Jet JLH-80-20, JLH-80-5, JLH-80WO-10, JLH-100-5, JLH-100-10 Operating Instructions And Parts Manual

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Operating Instructions and Parts Manual

Lever Operated Ch ain Ho ist

JLH Series

WALTER MEIER (Manuf acturing) Inc.

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M- 275050

1.6 Ton model shown

W arranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or

perform routine maintenance and major repair on your JET your area call 1-800-274-6848.

MORE INFORMATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason

whatsoever. JET

branded products are not sold in Canada by Walter Meier.

tools. For the name of an Authorized Service Center in

Table of Contents

Warranty and Service..........................................................................................................................2

Table of Contents ...............................................................................................................................3

Warning .............................................................................................................................................4

Introduction ........................................................................................................................................5

Specifications (JLH-80/100/160/250)....................................................................................................6

Specifications (JLH-320/630/900) ........................................................................................................7

Unpacking ..........................................................................................................................................8

Contents of the Carton .....................................................................................................................8

Installation..........................................................................................................................................8

Pre-Operation Inspection.....................................................................................................................8

Inspecting the Load Chain................................................................................................................8

Inspecting Hooks .............................................................................................................................9

Other Inspections ............................................................................................................................9

Operation ......................................................................................................................................... 10

Precautions................................................................................................................................... 11

Point Hooks...................................................................................................................................... 11

Overload Protection .......................................................................................................................... 11

Maintenance .................................................................................................................................... 12

Allowable Limits for Load Chain and Hooks ........................................................................................ 12

Load Chain ................................................................................................................................... 12

Hooks (Top and Bottom) ................................................................................................................ 12

Troub leshooting ................................................................................................................................ 13

Replacement Parts ........................................................................................................................... 13

JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900) ............................................................ 14

Parts List: JLH-80 (0.8 Ton) ........................................................................................................... 15

Parts List: JLH-100 (1 Ton) ............................................................................................................ 17

Parts List: JLH-160 (1.6 Ton) ......................................................................................................... 19

Parts List: JLH-250 (2.5 Ton) ......................................................................................................... 21

Parts List: JLH-320 (3.2 Ton) ......................................................................................................... 23

Parts List: JLH-630 (6.3 Ton) ......................................................................................................... 25

Parts List: JLH-900 (9 Ton) ............................................................................................................ 27

Warning

1. Read and understand the entire owner’s manual before attempting operation. Failure to comply with

instructions and warnings may cause serious injury.

2. This lever hoist is designed and intended for use by properly trained and experienced personnel only.

If you are not familiar with the proper and safe operation of a lever hoist, do not use until proper training and knowledge have been obtained.

3. Do not use this lever hoist for other than its intended use. If used for other purposes, Walter Meier

(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

4. Do not use lever hoist to lift, support or transport people; or to lift or support loads over people.

5. Do not exceed the rated capacity of the hoist.

6. Do not attempt to extend the lever handle using a “cheater pipe” or any other such device.

7. Do not strike the lever handle with a hammer or any other object.

8. Do not use the chain as a sling. This may cause damage to the chain.

9. Always inspect the lever hoist for damage prior to use. If hoist is damaged, do not use until it has

been repaired or replaced.

10. Do not use more than one lever hoist to lift or move a load. If this is unavoidable, each hoist must

have the same capacity as the load to be moved.

11. Never allow chain to “set” over sharp edges. All pulls or lifts must be made with straight chain that is

free of obstacles.

12. If the lever handle is difficult to operate, then the load exceeds the capacity of t he hoist. Reduce load

or select a hoist of larger capacity.

13. Do not use hoist if the chain is twisted, kinked or damaged.

14. Do not operate hoist unless load is centered between top and bottom hooks.

15. On hoists with the overload warning lever, do not use this device to measure load weight.

16. Always take time to study the job to be performed and choose the safest method. Do not place

yourself or other people in an unsafe position.

17. Always maintain your balance and firm footing when operating the lever hoist.

18. Leave all internal maintenance and inspections to a qualified Walter Meier Service Center.

19. Do not attempt to lengthen or repair load chain.

20. Replace chain with factory replacement chain only. Do not use any other type of chain.

21. If welding near the hoist, do not allow the chain or hook to be touched by a live electrode. Prevent

weld splatter upon the chain.

22. Never use the hoist if either hook is stretched, deformed, or has a broken or missing safety latch.

Always replace the safety latch and/or the hook before placing the hoist back in service.

23. Be sure supporting structures and load-attaching devices used in conjunction with this lever hoist

provide an adequate safety factor to handle the rated load plus the weight of the equipment. If in doubt, consult a qualified structural engineer.

24. Understand and follow all procedures as set forth in American National Standards titled “Performance

Standard for Manually Lever Operated Chain Hoists.” ANSI/ASME HST-3. This standard is available through the American Society of Mechanical Engineers at www.asme.org.

25. Keep visitors a safe distance from the work area. Keep children away.

Introduction

This manual is provided by Walter Meier (Manufact uring) Inc., covering the safe operation and maintenance procedures for the JET JLH-Series Lever Hoists. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web site: www.waltermeier.com.

The JET JLH-Series Lever Hoists comply with ANSI/ASME B30.21 and HST-3 standards.

Record your purchase information here for quick reference:

Model No.: Stock No.: Serial No.:

Purchased From: Date Purchased:

Specifications (JLH-80/100/160/250)

Min.

Stock

Number Description

275050 JLH-80-5 0.8 5 11.02 1 5.6 1.14 63.88 9.6 4.69 5.67 0.93 12.57 275010 JLH-80-10 0.8 10 11.02 1 5.6 1.14 63.88 9.6 4.69 5.67 0.93 12.57 275015 JLH-80-15 0.8 15 11.02 1 5.6 1.14 63.88 9.6 4.69 5.67 0.93 12.57 275020 JLH-80-20 0.8 20 11.02 1 5.6 1.14 63.88 9.6 4.69 5.67 0.93 12.57

375010* JLH-80WO-10 0.8 10 11.02 1 5.6 1.14 63.88 9.6 4.69 5.67 0.93 12.57

210050 JLH-100-5 1 5 11.81 1 5.6 1.14 79.30 9.6 4.69 5.67 1.14 13.1 210010 JLH-100-10 1 10 11.81 1 5.6 1.14 79.30 9.6 4.69 5.67 1.14 13.1

210015 JLH-100-15 1 15 11.81 1 5.6 1.14 79.30 9.6 4.69 5.67 1.14 13.1 210020 JLH-100-20 1 20 11.81 1 5.6 1.14 79.30 9.6 4.69 5.67 1.14 13.1

310010* JLH-100WO-10 1 10 11.81 1 5.6 1.14 79.30 9.6 4.69 5.67 1.14 13.1

215005 JLH-160-5 1.6 5 13.19 1 7.1 0.86 74.89 10.4 4.96 6.26 1.26 17.64 215010 JLH-160-10 1.6 10 13.19 1 7.1 0.86 74.89 10.4 4.96 6.26 1.26 17.64 215015 JLH-160-15 1.6 15 13.19 1 7.1 0.86 74.89 10.4 4.96 6.26 1.26 17.64 215020 JLH-160-20 1.6 20 13.19 1 7.1 0.86 74.89 10.4 4.96 6.26 1.26 17.64

315010* JLH-160WO-10 1.6 10 13.19 1 7.1 0.86 74.89 10.4 4.96 6.26 1.26 17.64

225005 JLH-250-5 2.5 5 14.76 1 8.8 0.60 81.50 10.4 5.90 6.81 1.44 24.7 225010 JLH-250-10 2.5 10 14.76 1 8.8 0.60 81.50 10.4 5.90 6.81 1.44 24.7

225015 JLH-250-15 2.5 15 14.76 1 8.8 0.60 81.50 10.4 5.90 6.81 1.44 24.7 225020 JLH-250-20 2.5 20 14.76 1 8.8 0.60 81.50 10.4 5.90 6.81 1.44 24.7

325010* JLH-250WO-10 2.5 10 14.76 1 8.8 0.60 81.50 10.4 5.90 6.81 1.44 24.7

Rated

Capcty.

(ton)

Standard

Lift

(ft.)

Distance between

hooks (in.)

“A”

falls

No.

Load

Chain

Diameter

(mm)

Lift per

full t urn

(in.)

Lbs. Pull

to Li ft

capacity

Lever

Length

(in.)

“B”

(in.) “C”

Overall

width

(in.)

“D”

Hook

Throat

Opening

(in.)

“E”

Net

Weight

(lbs)

* Asterisk indicates models with slip clutch overload protection.

NOTE: The above stock numbers are representative; chain is available in other lengths. Specify length when ordering. Some models are available with point (“shipyard”) hooks; specify when ordering.

Specifications (JLH-320/630/900)

Min.

Stock

Number Description

230005 JLH-320-5 3.2 5 15.55 1 10 0.762 81.50 16.3 6.26 7.48 1.54 33.07 230010 JLH-320-10 3.2 10 15.55 1 10 0.762 81.50 16.3 6.26 7.48 1.54 33.07 230015 JLH-320-15 3.2 15 15.55 1 10 0.762 81.50 16.3 6.26 7.48 1.54 33.07 230020 JLH-320-20 3.2 20 15.55 1 10 0.762 81.50 16.3 6.26 7.48 1.54 33.07

330100* JLH-320WO-10 3.2 10 15.55 1 10 0.762 81.50 16.3 6.26 7.48 1.54 33.07

260005 JLH-630-5 6.3 5 21.26 2 10 0.381 83.70 16.3 8.54 7.48 1.97 57.32 260010 JLH-630-10 6.3 10 21.26 2 10 0.381 83.70 16.3 8.54 7.48 1.97 57.32 260015 JLH-630-15 6.3 15 21.26 2 10 0.381 83.70 16.3 8.54 7.48 1.97 57.32 260020 JLH-630-20 6.3 20 21.26 2 10 0.381 83.70 16.3 8.54 7.48 1.97 57.32

360010* JLH-630-10 6.3 10 21.26 2 10 0.381 83.70 16.3 8.54 7.48 1.97 57.32

290005 JLH-900-5 9 5 26.79 3 10 0.254 88.16 16.3 16.3 11.73 2.13 95 290010 JLH-900-10 9 10 26.79 3 10 0.254 88.16 16.3 16.3 11.73 2.13 95 290115 JLH-900-15 9 15 26.79 3 10 0.254 88.16 16.3 16.3 11.73 2.13 110 290020 JLH-900-20 9 20 26.79 3 10 0.254 88.16 16.3 16.3 11.73 2.13 118

460010* JLH-900WO-10 9 10 26.79 3 10 0.254 88.16 16.3 16.3 11.73 2.13 128

Rated

Capcty.

(ton)

Standard

Lift

(ft.)

Distance between

hooks (in.)

“A”

falls

No.

Load

Chain

Diameter

(mm)

Lift per

full t urn

(in.)

* Asterisk indicates models with slip clutch overload protection.

Lbs. Pull

to Li ft

capacity

Lever

Length

(in.)

“B”

(in.) “C”

Overall

width

(in.)

“D”

Hook

Throat

Opening

(in.)

“E”

Net

Weight

(lbs)

Unpacking

Open carton and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Lever Hoist is assembled and r unning properly. Read this entire instruction manual thoroughly for set-up, maintenance and safety instructions.

Con t ents of the Carton

1 Lever Hoist 1 O wner 's M anua l 1 Warranty Card

Installation

Support for the hoist may be hook, clevis pin, trolley, or beam clamp. Whatever method of suspension is chosen, the support components

must be rated equal to, or greater than the

capacity of the lever hoist. Supporting structures (such as I-Beams, etc.) should be installed by properly licensed professional installers.

Pre-Operation Inspection

Figure 1

Features and termi nol ogy

In specting the Load Ch ain

1. A chain stop must be attached to the

second-to-last link on the slack end of the chain. See Figure 2.

Do not operate the hoist w it h

a twisted, k inked or d amaged chai n. Do not splice the chain.

2. Check that the chain does not twist along its

length from hoist to hook. If twist is present on units with multiple falls, the hook must be passed back through the chain loop to remove all twist in the chain.

3. Replace the chain if links are stretched too

long or seriously worn on the surface, especially at t he points w here links contact each other. See “Allowable Limits” on page 12 for measuring chain elongation.

4. Do not use a chain that is seriously rusted

or cracked.

5. Periodically apply a light coat of 30-weight

oil to the chain. This will create easier operation and prolong the chain’s life. For optimum results, clean the chain with an acid-free solution before oiling.

Figure 2

The load chain s upplie d with

your JET lever hoist is designed, manufactured, and tested for proper fit and durability. If chain should ever need replacing, for your own safety use factory replacement chain only. Use of other than factory replacement chain may cause serious injury and/or damage to the lever hoist.

Never extend load chain by welding a second piece to the original.

In specting Hooks

It is important to check top and bottom hooks for proper opening and other signs of deformation or damage. Replace a hook immediately if any of the following problems are identified:

• The safety latch no longer contacts the hook

opening.

• The vertical angle at the neck of the hook

reaches 10° (see Figure 3).

• Chemical corrosion or cracks on the hook.

• Excessive wear on the inside surface.

• The throat opening has enlarged. (See page

12 for the maximum allowable limits for the throat opening.)

Do not attempt repair of a

hook by heat treating, bending or attaching anything by welding. Such procedures will weaken and may cause failure of t he hook.

Other I nspections

1. Check for appropriate clicking sounds: With

the selector lever in UP position, there will be a clicking sound when the lever handle is

rotated in ei ther direction. When the selector

lever is in DOWN position, there will be a clicking sound only when the lever handle is ratcheted back into position but not as the load is lowered. If these sounds are not

present, or if irregular clicking noises

develop, do not use the hoist – have it inspected and repaired by an authorized service center.

2. If the lever hoist has not been used for an

extended period of time, check for proper operation before putting into service.

3. The brake mechanism must be kept clean

and free from dirt, water, and oil. Never allow oil to penetrate the braking mechanism. The brake should not slip w hile using the hoist.

Figure 3

Operation

The JLH Lever Hoist may be used either i n vertical position as a hoist; or in angled or horizontal position as a puller. Below is the general procedure for operating the hoist:

1. Set the top hook securely.

2. Place the selector switch on the handle in

the center neutral position, and pull out on the handwheel (Figure 4). T his will allow “free-wheel” mode. Pull the load chain by hand to position the bottom hook.

3. Correctly center the load on the bottom

hook (Figure 5). Incorrect loading is dangerous to t he operator, the lever hoist, and the load.

• Never load the hook in front of the safety latch (A, Figure 6).

• Never load the hook tip (B, Figure 6).

• Never load the hook off the centerline (C,

Figure 6).

• Never load the hook sideways (D, Figure

6).

Figure 4

Figure 5

4. Rotate the handwheel clockwise while simultaneously pulling down on the load chain, as shown in Figure 4. The handwheel will s nap back into place, re-e ngaging the gear.

5. Move selector switch to the UP position. Ratchet the lever to raise or pull the load. Do not overload the lever hoist.

Do not touch the hand wheel

while lifting or lowering. Do not operate freewheel mode wh ile there i s a load on the hoist.

6. To release or lower the load, turn selector switch on the handle to the DOWN position and ratchet the handle.

NOTE: If the chain is pulled too suddenly in freewheel mode, the brake may set preventing further pulling. Re-set the hoist by repeating step number 4 above, and then set the hoist back into freewheel mode to continue the operation.

Avoid lifting one load with two hoists. If this is unavoidable, apply equal weight to both hoists and use hoists with the proper lift capacity.

Capacity of each hoist must be equal to t he total load to be lifted.

Figure 6

Precautions

• During lifting operations, do not stand under the load.

• Do not use a ny exte nsio n o n t he lever handle. Do not use yo ur foot t o app ly pressure to the lever handle.

• Prevent the chain from dragging over sharp edges or corners. This will cause links to weaken, bend, or break.

• When connecting to a wire rope sling, the lever hoist must be applied along a straight line parallel to the surface on which it is resting. See Figure 7.

• When lifting loads, hook the load with slings.

Do not use the lever hoist chain as a sling (Figure 8).

• Both ends of a sling or rope must be completely on the inside of the safety latch before pulling or lifting the load. Do not put one end on the inside of the latch and leave the other end on the hook end outside the latch.

Figure 7

Point Hooks

Point or “shipyard” hooks are available for your JET lever hoist, in 1.6 ton and 3.2 ton load sizes. They are available in both upper and lower hook styles.

Point hooks are used in the metal and ship building industries, and are designed for positioning steel plate and fixtures before welding.

Overload Protection

Some models of the JLH Lever Hoist have overload protection in the form of a slip clutch (these are identified by “WO” in the model number). The slip clutch is effective between

1.25 to 1.55 times the rated hoist capacity.

The slip clutc h will allow the lever handle to rotate without lifting the load, if the load is too heavy for the hoist. The slip clutch has been pre-adjusted at the factory and should not require any adjustment by the user. If future adjustment or repair to the slip clutch should ever be needed, this must be done by qualified personnel.

Figure 8

Maintenance

The lever hoist should be stored in a clean, dry environment. Clean and oil the hoist before storage.

Hoists that are installed out-of-doors should be covered or brought inside when not in use.

Periodically apply a light coat of 30 weight oil to the load chain. Also lubricate the safety latches and the bearings in the hooks.

Allowable Limits for Load Chain a nd Hook s

Load Chain

Carefully inspect the entire load chain. As illustrated in Figure 9, measure five consecutive links with calipers to find the length, Compare the results with the table in Figure 9. Check every three feet and especially where excessive wear is indicated. Any load chain that shows noticeable deformation or heat influence must be replaced with a new one.

Never extend load chain by

welding a second piece to the or iginal.

Hooks (Top and Bottom)

Replace the hook when the distance between indicator points – “A” in Figures 10 and 11 – is wider than the limits given in the table.

Never heat treat the hook or attach anything to the hook by welding.

Hoist

Capacity

0.8 ton 79 81.3

1 ton 79 81.3

1.6 ton 100 102.9

2.5 ton 124 127.

3.2 ton 141 145.1

6.3 ton 141 145.1

9 ton 141 145.1

5 Links Normal

(mm)

5 Links Limit

Replace if ≥

Figure 9

Hoist

Capacity

9 ton 54.1 57

“A” Dimension

Normal

(mm)

Figure 11

“A” Dimension

Replace if ≥

Hoist

Capacity

0.8 ton 41.8 44

1 ton 49.9 52.5

1.6 ton 52.3 55

2.5 ton 59.9 63

3.2 ton 62.7 66

6.3 ton 84.6 89

“A” Dimension

Normal

(mm)

“A” Dimension

Replace if ≥

Figure 10

Troubleshooting

The numbers in parentheses refer to the parts breakdown on the following page.

Trouble Probable Cause Remedy*

Hoist will not lift (no clicking sound).

Load slips or drifts while being lowered.

Hoist will not lower load.

Handwheel will not move in and out.

Hoist will not freewheel.

Pawl (#12) not engaging ratchet disc (#15); possible dirt or foreign material.

Pawl spring (#11) is damaged. Replace pawl spring.

Selector switch spring (#23) is loose or damaged.

Dirt/corrosion/foreign material in hoist components.

Brake is slipping. Disc hub (#14) is worn from long-term use, or is damaged from overloading or misuse.

The brake has caught. (Hoist was left under load condition for extended period, or was shock-loaded while operating.)

Brake components are corroded or damaged.

Disc hub (#14) is damaged. Replace disc hub.

Brake has caught because load chain was pulled too hard.

Clean and lubricate pawl/ratchet disc assemblies.

Tighten or replace selector switch spring.

Inspect and correct problem. Keep hoist clean and lubricated.

Replace disc hub. Do not overload hoist.

Place selector lever in DOWN position and pull hard on the lever handle to re-set the brake. Resume operation.

Replace components as needed; keep hoist clean and lubricated.

Re-set by rotating handwheel clockwise while pulling down on load chain. Return hoist to freewheel mode and continue. Pull load chain less forcibly.

* Any disassembly or repair of the lever hoist should be performed by properly trained personnel. Call Walter Meier, or go to waltermeier.com to find an authorized Service Center nearest you.

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.waltermeier.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

JLH Series Lever Hoists (JLH-80/100/160/250/ 320/630/ 900)

Parts List: JLH-80 (0.8 Ton)

Parts listed under each assembly are parts that make up that assembly.

Index No. Part No. Description Size Qty

1 .............. JLH80-1 ..................Gear Case Assembly (0.8, 1 Ton) ........................................................ 1

................ ...............................Gear Case ......................................................................................... 1

................ ...............................Bushing.............................................................................................. 3

................ ...............................Cover Plate ........................................................................................ 1

2 ............. JLH80-2 ..................Spur Gear Assembly (0.8, 1 Ton) ......................................................... 2

................ ...............................Spur Gear .......................................................................................... 2

................ ...............................Pinion Gear ........................................................................................ 2

3 .............. JLH80-3 ..................Driving Shaft (0.8, 1 Ton) .................................................................... 1

................ JLH80-3-1 ...............Driving Shaft (0.8, 1 Ton)

(models from 02-01-2009 and forward)

................ 1

4 .............. JL H80-4 ..................Load Gear (0.8, 1 Ton) ........................................................................ 1

5 .............. JLH80-5 ..................Gear Side Plate Assembly (0.8, 1 Ton)................................................. 1

................ ...............................Gear Side Plate .................................................................................. 1

................ ...............................Bushing.............................................................................................. 2

6 .............. JL H80-6 ..................Caged Roller Bearings (0.8, 1 Ton) ....................Ø35xØ25x10mm ........ 2

7 .............. JL H80-7 ..................Load Sheave (0.8, 1 Ton)) ................................................................... 1

8 .............. JLH80-8 ..................Guide Roller (0.8, 1 Ton) ..................................................................... 2

9 .............. JL H80-9 ..................Stripper (0.8, 1 Ton) ............................................................................ 1

10 ............ JLH80-10 ................Lever Side Plate Assembly (0.8, 1 Ton)................................................ 1

................ ...............................Lever Side Plate ................................................................................. 1

................ ...............................Stay Bolt ............................................................................................ 4

................ ...............................Pawl Pin............................................................................................. 2

11 ............ JLH80-11 ................Pawl Spring (0.8, 1 Ton)...................................................................... 2

12 ............ JLH160-12 ..............Pawl (0.8, 1, 1.6 Ton) .......................................................................... 2

13 ............ JLH160-13 ..............Snap Ring (0.8, 1, 1.6 Ton) ...............................Ø 9mm....................... 2

14 ............ JLH160-14 ..............Disc Hub (0.8, 1, 1.6, 2.5 Ton) ............................................................. 1

15 ............ JLH160-15 ..............Ratchet Disc (0.8, 1, 1.6, 2.5 Ton)........................................................ 1

16 ............ JLH80-16 ................Brake Cover Assembly (.08, 1 Ton)...................................................... 1

............... ...............................Brake Cover ....................................................................................... 1

................ ...............................Handle Case ...................................................................................... 1

............... ...............................Bushing.............................................................................................. 1

................ ...............................Thread Housing .................................................................................. 1

17 ............ JLH160-17 ..............Hex Nut (0.8, 1, 1.6, 2.5 Ton) ............................M6 ............................. 2

17A.......... JLH160-17A ............Lock Washer (0.8, 1, 1.6, 2.5 Ton) .....................6mm .......................... 2

18 ........... JLH80-18 ................Lock Washer (0.8 to 9 Ton) ...............................8mm .......................... 8

19 ............ JLH80-19 ................Acorn Nut (0.8 to 9 Ton) ....................................M8 ............................. 8

20 ............ JLH160-20 ..............Change Over Gear (0.8, 1, 1.6, 2.5 Ton) .............................................. 1

................ JLH160-20-1 ...........Change Over Gear (0.8, 1, 1.6, 2.5 Ton) .............................................. 1

(models from 02-01-2009 and forward)

20L .......... JLH80-20L ..............Overload Limiter Assembly (For JLH-80WO-10 only) ............................ 1

................ JLH80-20L-1 ...........Overload Limiter Assembly (For JLH-80WO-10 only) ............................ 1

(models from 02-01-2009 and forward)

................ ...............................Overload Limiting Plate ....................................................................... 1

................ ...............................Change Over Gear ............................................................................. 1

................ ...............................Pressure Plate .................................................................................... 1

................ ...............................Dish Spring ........................................................................................ 1

................ ...............................Adjusting Nut ....................................................M22x1.25-7H.............. 1

21 ............ JLH160-21 ..............Change Over Pawl (0.8, 1, 1.6, 2.5 Ton) .............................................. 1

22 ............ JLH160-22 ..............Spring Shaft (0.8, 1, 1.6, 2.5 Ton) ........................................................ 1

23 ............ JLH160-23 ..............Spring (0.8, 1, 1.6, 2.5 Ton) ................................................................. 1

24 ............ JLH80-24 ................Lever Handle Assembly (0.8, 1Ton) ..................................................... 1

................ ...............................Lever Handle ...................................................................................... 1

................ ...............................Selector Lever .................................................................................... 1

................ ...............................Change Over Shaft ............................................................................. 1

................ ...............................Bolt .................................................................................................... 2

................ ...............................Spring Seat ........................................................................................ 1

................ ...............................Bushing.............................................................................................. 1

24A.......... JLH80-24A ..............Rubber Grip (0.8, 1 Ton) ..................................................................... 1

25 ............ JLH160-25 ..............Hex Cap Screw (0.8, 1, 1.6 Ton) ........................M6 x 12 ...................... 1

25A.......... JLH160-25A ............Lock Washer (0.8, 1, 1.6 Ton) ...........................6mm .......................... 1

26 ............ JLH160-26 ..............Cam (0.8, 1, 1.6, 2.5 Ton) ................................................................... 1

................ JLH160-26-1 ...........Cam (0.8, 1, 1.6, 2.5 Ton)

................ JLH160-26-2 ...........Cam (0.8, 1, 1.6, 2.5 Ton)

(models from 05-01-2008 to 01-31-2009)

(models from 02-01-2009 and forward)

............ 1

............... 1

27 ............ JLH160-7 ................Twisting Spring I (0.8, 1, 1.6, 2.5 Ton) .................................................. 1

28 ............ JLH160-28 ..............Hand Wheel (0.8, 1, 1.6, 2.5 Ton) ........................................................ 1

................ JLH160-28-1 ...........Hand Wheel (0.8, 1, 1.6, 2.5 Ton)

(models from 02-01-2009 and forward)

.... 1

29 ............ JLH160-29 ..............Twisting Spring II (0.8, 1, 1.6, 2.5 Ton) ................................................. 1

30 ............ JLH160-30 ..............Twisting Spring Housing (0.8, 1, 1.6, 2.5 Ton)....................................... 1

31 ............ JLH160-31 ..............Castle Nut (0.8, 1, 1.6, 2.5 Ton) .........................M8 ............................. 1

32 ............ JLH80-32 ................Split Pin (0.8 to 9 Ton) ......................................2 x 18mm ................... 1

33 ............ JLH80-33 ................Rivet (0.8 to 9 Ton) ...........................................3 x 6mm ..................... 4

34 ............ JLH80-34 ................Name Plate ........................................................................................ 1

35 ............ JLH160-35 ..............Lock Nut (0.8, 1, 1.6, 2.5 Ton) ...........................M6 ............................. 1

36 ............ JLH80-36 ................Bottom Hook Shaft (0.8, 1 Ton) ........................................................... 1

37 ............ JLH80-37 ................Safety Latch Kit (0.8 Ton) .................................................................... 2

................ ...............................Safety Latch ....................................................................................... 2

................ ...............................Double Spring .................................................................................... 2

................ ...............................Socket Cap Screw ............................................M4 x 23 ...................... 2

................ ...............................Lock Nut ..........................................................M4 ............................. 2

38 ........... JLH80-38 ................Bottom Hook Assembly (incls. 35 & 36) ................................................ 1

................ JLH80-38-1 .............Bottom Hook Assembly (incls. 35 & 36) with Thrust Bearing .................. 1

(models from 09-15-2009 and forward)

................ ...............................Bottom Hook ...................................................................................... 1

................ ...............................Safety Latch ....................................................................................... 1

................ ...............................Double Spring .................................................................................... 1

................ ...............................Socket Cap Screw ............................................M4 x 23 ...................... 1

................ ...............................Lock Nut ..........................................................M4 ............................. 1

................ ...............................Bottom Hook Holder............................................................................ 1

................ ...............................Rivet ................................................................6 x 24mm ................... 4

39 ............ JLH80-39 ................Top Hook Shaft (0.8, 1 Ton) ................................................................ 1

40 ............ JLH80-40 ................Top Hook Assembly ............................................................................ 1

................ ...............................Top Hook ........................................................................................... 1

................ ...............................Safety Latch ....................................................................................... 1

................ ...............................Double Spring .................................................................................... 1

................ ...............................Socket Cap Screw ............................................M4 x 23 ...................... 1

................ ...............................Lock Nut ..........................................................M4 ............................. 1

................ ...............................Top Hook Holder ................................................................................ 1

................ ...............................Rivet ................................................................6 x 24mm ................... 2

41 ............ JLH80-41 ................Chain Stop (0.8, 1 Ton) ....................................................................... 1

42 ............ JLH80-42 ................Drive Shaft Washer (0.8, 1 Ton)........................................................... 1

49 ............ JLH80-49 ................Load Chain (0.8, 1 Ton) – speci f y length ............Ø5.6 x 15.7mm ........... 1

50 ............ JLH160-50 ..............Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton) ......................................... 1

50A.......... JLH160-50A ............Fastening Screw (0.8, 1, 1.6, 2.5 Ton).................................................. 1

Note: Top and bottom hooks are sold as an assembly only. When ordering replacement chain (#49), specify length.

Parts L ist: JLH-100 ( 1 Ton)