JET JWBS-TR Operating Instructions and Parts Manual

Assembly Instructions and Parts List
Band Saw Trunnion Retrofit
Model JWBS-TR
WMH TOOL GROUP
2420 Vantage Drive Elgin, Illinois 60123 Part No. M-710750TR Ph.: 800-274-6848 Revision A1 11/04 www.wmhtoolgroup.com Copyright © WMH Tool Group
Unpacking
Open shipping cont ainer and check f or shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shi pping material until t he Trunnion Retrofit Assembly has been installed on the band saw and is working properly.
Compare the cont ent s of y our cont ainer wit h the parts list on page 4 to make sure all parts are intact. Mi ssing parts, if any, should be reported to your distri butor.
Assembly
Tools required for assembly (not provided):
1/2” and 9/16” wrenches cross point (Phillips) screwdriver set of hex wrenches
The JWBS-TR T runnion Bracket is designed to be retro-fi tted t o an 18” or 2 0” J ET band saw. No drilling will be necessary. Some f asteners used on the old trunnion bracket will be re-used on the new trunnion brack et. Proceed as follows:
Figure 1
1. Disconnect band saw from power sou rce.
2. Remove any accessories from the band saw table such as fence and rails, miter gauge, etc.
3. Remove the insert and t he pin from the band saw table.
4. Remove the blade.
5. Unscrew and remove the two lock knobs below the trunnions, and remove the table from the band saw. NOTE: You may need an assistant to help remove the table.
6. Remove the old trunni ons from the table by unscrewing the six hex c ap screws.
7. Remove the four hex cap screws and lock washers holding t he old trunnion bracket to the band saw, and remov e the old trunnion bracket.
(NOTE: It is not necessary to remove the blade guides – the se it em s are not shown in the Figures for purpose s of c larity.)
8. Set the new trunnion bracket into place on the band saw, and insert four 5/16 x 1-1/2 hex cap screws wit h four 5/16 lock washers (Figure 1). Tight en the screws.
Figure 2
Figure 3
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9. Remove the 90-degree stop scre w with hex nut and lock washer (Figure 2) f rom t he old trunnion bracket, and install them on the new trunnion bracket .
10. Remove the pointer and screw (Figure 2) from the old trunnion bracket and install them on the new trunni on br ac k et.
11. The trunni on clamp shoe and hex cap scr ew that were used prev iously, should be placed inside the new trunnions (Figure 3).
12. Mount the t wo trunnions to t he bott om of t he table, using t hree M6 x 16 socket head cap screws, M6 lock washers, and M6 flat washers, in each t r unnion. See Figure 3.
13. Mount the table to the trunnion bracket, making sure the screws in t he trunnions are inserted through the holes in the bracket (Figure 4).
14. Install t he two lock knobs (Fi gure 4) onto the two trunnion screws, and tighten the lock knobs.
15. Install the blade.
Figure 4
16. Install the insert and pin on the table.
17. Plac e a square on the t able and agai nst the back edge of the blade (Figure 5). If the table is not 90 degrees to t he back edge of the blade, use one of t he set scre ws (Fi gure
6) to adjust the l evel of the tr unni on bracket . Loosen the two hex cap screws nearest the set screw that need s adjusti ng, and tur n the set screw with a hex wrench as needed.
18. When the table is square with the back edge of the bl ade, tighten the hex cap scre ws in the trunnion bracket.
19. A djust the 90-degree stop screw as needed (see your band saw manual for instructions). Install any accessori es on the table such as fence and rails, mi ter gauge, etc.
NOTE: Bef ore using the band saw with t he new trunnion bracket, you should be thoroughly familiar with the operating and safety instructions found in your band saw manual.
Replacement parts are listed on page 4. To order parts or reach our serv ic e departm ent, call 1-800-274-6848 between 7:00 a.m. and 6:00 p.m. (CST), Monday through Fri day. Having the model number and serial number of your machine avail able when you call will allow us to serve you quickly and accurately.
Figure 5
Figure 6
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Parts List: JWBS-TR Retrofit 710750TR
Index No. Part No. Description Size Qty
1...............JWBS18X-408.........Trunnion Support Bracket .................................. ...................................1
2...............TS-0051071 ............ Hex Cap Screw..................................................5/16 x 1-1/2................4
3...............TS-0720081 ............ Lock Washer......................................................5/16............................4
4...............TS-0270061 ............ Socket Set Screw..............................................5/16 x 5/8....................2
5...............JWBS18X-416.........Trunnion............................................................ ...................................2
6...............TS-1503041 ............ Socket Head Cap Screw....................................M6 x 16 ......................6
7...............JWBS18-420........... Scale................................................................. ...................................1
8...............TS-2361061 ............ Lock Washer......................................................M6..............................6
9...............TS-1550041 ............ Flat Washer....................................................... M6..............................6
(For replacement parts not identified here, consult y our band saw m anual.)
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