JET JTAS-10XL30-1, JTAS-10XL 30-1RXK, JTAS-10XL50-1, JTAS-10XL501RXK Operating Instructions and Parts Manual

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Operating Instructions and Parts Manu al
Left Tilting Arbor Saw
Models JTAS-10XL a nd JTAS-1 2XL
WALTER MEIER (Manufactur ing) Inc.
427 New Sanfor d Road LaVergne, Tennessee 37086 Part No. M- 708661 Ph.: 800-274-6848 Revision H2 05/ 2011 www.waltermeier.com Copyright © 2011 WM H Tool Group, Inc.
JTAS-10XL shown

Warranty and Service

Walter Meier (Manufacturi ng) Inc ., warr ants every product it sells. If one of our tools needs service or repair, one of our Authori zed Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authori zed Ser vice Center s can author ize warr anty r epai r, assist y ou in obtai ning par ts, or perf orm r outine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
W alter Meier is consistently adding new pr oducts to the line. For complete, up-to-date product information, check with your local W alter Meier distri butor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodw orking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materi als subjec t to the exceptions stated below. Cutting tools, abrasives and other c onsumables are excluded from war ranty coverage.
WHO IS COVERED?
This warranty covers only the initi al purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period spec ified in the product liter ature of each product.
WH AT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. W oodworking products with Five Year Warranties that are used for commer cial, industrial or education purposes rever t to a One Year W arranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenanc e.
HOW TO G ET SERVICE
The produc t or part must be returned fo r examinati on, postage prepaid, to a location designated by us. For the name of the location nearest you, please c all 1- 800-274-6848.
You must provide proof of initial pur chase date and an explanati on of the complaint must acc ompany the merchandi se. If our inspec tion disc loses a def ec t, we will repair or replac e the produc t, or r efund the pur chase pr ic e, at our option. W e will return the r epaired product or replacement at our expense unless it is deter mi ned by us that there is no def ect, or that the def ect resulted f rom c auses not withi n the sc ope of our war ranty in whic h case we wi ll, at your di recti on, dispose of or return the product. I n the event y ou choose to have the produc t returned, you will be responsible for the shi pping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS W ARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LI MITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATI ON OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
W alter Meier sells through distributors only. The specif ications in Walter Meier catalogs are given as general i nformation and are not bi nding. Members of Walter Meier reserve the right to ef fect at any time, without prior noti ce, those alterati ons to parts, fi ttings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded produc ts ar e not sold in Canada by Walter Meier.
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Wear eye prot ect ion.
Use the saw blade guard and splitter for ever y oper at ion for which it can be used, including all
through sawing.
Keep hands out of line with the saw blade.
Use a push stick when required.
Pay particular atte nt ion to instr uct ions on reducing the r isk of kickback.
Do not perfor m any operat ion fr eehand.
Never reach around or over t he saw blade.
1. Read and understand the ent ire inst ruct ion manual before at t empting assembly or operation.
2. This table saw is designed and intended for use by proper ly tr ained and experienced personnel
only. If yo u a r e n o t familiar with t h e p roper a nd s a fe ope r a tion of a table s a w, do not use un til proper tr aining and knowledge have been obtained.
3. Always wear appr oved safet y glasses/ f ac e shields while using this machine.
4. Make certain the machine is properly grounded.
5. Before operating the machine, remove tie, rings, watches, other jewelry, and roll up sleeves above the elbows. Remove all loose clothing and confine long hair . Do not wear gloves.
6. Keep the floor around the machine clean and free of sc r ap mater ial, oil and grease.
7. Keep machine guards in place at all times when the machine is in use. If r emoved for maintenance purposes, use ext r eme caution and replace the guards immediately.
8. Do not over reac h. Maintain a balanced stance at all times so that you do not f all or lean against blades or other moving parts.
9. Make all machine adjustments or maintenance with the machine unplugged fr om the power source.
10. Use the r ight tool. Don't for ce a tool or attachment t o do a job that it w as not designed for.
11. Replace warning labels if they become obscured or removed.
12. Make cer t ain the switch is in the OFF pos ition before connecting the machine to the power s upply.
13. Give your work undivided attention. Looking around, carrying on a conversation, and "horse-play" are careless acts that can result in serious injur y.
14. Keep visit or s a s af e dist ance from the work ar ea.
15. Use recommended accessories; improper access or ies may be hazar dous.
16. Never place hands dir ect ly in line wit h the saw blade.
17. Always use push sticks w hen cutting small material.
18. Raise or lower t he blade only w hen the machine has been turned off and the blade has come to a complet e stop.
19. Read and understand warnings post ed on the machine.
20. Use blade guard for every applicable operation including all through cuts. I f guard is removed for special non-through cuts such as dado and rabbet c uts, r eplace bef or e f urther use of the saw.
21. Failur e t o co mply with all of these warnings may cause serious injury.
22. Some dust crea ted by p ower s a nding, s a wing, gr inding, d rilling and other c onstructio n activities contains chemicals know n to cause cancer, birth defects or ot her repr oductive har m. Some examples of these chemicals ar e:
Lead from lead based paint
cry s talline silica from br icks and cement and other masonry product s, and
arsenic and chromium fr om chemically- t r eat ed lumber.
Your risk fr om those exposur es varies, depending on how often you do this t ype of work. To r educe your exposure to these chemicals: work in a well ventilated ar ea, and work with approved saf et y equipment , such as those dust masks that are specifically designed to filter out microscopic particles.
23. Do not operate tool w hile under the inf luence of drugs, alcohol or any medication.
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Introducti on
The JET JT AS-10XL or JTAS-1 2 XL tablesa w you have purchased is a high quality mac hine to o l that will give you yea r s o f superior service . You w ill g et maximum pe rfor mance a nd enjoyme nt from yo ur new table saw if you w ill take a few moment s now to review the entir e manual before beginning assembly and operation.
This tablesaw, as well as all JET products, are bac ked by a nationwide network of authorized distribut or s and/or service cent er s . Please contact your nearest distr ibutor should you require parts or s er vice. Parts are a ls o a vailab le direct ly from Wa lter M e ier (Ma nufac turing) Inc. , by ca lling 1-800-274-6848.
Now that you have purchased a tablesaw, it is a good time to consider a dust collection system. See your local JET distributor for t he complete line of dust collector s and the full line of JET Dust Collect or Hoses and Accessories. Customize your inst allation and obtain maximum performance with JET's dust hoods, hoses, clamps, fittings, and blast gates.
Assembling and fine tuning a tablesaw, fence and r ail system, extension tables, etc. can be a time consuming project. It is best not to r ush. The tablesaw does not come with a plug. Purchase a plug that matches the 230V or 460V outlet that w ill b e use d. The table s a w does not come with a blade so you may want to purchase a var iet y of blades f or diff er ent applications.

Table of Contents

Warra nty ...................................................................................................................... ...................... 2
Warn ings ............................................................................................................................................ 3
Introduction......................................................................................................................................... 4
Table of Contents................................................................................................................................ 4
Specifi c a ti o ns ..................................................................................................................................... 5
Contents of the Shipping Container ....................................................................................................... 6
Tools Required for Assembly ............................................................................................................... 6
Unpacking and Cleanup ....................................................................................................................... 6
Installation and Leveling ....................................................................................................................... 7
Motor Cover Assembly ........................................................................................................................ 7
Extension Wing Assembly .................................................................................................................... 7
Hand Wheel Assembly ......................................................................................................................... 8
Blade Guard Assembly ........................................................................................................................ 8
Inst a lling Blade.................................................................................................................................... 9
Aligning Blade Guard and Splitter ......................................................................................................... 9
Table Insert Adjustment ..................................................................................................................... 10
Mounting Rails and Extension Table .................................................................................................... 10
Attaching Switch Bracket Assembly and Switch Brace to the Saw ........................................................ 10
Miter Gauge Operation ...................................................................................................................... 10
Blade Raising and Tilt ing Mechanism .................................................................................................. 11
Electrical Connections ....................................................................................................................... 11
Blade Alignment ................................................................................................................................ 12
Adjusting 45 ° and 90° Positive Stops .................................................................................................. 13
Changing Belts .................................................................................................................................. 14
Mai nten an ce ..................................................................................................................................... 14
Optional Accessories......................................................................................................................... 14
Troubleshoo ti ng ................................................................................................................................ 15
Parts Breakdown and Parts List .................................................................................................... 16-31
Electrical Schematic ..................................................................................................................... 32 -33
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Specifications JTAS-10XL
Stock Number ........................................................................................................ 708661 (3 HP, 1 Ph)
...................................................................................................................708666 (5 HP, 1 Ph
................................................................................................................. 708664 (5 HP, 3 Ph)
Blade Diameter ................................................................................................................................ 10”
Arbor Diameter ............................................................................................................................... 5/8”
Maximum Depth of Cut .......................................................................................................................3”
Maximum Thickness at 45° Cut ..................................................................................................... 2-1/8”
Table in Fr ont of Saw Blade at M aximum Cut ..................................................................................... 12”
Maximum Width of Dado .............................................................................................................. 13/16 ”
Maximum Diamet er of Dado ................................................................................................................8”
Dust Port Diameter ............................................................................................................................4”
Table Height .................................................................................................................................... 34”
Table Size (with extension) ................................................................................................. 27”D x 40”W
Table Size (without extension) ............................................................................................ 27” D x 20”W
Arbor Speed ......................................................................................................................... 4200 RPM
Motor ...................................................................................................................................................
JTAS-10XL-3 .................................................................... 5HP, 3Ph, 230/460V, prewired 230V*
Net Weight ( appr ox.) ................................................................................................................. 374 lbs.
Specifications JTAS-12XL
Stock Number ........................................................................................................ 708537 (5 HP, 1 Ph)
................................................................................................................. 708542 (5 HP, 3 Ph)
Blade Diameter ................................................................................................................................ 12”
Arbor Diameter ..................................................................................................................................1”
Maximum Depth of Cut .......................................................................................................................4”
Maximum Thickness at 45° Cut ..................................................................................................... 2-7/8”
Table in Fr ont of Saw Blade at M aximum Cut ..................................................................................... 12”
Maximum Width of Dado .............................................................................................................. 13/16 ”
Maximum Diamet er of Dado ................................................................................................................8”
Dust Port Diameter ............................................................................................................................4”
Table Height .................................................................................................................................... 34”
Table Size (with extension) ................................................................................................. 29”D x 44”W
Table Size (without extension) ............................................................................................ 29” D x 22”W
Arbor Speed ......................................................................................................................... 4200 RPM
Motor ...................................................................................................................................................
JTAS-12XL-5/1 ......................................................................................... 5HP, 1Ph, 230V only
JTAS-12XL-3 ................................................................... 5 HP, 3Ph, 230/460V, prewired 230V*
Net Weight ( appr ox.) ................................................................................................................. 396 lbs.
*Conversi on to 460V requi r es the purchas e and i nstal l ati on of swi tch #JTAS10-23B.
The JTAS- 10XL and JTAS-12XL Tilting Arbor Tablesaw s ar e designed to allow the use of several precision fences by various manufacturers. Please follow the directions for mounting the fence and rails that come with the fence system you have purchased.
The specifications in this manual are given as general information and are not binding. W alter M eier (Manufacturing) Inc, reserves the right to effect, at any time and without prior notice, changes or alterations to part s, fittings, and accessory equipment deemed necessary for any reason whatsoever.
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WARNING
Read and understand the ent ire cont ent s of
this manual before attempting assembly or
operation!
Failure to comply may cause serious injury!

Contents of the Shipping Container

1. Saw
1. Motor Cover
2. Extension Wings
Accessory Package:
1. Blade Guar d Assembly
1. Hand Wheel / Handle Assembly
1. Lock Knob
1. Arbor Wrench
1. Miter Gauge Assembly
1. Blade Guar d Wr ench w/ Cable
1. Switch Brace
1. 8mm Hex Wrench
1. Blade Guar d M ounting Bracket Assembly
Note: The blade guard wrench attached to the blade guard shaft with a cable is included for your convenience. Install the blade guard shaft assembly as shipped and t he wrench w ill alw ays be immediately available to adjust, install, or remove the blade guard assembly. Always use
the blade guard whenever possible. If making cuts that require the removal of the blade guard, use extreme caution. Replace the blade guard immediately after finishing those cuts t hat r equire it’ s r emoval.
Tools Required for Assembly
Metr ic Wr ench Set or 6”-8” Adjustable Wrench Metric Hex Wrench Set Straight Edge

Unpacking an d Clean-Up

Tool: 12mm Wrench
1. Remove all contents from the shipping container. Do not discard any shipping material until the saw is s et up and running satisfactorily.
2. Inspect contents for shipping damage. Report damage, if any, to your local distributor.
3. Remove tw o hex cap bolts from skid bottom.
4. Carefully move saw to its final location.
6
WARNING
Do not connect the t ablesaw to t he power
source until all assembly has been
completed!
Failure to comply may cause serious injury!

Installation and Leveling

Final locat ion fo r t he saw must be level, dr y, w ell lighted, and have enough room to allow movement around the saw with long pieces of wood st ock.
Level the saw front to back and side to side using a carpenter’s level placed on the table. Use shims under the corners, if necessary, but make sure the saw is stable before being placed into se r vice .

Moto r Cover Assem b ly

Tools: 17mm Wrench, 12mm Wrench
1. Remove shipping bracket (A, Fig. 1) sec uring the motor to table.
2. After the shipping bracket has been removed, inst all the bolt (B, Fig. 1) back into the motor support bracket. Upper bolt will be used to hold t he extension wing in place.
3. Remove shipping bracket ( C, Fig. 1) holding switch assembly to table. Do not discard the hardware.
4. Remove remaining hex cap bolt, lock washer, and flat was her in the t able edge.
5. I nstall motor cover (A, Fig. 2) by aligning pins (B, Fig. 2) on cover with brackets on cabinet.
6. Fast en cover by p ulling out lat ch ( C, Fig. 2), closing t he door, and releasing the lat ch.

Extension Win g Assembly

Hardware: (6) 7/16”x1-1/2” Hex Cap Bolts, (6) 7/16” Lock Washers, (6) 7/16” Flat Washers & (2) Extension Wings
Tools: 17mm Wrench, Straight Edge
1. Attach extension wings to the table with six hex cap bolts, six lock washers and six flat washers. Snug but do not tighten
2. Slide ext ension wings t oward the front edge of the saw t able until t wo edges are flush.
3. Using a straight edge (A, Fig. 3), align the extension w ings to the saw t able and tighten the hex cap bolts.
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Handwheel Assembly

Hardware: Handle & Hand Wheel, Lock Knob
Tool: 3mm Hex Wrench
1. Line up the key on the shaft with the key way in the handwheel (A, Fig. 4) and slide the handwheel onto the shaft.
2. Tighten the set screw on the handwheel hub secur ely to hold in place.
3. Install center lock knob (B, Fig. 4) by inserting into center hole in the shaft and threading in a clockwise direction.

Blade Guard Assembly

Hardware: Blade Guard Assembly, Blade Guard Mounting Bracket Assembly, Blade Guard Wrench w/Cable and M16 Lock Washer
Tools: 12mm Wrench, 17mm Wrench or Adjustable Wrench, 4mm Hex Wrench
1. Place the closed loop end of the cable (A, Fig. 5) w ith the attached blade guard wrench over the blade guard shaft.
2. Place a 5/8” lock w asher (B, Fig. 5) onto the threaded portion of the blade guar d shaft.
3. Thread blade guard shaft into rear trunnion through opening at r ear of s aw .
4. Tighten blade guar d shaft. The blade guard post has a flat detent to accommodate a wrench.
5. Place upper and lower bracket assembly in the upr ight position and snug tw o set screws (C, Fig. 5) just enough to hold in place. Do not tighten firmly at this time.
6. Insert front tab of blade guard assembly through insert opening in the table. Loosen the hex cap screw (A, Fig. 6) already installed at the factory and insert the front tab of the blade guard. The tab is held in place between the flat washer and bracket. Finger tighten only at this time.
7. Hold rear tab of blade guard assembly to the upper blade guard br acket with two hex cap bolts (B, Fig. 6). Finger t ighten only at this time.
8. A blade w ill need t o be installed befor e final adjustment can be made.
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Installin g Blade

WARNING
When installing or changing saw blade, always disconnect saw from the power
source!
Failure to comply may cause serious injury!
Hardware: Blade
Tool: Arbor Wrench, Scrap Piece of Wood
1. Raise t he blade arbor f ully and lock the saw at zero by tightening the lock knob in the middle of the handwheel.
2. Remove the arbor nut and flange.
3. Place the blade on the arbor shaft making sure the teeth point dow n at t he f ront of the saw. Replace t he flange (A, Fig. 7) and the arbor nut (B, Fig. 7).
4. Place a wood scrap in the blade's teeth at the rear of the machine. Hold the block of wood in such a way that if it slips or the blade turns, your hand will not contact the blade.
5. Using the wrench provided, securely tighten the arbor nut. Remove the wrench.

Aligning Blade Guard and Splitter

Tools: 12mm Wrench, 4mm Hex Wrench, Straight Edge
1. Raise blade guard away fr om table and hold anti-kickback pawls (A, Fig. 8) away from table surface with the cut-out in the guard arm.
2. Using an accurate straight edge (B, Fig. 8), align the splitter w it h the saw blade. Be sure the str aight edge r ests against body of saw blade and not saw t eet h.
3. When saw blade is aligned with the splitt er, carefully tighten the hex cap bolt on the bracket assembly inside the saw.
4. Make sure the splitter is level with the t able and approximately 1/8" above the table before tightening the hardwar e on the rear of the blade guard assembly. Space between the splitter and the table keeps the splitter
from binding on the table when the blade is tilted to 45°.
5. When saw blade is aligned with the splitter, lower t he blade, and tight en all hardware
6. Check alignment again after tightening hardware. Adjust if necessary.
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Table Insert Ad justment

Hardware: Table Insert
Tools: Straight Edge, 2.5mm Hex Wrench
1. Lower blade completely.
2. Place the open end of the insert under the splitter and lower t he inser t into the opening.
3. Adjust t he table insert flush with t he table by turning four leveling screws (A, Fig. 9) and using a str aight edge.

Mounting Rai ls & Extension Table

With the extension wings properly aligned, the rail and fence assembly can now be mounted to the saw. See the Owner’s Manual for the XACTA Fence Assembly Instructions. This will address the mounting of the table, switch, rails and fence.

Attaching the Switch Bracket Assem bly and Switch Brace to the Saw

Hardware: Switch Brace
Tool: 8mm Hex Wrench, 8mm Wrench
1. Place switch bracket assembly behind both the front fence rail and the lip of the left extension wing. (Do not place between the front fence rail and the extension w ing - t his will cause the front rail to distort and the fence to bind).
2. Loosen (do not remove) hex socket cap screw ( A, Fig. 10) .
3. Slide the open tab of the switch brace onto the hex socket cap screw and washer. Hand tighten only at this time.
4. Remove the nut and star washer from the screw at t he bottom of the switch plat e.
5. Fasten the switch brace to the switch bracket assembly with the star washer and nut.
6. Align the switch and tighten all hardwar e.

Miter Gaug e Operatio n

1. Operate miter gauge by loosening lock knob (A, Fig. 11) and turning miter body (B, Fig.
11) to desired angle. To move gauge beyond index stops of 45° and 90°, flip down stop (C, Fig. 11) .
2. Adjust index stops by turning one of three adjustment scr ews (D, Fig. 11).
Note: Always make t est cuts. Do not rely solely on miter gauge indicator mark s. Ther e are holes in the miter gauge body that will allow you to mount a wooden extension fence.
10

Blade Raising and Tilting Mechanism

1. To raise or lower the saw blade, loosen the lock knob (A, Fig. 12) in the middle of the handwheel and turn the handwheel (B, Fig.
12) on the saw front until desired height is reached. Tighten lock knob. The blade should be adjusted 1/8" t o 1/4" above t he top surface of t he material being cut.
2. To tilt the saw blade, loosen lock knob (C, Fig. 12), turn handwheel on the right of the saw cabinet (D, Fig. 12) until desired angle is obtained, then t ighten lock knob.

Electrical Connection s

WARNING!
A qualified electrician must complete all
electrical connections!
Failure to comply may result in serious
injury!
The JTAS-10XL-1, JTAS-10XL-5/1 and JTAS­12XL-5/1 table saws are rated at 230V only. The JTAS-10XL-3 and JTAS-12XL-3 are rated at 230/460V, and come from the factory prewired 230V.
To switch the JTAS-10XL-3 and JTAS-12XL-3 from 230V to 460V:
1. Disconnect the machine from the power source, ( unplug).
2. O pen the saw cabinet door.
3. Remove the cover from the motor junction box.
4. Change wires following the diagram on the inside of t he cover.
5. Replace the cover and close the cabinet door.
6. Replace the magnetic on-off sw itch with part #JTAS10-23B (available through your authorized J ET dist r ibutor or by ca lling WMH Tool Group at 1-800-274- 6848) .
Confirm power at t he site is the same as the saw before making any electrical connections. Review t he electrical schematics on page 32-33.
The on and off sw itch is thermally protected. If the saw motor is overloaded, or a momentary interruption of electrical current is sensed, the saw will shut off. Allow a few minutes for the saw t o cool down and reset by pushing the of f button.
Using extension cords can cause a loss in power to your machine. I t is best if the saw is plugged directly into an outlet on a dedicated circuit.
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