JET JTAS-10XL30-1, JTAS-10XL 30-1RXK, JTAS-10XL50-1, JTAS-10XL501RXK Operating Instructions and Parts Manual

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Operating Instructions and Parts Manu al

Left Tilting Arbor Saw

Models JTAS-10XL a nd JTAS-1 2XL

WALTER MEIER (Manufactur ing) Inc.

JTAS-10XL shown

Warranty and Service

Walter Meier (Manufacturi ng) Inc ., warr ants every product it sells. If one of our tools needs service or repair, one of our Authori zed Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authori zed Ser vice Center s can author ize warr anty r epai r, assist y ou in obtai ning par ts, or perf orm r outine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.

MORE INFORMATION

W alter Meier is consistently adding new pr oducts to the line. For complete, up-to-date product information, check with your local W alter Meier distri butor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodw orking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materi als subjec t to the exceptions stated below. Cutting tools, abrasives and other c onsumables are excluded from war ranty coverage.

WHO IS COVERED?

This warranty covers only the initi al purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period spec ified in the product liter ature of each product.

WH AT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. W oodworking products with Five Year Warranties that are used for commer cial, industrial or education purposes rever t to a One Year W arranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenanc e.

HOW TO G ET SERVICE

The produc t or part must be returned fo r examinati on, postage prepaid, to a location designated by us. For the name of the location nearest you, please c all 1- 800-274-6848.

You must provide proof of initial pur chase date and an explanati on of the complaint must acc ompany the merchandi se. If our inspec tion disc loses a def ec t, we will repair or replac e the produc t, or r efund the pur chase pr ic e, at our option. W e will return the r epaired product or replacement at our expense unless it is deter mi ned by us that there is no def ect, or that the def ect resulted f rom c auses not withi n the sc ope of our war ranty in whic h case we wi ll, at your di recti on, dispose of or return the product. I n the event y ou choose to have the produc t returned, you will be responsible for the shi pping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS W ARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LI MITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATI ON OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

W alter Meier sells through distributors only. The specif ications in Walter Meier catalogs are given as general i nformation and are not bi nding. Members of Walter Meier reserve the right to ef fect at any time, without prior noti ce, those alterati ons to parts, fi ttings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded produc ts ar e not sold in Canada by Walter Meier.

Wear eye prot ect ion.

Use the saw blade guard and splitter for ever y oper at ion for which it can be used, including all

through sawing.

Keep hands out of line with the saw blade.

Use a push stick when required.

Pay particular atte nt ion to instr uct ions on reducing the r isk of kickback.

Do not perfor m any operat ion fr eehand.

Never reach around or over t he saw blade.

1. Read and understand the ent ire inst ruct ion manual before at t empting assembly or operation.

2. This table saw is designed and intended for use by proper ly tr ained and experienced personnel

only. If yo u a r e n o t familiar with t h e p roper a nd s a fe ope r a tion of a table s a w, do not use un til proper tr aining and knowledge have been obtained.

3. Always wear appr oved safet y glasses/ f ac e shields while using this machine.

4. Make certain the machine is properly grounded.

5. Before operating the machine, remove tie, rings, watches, other jewelry, and roll up sleeves above the elbows. Remove all loose clothing and confine long hair . Do not wear gloves.

6. Keep the floor around the machine clean and free of sc r ap mater ial, oil and grease.

7. Keep machine guards in place at all times when the machine is in use. If r emoved for maintenance purposes, use ext r eme caution and replace the guards immediately.

8. Do not over reac h. Maintain a balanced stance at all times so that you do not f all or lean against blades or other moving parts.

9. Make all machine adjustments or maintenance with the machine unplugged fr om the power source.

10. Use the r ight tool. Don't for ce a tool or attachment t o do a job that it w as not designed for.

11. Replace warning labels if they become obscured or removed.

12. Make cer t ain the switch is in the OFF pos ition before connecting the machine to the power s upply.

13. Give your work undivided attention. Looking around, carrying on a conversation, and "horse-play" are careless acts that can result in serious injur y.

14. Keep visit or s a s af e dist ance from the work ar ea.

15. Use recommended accessories; improper access or ies may be hazar dous.

16. Never place hands dir ect ly in line wit h the saw blade.

17. Always use push sticks w hen cutting small material.

18. Raise or lower t he blade only w hen the machine has been turned off and the blade has come to a complet e stop.

19. Read and understand warnings post ed on the machine.

20. Use blade guard for every applicable operation including all through cuts. I f guard is removed for special non-through cuts such as dado and rabbet c uts, r eplace bef or e f urther use of the saw.

21. Failur e t o co mply with all of these warnings may cause serious injury.

22. Some dust crea ted by p ower s a nding, s a wing, gr inding, d rilling and other c onstructio n activities contains chemicals know n to cause cancer, birth defects or ot her repr oductive har m. Some examples of these chemicals ar e:

• Lead from lead based paint

• cry s talline silica from br icks and cement and other masonry product s, and

• arsenic and chromium fr om chemically- t r eat ed lumber.

Your risk fr om those exposur es varies, depending on how often you do this t ype of work. To r educe your exposure to these chemicals: work in a well ventilated ar ea, and work with approved saf et y equipment , such as those dust masks that are specifically designed to filter out microscopic particles.

23. Do not operate tool w hile under the inf luence of drugs, alcohol or any medication.

Introducti on

The JET JT AS-10XL or JTAS-1 2 XL tablesa w you have purchased is a high quality mac hine to o l that will give you yea r s o f superior service . You w ill g et maximum pe rfor mance a nd enjoyme nt from yo ur new table saw if you w ill take a few moment s now to review the entir e manual before beginning assembly and operation.

This tablesaw, as well as all JET products, are bac ked by a nationwide network of authorized distribut or s and/or service cent er s . Please contact your nearest distr ibutor should you require parts or s er vice. Parts are a ls o a vailab le direct ly from Wa lter M e ier (Ma nufac turing) Inc. , by ca lling 1-800-274-6848.

Now that you have purchased a tablesaw, it is a good time to consider a dust collection system. See your local JET distributor for t he complete line of dust collector s and the full line of JET Dust Collect or Hoses and Accessories. Customize your inst allation and obtain maximum performance with JET's dust hoods, hoses, clamps, fittings, and blast gates.

Assembling and fine tuning a tablesaw, fence and r ail system, extension tables, etc. can be a time consuming project. It is best not to r ush. The tablesaw does not come with a plug. Purchase a plug that matches the 230V or 460V outlet that w ill b e use d. The table s a w does not come with a blade so you may want to purchase a var iet y of blades f or diff er ent applications.

Warra nty ...................................................................................................................... ...................... 2

Warn ings ............................................................................................................................................ 3

Introduction......................................................................................................................................... 4

Table of Contents................................................................................................................................ 4

Specifi c a ti o ns ..................................................................................................................................... 5

Contents of the Shipping Container ....................................................................................................... 6

Tools Required for Assembly ............................................................................................................... 6

Unpacking and Cleanup ....................................................................................................................... 6

Installation and Leveling ....................................................................................................................... 7

Motor Cover Assembly ........................................................................................................................ 7

Extension Wing Assembly .................................................................................................................... 7

Hand Wheel Assembly ......................................................................................................................... 8

Blade Guard Assembly ........................................................................................................................ 8

Inst a lling Blade.................................................................................................................................... 9

Aligning Blade Guard and Splitter ......................................................................................................... 9

Table Insert Adjustment ..................................................................................................................... 10

Mounting Rails and Extension Table .................................................................................................... 10

Attaching Switch Bracket Assembly and Switch Brace to the Saw ........................................................ 10

Miter Gauge Operation ...................................................................................................................... 10

Blade Raising and Tilt ing Mechanism .................................................................................................. 11

Electrical Connections ....................................................................................................................... 11

Blade Alignment ................................................................................................................................ 12

Adjusting 45 ° and 90° Positive Stops .................................................................................................. 13

Changing Belts .................................................................................................................................. 14

Mai nten an ce ..................................................................................................................................... 14

Optional Accessories......................................................................................................................... 14

Troubleshoo ti ng ................................................................................................................................ 15

Parts Breakdown and Parts List .................................................................................................... 16-31

Electrical Schematic ..................................................................................................................... 32 -33

Specifications JTAS-10XL

Stock Number ........................................................................................................ 708661 (3 HP, 1 Ph)

...................................................................................................................708666 (5 HP, 1 Ph

................................................................................................................. 708664 (5 HP, 3 Ph)

Blade Diameter ................................................................................................................................ 10”

Arbor Diameter ............................................................................................................................... 5/8”

Maximum Depth of Cut .......................................................................................................................3”

Maximum Thickness at 45° Cut ..................................................................................................... 2-1/8”

Table in Fr ont of Saw Blade at M aximum Cut ..................................................................................... 12”

Maximum Width of Dado .............................................................................................................. 13/16 ”

Maximum Diamet er of Dado ................................................................................................................8”

Dust Port Diameter ............................................................................................................................4”

Table Height .................................................................................................................................... 34”

Table Size (with extension) ................................................................................................. 27”D x 40”W

Table Size (without extension) ............................................................................................ 27” D x 20”W

Arbor Speed ......................................................................................................................... 4200 RPM

Motor ...................................................................................................................................................

JTAS-10XL-1 ............................................................................................ 3HP, 1Ph, 230V only

JTAS-10XL-5/1 ........................................................................................ 5 HP, 1Ph, 230V only

JTAS-10XL-3 .................................................................... 5HP, 3Ph, 230/460V, prewired 230V*

Net Weight ( appr ox.) ................................................................................................................. 374 lbs.

Specifications JTAS-12XL

Stock Number ........................................................................................................ 708537 (5 HP, 1 Ph)

................................................................................................................. 708542 (5 HP, 3 Ph)

Blade Diameter ................................................................................................................................ 12”

Arbor Diameter ..................................................................................................................................1”

Maximum Depth of Cut .......................................................................................................................4”

Maximum Thickness at 45° Cut ..................................................................................................... 2-7/8”

Table in Fr ont of Saw Blade at M aximum Cut ..................................................................................... 12”

Maximum Width of Dado .............................................................................................................. 13/16 ”

Maximum Diamet er of Dado ................................................................................................................8”

Dust Port Diameter ............................................................................................................................4”

Table Height .................................................................................................................................... 34”

Table Size (with extension) ................................................................................................. 29”D x 44”W

Table Size (without extension) ............................................................................................ 29” D x 22”W

Arbor Speed ......................................................................................................................... 4200 RPM

Motor ...................................................................................................................................................

JTAS-12XL-5/1 ......................................................................................... 5HP, 1Ph, 230V only

JTAS-12XL-3 ................................................................... 5 HP, 3Ph, 230/460V, prewired 230V*

Net Weight ( appr ox.) ................................................................................................................. 396 lbs.

*Conversi on to 460V requi r es the purchas e and i nstal l ati on of swi tch #JTAS10-23B.

The JTAS- 10XL and JTAS-12XL Tilting Arbor Tablesaw s ar e designed to allow the use of several precision fences by various manufacturers. Please follow the directions for mounting the fence and rails that come with the fence system you have purchased.

The specifications in this manual are given as general information and are not binding. W alter M eier (Manufacturing) Inc, reserves the right to effect, at any time and without prior notice, changes or alterations to part s, fittings, and accessory equipment deemed necessary for any reason whatsoever.

WARNING

Read and understand the ent ire cont ent s of

this manual before attempting assembly or

operation!

Failure to comply may cause serious injury!

Contents of the Shipping Container

1. Saw

1. Motor Cover

2. Extension Wings

Accessory Package:

1. Blade Guar d Assembly

1. Hand Wheel / Handle Assembly

1. Lock Knob

1. Arbor Wrench

1. Miter Gauge Assembly

1. Blade Guar d Wr ench w/ Cable

1. Switch Brace

1. 8mm Hex Wrench

1. Blade Guar d M ounting Bracket Assembly

Note: The blade guard wrench attached to the blade guard shaft with a cable is included for your convenience. Install the blade guard shaft assembly as shipped and t he wrench w ill alw ays be immediately available to adjust, install, or remove the blade guard assembly. Always use

the blade guard whenever possible. If making cuts that require the removal of the blade guard, use extreme caution. Replace the blade guard immediately after finishing those cuts t hat r equire it’ s r emoval.

Tools Required for Assembly

Metr ic Wr ench Set or 6”-8” Adjustable Wrench Metric Hex Wrench Set Straight Edge

Unpacking an d Clean-Up

• Tool: 12mm Wrench

1. Remove all contents from the shipping container. Do not discard any shipping material until the saw is s et up and running satisfactorily.

2. Inspect contents for shipping damage. Report damage, if any, to your local distributor.

3. Remove tw o hex cap bolts from skid bottom.

4. Carefully move saw to its final location.

WARNING

Do not connect the t ablesaw to t he power

source until all assembly has been

completed!

Failure to comply may cause serious injury!

Installation and Leveling

Final locat ion fo r t he saw must be level, dr y, w ell lighted, and have enough room to allow movement around the saw with long pieces of wood st ock.

Level the saw front to back and side to side using a carpenter’s level placed on the table. Use shims under the corners, if necessary, but make sure the saw is stable before being placed into se r vice .

Moto r Cover Assem b ly

• Tools: 17mm Wrench, 12mm Wrench

1. Remove shipping bracket (A, Fig. 1) sec uring the motor to table.

2. After the shipping bracket has been removed, inst all the bolt (B, Fig. 1) back into the motor support bracket. Upper bolt will be used to hold t he extension wing in place.

3. Remove shipping bracket ( C, Fig. 1) holding switch assembly to table. Do not discard the hardware.

4. Remove remaining hex cap bolt, lock washer, and flat was her in the t able edge.

5. I nstall motor cover (A, Fig. 2) by aligning pins (B, Fig. 2) on cover with brackets on cabinet.

6. Fast en cover by p ulling out lat ch ( C, Fig. 2), closing t he door, and releasing the lat ch.

Extension Win g Assembly

• Hardware: (6) 7/16”x1-1/2” Hex Cap Bolts, (6) 7/16” Lock Washers, (6) 7/16” Flat Washers & (2) Extension Wings

• Tools: 17mm Wrench, Straight Edge

1. Attach extension wings to the table with six hex cap bolts, six lock washers and six flat washers. Snug but do not tighten

2. Slide ext ension wings t oward the front edge of the saw t able until t wo edges are flush.

3. Using a straight edge (A, Fig. 3), align the extension w ings to the saw t able and tighten the hex cap bolts.

Handwheel Assembly

• Hardware: Handle & Hand Wheel, Lock Knob

• Tool: 3mm Hex Wrench

1. Line up the key on the shaft with the key way in the handwheel (A, Fig. 4) and slide the handwheel onto the shaft.

2. Tighten the set screw on the handwheel hub secur ely to hold in place.

3. Install center lock knob (B, Fig. 4) by inserting into center hole in the shaft and threading in a clockwise direction.

Blade Guard Assembly

• Hardware: Blade Guard Assembly, Blade Guard Mounting Bracket Assembly, Blade Guard Wrench w/Cable and M16 Lock Washer

• Tools: 12mm Wrench, 17mm Wrench or Adjustable Wrench, 4mm Hex Wrench

1. Place the closed loop end of the cable (A, Fig. 5) w ith the attached blade guard wrench over the blade guard shaft.

2. Place a 5/8” lock w asher (B, Fig. 5) onto the threaded portion of the blade guar d shaft.

3. Thread blade guard shaft into rear trunnion through opening at r ear of s aw .

4. Tighten blade guar d shaft. The blade guard post has a flat detent to accommodate a wrench.

5. Place upper and lower bracket assembly in the upr ight position and snug tw o set screws (C, Fig. 5) just enough to hold in place. Do not tighten firmly at this time.

6. Insert front tab of blade guard assembly through insert opening in the table. Loosen the hex cap screw (A, Fig. 6) already installed at the factory and insert the front tab of the blade guard. The tab is held in place between the flat washer and bracket. Finger tighten only at this time.

7. Hold rear tab of blade guard assembly to the upper blade guard br acket with two hex cap bolts (B, Fig. 6). Finger t ighten only at this time.

8. A blade w ill need t o be installed befor e final adjustment can be made.

Installin g Blade

WARNING

When installing or changing saw blade, always disconnect saw from the power

source!

Failure to comply may cause serious injury!

• Hardware: Blade

• Tool: Arbor Wrench, Scrap Piece of Wood

1. Raise t he blade arbor f ully and lock the saw at zero by tightening the lock knob in the middle of the handwheel.

2. Remove the arbor nut and flange.

3. Place the blade on the arbor shaft making sure the teeth point dow n at t he f ront of the saw. Replace t he flange (A, Fig. 7) and the arbor nut (B, Fig. 7).

4. Place a wood scrap in the blade's teeth at the rear of the machine. Hold the block of wood in such a way that if it slips or the blade turns, your hand will not contact the blade.

5. Using the wrench provided, securely tighten the arbor nut. Remove the wrench.

Aligning Blade Guard and Splitter

• Tools: 12mm Wrench, 4mm Hex Wrench, Straight Edge

1. Raise blade guard away fr om table and hold anti-kickback pawls (A, Fig. 8) away from table surface with the cut-out in the guard arm.

2. Using an accurate straight edge (B, Fig. 8), align the splitter w it h the saw blade. Be sure the str aight edge r ests against body of saw blade and not saw t eet h.

3. When saw blade is aligned with the splitt er, carefully tighten the hex cap bolt on the bracket assembly inside the saw.

4. Make sure the splitter is level with the t able and approximately 1/8" above the table before tightening the hardwar e on the rear of the blade guard assembly. Space between the splitter and the table keeps the splitter

from binding on the table when the blade is tilted to 45°.

5. When saw blade is aligned with the splitter, lower t he blade, and tight en all hardware

6. Check alignment again after tightening hardware. Adjust if necessary.

Table Insert Ad justment

• Hardware: Table Insert

• Tools: Straight Edge, 2.5mm Hex Wrench

1. Lower blade completely.

2. Place the open end of the insert under the splitter and lower t he inser t into the opening.

3. Adjust t he table insert flush with t he table by turning four leveling screws (A, Fig. 9) and using a str aight edge.

Mounting Rai ls & Extension Table

With the extension wings properly aligned, the rail and fence assembly can now be mounted to the saw. See the Owner’s Manual for the XACTA Fence Assembly Instructions. This will address the mounting of the table, switch, rails and fence.

Attaching the Switch Bracket Assem bly and Switch Brace to the Saw

• Hardware: Switch Brace

• Tool: 8mm Hex Wrench, 8mm Wrench

1. Place switch bracket assembly behind both the front fence rail and the lip of the left extension wing. (Do not place between the front fence rail and the extension w ing - t his will cause the front rail to distort and the fence to bind).

2. Loosen (do not remove) hex socket cap screw ( A, Fig. 10) .

3. Slide the open tab of the switch brace onto the hex socket cap screw and washer. Hand tighten only at this time.

4. Remove the nut and star washer from the screw at t he bottom of the switch plat e.

5. Fasten the switch brace to the switch bracket assembly with the star washer and nut.

6. Align the switch and tighten all hardwar e.

Miter Gaug e Operatio n

1. Operate miter gauge by loosening lock knob (A, Fig. 11) and turning miter body (B, Fig.

11) to desired angle. To move gauge beyond index stops of 45° and 90°, flip down stop (C, Fig. 11) .

2. Adjust index stops by turning one of three adjustment scr ews (D, Fig. 11).

Note: Always make t est cuts. Do not rely solely on miter gauge indicator mark s. Ther e are holes in the miter gauge body that will allow you to mount a wooden extension fence.

Blade Raising and Tilting Mechanism

1. To raise or lower the saw blade, loosen the lock knob (A, Fig. 12) in the middle of the handwheel and turn the handwheel (B, Fig.

12) on the saw front until desired height is reached. Tighten lock knob. The blade should be adjusted 1/8" t o 1/4" above t he top surface of t he material being cut.

2. To tilt the saw blade, loosen lock knob (C, Fig. 12), turn handwheel on the right of the saw cabinet (D, Fig. 12) until desired angle is obtained, then t ighten lock knob.

Electrical Connection s

WARNING!

A qualified electrician must complete all

electrical connections!

Failure to comply may result in serious

injury!

The JTAS-10XL-1, JTAS-10XL-5/1 and JTAS12XL-5/1 table saws are rated at 230V only. The JTAS-10XL-3 and JTAS-12XL-3 are rated at 230/460V, and come from the factory prewired 230V.

To switch the JTAS-10XL-3 and JTAS-12XL-3 from 230V to 460V:

1. Disconnect the machine from the power source, ( unplug).

2. O pen the saw cabinet door.

3. Remove the cover from the motor junction box.

4. Change wires following the diagram on the inside of t he cover.

5. Replace the cover and close the cabinet door.

6. Replace the magnetic on-off sw itch with part #JTAS10-23B (available through your authorized J ET dist r ibutor or by ca lling WMH Tool Group at 1-800-274- 6848) .

Confirm power at t he site is the same as the saw before making any electrical connections. Review t he electrical schematics on page 32-33.

The on and off sw itch is thermally protected. If the saw motor is overloaded, or a momentary interruption of electrical current is sensed, the saw will shut off. Allow a few minutes for the saw t o cool down and reset by pushing the of f button.

Using extension cords can cause a loss in power to your machine. I t is best if the saw is plugged directly into an outlet on a dedicated circuit.

Blade Alignment

• Tool: 8mm Hex Wrench, combination square, marker

Blade alignment with the table is adjusted at the factor y. After a period of use, or, after moving the saw to another location, the blade may no longer be aligned with the table. To check and align t he blade: see Figure 13

1. Disconnect the saw from the power source.

1. Raise the blade guard up and out of the way of the blade.

2. Unlock fence and move away fr om the blade so as to expose the right T-slot.

3. Choose a tooth on the f ar side of the blade and directly over t he insert. M ark the tooth with a marker. Measure the distance from the side of the blade to the right T-slot edge using a combination square. Make sure to measur e between the teeth not on t he tooth, Figure 13.

4. Rotate t he blade toward the front so t hat the marked tooth is just above the insert. Measure the distance from the side of the blade to the right T-slot edge. The two measur ements should be the same.

5. If they are not the same, loosen four hex socket cap screw s ( A, Fig. 14) that hold the table to t he base. Tw o ar e shown in Figure

14.

6. Make the needed adjustments and tighten the four hex socket cap screws firmly.

7. Check the alignment once again after tightening hardware.

Adjusting 45° and 90° Positive Stops

The stops have been adjusted at the factory. After a period of use, or , after moving the saw to another locat ion, the stops may no longer be set properly. To c heck and adjust t he stops:

• Tool: 12mm Wrench, combination square

1. Disconnect saw from power source.

2. Raise the saw blade to its maximum height using the handwheel.

3. Set the blade at 90 degrees to the table by turning the blade tilting handwheel clockw ise as f a r as it will go.

4. Place a square on the table and check to see that the blade is at a 90° angle to the table, Figure 15. Make sure square is not touching a blade tooth.

5. I f blade is not at 90 degr ees, open t he motor cover door, loosen lock nut (A, Fig. 16) and turn adjusting stop screw (B, Fig. 16) on the front t runnio n in, or out. The adjust ing st op screw should stop against the front trunnion bracket when the blade is 90° to the table.

6. Tighten the lock nut (A, Fig. 16) .

7. Set the blade at 45 degrees to the table by turning the blade tilting handwheel counterclock wise as far as it will go . P lac e a s q uar e on the t able.

8. If the blade is not 45 degrees, remove the raising and lowering handle. Loosen lock nut (A, Fig. 17) and turn adjusting stop screw ( B, Fi g. 1 7) o n t he f r o nt t r unnio n in, o r out . T he adjust ing stop screw should stop against the f ro nt tr unnio n br ack et w hen t he bl ade is 45° to the table.

9. Check the accuracy of the pointer (C, Fig.

17) on the angle scale and adjust, if necessar y.

Assembly and adjustment of the saw are now complete. Make sure all fasteners are tight. The saw may now be placed into operation.

Changing Belts

WARNING

Make all machine adjustments or maintenace

with the machine unplugged from the power

source.

Failure to comply may cause serious injury!

1. Disconnect the machine from the power source, unplug.

2. Lower the blade to its lowest point.

3. Loosen tw o hex cap bolts (A, Fig. 18).

4. Take t he tension off of the belts (B, Fig. 18) by lifting up on the motor.

5. Remove t he belts from the arbor and motor pulleys.

6. Replace and tension the belts. The weight of the motor should apply enough t ension to the belts. Tighten the hex cap bolts (A, Fig. 18) .

7. Check the belt tension after the saw has been used for a few hours. Adjust as necessar y.

Mai ntenance

Keep the inside of t he cabinet clear of saw dust and wood chips. Vacuum out the inside of the cabinet and blow out the inside with an air hose. Make sure the motor fan and fan cover are also kept clear of sawdust .

Use a wire brush to clean worm gears, and trunnions. Apply white lithium grease or powdered graphite to clean worm gears, and t runnions.

Remove rust f r om the tabletop w ith WD-40® and a Scotch-Brite™ Hand Pad. Keep a light coat of WD-40® on t he table top w hen not in use.

Optional Accessories for 10”/12” saws:

XACTA Lift ............................................708124

Tenoning Jig ..........................................708295

for 10” saws onl y:

Dado Insert ...........................................708109

Mobile Base ..........................................708118

for 12” saws onl y:

Mobile Base ..........................................708119

Trouble Possible Cause Solution

Saw stops or will not s tart

Does not make accurate 45° or 90° cut s

Mater ial binds blade when ripping

Saw makes unsatisfactory cuts

Blade does not come up to speed

Saw vibrates excessively

Rip fence binds on guide rails

Mater ial kicked back from blade

Blade does not raise or tilt freely

Troubleshooti ng

1. Overload tripped

2. Saw unplugged from w all or motor

3. Fuse blown or circuit breaker tripped

4. Cord damaged

1. St ops not adjusted correct ly

2. Angle pointer not set accurately

3. M it er gauge out of adjustment

1. Fence not aligned w ith blade

2. Warped wood

3. Excessive feed rate

4. Splitt er not aligned with blade

1. Dull blade

2. Blade mounted back w ar ds

3. G um or pitch on blade

4. I ncorrec t blade for c ut

5. G um or pitch on t able

1. Extension cord too light or to long

2. Low shop voltage

3. Motor not wired for correct voltage

1. St and on uneven floor

2. Damaged saw blade

3. Bad V-belts

4. Bent pulley

5. I mproper motor mount ing

6. Loose hardware

1. G uide rails or extension wing not installed correctly

2. G uide of rip fence not adjusted properly

1. Rip fence out of alignment

2. Splitt er not aligned with blade

3. Feeding stock w ithout rip fence

4. Splitt er not in place

5. Dull blade

6. Let t ing go of material befor e it is past blade

7. Anti-kick back plates dull

1. Saw dust and debris in raising and tilting mechanisms

1. Allow motor t o cool and reset by pushing off swit ch

2. Check all plug connections

3. Replace fuse or reset circuit breaker

4. Replace cord

1. Check blade with square and adjust stops

2. Check blade with square and adjust pointer

3. Adjust miter gauge

1. Check and adjust f ence

2. Select another piece of wood

3. Reduce feed rat e

4. Align splitter with blade

1. Sharpen or replace blade

2. Turn blade around

3. Remove blade and clean

4. Change blade t o cor r ect type

5. Clean table

1. Replace wit h adequate size cord

2. Contact your local electric company

3. Refer to motor junction box

1. Reposition on flat, level surface

2. Replace saw blade

3. Replace V-belts

4. Replace pulley

5. Check and adjust motor

6. Tighten hardware

1. Reassemble guide rails, refer to fence manual

2. Adjust guides, refer to fence manual

1. Align rip fence with miter slot

2. Align splitter with blade

3. I nstall and use rip f ence

4. I nstall and use splitt er ( w it h guard)

5. Replace blade

6. Push mat er ial all the way past blade befor e r eleasing work

7. Replace or sharpen ant i- kick back plates

1. Clean and r egr ease

Table and Cabinet Assemb ly – JTAS-10XL

Index Part No. No. Description Size Qty.

1 ..........JTAS10-1 .....................Lock Knob .......................................................................................... 1

2 ..........JTAS10-2 .....................Miter Gauge Body ............................................................................... 1

3 ..........TS-1540031 .................Hex Nut ................................................M5 ......................................... 3

4 ..........JTAS10-4 .....................Pointer ............................................................................................... 1

5 ..........JTAS10-5 .....................Stop Link ............................................................................................ 1

6 ..........TS-1521011 .................Set Screw ............................................M4x4...................................... 1

7 ..........JTAS10-7 .....................Special Pin ...........................................M3x6...................................... 1

8 ..........JTAS10-8 .....................Screw ..................................................M5x20 .................................... 1

9 ..........JTAS10-9 .....................Guide Bar ........................................................................................... 1

10 ........JTAS10-10 ...................Guide Wash er..................................................................................... 1

11 ........JTAS10-11 ...................Flat Head Screw ...................................M6x8...................................... 1

............JTAS10-MG .................Miter Gauge Assembly (#1-11) ............................................................ 1

12 ........TS-0267041 .................Set Screw ............................................1/4x3/8 ................................... 4

13 ........JTAS10L-13 .................Table Insert ........................................................................................ 1

14 ........JTAS10L-14W ..............Tabl e ................................................................................................. 1

15 ........JTAS10-15W ................Extension Wing ................................................................................... 2

18 ........TS-0061051 .................Hex Socket Cap Screw..........................7/16x1-1/2 .............................. 6

19 ........TS-0720101 .................Lock Washer ........................................7/16 ....................................... 6

20 ........TS-0680051 .................Flat Washer ..........................................7/16 ..................................... 10

22 ........JTAS10-22W ................Switch Plate ....................................................................................... 1

23 ........JTAS10-23 ...................Magn etic Switch....................................3H P, 230V, 1 Ph ..................... 1

............JTAS10-23A .................Magnetic Switch....................................5HP, 230V, 3 Ph ..................... 1

............JTAS10-23B .................Magnetic Switch....................................5HP, 460V, 3 Ph ..................... 1

............JTAS12-23 ...................Magnetic Switch * ................................5HP, 1 Ph, 230V ..................... 1

24 ........JTAS10-24 ...................Screw ..................................................3/16x 3/4 ................................. 1

26 ........JTAS10-26 ...................Strain Relief Bushing ........................................................................... 2

27 ........JTAS10-27 ...................Strain Relief Bushing ........................................................................... 3

............JTAS12-27 ...................Strain Relief Bushing * ........................................................................ 3

28 ........JTAS10-28 ...................Tap Screw............................................M5x10 .................................... 8

29 ........JTAS10-29 ...................Cord Plate .......................................................................................... 1

............JTAS12-29 ...................Cord Plate * ....................................................................................... 1

30 ........JTAS10L-30 .................Identification Plate ............................................................................... 1

31 ........JTAS10-31 ...................Power Cord (switch to motor) .............................................................. 1

............JTAS12-31 ...................Power Cord (switch to motor) * ........................................................... 1

32 ........JTAS10-32 ...................Power Cord ........................................................................................ 1

............JTAS12-32 ...................Power Cord * ..................................................................................... 1

33 ........JTAS10-33 ...................Power Cord Sleeve ............................................................................. 1

............JTAS12-33 ...................Power Cord Sleeve * .......................................................................... 1

34 ........JTAS10L-34 .................Tilt Scale ............................................................................................ 1

35 ........JTAS10-35 ...................Warn ing Label..................................................................................... 1

36 ........JTAS10L-36 .................JET Label ........................................................................................... 1

38 ........JTAS10L-38WA ............Ca bin et…. .......................................................................................... 1

39 ........TS-1482101 .................Hex Cap Bolt ........................................M6x50 .................................... 1

40 ........TS-0680021 .................Flat Washer ..........................................1/4 ......................................... 2

41 ........JTAS10-41 ...................Spring ................................................................................................ 1

42 ........JTAS10-42 ...................Foam Strip ......................................................................................... 1

43 ........JTAS10L-43W ..............Motor Cover ....................................................................................... 1

44 ........TS-1540021 .................Hex Nut ................................................M6 ......................................... 1

45 ........JTAS10-45 ...................Handle................................................................................................ 1

46 ........JTAS10-47 ...................Cord Clamp Plate................................................................................ 1

............JTAS12-47 ...................Cord Clamp Plate * ............................................................................ 1

47 ........TS-0210011 .................Hex Socket Cap Screw..........................7/16x3/4 ................................. 4

48 ........TS-0680011 .................Flat Washer ..........................................3/16 ....................................... 2

Index Part No. No. Description Size Qty.

49 ........JTAS10-50W ................Lower Panel ....................................................................................... 1

50 ........JTAS10-51 ...................Dust Hose Adapter .............................................................................. 1

51 ........JTAS10-52W ................Switch Brace Kit ** ............................................................................. 1

52 ........JTAS10-53 ...................Screw ..................................................3/16 x 1 .................................. 1

53 ........JTA S10-5 4 ...................Nu t .......................................................3/16 ....................................... 1

54 ........JTA S10-5 5 ...................Star Was her .........................................3 /16 ....................................... 1

* 10” saws with 5HP, 1Ph motor uses these parts. ** Swit ch Brace kit contains bracket, scr ew, nut, star was her, and 8mm hex wrench.

Blade Guard Assembly – JTAS-10XL

Index Part No. No. Description Size Qty.

............JTAS10L-BG ................Blade Guar d Assembly (# 1-10/ 13/23-26) ............................................. 1

1 ..........JTAS10-G1 ..................Pin ..................................................................................................... 1

2 ..........JTAS10L-G2 ................Gu a rd ................................................................................................ 1

3 ..........TS-0207091 .................Hex Socket Cap Screw..........................1/4x1-1/2 ................................ 1

4 ..........TS-0680021 .................Flat Washer ..........................................1/4 ......................................... 1

5 ..........JTAS10-G5 ..................Spacer ............................................................................................... 2

6 ..........TS-0561011 .................Hex Nut ................................................1/4 ......................................... 1

7 ..........JTAS10-G7 ..................Lock Grommet .................................................................................... 3

8 ..........JTAS10-G8 ..................Warning Label..................................................................................... 1

9 ..........JTAS10-G9 ..................Support Ar m ....................................................................................... 1

10 ........JTAS10-G10 ................Pin ..................................................................................................... 1

11 ........TS-0208061 .................Hex Cap Bolt ........................................5/16x1 .................................... 2

12 ........JTAS10-G12 ................Plate .................................................................................................. 1

13 ........JTAS10-G13 ................Splitter ............................................................................................... 1

14 ........TS-0051071 .................Hex Cap Bolt ........................................5/16x1-1/2 .............................. 2

15 ........TS-0680031 .................Flat Washer ..........................................5/16 ....................................... 4

16 ........JTAS10-G15 ................U pper Blade Guard Bracket ................................................................. 1

17 ........JTAS10-G16 ................Lower Blade G uard Bracket................................................................. 1

18 ........TS-0720081 .................Lock Washer ........................................5/16 ....................................... 5

19 ........TS-0561021 .................Hex Nut ................................................5/16 ....................................... 2

20 ........TS-0270031 .................Set Screw ............................................5/16x3/8 ................................. 2

21 ........JTAS10-G21A ..............Shaft .................................................................................................. 1

22 ........TS-0720141 .................Lock Washer ........................................5/8 ......................................... 1

23 ........JTAS10-G23 ................Pin ..................................................................................................... 1

24 ........JTAS10-G24 ................An ti-Kickback Pawl.............................................................................. 2

25 ........JTAS10-G25 ................Spring ................................................................................................ 1

26 ........JTAS10-G26 ................Spacer ............................................................................................... 2

27 ........TS-0680031 .................Flat Washer ..........................................5/16 ....................................... 1

28 ........TS-0051021 .................Hex Cap Bolt ........................................5/16x5/8 ................................. 1

29 ........JTAS10L-G29...............Bra cke t .............................................................................................. 1

30 ........TS-0208021 .................Hex Socket Cap Screw..........................5/16 x 1/2 ............................... 2

............477446.........................12mm Combination Wrench (not shown) ............................................... 1

Motor and Trunnion Assembly – JTAS-10XL

Index Part No. No. Description Size Qty.

101 ......JTAS10L-101 ...............Arbor Nut............................................................................................ 1

102 ......JTAS10-102 .................Arbor Flange....................................................................................... 1

104 ......JTAS10L-104 ...............Arbor with Flange ................................................................................ 1

105 ......JTAS10-105 .................Key .....................................................M5x1-1/2 ................................ 2

106 ......BB-6203ZZ ...................Ball Bearing ........................................................................................ 2

107 ......JTAS10-107 .................Wave Washer ..................................................................................... 2

108 ......JTAS10-108 .................Bearing Load Spacer........................................................................... 2

109 ......TS-0267041 .................Set Screw ............................................1/4x3/8 ................................... 6

110 ......JTAS10-110 .................Arbor Pulley ........................................................................................ 1

111 ......TS-0209031 .................Hex Socket Cap Screw..........................3/8x1-3/4 ................................ 1

112 ......JTAS10-112 .................Key ......................................................1/4x50 .................................... 1

113 ......TS-0720091 .................Lock Washer ........................................3/8 ....................................... 10

114 ......JTAS10L-114 ...............Arbor Bracket ..................................................................................... 1

115 ......JTAS10-115 .................Spanner Nut........................................................................................ 1

116 ......JTAS10L-116 ...............Arbor Nut..............................................5/8 ......................................... 1

117 ......JTAS10-117 .................Spring Pin .............................................M6x50 .................................... 1

118 ......JTAS10-118 .................Key ......................................................1/4x75 .................................... 1

119 ......TS-0680051 .................Flat Washer ..........................................7/16 ....................................... 2

120 ......TS-0091031 .................Hex Cap Bolt ........................................7/16x1 .................................... 2

121 ......JTAS10-121 .................Sh aft .................................................................................................. 1

122 ......JTAS10L-122 ...............Motor Bracket..................................................................................... 1

123 ......JTAS10-123 .................Pi n ..................................................................................................... 1

124 ......JTAS10-124 .................Spring Clip .......................................................................................... 2

125 ......VB -A2 3 ........................V-B el t................................................................................................. 3

126 ......JTAS10L-126 ...............Motor Mounting Bracket ...................................................................... 1

127 ......JTAS10-127 .................Motor Pulley ....................................................................................... 1

128 ......TS-0680031 .................Flat Washer ..........................................5/16 ....................................... 4

129 ......TS-0720081 .................Lock Washer ........................................5/16 ....................................... 4

130 ......TS-0051031 .................Hex Cap Bolt ........................................5/16x3/4 ................................. 4

131 ......JTAS10L-131N .............Motor (3HP, 1Ph, 230V only) ............................................................... 1

............JTAS10L-131C .............Motor (5HP, 1Ph, 230V only) ............................................................... 1

............JTAS10L-131A .............Motor (5HP, 3PH, 230/460V) ............................................................... 1

............JTAS10-131-017...........Centrifugal Switch Assembly (not shown) 1

............JTAS10-131D ...............Fan Cover (not shown) ........................................................................ 1

............JTAS10-131F ...............Motor Fan (not shown) ........................................................................ 1

............C-600125 .....................Start Capacitor ( not shown) ...................3HP, 1Ph motor ...................... 1

............C-040250 .....................Run Capacitor ( not shown).....................3HP, 1Ph motor ...................... 1

............JTAS10-1315B .............Start Capacitor (not shown) ...................5HP, 1Ph motor ...................... 1

............JTAS10-1315A .............Run Capacitor (not shown).....................5HP, 1Ph motor ...................... 1

132 ......TS-0209071 .................Hex Socket Cap Screw..........................3/8x1-1/2 ................................ 5

133 ......JTAS10L-133 ...............Rear Trunnion Bracket ......................................................................... 1

134 ......TS-0561031 .................Hex Nut ................................................3/8 ......................................... 5

135 ......TS-0209051 .................Hex Socket Cap Screw..........................3/8x1...................................... 4

136 ......JTAS10-136 .................Spring Pin .............................................M8x25 .................................... 4

137 ......TS-0561081 .................Hex Nut ................................................3/4 ......................................... 1

138 ......JTAS10-138 .................Fiber Washer ...................................................................................... 4

139 ......JTAS10L-139 ...............Rear Trunnion .................................................................................... 1

140 ......JTAS10-140 .................Bu s h in g .............................................................................................. 2

141 ......JTAS10L-141 ...............Yoke .................................................................................................. 1

142 ......TS-0270011 .................Set Screw ............................................5/16x1/4 ................................. 4

143 ......JTAS10-143 .................Co lla r ................................................................................................. 2

144 ......JTAS10-144 .................Sh aft .................................................................................................. 1

145 ......JTAS10-145 .................Spring Pin .............................................M5x30 .................................... 2

Index Part No. No. Description Size Qty.

146 ......JTAS10-146 .................Worm ................................................................................................. 2

147 ......JTAS10-147 .................Lock Pin ............................................................................................. 4

148 ......JTAS10-148 .................Key ......................................................M5x35 .................................... 2

149 ......TS-0051071 .................Hex Cap Bolt ........................................5/16x1-1/2 .............................. 2

150 ......JTAS10L-150 ...............Dust Deflector..................................................................................... 1

151 ......JTAS10-151 .................Sp acer ............................................................................................... 2

152 ......JTAS10L-152 ...............Front Trunnion..................................................................................... 1

............JTAS10L-TA .................Trunnion A ssy. ( #113, 135- 141) ........................................................... 1

153 ......TS-0051021 .................Hex Cap Bolt ........................................5/16x5/8 ................................. 2

154 ......TS-0561021 .................Hex Nut ................................................5/16 ....................................... 2

155 ......JTAS10-155A ...............Lock Knob .......................................................................................... 2

156 ......JTAS10-156 .................Fiber Washer ...................................................................................... 2

157 ......TS-0208061 .................Hex Socket Cap Screw..........................5/16x1 .................................... 2

158 ......JTAS10L-158 ...............Front Trunnion Bracket ........................................................................ 1

159 ......JTAS10-159 .................Hand Wheel Handle ............................................................................. 2

160 ......JTAS10-160 .................Handwheel.......................................................................................... 2

161 ......JTAS10-161 .................Shield Plate ........................................................................................ 1

162 ......JTAS10-162 .................Round Head Screw ...............................1/4x3/8 ................................... 1

163 ......JTAS10-163 .................Po in te r .................................................3/8 ......................................... 1

164 ......JTAS10-164 .................Pointer Bracket ................................................................................... 1

165 ......JTAS10-165 .................Round Head Screw ...............................3/16x2 .................................... 2

166 ......JTAS10-166 .................Guide Block ........................................................................................ 1

167 ......TS-0680041 .................Flat Washer ..........................................3/8 ......................................... 1

168 ......TS-0060071 .................Hex Cap Bolt ........................................3/8x1-1/2 ................................ 1

169 ......JTAS10-169 .................Tilt Shaft............................................................................................. 1

170 ......JTAS10L-170 ...............Wrench .............................................................................................. 1

Table and Cabinet Assemb ly – JTAS-12XL

Index Part No. No. Description Size Qty.

1 ..........JTAS10-1 .....................Lock Knob .......................................................................................... 1

2 ..........JTAS10-2 .....................Miter Gauge Body ............................................................................... 1

3 ..........TS-1540031 .................Hex Nut ................................................M5 ......................................... 3

4 ..........JTAS10-4 .....................Pointer ............................................................................................... 1

5 ..........JTAS10-5 .....................Stop Link ............................................................................................ 1

6 ..........TS-1521011 .................Set Screw ............................................M4x4...................................... 1

7 ..........JTAS10-7 .....................Special Pin ...........................................M3x6...................................... 1

8 ..........JTAS10-8 .....................Screw ..................................................M5x20 .................................... 3

9 ..........JTAS10-9 .....................Guide Bar ........................................................................................... 1

10 ........JTAS10-10 ...................Guide Wash er..................................................................................... 1

11 ........JTAS10-11 ...................Flat Head Screw ...................................M6x8...................................... 1

............JTAS10-MG .................Miter Gauge Assembly (#1-11) ............................................................ 1

12 ........TS-0267041 .................Set Screw ............................................1/4-20x3/8 .............................. 4

13 ........JTAS12L-13 .................Table Insert ........................................................................................ 1

14 ........JTAS12L-14W ..............Tabl e ................................................................................................. 1

15 ........JTAS12-15W ................Extension Wing ................................................................................... 2

18 ........TS-0061051 .................Hex Cap Screw .....................................7/16-14x1-1/2 ......................... 6

19 ........TS-0720101 .................Lock Washer ........................................7/16 ....................................... 6

20 ........TS-0680051 .................Flat Washer ..........................................7/16 ..................................... 10

22 ........JTAS10-22W ................Switch Plate ....................................................................................... 1

23 ........JTAS10-23B .................Magnetic Switch ....................................5HP, 460V, 3 Ph ..................... 1

............JTAS12-23 ...................Magnetic Switch * ................................5HP, 230V, 1 Ph ..................... 1

24 ........TS-081C052 .................Scre w ..................................................#10-24x3/4 ............................. 1

26 ........JTAS10-26 ...................Strain Relief Bushing ........................................................................... 2

27 ........JTAS10-27 ...................Strain Relief Bushing ........................................................................... 3

............JTAS12-27 ...................Strain Relief Bushing * ........................................................................ 3

28 ........JTAS10-28 ...................Tap Screw............................................M5x10 .................................. 12

29 ........JTAS10-29 ...................Cord Plate .......................................................................................... 1

............JTAS12-29 ...................Cord Plate * ....................................................................................... 1

30 ........JTAS12L-30 .................Identification Plate ............................................................................... 1