Jet Tools JWBS-18X-3, JWBS-18X User Manual
This Manual is Bookmarked
Operating Instructions and Parts Manual
18” Band Saw
Models: JWBS-18X, JWBS-18X-3
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60123 Part No. M-710750
Ph.: 800-274-6848 Revision B 5/05
www.wmhtoolgroup.com Copyright © WMH Tool Group
This manual has been prepared for the owner and operators of JET JWBS-18X and JWBS-18X-3 Band
Saws. Its purpose, aside from machine operation, is to promote safety using accepted operating and
maintenance procedures. To obtain maximum life and efficiency from your band saw and to aid in using it
safely, please read this manual thoroughly and follow the instructions carefully.
Warranty
WMH Tool Group warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Repair Stations located throughout the United States can give you quick service.
In most cases, any one of these WMH Tool Group Repair Stations can authorize warranty repair, assist
you in obtaining parts, or perform routine maintenance and major repair on your JET, Wilton, or
Powermatic tools.
For the name of an Authorized Repair Station in your area, please call 1-800-274-6848, or visit
www.wmhtoolgroup.com
More Information
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product
information, check with your local WMH Tool Group distributor, or visit www.wmhtoolgroup.com
WMH Tool Group Warranty
WMH Tool Group (including JET, Wilton and Powermatic brands) makes every effort to assure that its
products meet high quality and durability standards and warrants to the original retail consumer/purchaser
of our products that each product be free from defects in materials and workmanship as follow: 1 YEAR
LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does
not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-andtear, repair or alterations outside our facilities, or to a lack of maintenance.
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE,
FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN,
ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME
STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU. WMH TOOL GROUP SHALL IN NO EVENT BE
LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL
OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY
TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage
prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we
will either repair or replace the product, or refund the purchase price if we cannot readily and quickly
provide a repair or replacement, if you are willing to accept a refund. We will return repaired product or
replacement at WMH Tool Group’s expense, but if it is determined there is no defect, or that the defect
resulted from causes not within the scope of WMH Tool Group’s warranty, then the user must bear the
cost of storing and returning the product. This warranty gives you specific legal rights; you may also have
other rights, which vary from state to state.
WMH Tool Group sells through distributors only. WMH Tool Group reserves the right to effect at any
time, without prior notice, those alterations to parts, fittings, and accessory equipment, which they may
deem necessary for any reason whatsoever.
2
Table of Contents
Warranty........................................................................................................................................................ 2
Table of Contents..........................................................................................................................................3
Warning......................................................................................................................................................... 4
Introduction ...................................................................................................................................................6
Specifications ................................................................................................................................................6
Grounding Instructions .................................................................................................................................. 7
1.75 HP Single Phase Motor .....................................................................................................................7
115 Volt Operation..................................................................................................................................... 7
230 Volt Operation..................................................................................................................................... 7
3 HP Single Phase Motor ..........................................................................................................................8
230 Volt Operation..................................................................................................................................... 8
Extension cords ......................................................................................................................................... 8
Unpacking .....................................................................................................................................................9
Contents of Shipping Container ................................................................................................................9
Assembly..................................................................................................................................................... 10
Handwheel............................................................................................................................................... 10
Mounting the Table.................................................................................................................................. 10
Rail Assembly.......................................................................................................................................... 10
Fence Assembly and Adjustment............................................................................................................11
Resaw Guide ........................................................................................................................................... 13
Miter Gauge.............................................................................................................................................13
Adjustments ................................................................................................................................................14
Adjusting 90 Degree Table Stop .............................................................................................................14
Installing/Changing Blades......................................................................................................................15
Blade Tension.......................................................................................................................................... 16
Blade Tracking......................................................................................................................................... 16
Overview – Bearing Adjustments ............................................................................................................17
Upper Bearing Adjustments ....................................................................................................................17
Lower Bearing Adjustments ....................................................................................................................18
Blade Lead ..............................................................................................................................................19
Replacing the V-Belt................................................................................................................................20
Belt Tension............................................................................................................................................. 20
Pulley Alignment......................................................................................................................................21
Electrical Connections................................................................................................................................. 21
Operation.....................................................................................................................................................22
General Procedure .................................................................................................................................. 22
Ripping ....................................................................................................................................................22
Crosscutting............................................................................................................................................. 22
Resawing.................................................................................................................................................23
Saw Blade Selection................................................................................................................................23
Blade Breakage ....................................................................................................................................... 24
Maintenance................................................................................................................................................ 24
Blade Selection Guide................................................................................................................................. 25
Optional Accessories: Band Saw Blades.................................................................................................... 27
Replacement Parts...................................................................................................................................... 27
Parts List: Upper Wheel Assembly.......................................................................................................... 28
Upper Wheel Assembly........................................................................................................................... 29
Parts List: Lower Wheel and Motor Assembly ........................................................................................30
Lower Wheel and Motor Assembly..........................................................................................................31
Parts List: Blade Guide Assembly........................................................................................................... 32
Blade Guide Assembly ............................................................................................................................34
Parts List: Table and Fence Assembly.................................................................................................... 35
Table and Fence Assembly..................................................................................................................... 37
Electrical Connections................................................................................................................................. 38
3
Warning
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, WMH Tool
Group disclaims any real or implied warranty and holds itself harmless from any injury that may result
from that use.
6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
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20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
27. Do not stand on the machine. Serious injury could occur if the machine tips over.
28. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
29. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or
possibly even death.
- - SAVE THESE INSTRUCTIONS - -
5
Introduction
This manual is provided by Jet covering the safe operation and maintenance procedures for models
JWBS-18X and JWBS-18X-3 Band Saws. This manual contains instructions on installation, safety
precautions, general operating procedures, maintenance instructions and parts breakdown. This machine
has been designed and constructed to provide years of trouble free operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:
www.wmhtoolgroup.com.
Specifications
Model Number.............................................................. JWBS-18X........................................... JWBS-18X-3
Stock Number ....................................................................710750 .................................................... 710751
Cutting Capacity (height) (in.) ....................................................12 ............................................................ 12
Cutting Capacity (width) (in.)................................................18-3/8 ......................................................18-3/8
Maximum Rip Left of Blade w/Fence (in.) ............................16-1/2 ......................................................16-1/2
Maximum Rip Right of Blade w/Fence (in.)............................7-5/8 ........................................................7-5/8
Blade Length (in.).....................................................................137 .......................................................... 137
Blade Speed (SFPM) .............................................................3000 ........................................................ 3000
Minimum Blade Width (in.)........................................................ 1/8 ........................................................... 1/8
Maximum Blade Width (in.)....................................................1-1/2 ........................................................ 1-1/2
Table Size (in.) .................................................................19” x 19” ..................................................19” x 19”
Table Tilt (degrees) ................................................... 45°R to 10°L ............................................45°R to 10°L
Table Height from Floor (in.) ................................................37-1/2 ......................................................37-1/2
Wheel Diameter (in.) ............................................................18-5/8 ...................................................... 18-5/8
Dust Chute Diameter (in.) ........................................................... 4 .............................................................. 4
Overall Dimensions (HxWxD) (in.) .......................73 x 39 x 32-1/2 ............................................ 73 x 39 x 35
Motor ............................ 1.75 HP, 1Ph, 115/230V (prewired 115V) ..................................... 3 HP, 1Ph, 230V
Net Weight (approx.) (lbs.) ....................................................... 418 .......................................................... 425
Shipping Weight (approx.) (lbs.) ..............................................493 ......................................................... 500
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, WMH Tool Group reserves the right to change specifications at any time and
without prior notice, without incurring obligations.
6
Grounding Instructions
1.75 HP Single Phase Motor
This machine must be
grounded while in use to protect the operator
from electric shock.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a
grounding plug. The plug must be plugged into a
matching outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided. If it will not fit
the outlet, have the proper outlet installed by a
qualified electrician.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. The conductor, with insulation
having an outer surface that is green with or
without yellow stripes, is the equipmentgrounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded. Use only
three wire extension cords that have three-prong
grounding plugs and three-pole receptacles that
accept the tool’s plug.
Repair or replace a damaged or worn cord
immediately.
115 Volt Operation
If your band saw's Stock No. is 710750, it is
wired from the factory for 115 volt operation. The
power cord has a plug that looks like A, Fig. 1.
and is used in an outlet that looks like B, Fig. 1.
A temporary adapter with a grounding ear
secured with a screw (C, Fig. 1) may be used to
connect this plug to a two-pole receptacle if a
properly grounded outlet is not available. The
temporary adapter should only be used until a
properly grounded outlet can be installed by a
qualified electrician. This adapter is not
applicable in Canada. The green colored
grounding ear, lug, or tab, extending from the
adapter, must be connected to a permanent
ground such as a properly grounded outlet box,
as shown in C, Fig. 1.
Figure 1
230 Volt Operation
If 230V, single phase operation is desired, the
following instructions must be followed:
1. Disconnect the machine from the power
source.
2. This band saw is supplied with four motor
leads that are connected for 115V operation
as shown in A, Fig. 2. For 230V operation
reconnect the leads as shown in B, Fig. 2.
3. The 115V attachment plug supplied with the
band saw (C, Fig. 2) must be replaced with
a UL/CSA listed plug suitable for 230V
operation (D, Fig. 2). Contact your local
Authorized JET Service Center or qualified
electrician for proper procedures to install
the plug. The band saw must comply with all
local and national codes after the 230V plug
is installed.
4. The band saw with a 230V plug should only
be connected to an outlet having the same
configuration (D, Fig. 2). No adapter is
available or should be used with the 230V
plug.
Important: In all cases (115 or 230 volts), make
certain the receptacle in question is properly
grounded. If you are not sure, have a registered
electrician check the receptacle.
Figure 2
7
Grounding Instructions
3 HP Single Phase Motor
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
This machine must be grounded. In the event of
a malfunction or breakdown, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes, is the equipmentgrounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.
Repair or replace a damaged or worn cord
immediately.
Make sure the voltage of your power supply
matches the specifications on the motor plate of
the band saw. The machine should be
connected to a dedicated circuit.
operator. During hard-wiring of the band saw,
make sure the fuses have been removed or the
breakers have been tripped in the circuit to
which the band saw will be connected. Place a
warning placard on the fuse holder or circuit
breaker to prevent it being turned on while the
machine is being wired.
Extension cords
The use of an extension cord is not
recommended for this band saw. But if one is
necessary, make sure the cord rating is suitable
for the amperage listed on the machine’s motor
plate. An undersize cord will cause a drop in line
voltage resulting in loss of power and
overheating.
Use the chart in Table 1 as a general guide in
choosing the correct size cord. If in doubt, use
the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Recommended Gauges (AWG) of Extension Cords
Extension Cord Length *
25
50
75
100
150
Amps
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
feet
feet
feet
feet
feet
200
feet
230 Volt Operation
If your band saw's Stock No. is 710751, it is
wired from the factory for 230 volt operation You
may either install a plug or “hard-wire” the band
saw directly to a control panel.
If connecting a plug, use a proper UL/CSA listed
2-pole, 3-wire grounding plug suitable for 230V
operation.
If the band saw is to be hard-wired to a panel,
make sure a disconnect is available for the
21 to 30 10 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.
NR: Not Recommended.
Table 1
8
Unpacking
Contents of Shipping Container
1 Band Saw
1 Table
1 Fence and Rail Assembly
1 Resaw Guide and Knob
1 Miter Gauge
1 Owner’s Manual
1 Warranty Card
1 Accessory Package Contains:
Hardware Bag
2 Knobs
1 Handle
1 10/12mm Wrench
Fence Hardware Bag
4 Hex Cap Screws
4 Flat Washers
4 Lock Washers
Rail Hardware Bag
9 Hex Cap Screws
9 Flat Washers
9 Lock Washers
1. Remove the crate and packing material from
the band saw except for the transport skid on
the bottom.
2. Move the saw to its permanent working
location. The site should be dry, well lit, and
have enough room to handle long stock and
the service and/or adjustment of the machine
from any side.
3. Move the band saw off the skid.
4. Clean all rust protected surfaces with a mild
solvent or diesel fuel and a soft cloth. Do not
use lacquer thinner, paint thinner, or gasoline.
These will damage painted surfaces.
Tools Included for Assembly
1. 10/12mm Open End Wrench
Tools Required for Assembly & Adjustments
2. 14mm Open End Wrench
1. Cross Point Screw Driver
1. Combination Square
9
Assembly
Handwheel
Attach the handle (A, Fig. 3) to the handwheel
(B, Fig. 3).
Mounting the Table
Important: The table is heavy. Mounting with the
help of another person is recommended.
Referring to Figures 4 and 5:
1. Remove the table insert (A) and tapered
pin (B).
2. Slide the table so the saw blade (D) passes
through the slot where the tapered pin (B) was
located.
3. Rotate the table 90 degrees so that the miter
slot (C) is parallel to the blade (D) and to the
right of the blade when facing the band saw as
viewed in Figure 5.
4. Line up the table (H) to the trunnions so that
the bolts (F) feed through the support bracket
(E). Secure the table with two lock knobs (G).
Reinstall the table insert (A) and tapered
pin (B).
Rail Assembly
Referring to Figure 6:
1. Attach the front rail (F) to the cast iron table
with two 1/4” x 5/8” hex cap screws, two 1/4”
lock washers, and two 1/4” flat washers. The
screws should be in approximately the center
of the slot. Hand-tighten only at this time.
Figure 3
Figure 4
2. Attach the rear rail (G) to the table with two 1/4”
x 5/8” hex cap screws, two 1/4” lock washers,
and two 1/4” flat washers. Screws should be in
approximately the center of the slot. Handtighten only at this time.
3. Push the front and rear rails up as far as they
will go.
4. Using a 10mm wrench, tighten the four hex cap
screws holding the front and rear rails to the
table. Do not over-tighten the screws.
5. Attach the guide tube (H) to the front rail with
five 1/4” x 5/8” hex cap screws, five 1/4” lock
washers, and five 1/4” flat washers. Screws
should be in approximately the center of the
slot.
Hand-tighten the guide tube only at this time.
You will be instructed to secure it later in the
Fence Assembly and Adjustment section.
10
Figure 5
Figure 6
Fence Assembly and Adjustment
Assembling the Fence to Fence Body
Referring to Figure 7:
1. Attach the fence (A) to the fence body (B) with
four 5/16” x 3/4” hex cap screws (C), four 5/16”
lock washers (D), and four 5/16” flat washers
(E). Hand-tighten only at this time.
Figure 7
Assembling the Rear Hook
Referring to Figure 8:
2. Thread a 1/4"-20 hex nut (B) onto the pad’s
threaded stud (A) and insert through the
fence (C) so the threaded stud is now inside
the fence.
3. Place the rear hook (D) on the threaded stud.
Finish the assembly by placing a 1/4" flat
washer (E), 1/4" lock washer (F) and 1/4" hex
nut (G) on the threaded stud and finger tighten.
Note: Adjust for a gap of approximately 1/8"
between the pad (A) and hook (D) and as
shown in the inset.
4. Tighten the assembly using two 10mm
wrenches.
11
Figure 8
Fence Adjustment
5. Place the fence assembly onto the guide
rail (D, Fig. 9) and against the edge of the miter
slot (C, Fig. 9). The hook at the rear of the
fence should fit under the rear rail (see Figure
12).
The fence must align parallel to the miter slot along
the entire length of the fence.
If adjustment is necessary:
6. Lock the fence by pushing down the lock
handle (A, Fig. 9). Because the screws are only
hand-tight, you can shift the fence slightly as
needed until the fence is parallel the miter slot.
7. When the fence has been properly aligned to
the miter slot, tighten the four hex cap screws
(B, Fig. 9) with a 12mm wrench. Make sure the
fence remains parallel to the miter slot as you
tighten the screws.
Note: This alignment will again be checked
once the guide rail has been tightened.
8. Move the fence assembly to the other side of
the blade as shown in Figure 10 so that the
pointer (B, Fig. 10) on the fence body points to
zero on the scale. Lock the fence by pushing
the handle (A, Fig. 10) down.
9. Move the guide rail (D, Fig. 10) with the locked
fence until the fence is flush against the blade
(C, Fig. 10). Do not unlock the fence to perform
this. Move the fence and guide rail together
when establishing the zero point.
Important: Do not force the fence into the
blade so that the blade bends.
Figure 9
10. With a 10mm wrench, tighten the five hex cap
screws located on the bottom of the front rail
that hold the guide rail to the front rail.
Note: After tightening the guide rail, double
check that the fence is still parallel to the miter
slot. Make additional adjustments if needed.
12
Figure 10
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