JET JTX-2748 Operating Instructions and Parts Manual

Operating Instructions and Parts Manual
PTX and JTX Series Pallet Trucks
Models PTX-2036, PTX-2048, PTX-2748, and JTX-2748
For models with serial no. 11x x 0001 and higher
WALTER M EIE R (Manufa c turing) Inc.
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-140092 Ph.: 800-274-6848 Revision B 05/2011 www.waltermeier.com Copyright © 2011 Walter Meier (Manufacturi ng) Inc .
Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
®
perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTIAL DAMAGES ARISING FRO M THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
®
whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
2
Table of Contents
Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning ................................................................................................................................................... 4
Introduction ............................................................................................................................................. 4
Specifications: JTX .................................................................................................................................. 5
Specifications: PTX ................................................................................................................................. 5
Unpac king ............................................................................................................................................... 6
Assembly ................................................................................................................................................ 6
Pallet Tru ck Op e ra tion ............................................................................................................................. 6
Maintenance ............................................................................................................................................ 7
Seal and O-Ring Replacem ent for Ram and Plunger Piston ................................................................. 7
Troubleshooting ....................................................................................................................................... 8
Replacement Parts .................................................................................................................................. 8
PTX and JTX Pallet Trucks .................................................................................................................. 9
Parts List: PTX Pallet Trucks .............................................................................................................. 10
Parts List: JTX Pallet Truck ................................................................................................................ 12
3
Warning
1. Read and understand the entire owners manual before using the pallet truck.
2. Do not place hands or feet under t he pallet truck at any time.
3. Never allow anyone to ri de on the pallet truck.
4. Operate on smooth, lev el, finished floors only; do not use on ramps or sloping floors.
5. To prevent acci dent al tipping, make sure load is centered on t he fork.
6. Do not lift a load with fork tips onl y . This may c ause da mage to the fork and personal injury if the rear
of the pallet truck suddenl y tips upward.
7. Do not load pallet truck bey ond its rated capacity.
8. Never leave a loaded pall et t r uc k unattended in the raised position. Always lower load to the floor.
9. Pull pump release lev er sl owly to allow load to descend in a controll ed manner.
10. S ec ur e load before transporti ng.
11. Do not move a loaded pallet truc k by ot her than m anual force.
12. T he handle is designed to pull and steer the pal let tr uck only. Do not use t he handle a s a leverage
tool.
13. Failure to comply wit h these warning s may result in personal inj ur y and/or pr oper ty damage.
Introduction
This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance pr ocedures for a JET Model JTX or PT X Heav y Duty Pallet Truck. This manual contains instructions on assembly, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Thi s product has been designed and constructed t o provide years of trouble free operation if used i n accordance with instructi ons set forth i n this manual. If there are any questi ons or comments, pl ease contact ei t her y our local supplier or Walter M eier. Walter M eier can also be r eac hed at our web site: www.waltermeier.com.
Record Your Purchase Information Here:
Purchased from : Date: Model Number: Stock Number: Serial Number: Date in Service:
4
Specifications: JTX
Stock Number................................................................................................................................ 140800
Minimum Fork Height (in.) .................................................................................................................. 3-1/4
Capacity (lbs.) .................................................................................................................................. 8,000
Turning Angle ( deg. ) ............................................................................................................................ 210
Overall Fo rk Dimens ion s, L x W (in.) ............................................................................................... 48 x 27
Force Required to Pump @ Maximum Load (lbs.) ................................................................................ 126
Force Required to M ov e @ Maximum Load (l bs.) ............................................................................. 222.5
Handle Cycles to Maximum Height ............................................................................................... 13 to 14
Load Wheel (in.) .............................................................................................. 3-1/4 O.D. x 3-1/2 W ; nylon
Steer Wheel (in.) ............................................................................................ 8 O.D.; poly over alumi num
Handle Height from Floor (i n.) ........................................................................................................... 48.42
Ram/Pump Piston O utside Diameter (in.) ................................................................................... 1.38 / 0.71
Pump Style ................................................................................................................. one-piece cast steel
Net Weigh t (lb s.) .................................................................................................................................. 239
Specifications: PTX
Model Number ............................................. PTX-2036 ........................ P TX-2048..................... P TX-2748
Stock Number.................................................. 140092 ............................ 140091......................... 140093
Minimum Fork Height (in.) .................................... 2-1/2 ................................ 2-1/2 ............................. 2-1/2
Lifting Height (i n.) ...................................................... 4 ...................................... 4................................... 4
Capacity (lbs.) ..................................................... 5500 ................................ 5500............................. 5500
Turning Angle ( deg. ) .............................................. 210 .................................. 210............................... 210
Overall Fork Dimensions (L x W)(in.) ................36 x 20 ............................ 48 x 20.......................... 48 x 27
Force Required to Pump
at Maximum Load (lbs.) .............................. 97.65 ............................... 97.65 ............................ 97.65
Force Required to M ov e
at Maximum Load (lbs.) ................................. 100 .................................. 100............................... 100
Handle Cycles to Maximum Height ................... 9 to 10 ............................. 9 to 10.......................... 9 to 10
Load Wheel Type ................................................ nylon ............................... nylon............................. n ylon
Load Wheel Size (O.D. x W)(in.) .................... 2-1/2 x 4 .......................... 2 -1 /2 x 4........................2 - 1 /2 x 4
Steer Wheel Type .......................... poly over aluminum ......... poly ov er aluminum....... poly over alumi num
Steer Wheel Size (O.D. x W)(in.) ......................... 7 x 2 ................................ 7 x 2............................. 7 x 2
Handle Height from Floor (i n.) ............................ 47-1/4 .............................. 4 7-1/4........................... 47-1/4
Ram/Pump Piston O.D. (in.).......................... 1.26/0.71 ......................... 1.26/0.71.......................1.26/0.71
Pump Style ................................... one- piece cast steel ......... one-piece cast steel...... one-piece cast steel
Net Weigh t (lb s.) ................................................. 171.5 ............................... 178.6.......................... 187.39
The above specifications were current at the time this manual was publi shed, but bec ause of our policy of continuous improvement, W alter Meier (Manufactur ing) Inc., reserves the right to change specifi c ations at any time and without pri or notice, without incurring obligations.
5
Loading...
+ 11 hidden pages