................Bolt........................................................Φ 22x40...................................2

104......TJ2000X-104................Lock Washer .........................................10 .........................................12

105......TJ2000X-105................Screw....................................................M10x35...................................6

106......TJ2000X-106................Hex Cap Screw...................................... ...............................................1

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Index Part
No. No. Description Size Quantity

107......TJ2000X-107................Hex Nut................................................. ...............................................1

108......TJ2000X-108................W asher.................................................. ...............................................1

............ TJ2000X-109................ Piston Packing Set (incls. 40-48)........... .................................................

............ TJ2000X-PA................. Pump Assembly (incls. 7-35, 37-54) ...... .................................................

............ TJ2000X-PRK .............. Pump Repair Kit (incls. 8-10, 18, 27, 38, 40-42, 45, 49, 51, 53, 54) .........

............ * indicatesincluded in pump repair kit

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JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 Phone:[phone]

A WMH Company Auburn, WA 98071-1349 Fax: [phone]
www.jettools.com e-mail [e-mail]

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