Jet JJP-8BT Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
8-inch Jointer-Planer
Model JJP-8BT
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-707400 Ph.: 800-274-6848 Revision B 08/2014 www.jettools.com Copyright © 2014 JET
1.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these ma chin es in the processi ng of metal, plastics, or o ther m aterials may void the warrant y. The exc eptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pr oof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Informa t io n
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 Features ......................................................................................................................................................... 6
5.0 Specifications ................................................................................................................................................. 6
6.0 Setup and assembly ....................................................................................................................................... 7
6.1 Unpacking and cleanup .............................................................................................................................. 7
6.2 Contents of main carton ............................................................................................................................. 7
6.3 Contents of stand ....................................................................................................................................... 8
7.0 Assembly ........................................................................................................................................................ 9
7.1 Stand assembly (optional) .......................................................................................................................... 9
7.2 Mounting Jointer-Planer to Stand ............................................................................................................... 9
7.3 Jointer-Planer assembly ........................................................................................................................... 10
8.0 Jointer setup ................................................................................................................................................. 10
9.0 Planer setup ................................................................................................................................................. 11
10.0 Operating controls ...................................................................................................................................... 11
10.1 Power ..................................................................................................................................................... 11
10.2 Planer controls and adjustments
10.3 Jointer controls and adjustments
11.0 Adjustments ............................................................................................................................................... 13
11.1 Cutterhead Knife Adjustment ................................................................................................................. 13
11.2 Replacing Cutter Knives ......................................................................................................................... 14
11.3 Jointer Fence Adjustment ....................................................................................................................... 14
11.4 Belt replacement .................................................................................................................................... 14
12.0 Basic Operations ........................................................................................................................................ 15
12.1 Dust collection ........................................................................................................................................ 15
12.2 Initial startup ........................................................................................................................................... 15
12.3 Changing mode of operation .................................................................................................................. 15
12.4 Jointer operations ................................................................................................................................... 16
12.5 Planer operations ................................................................................................................................... 17
13.0 Maintenance ............................................................................................................................................... 19
13.1 Blade Care ............................................................................................................................................. 19
13.2 Sharpening the Knives ........................................................................................................................... 19
14.0 Lubrication .................................................................................................................................................. 19
15.0 Optional Accessories ................................................................................................................................. 19
16.0 Troubleshooting the JJP-8BT ..................................................................................................................... 20
16.1 Performance Troubleshooting – Jointer ................................................................................................. 20
16.2 Performance Troubleshooting – Planer .................................................................................................. 21
16.3 Mechanical Troubleshooting – Planer/Jointer ........................................................................................ 22
17.0 Replacement Parts ..................................................................................................................................... 22
17.1.1 Jointer/Planer – Parts List ................................................................................................................... 23
17.1.2 Assembly Drawing Index ..................................................................................................................... 27
17.1.3 Planer Table Assembly ....................................................................................................................... 28
17.1.4 Motor Assembly ................................................................................................................................... 29
17.1.5 Front Frame Assembly ........................................................................................................................ 29
17.1.6 Chain Drive Assembly ......................................................................................................................... 30
17.1.7 Front Cover Assembly ......................................................................................................................... 30
17.1.8 Cutterhead Guard Assembly ............................................................................................................... 31
17.1.9 Dust Cover Assembly .......................................................................................................................... 31
17.1.10 Jointer Infeed Table Assembly .......................................................................................................... 32
17.1.11 Jointer Outfeed Table Assembly ....................................................................................................... 32
17.1.12 Cutterhead/Feed Roller Assembly .................................................................................................... 33
17.1.13 Jointer Fence Assembly .................................................................................................................... 33
17.1.14 Rear Frame and Cover Assembly ..................................................................................................... 34
17.2.1 Jointer/Planer Stand – Parts List ......................................................................................................... 35
17.2.2 Jointer/Planer Stand – Exploded View ................................................................................................ 35
18.0 Electrical Connections – JJP-8BT .............................................................................................................. 36
............................................................................................................. 12
............................................................................................................. 12
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3.0 Safety warnings
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This Woodworking Jointer-planer is designed and intended for use by properly tra ined and experienced personnel only. If you are not familiar with the proper and safe operation of a woodworking jointer or planer, do not use until proper training and knowledge have been obtained.
5. Do not use this for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face s hields while using this woodworking jointer-planer. Everyday ey eglass es only h ave impact r esistant lenses; they are not safe ty glasses.
7. Before operating this woodworking jointer-planer, remove tie, rings, watches and other j ewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cemen t and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power source.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adj usting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.
16. Make sure the woodworking jointer-planer is firmly secured to the floor or bench before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of m oving parts, breakage of parts, mounting and any ot her conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.
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22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
23. Maintain a balanced stance at all times so that you do not fall or lean against t he cutterhead or other moving parts. Do not overreach or use excessive force to perform any machine operation.
24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.
25. Use recommended accessories; improper accessories may be hazardous.
26. Maintain tools with care. Keep knives sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
27. Turn off the machine before cleani ng. Use a brush or com pressed air to remove chips or debris — do not use your hand s.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
30. Before turning on machine, remove all extra equipment such as keys, wrenches, scrap, stock, and cleaning rags away from the machine.
31. Always use a hold-down or push block when surfacing stock less than 12" inches long, or 3 inches wide, or 3 inches thick.
32. Do not perform jointing operations on material shorter than 8", n a rrower than 3/4" or less than 1/4" thick.
33. The hands must never be closer t han 3 inches to the cutterhead (see Figure).
34. Never apply pressure to stock directly over the cutterhead. This may result in the stock tipping into the cutterhead along with the operator's fingers. Position hands away from extreme ends of stock, and push through with a smooth, even motion. Never back workpiece toward the infeed table.
35. To avoid kickback, the grain must run in the same direction you are cutting. Before attempting to joint, or plane, each work piece must be carefully examined for stock condition and grain orientation.
36. When working with a swirl grain wood or burls, making it necessary to plane against the grain, use a lesser depth of cut and a slow rate of feed.
37. Move the hands in an alternate motion from back to front as the work continues through the cut. Never pass the hands directly over the cutter knife. As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife (Fig. 2).
38. At a ll times h old the stock firmly.
39. Do not use this for other than it intended use. If used for other purposes, JE T d isclaims a ny real or im plied warranty and holds itself harmless for any injury or damage which may result from that use.
Familiariz e you rself with the following safety no tices used in this manual:
This means that if preca utions are not heeded, it m ay result in minor injury a nd/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
- - SAVE THESE INSTRUCTIONS - -
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Read and understand the entire contents of this manual before attem pting assembly
or operation! Failure to comply may cause serious injury!
4.0 Features
Features
5.0 Specifications
Model number ........................................................................................................................................... JJP-8BT
Stock number .............................................................................................................................................. 707400
Cutterhead speed ...................................................................................................................................... 9000rpm
Number of knives .................................................................................................................................................. 2
Cutter knife length .......................................................................................................................................... 8-1/4"
Cutter knife thickness .................................................................................................................................... 0.060"
Dust port diameter ................................................................................................................................. 2-1/2" or 4”
Jointer table ............................................................................................................................................ 29"x 8-1/4”
Max stock removal ............................................................................................................................................ 1/8”
Max cutting width ................................................................................................................................................. 8"
Fence .................................................................................................................................................... 4-1/8" x 21”
Fence tilt ................................................................................................................................................. 90°- 45° R
Fence positive stop .................................................................................................................................. 90°, 45°R
Planer table .................................................................................................................................... 10-5/8" x 8-1/2"
Planer capacity
Maximum cutting thickness ......................................................................................................................... 4-1/2"
Max depth of cut .............................................................................................................................................. 5/64”
Min length of work piece ...................................................................................................................................... 6"
Feed rate ................................................................................................................................................... 19.5 fpm
Motor
Voltage ...................................................................................................................................... 120V, 60Hz, 13A
Switch ...................................................................................................... Toggle switch with overload protection
Overall Dimensions (LxWxH) .............................................................................................. 31" x 16-1/2" x 18-1/2"
Net weight ........................................................................................................................................ 58 lbs
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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6.0 Setup and assembly
6.1 Unpacking and cleanup
Remove all contents from the shipping carton. Do not discard the carton or packing material until your Model JJP-8BT Jointer-Planer is assembled a nd is running satisfactorily.
Compare the contents of the carton against the list of parts in Contents of Shipping Container (below). The letter identification in the list corresponds to the items shown at right. This is your key for identifying the parts used throughout the Assembly section for easy reference.
Remove the protective coating that is applied to the table with a household grease and spot remover.
6.2 Contents of main carton
01 Jointer Fence – A 01 Dust Chute – B 01 Cutterhead Guard – C 01 Jointer-Planer – D 01 2-1/2" to 4" Hose Adapter – E 01 Planer Outfeed Table Extension – F 01 Owner's Manual – G 02 Push Blocks – H 01 Warranty Card (not shown)
Knobs and Handles
01 Lock Knob (p/n JJP8BT-90L) – J 01 Lock Knob (p/n JJP8BT-90S) – K 01 Elevating Handle (p/n JJP8BT-19A) – L 01 Flat Washer, 6mm – M 01 Lock Handle (p/n JJP8BT-25A) – N
Figure 2 – Knobs and Handles
Hardware
02 Pan Head Machine Screw – O 02 Hex Nut – P 02 Socket Head Cap Screw, M6x25 – Q 03 Socket Head Cap Screw, M6x10 – R 05 Lock Washer, 6mm – S 06 Flat Washer, 6mm – T 03 Hex Nut, M6 – U
Figure 1 – Contents of the Main Carton
Figure 3 – Hardware
(included in JJP10BT-HP Hardware Package)
Tools Included
01 Knife Setting Gauge – V 01 3, 5, 6mm hex wrenches (set of 3) – W 01 8/10mm Open-end Wrench – X
Figure 4 – Tools Included
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6.3 Contents of stand
The stand is not included but is an optional item available for purchase. To purc hase, call Custom er Service at the phone number on the cover of this manual. The following instructions are included if you have purchased the stand or will purchase one at a later date.
Compare the contents of the carton against the list of parts below.
Contents of Stand Carton
02 Long Support Plate – SA 02 Short Support Plate – SB 02 Long Stand Top Support – SC 02 Short Stand Top Support – SD 04 Stand Leg – SE
Stand Hardware
(included in Hardware Package, p/n JJP10BT-HP)
Note: The index number in parentheses refers to the same item as shown in the parts breakdowns.
04 Hex Cap Screw, M6x20 (#13, Stand Assbly) –
SF
24 Carriage Bolt, M6x12 (#9, Stand Assbly) SG 28 Flat Washer, 6mm (#8, Stand Assbly) SH 24 Lock Washer, 6mm (#7, Stand Assbly) SJ 28 Hex Nut, M6 (#6, Stand Assbly) SK
04 Socket Head Cap Screw, M8x20 (#16, Stand
Assbly)
04 Flat Washer, M8 (#14, Stand Assbly) SN 04 Lock Washer, M8 ( #15, Stand Assbly) SP 04 Rubber Foot (#12, Stand Assbly) SQ
SM
Figure 5 – Contents of Stand Carton
Figure 6 – Stand Hardware
(included in JJP10BT-HP Hardware Package)
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7.0 Assembly
For assembly convenience, the item letter designators used thr oug ho ut t he Assembly sectio n are the same as those used to identify shipping content and hardware components in sect. 6.0.
7.1 Stand assembly (optional)
Note: If you do not plan to use a stand at this time, skip this page and proceed to sect. 7.3, Jointer- Planer Assembly.
Refer to Figure 7:
1. Select two legs (SE), one short stand top support (SD) and one short support plate (SB).
2. Attach one end of the stand top support (SD) to the top of the first leg with two carriage bolts (SG ), f la t w a she rs (SH ) , lo c k w a she r s ( SJ) a nd hex nuts (SK). Attach the other end of the stand top support (SD) to the second leg in the same manner. Hand-tighten only at this time.
3. Attach a support plate (SB) to each leg (SE ) in the same manner with two carriage bolts (SG), flat washers (SH), lock washers (SJ) and hex nuts (SK). Hand-tighten only at this time.
4. Repeat steps 1–3 using the remaining legs, short stand top support and support plate.
SK
SK
SJ
SJ
SH
SH
SE
SC
SD
SB
SG
SG
5. Complete the stand construction by attaching long stand top supports (SE) and long support plates (SA) to the leg assemblies constructed in steps 1–4. Hand-tighten all hardware onl y at this time.
6. Place a rubber foot (SQ) on a hex cap screw (SF), then insert the threaded end of the screw through the opening on the bottom of the leg.
7. Secure with flat washer (SH) and hex nut (SK).
8. Attach rubber feet to remaining legs in the same manne r.
9. Place stand upright. Ensure that the stand is on a level surface and all four legs are contacting the surface.
10. Tighten all hex nuts with the 10mm wrench (X, Figure 4) provided.
7.2 Mounting Jointer-Planer to Stand
Refer to Figure 8:
1. Place the Jointer-Planer (D) onto the assembled stand and secure with 4 socket head cap screws (SM), lock washers (SP), and flat washers (SN).
2. Tighten all socket head cap screws (SM) with the 5mm hex wrench (W, Figure 4) provided.
SA
SK
SH
Figure 7
Figure 8
SQ
SF
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7.3 Jointer-Planer assembly
Refer to Figure 9:
Fence
1. Attach jointer fence (A) to back of jointer outfeed table (D3) with two each socket head cap screws (Q) and lock washers (S). Tighten
screws with 5mm hex wrench (provided).
5. Using a 4mm hex wrench (provided), turn setscrews slightly clockwise to raise the table or counterclockwise to lower the table.
Lock Handle
Refer to Figure 10:
6. Attach planer table lock handle (N) and flat washer (M).
Cutterhead Guard
7. Install cutterhead guard (C) by securing the bracket (C1) to the side of the jointer infeed table (D5) with two each pan head machine screws (O) and hex nuts (P).
Important: It is extremely important that spring action causes the cutterguard (C) to retract against the fence (A), concealing the cutterhead
1). If spring ret ur n tension is not enough,
(A adjust the spring located on the cutterhead pivot shaft accor dingly
Figure 9
Lock Knobs
The JJP-8BT Jointer-Planer comes equipped with two lock knobs to secure the position of the jointer infeed table.
2. Install jointer infeed table lock knobs (K, T). Note: The shaft length of the two lock knobs
(refer to Figure 2) is different. Be sure to install each in the correct location.
Extension Table
3. Attach the planer outfeed extension table (F) to the planer table (D5) with three socket head
cap screws (R), six flat washers (T), three lock washers (S) and three hex nuts (U).
Screws (R) and flat washers T1 are inserted through the extension table (F) and planer table (D5), then fastened from inside the planer table (D5) with flat washers (T2), lock washers
(S) and hex nuts (U).
4. Tighten screws with 5mm hex wrench and 10mm open end wrench.
Extension Table Adjustment
Two setscrews located underneath the extension table (F) are used to adjust the height position of
the outer (protruding) edge, which must be slightly higher than the main table (D5) in order to minimize snipe (see sect.12.5, Avoiding Snipe).
Figure 10
8.0 Jointer setup
Disconnect machine from
power source before making any adj ustments. Failure to comply may cause serious injury.
Refer to Figure 11:
1. Loosen lock handle (N).
2. Install planer table height adjustment handle (L).
3. Turn handle (L) counterclockwise and lower planer table (D
4. Remove hex nut (B1) and flat washer (B2) from dust chute (B).
5. Orient the dust chute (B) as shown and install into the infeed opening.
Position the chute (B) such that the two positioning keys and one threaded positioning
1) all the way.
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screw underneath the chute meshes with three positioning holes on the table (D1).
6. Raise the table (turn handle L clockwise) until the dust chute (B) is held firmly in place between the planer infeed table (D jointer outfeet table (D
7. Tighten lock handle (N).
Step 8 is optional.
8. Further secure the dust chute by reinstalling the hex nut (B1) and flat washer (B2) from underneath the planer infeed table (D1).
2). Do not overtighten.
1) and
Cutterhead knives are dangerously sharp. Use extreme caution when working around them. Failure to comply may cause serious injury.
2. Orient the dust chute (B) as shown. Install onto
the jointer outfeed table (D2) and secure by tightening lock knobs (B4).
Important: Dust chute (B) must be properly installed in both Jointer setup and Pla ner setup. If improper installation fails to activate a micro­switch, the machine will not star t .
9. Remove handle (L).
Figure 11
9.0 Planer setup
If the machine is currently set up for jointer operation, remove the dust chute (B, Figure 11). Refer to the Jointer Setup section above.
Refer to Figure 12:
1. Swing cutter guard (C) away from fence (A), which will expose the cutterhead.
10.0 Operating controls
Disconnect machine from
power source before making any adj ustments. Failure to comply may cause serious injury.
10.1 Power
Plug power cord into outlet. Refer to Figure 13:
Figure 13
Start/Stop
Figure 12
Pull the red switch (A) out to start. Push in to stop.
Safety Key
Removing the safety key (B) will render the start/stop switch inoperable. The machine can continue to operate without the key, but upon stopping cannot be restarted until it is reinstalled.
Reset Switch
If the machine should come to an unexpected stop during operation due to overload or jammed w ork­piece, etc.:
1. Set the start/stop switch (A) set to stop (pushed in).
2. Momentarily press, then release the reset switch (C).
3. Restart machine.
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10.2
Planer controls and adjustments
Refer to Figure 14:
Table Lock
Turn the lock handle (A) counterclockwise to release and permit table adjustment. Turn the lock handle (A) clockwise to secure the planer table (D) in its se le c t e d position.
Table Height Adjustment
The pl aner table height is set as follows:
1. Unlock the table lock (A).
2. Install the removeable adjustment handle (C) onto the shaft (B).
3. Rotate the adjustment handl e (C) clockwise to raise the planer table (D), counterclockwise to lower.
Each revolution of the adjustment handle (C) results in a 3/32" up or down movement of the tab le (D). A scale indicates the amount of table travel. The pointer (E) indicates the table position on the scale relative to th e cu tter h ead .
Note: A depth of cut of 1/16" or less is recom­mended.
Figure 14
10.3
Jointer cont ro ls and adjustments
Refer to Figure 15.
Infeed Table Height Adjustment
Two lock knobs (F) a nd a height adjustment knob (E) control the height adjustment of the infeed table (D).
To adjust:
1. Loosen lock knobs (F).
2. Turn the height adjustment knob (E ) clockwise to raise the infeed table (D) or counter­clockwise to lower the table.
The amount of table adjustment can be read on the scale (C).
3. Tighten the lock knobs (F).
Figure 15
Cutterhead Guard
Refer to Figure 15. Properly positioned, the cutterhead guard (A)
should rest against the fence (B
1).
Fence Bevel Adjustment
The fence (B2) can be tilted backward (G) up to 45° (that is, for a total included angle of 135° from table surface) as follows:
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1. Loosen lock handle (J).
2. Tilt the fence (B2) back to the desired angle up to 135 degrees (G). Or you can place your beveled reference piece on the table and against the fence, adjusting the fence until the angle of the fence matches the bevel of your gauge piece.
3. Tighten the lock handle (J).
11.0 Adjustments
11.1 Cutterhead Knife Adjustment
Cutterhead knives are
dangerously sharp! Use extreme ca ution when inspecting, removing, sharpening or replacing knives into the cutterhead. Failure to comply may cause serious injury!
Determining if adjustment is necessary:
1. Disconnect machine from the power source.
2. Remove the cutterhead guard.
Refer to Figures 16 and 17:
7. When the blade is at the proper height, alternately tighten the six gib lock screws (A).
Repeat steps 3 – 7 to adjust the remaining blade. Note: The most common cause for unsatisfactory
cutting performance is improperly set knives. Many aftermarket devices are avaialable to further assist in the accurate setting of knives.
Note: To rotate the cutterhead the cutterhead pulley must be turned. This require s removing the panel on the front of the cabinet for access.
3. Rotate the cutterhead (E ) until one knife is i n the 12 o'clock position. The 12 o'clock position is the highest point a blade will reach in the cutting arc (C, Figure 17).
4. Place the knife setting gauge (J) on the outfeed table (F). One end of the gauge should be positioned over the cutting knife (C) towards the near the end of the blade (G).
Use care when handling the
knife setting gauge near the blades to pr event damage.
Note the position of the knife blade with respect to the gauge, then move the gauge to the other side of the table towards the fence (H) and again note the position of the knife blade with respect to the gauge.
The blade must be at the same height at each end and must also be at the same height as the outfeed table (bottom of gauge). If this is not the case, adjustment is required as follows:
Adjustment procedure
Figure 16
B
C
D
E
A
5. Slightly loosen six gib lock screws (A) by turning into the lock bar (B), clockwise as viewed from the infeed table (K).
6. Adj ust the blade height by turning jack screws (D) upon which the blade rests. To lower t he blade, turn the screw clockwise. To rai se, turn the screw counter-clockwise.
Figure 17
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11.2 Replacing Cutter Knives
Disconnect machine from power source before making any adj ustments. Failure to comply may cause serious injury.
1. Disconnect machine from the power source.
2. Remove the cutterhead guard.
If setting to maximum positions do not stop the fence at 0º or 90º, make adjustments as follows:
Fence 90º Adjustment
1. Loosen lock handle (H) and bring fence fully forward. Using a square, determine if the fence is 90º to the table.
If adjustment is required:
Cutterhead knives are
dangerously sharp. Use extreme caution when inspecting, removing, s harpening, or repl acing knives into the cutterhead. Failure to comply may cause serious injury.
Refer to Figures 16 and 17 on previous pages:
3. Turn all six gib lock screws (A) into the lock bar (B) by turning in a clockwise direction as viewed from the infeed table (K).
4. Carefully remove t he cutter knife (C) and lock bar (B).
5. Repeat for the remaining knife.
6. Thoroughly clean all surfaces of the cutterhead, knife slots and lock bars of any dust or debris.
7. Insert the first replacement knife (C) into the knife slot, making sure it faces the proper direction.
8. Insert lock bar (B) and tighten just enough to hold in place.
9. Repeat for other the remaining blade.
Following installation, the knives must be adjusted as described in sect. 11.1, Cutterhead Knive Adjustment.
11.3 Jointer Fence Adjustment
2. Loosen jam nut (E) and adjust stop screw (D) in or out until a fence postion of 90º with respect to the table is achieved.
3. Secure the jam nut (E).
Check the scale indication. If the indicator (C) does not point to zero:
4. Loosen screw (B), adjust accordingly, then retighten screw.
Fence 45º Adjustment
Verify that the fence and scale indication is accurate at 90º as outlined in Fence 90º Adjustment above.
1. Loosen lock handle (H) and set the fence all the way back. Using a square, determine if the fence is 135º to the table.
If adjustment is required:
2. Loosen jam nut (G) and adjust stop screw (F) in or out until a fence postion of 135º with respect to the table is achieved. Note: The screw head stops against the fence mounting bracket.
Secure the jam nut (G).
11.4 Belt replacement
Refer to Figure 19 when installing or replacing the the feed-roller (A) or cutterhead drive (D) belts.
Refer to Figure 18: The jointer fence (A) can be adjusted from a full
forward position (90º to table, corresponding to a scale reading of 0º) to a f ull back-tilted position of 135 º (scale reading of 45 º).
Figure 18
Disconnect machine from power source before making any adj ustments. Failure to comply may cause serious injury.
11.4.1 Feed-roller belt replacement
Cutterhead knives are
dangerously sharp. Use extreme caution when replacing any belt. Contact with cutterhead knives will cause serious injury.
1. Remove the front panel. This is the panel
where the Start/Stop switc h is loc a t e d .
2. Remove feed-roller belt (A) from pulley (B)
while man ually rota ting pulley (C). When this is accomplished, belt will fall away
from pulley (C).
3. Loop the new belt around pulley (C), then
around pulley (B) while manually rotating pulley (C).
14
4. When installed, continue to manually rotate pulley (C) and verify that belt is properly seated on both pulleys.
5. Replace front cover.
6. Loop belt around pulley (E) while manually rotating pulley (F).
Use extreme caution to avoid
contact with cutterhead knives while performing this step. Contact with cutterhead knives will cause serious injury.
7. Manually rotate pulley (F) to verify that the grooves in the belt are properly meshed with the grooves on both pulleys.
This completes the cutterhead drive belt installation.
8. Replace the feed-roller belt (Feed-roller Belt Replacement section steps 3–5).
12.0 Basic Operations
12.1 Dust collection
Before initial operation, the machine must be connected to a dust collector.
Important: If a dust collection system is not used, the quality of your cut will suffer severely.
Figure 19
11.4.2 Cutterhead drive belt replacement
Cutterhead knives are
dangerously sharp. Use extreme caution when replacing any belt. Contact with cutterhead knives will cause serious injury.
The cutterhead drive belt should seldom if ever, require replacement. Follow the procedure below if, however, the belt should require replacement.
1. Remove the feed-roller belt as described in Feed-roller Belt Replacement above.
2. Remove the bottom portion of the cutterhead drive belt (D) from pulley (E) while manually rotating pulley (F).
Use extreme caution to avoid
contact with cutterhead knives while performing this step. Contact with cutterhead knives will cause serious injury.
3. Remove top portion of belt (D ) from pulley F, then work it under the chain and past pulley B to remove completely.
12.2 Initial startup
After the assembly and adjustments are complete the planer is ready to be tested. Plug in and start the machine. Keep your finger on the Stop button in case of a problem. The machine should run smoothly with little or no vibration or rubbing noises. Investigate and correct the source of any problems before further operation.
DO NOT attempt to investigate
or adjust the planer while it is running. Wait until the mac hine is turned off, unplugged and all working parts have come to a complete standstill.
Always wear ANSI-approved
safety glasses or goggles when operating equipment.
12.3 Changing mode of operation
When changing the operating mode (planer to jointer and back) the machine must be turned off, unplugged, and come to a complete stand-still. To change the mode of operation, see sect. 8.0, Jointer Setup, and sect 9.0, Plan er Setu p on page 12.
4. Install new belt by first feeding the lower loop downward behind the gear (H) a nd pulley (C). This will properly position the lower loop of the belt in close proximity to pulley (E).
5. Slide the top loop of the belt aro und and past pulley (B), sliding it underneath and past chain (G); then loop around pulley (F).
15
12.4 Jointer operations
Correct operating position
The operator must be positioned offset to the infeed table (Figure 20).
Figure 20
Hand placement
Never pass hands directly over
the cutterhead.
Referring to Figure 21: At the start of the cut, the left hand holds the
workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead. After the cut is under way, the new surface rests firmly on the outfeed table. The left hand is transferred to the outfeed side (Figure 21) and presses down on this part of the workpiece, at the same time maintaining flat contact with the fence. The right hand presses the workpiece forward and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table.
Figure 21
Direct ion of Grain
Avoid feeding work into the jointer against the grain (Figure 22). This may result in chipped and splintered edges.
Figure 22
Feed with the gra in to obtai n a smooth surfac e, as shown in Figure 23.
Surfacing
The purpose of surfacing on a jointer is to produce one flat surface (Figure 21). The other side can then be milled to precise, final dimensions on a thickness planer resulting in a board that is smooth and flat on both sides and each side parallel to the other.
If the wood to be jointed is cupped or bowed,
place the concave side down, and take light cuts until the surface is flat.
Never surface pieces shorter than 12 inches or
thinner than 3/8 inch without the use of a special work holding fixture.
Never surface pieces thinner than 3 inches
without the use of a push block.
Cuts of appro ximately 1/16" or less at a time
are recommended, which provides for better control over the material being surfaced. More passes can then be made to reach t he des ired depth.
Figure 23
Edge Jointing
Jointing (or edging) is the process of creating a finished, flat edge surface that is suitable for joinery or finishing (Figure 24). It is also a necessary step prior to ripping stock to width on a table saw.
Never edge a board t hat is less t han 3 inches
wide, less than 1/4 inch thick, or 12 inches long, without using a push block.
W hen edging wood wider than 3 inches lap the
fingers over the top of the wood, extending them back over the fence such that they will act as a stop for the hands in the event of a kickback.
When workpiece is twice the
length of the jointer infeed or o utfeed table use an infeed or outfeed support.
16
To edge:
1. Make sure the fence is set to 90°. Double check it with a square.
2. Inspect stock for soundness and grain direction (refer to Direction of Grain on previous page).
Several passes may be required to achieve full bevel.
Figure 25
12.5 Planer operations
Figure 24
3. If the board is bowed (curved), place the concave edge down on the infeed table.
4. Set the infeed table for a cut of approximately 1/16 inch.
5. Hold the stock firmly against the fence and table, feed the stock slowly and evenly over the cutterhead.
Beveling
Beveling an edge is the same operation as edge jointing, except that the fence is tilted to a specified angle.
Make certain material being beveled is over 12
inches long, more than 1/4 inch thick and 1 inch wi de.
To bevel:
1. Use a bevel gauge to determine the desired angle. Then set the fence to the same angle.
2. Inspect stock for soundness and grain direction (refer to Direction of Grain on previous page).
3. Set the infeed table for a cut of approximately 1/16.
4. If the board is bowed (curved), place the concave edge down on the infeed table.
5. Feed the stock through the cutterhead, making sure the face of the stock is completely flat against the fence and the edge is m ak ing solid contact on the infeed and outfeed tables (Figure 25).
For wood wider than 3 inches – hold with fingers close together near the top of the stock, lappi ng over the board and ex tending over the fence.
For wood less than 3 inches wide – use beveled push blocks and apply pressure toward the fence. Keep fingers near top of push block.
Depth of Cut
Thickness planing refers to the sizing of lumber to a desired thickness while creating a level surface parallel to the opposite side of the board. Board thickness t ha t t he p lane r will pr o d uce is indic a t e d by the scale (see Table Height Adjustment on page
13). Preset the planer to the desired thickness of the finished workpiece using the gauge. The depth-of­cut is adjusted by raising or lowering the planer table (D, Figure 14) using the adjustable handle (C, Figure 14).
The quality of thickness planing depends on
the operator's judgment about the depth of cut.
The depth of cut depends on the width,
hardness, dampness, grain direction and grai n structure of the wood.
The maximum thickness of wood that can be
removed in one pass is 5/64" for planing operations on workpieces up to 5-1/2” wide. The workpiece must be positioned away f rom the center tab on the rollercase to cut 1/8”.
The maximum thickness of wood that can be
removed in one pass is 1/16” for planing operations on workpieces from 5-1/2” up to 8" wide.
For optimum planing performance, the depth
of cut shoul d be less than 1/16”.
The board s hould be planed with shallow cuts
until the work has a level side. Once a level surface has been created, flip t he lumber and create parallel sides.
Plane alternate sides until the desired thick-
ness is obtained. When half of the total cut has been taken from each side, the board will have a uniform, moisture content and additional drying will not cause it to warp.
The depth of cut should be shallower when the
workpiece is wider.
When planing hardwood, take light cuts or
plane the wood in thin widths.
Make a test cut with a test piece and verify the
thickness produced.
17
Check the accuracy of the test cut before
working on the finished product.
Precautions
A thickness planer is a precision wood-working
machine and should be used on quality lumber only.
Do not plane dirty boards; dirt and small
stones are abrasive and will wear out the blade.
Remove nails and staples. Use the planer to
cut wood only.
Avoid knots. Heavily cross-grained wood
makes knots hard. Knots can come lose and jam the blade. Any article that encounters planer blades may be forcibly ejec ted from the planer creating a risk of injury.
Preparing the Work
A thickness planer works best when the
lumber has at least one flat surface. Use a jointer to create a flat surface.
Twisted or severely warped boards can jam
the planer. Rip the lumber in half to red uce the magnitude of the warp.
The work should be fed into the planer in the
same direction as the grain of the wood. Sometimes the wood will change directions in the middle of the board. In such cases, if possible, cut the board in the middle so the grain direction is correct.
Do not plane a board that is less than 6" long. It is recommended that when planing short boards you butt them end to e nd to avoid kickback and reduce snipe.
Planing
1. Position the workpiece with the face to be planed on top.
Note: Feed direction is left to right (see Figure 12).
2. Turn the planer on.
3. Rest the board end on the infeed side of the table and direct the board into the planer.
4. Slide the workpiece into the infeed side of the planer until the infeed roller begi ns to advance the workpiece.
5. Let go of the workpiece and allow the automatic feed to advance the workpiece.
6. Do not push or pull on the workpiece. Move to the rear and receive the planed lumber by graspi ng it in the same manner that it wa s fed.
To avoid the risk of injury due to kickbacks, do not sta nd directly in line wit h the front or rear of the planer.
7. Do not grasp any portion of the board that has
not gone past the infeed roller.
8. Repeat this operation on all of the boards that
need to be the same thickness.
Avoiding Snip e
Snipe refers to a depression at either end of the board caused by an uneven force on the cutterhead when the work is entering or leaving the planer.
Snipe will occur when the boards are not supported properly or when only one feed roller i s in contact with the work at the beginning or end of the cut.
Feeding the Work
The planer is supplied with planer blades mounted in the cutterhead. Feed direction is left to right (see Figure 12). The planer feed is automatic; it will vary slightly depending on the type of wood.
Preparation:
Feed rate refers to the rate at which the
lumber travels through the planer.
The operator is responsible for aligning the
work so it will feed properly.
Raise or lower the table to get the depth of cut
desired.
The surface that the planer produces will be
smoother if a shallower depth of cut is used.
Stand on the front side of the machine. Boards longer than 24” should have additio nal
support from free standing material stands. These can be purchased f rom JET – Stock #
709209. See sect. 15.0, Optional Accessories.
Precauti ons for av oiding snipe:
Push the board up while feeding the work until
the outfeed roller starts advancing it.
Move to the rear and receive the planed board
by pushing it up when the infeed roller loses contact with the board.
When planing more than one board of the
same thickness, butt the boards together to avoid snipe.
Make shallow cuts. Snipe is more apparent
when deeper cuts are taken.
Feed the work in the direction of the grain.
Work fed against the grain will have chipped, splintered edges.
18
13.0 Maintenance
13.1 Blade Care
Blades are extremely sharp!
Use caution when cleaning or changing. Failure to comply may cause serious injury!
The condition of the blades will affect the precision of the cut. Observe the q uality of the cut that the machine produces to check the condition of the blades.
Dull blades will tear, rat her than cut the wood fibers and produce a fuzzy appearance.
Raised grain will occur when dull blades pound on wood that has varying density. A raised edge will also be produced where the blades have been nicked.
When gum and pitch collect on the blades, carefully remove with a strong solvent. Failure to remove gum and pitch build up may result in excessive friction, blade wear and overheating.
When blades become dull, they should be replaced, or touched up – see sect. 13.2, Sharpening the Knives.
4. Lay the stone on the infeed table.
5. Lower the infeed table and turn the cutterhead by turning the cutterhead pulley. The infeed table height is set properly when the stone's surface is flush with the knife bevel.
6. Keep the c utterhead from rotating by grasping the cutterhead pulley while sliding the stone back and forth across the table.
7. Take the same amount of passes for all two blades.
When the blades have been sharpened and still are not cutting efficiently, trying to touch up the blades further will only cause the formation of a second beveled edge. When this starts to happen, it is time to replace blades with another set. It is recommended to keep a second set of blades o n hand so that they may be installed while the first set is being professionally sharpened.
13.2 Sharpening the Knives
Blades are extremely sharp! Use caution when handling.
Failure to comply may cause serious injury!
1. Disconnect the machine from the power source.
2. Remove the blade guard and belt cover.
3. To protect the infeed table from scratches, partially cover the sharpening stone wit h paper (Figure 26).
15.0 Optional Accessories
Stock No. Description
707401 8" Jointer/Pl aner Bl ades 707402 8" Jointer Planer S tand 709209 Adjustable Roller Stand, 12.5” wide
Figure 26
14.0 Lubrication
Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables.
The cutterhead ball bearings are lifetime lubricated and need no further care.
19
16.0 Troubleshooting the JJP-8BT
16.1 Performance Troubleshooting – Jointer
Trouble Probable Cause Remedy
Finished stock is concave on back end. Knife is higher than outfeed table.
Finished stock is concave on front end. Outfeed table is higher than knife.
Chip out. Cutting against the grain. Cut with the grain whenever possible.
Dull knives. Sharpen or replace knives. Feeding workpiece too fast. Use slower rate of feed. Cutting too deeply. Make shallower cuts.
Knots, imperfections in wood.
Fuzzy grain. Wood has high moisture content. Allow wood to dry or use different stock.
Dull knives. Sharpen or replace knives.
Cutterhead slows while operating.
“Chatter” marks on workpiece.
Feeding workpiece too quickly, or applying too much pressure to workpiece.
Knives incorrectly set.
Align cutterhead knives with outfeed table. See sect. 11.1, Cutterhead Knife Adjustment.
Align cutterhead knives with outfeed table. See sect. 11.1, Cutterhead Knife Adjustment.
Inspect wood closely for imperfections; use different stock if necessary.
Feed more slowly, or apply less pressure to workpiece.
Set knives properly as described in
sect. 11.1, Cutterhead Knife Adjustment. Check that knife slots are
clean and free of dust or debris.
Uneven knife marks on workpiece.
Feeding workpiece too fast. Feed workpiece slowly and consistently. Cutting too deeply. Make shallower cuts.
Knives are nicked, or out of alignment.
Align knives per sect. 11.1, Cutterhead Knife Adjustment. Replace nicked knives.
20
16.2 Performance Troubleshooting – Planer
Trouble Probable Cause Remedy
Snipe
Note: Snipe can be minimized but not eliminated
Fuzzy Grain
Torn Grain
Rough/Raised Grain
Rounded, glossy surface
Inadequate support of long boards. Support long boards with extension
rollers. Dull kniv es. Sharpen knives. Lumber not butted properly. Butt end to end each piece of stock as
they pass through. Planing wood with high moisture
content. Dull knives. Sharpen or replace. Too heavy a cut. Adjust proper depth of cut Knives cutting against grain. Cut along the grain. Dull kniv es. Sharpen knives. Dull kniv es. Sharpen knives. Too heavy a cut. Adjust proper depth. Moisture content too high. Remove high moisture content from
Dull knives. Sharpen or replace knives. Feed speed too slow. Increase speed.
Remove high moisture content from
wood by drying.
wood by drying.
Uneven depth of cut side to side. Board thickness does not match depth of cut scale. “Chatter” marks on workpiece.
Cutting depth too shallow. Increase depth. Planer bed rough or dirty. Clean pitch and residue, and wax
planer table. Surface of feed rollers clogged. Clear chips off of rollers. Knife incorrectly set. Adjust knives.
Depth of cut scale incorrect.
Knives incorrectly set.
Cutting too deeply. Make shallower cuts.
Adjust depth of cut scale.
Set knives properly as described in
sect. 11.1, Cutterhead Knife
Adjustment. Check that knife slots are
clean and free of dust or debris.
21
16.3 Mechanical Troubleshooting – Planer/Jointer
Trouble Probable Cause Remedy
Machine will not start/ restart or repeatedly trips circuit breaker or blows fuses.
No incoming power.
Planer frequently trips.
Building circuit breaker trips or fuse blows.
Motor failure. If electric motor is suspect, have a qualified electrician test the motor
Dust chute not seated properly on either Jointer Infeed or Planer Table
1. Verify unit is connected to power and Start/Stop switch is in the Start pos ition (see sect. 10.1, Power).
2. Verify unit is connected to power. Set the Start/Stop switch to the Stop position, depress and release the reset switch, then reset the Start/Stop switch to the Start position (see sect. 10.1, Power).
One cause of overloading trips, which are not electrical in nature, is too heavy a cut. The solution is to take a lighter cut.
Verify that planer is on a circuit of correct size. If circuit size is correct, there is probably a loose electrical lead.
for function or take the machine to a service center and have it tested.
Adjust the dust chute, making sure th a t the key on the dust chute depresses the micro-switch on machine.
17.0 Replacement Parts
Replacement parts are listed on the followi ng pages. To order parts or reach our service departm ent, call 1­800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
22
17.1.1 Jointer/Planer – Parts List
Note: Parts without part numbers are for reference only and cannot be purchased individually.
Index No. Part No. Description Size Qty
1 ................ JJP8BT-1 .................. Chain Support Bracket............................................. ...................................... 1
2 ................ JJP8BT-2 .................. Sprocket................................................................... ...................................... 1
3 ................ JJP8BT-3 .................. E-Clip ....................................................................... Ø6 ................................. 1
4 ................ TS-2361051 .............. Lock Washer ............................................................ M5 ............................... 40
5 ................ TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 9
6 ................ TS-1550031 .............. Flat Washer ............................................................. M5 ............................... 22
7 ................ JJP8BT-7 .................. Corn er Sprocket....................................................... ...................................... 4
8 ................ JJP8BT-8 .................. Chain ....................................................................... ...................................... 1
9 ................ JJP8BT-9 .................. Base......................................................................... ...................................... 1
10 .............. JJP8BT-10 ................ Infeed Pointer Label................................................. ...................................... 1
11 .............. TS-1502031 .............. Socket Head Cap Screw.......................................... M5x12 ........................... 3
12 .............. JJP8BT-12 ................ Driv en Lead Screw .................................................. ...................................... 3
13 .............. JJP8BT-13 ................ Driv e Lead Screw .................................................... ...................................... 1
14 .............. JJP8BT-14 ................ Extension Table ....................................................... ...................................... 1
15 .............. TS-1503021 .............. Socket Head Cap Screw * ....................................... M6x10 ........................... 3
16 .............. JJP8BT-16 ................ Crank Arm Bushin g.................................................. ...................................... 1
18 .............. JJP8BT-18 ................ Main Table ............................................................... ...................................... 1
.................. JJP8BT-19A .............. Elevating Handle Assembly (includes #19,23,24) ... ...................................... 1
19 .............. JJP8BT-19 ................ Crank Arm................................................................ ...................................... 1
20 .............. JJP8BT-20 ................ Guide Rail ................................................................ ...................................... 2
21 .............. TS-1503041 .............. Socket Head Cap Screw.......................................... M6x16 ........................... 4
23 .............. JJP8BT-23 ................ Knob Screw ............................................................. ...................................... 1
24 .............. JJP8BT-24 ................ Knob ........................................................................ ...................................... 1
.................. JJP8BT-25A .............. Locking Handle Assembly (includes #25,44,45,75) . ...................................... 1
25 .............. JJP8BT-25 ................ Locking Handle ........................................................ ...................................... 2
27 .............. TS-1532032 .............. Pan Head Machine Screw ....................................... M4x10 ........................... 3
28 .............. TS-2361041 .............. Lock Washer ............................................................ M4 ................................. 3
29 .............. JJP8BT-29 ................ Poin ter ..................................................................... ...................................... 1
31 .............. TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 2
32 .............. JJP8BT-32 ................ Cord Clamp.............................................................. ...................................... 1
33 .............. TS-1532052 .............. Pan Head Machine Screw ....................................... M4x16 ........................... 2
34 .............. JJP8BT-34 ................ Cover ....................................................................... ...................................... 2
35 .............. JJP8BT-35 ................ Rear Support ........................................................... ...................................... 1
36 .............. JJP8BT-36 ................ Self-Tappin g Screw ................................................. ST4.2x10..................... 10
37 .............. JJP8BT-37 ................ Scale ........................................................................ ...................................... 1
38 .............. TS-1502011 .............. Socket Head Cap Screw.......................................... M5x8 ........................... 13
39 .............. JJP8BT-39 ................ Power Cord Protector .............................................. ...................................... 1
40 .............. JJP8BT-40 ................ Rear Support Cover ................................................. ...................................... 1
41 .............. JJP8BT-41 ................ Pin............................................................................ ...................................... 2
42 .............. JJP8BT-42 ................ Self-Tappin g Screw ................................................. ST4.2x20....................... 4
43 .............. JJP8BT-43 ................ Power Cord .............................................................. ...................................... 1
44 .............. JJP8BT-44 ................ Screw ....................................................................... ...................................... 2
45 .............. JJP8BT-45 ................ Sprin g ...................................................................... ...................................... 2
46 .............. TS-1550031 .............. Flat Washer ............................................................. M5 ................................. 4
47 .............. TS-2331051 .............. Cap Nut.................................................................... M5 ................................. 4
48 .............. JJP8BT-48 ................ Th read Lock Bushing ............................................... ...................................... 4
49 .............. TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 2
50 .............. JJP8BT-50 ................ Outfeed Table Spacer.............................................. ...................................... 4
51 .............. JJP8BT-51 ................ Infeed Table Spacer ................................................ ...................................... 4
52 .............. JJP8BT-52 ................ Bearin g .................................................................... ...................................... 1
53 .............. JJP8BT-53 ................ Sprin g ...................................................................... ...................................... 2
54 .............. JJP8BT-54 ................ Bushing Block .......................................................... ...................................... 5
55 .............. JJP8BT-55 ................ Sprin g ...................................................................... ...................................... 1
56 .............. JJP8BT-56 ................ Roll er ....................................................................... ...................................... 2
57 .............. 707401 ...................... Knife......................................................................... ...................................... 2
58 .............. JJP8BT-58 ................ Hose Adapter ........................................................... ........ .............................. 1
59 .............. JJP8BT-59 ................ Pin............................................................................ ...................................... 4
60 .............. JJP8BT-60 ................ Knife Gib .................................................................. ...................................... 2
23
Index No. Part No. Description Size Qty
61 .............. JJP8BT-61 ................ Screw ....................................................................... .................................... 12
62 .............. JJP8BT-62 ................ Cutterhead ............................................................... ...................................... 1
63 .............. TS-1540041 .............. Hex Nut * ................................................................. M6 ................................. 9
64 .............. JJP8BT-64 ................ Outfeed Table .......................................................... ...................................... 1
65 .............. TS-1550021 .............. Flat Washer ............................................................. M4 ................................. 3
66 .............. TS-1501041 .............. Socket Head Cap Screw.......................................... M4x12 ........................... 2
67 .............. JJP8BT-67 ................ Fen ce Support ......................................................... ...................................... 1
68 .............. TS-1550041 .............. Flat Washer * ........................................................... M6 ................................. 8
69 .............. TS-2361061 .............. Lock Washer * ......................................................... M6 ................................. 9
70 .............. TS-1482021 .............. Hex Cap Screw ........................................................ M6x12 ........................... 2
71 .............. JJP8BT-71 ................ Fen ce Bracket.......................................................... ......... ............................. 1
72 .............. JJP8BT-72 ................ Screw ....................................................................... ...................................... 2
73 .............. TS-1503061 .............. Socket Head Cap Screw * ....................................... M6x25 ........................... 2
74 .............. JJP8BT-74 ................ Washer .................................................................... Ø6 ................................. 6
75 .............. JJP8BT-75 ................ Lockin g Nut .............................................................. ...................................... 2
76 .............. JJP8BT-76 ................ Angl e Pointer ........................................................... ....... ............................... 1
77 .............. JJP8BT-77 ................ Pin............................................................................ ...................................... 1
78 .............. JJP8BT-78 ................ Shaft ........................................................................ ...................................... 1
80 .............. JJP8BT-80 ................ Hex Cap Screw ........................................................ M4x15 ........................... 2
81 .............. JJP8BT-81 ................ Angle Marked Fence Support .................................. ...................................... 1
82 .............. JJP8BT-82 ................ Fen ce ....................................................................... ... ................................... 1
83 .............. JJP8BT-83 ................ Dus t Chute ............................................................... ...................................... 1
84 .............. JJP8BT-84 ................ Knob ........................................................................ ...................................... 2
85 .............. JJP8BT-85 ................ Dus t Housing ........................................................... ...................................... 1
86 .............. JJP8BT-3 .................. E-Clip ....................................................................... Ø6 ................................. 2
87 .............. JJP8BT-87 ................ Poin ter ..................................................................... ...................................... 1
88 .............. JJP8BT-88 ................ Infeed Direction Label .............................................. ...................................... 1
89 .............. TS-1533042 .............. Pan Head Machine Screw ....................................... M5x12 ........................... 3
90 .............. JJP8BT-90 ................ Knob ........................................................................ ...................................... 1
.................. JJP8BT-90L .............. Lock Knob Assembly – Long (inclu des #90,185)..... ...................................... 1
.................. JJP8BT-90S .............. Lock Knob Assembly – Short (includes #90,188) .... ...................................... 1
91 .............. JJP8BT-91 ................ Adjus ting Rod .......................................................... ...................................... 1
92 .............. TS-1541031 .............. Nylon Insert Lock Nut .............................................. ...................................... 2
93 .............. JJP8BT-93 ................ Shaft ........................................................................ ...................................... 1
94 .............. JJP8BT-94 ................ Bracket..................................................................... ...................................... 1
95 .............. JJP8BT-95 ................ Cushi on Block .......................................................... ...................................... 1
96 .............. JJP8BT-96 ................ Cutterhead Guard .................................................... ...................................... 1
97 .............. TS-2245081 .............. Flat Head Screw ...................................................... M5x8 ............................. 2
98 .............. JJP8BT-98 ................ Post.......................................................................... ...................................... 1
99 .............. JJP8BT-99 ................ Sprin g ...................................................................... ...................................... 1
100 ............ JJP8BT-100 .............. Support Bracket ....................................................... ...................................... 1
101 ............ TS-1534052 .............. Pan Head Machine Screw * ..................................... M6x16 ........................... 2
102 ............ JJP8BT-102 .............. Retainin g Ring ......................................................... ...................................... 1
103 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 2
104 ............ TS-1504051 .............. Socket Head Cap Screw.......................................... M8x25 ........................... 2
107 ............ JJP8BT-107 .............. Shi eld ....................................................................... ...................................... 1
108 ............ JJP8BT-108 .............. Shaft ........................................................................ ...................................... 1
109 ............ JJP8BT-109 .............. Washer .................................................................... .................................... 28
110 ............ JJP8BT-110 .............. Anti -Kickback Finger ................................................ .................................... 54
111 ............ JJP8BT-111 .............. Bearin g Cover .......................................................... ...................................... 1
112 ............ JJP8BT-112 .............. Bearing .................................................................... ...................................... 1
113 ............ JJP8BT-113 .............. Front Support ........................................................... ...................................... 1
114 ............ JJP8BT-114 .............. Cut Depth Scale Label ............................................. ...................................... 1
115 ............ JJP8BT-115 .............. Sprin g ...................................................................... ...................................... 1
116 ............ TS-1502021 .............. Socket Head Cap Screw.......................................... M5x10 ........................... 6
117 ............ JJP8BT-117 .............. Switch Mount ........................................................... ...................................... 1
118 ............ JJP8BT-118 .............. Switch ...................................................................... ...................................... 1
119 ............ JJP8BT-119 .............. Pulley ....................................................................... ...................................... 1
120 ............ JJP8BT-120 .............. Belt........................................................................... ...................................... 1
121 ............ JJP8BT-121 .............. Spacer ..................................................................... ...................................... 1
122 ............ JJP8BT-122 .............. Sprocket................................................................... ...................................... 2
24
Index No. Part No. Description Size Qty
123 ............ JJP8BT-123 .............. Socket Head Cap Screw.......................................... M6x15 ........................... 2
124 ............ JJP8BT-124 .............. Drive Chain .............................................................. ...................................... 1
125 ............ JJP8BT-125 .............. Gear ......................................................................... ...................................... 1
126 ............ JJP8BT-126 .............. Pulley ....................................................................... ...................................... 1
127 ............ TS-1533062 .............. Pan Head Machine Screw ....................................... M5x20 ........................... 3
128 ............ JJP8BT-128 .............. Key........................................................................... ...................................... 1
129 ............ JJP8BT-129 .............. Belt........................................................................... ...................................... 1
130 ............ JJP8BT-130 .............. Shaft ........................................................................ ...................................... 2
131 ............ JJP8BT-131 .............. Fron t Support Cover ................................................ ...................................... 1
132 ............ JJP8BT-132 .............. JET Nameplate ........................................................ ...................................... 1
133 ............ JJP8BT-133 .............. Key........................................................................... ...................................... 1
134 ............ JJP8BT-134 .............. Washer .................................................................... ...................................... 1
135 ............ JJP8BT-135 .............. Sprocket................................................................... ...................................... 1
136 ............ JJP8BT-136 .............. Square Spacer ......................................................... ........... ........................... 1
137 ............ JJP8BT-137 .............. Gear ......................................................................... ...................................... 1
138 ............ JJP8BT-138 .............. Gear Bracket............................................................ ...................................... 1
139 ............ JJP8BT-139 .............. Sprin g ...................................................................... ...................................... 1
140 ............ JJP8BT-140 .............. Key........................................................................... ...................................... 1
141 ............ JJP8BT-141 .............. Pan Head Machine Screw ....................................... M3x18 ........................... 2
142 ............ TS-2361031 .............. Lock Washer ............................................................ M3 ................................. 2
143 ............ TS-1550011 .............. Flat Washer ............................................................. M3 ................................. 2
144 ............ JJP8BT-144 .............. Wire Clamp .............................................................. ...................................... 1
145 ............ JJP8BT-145 .............. Wire ......................................................................... ...................................... 1
146 ............ JJP8BT-146 .............. Motor Pulley ............................................................. ...................................... 1
147 ............ JJP8BT-147 .............. Screw ....................................................................... ...................................... 1
148 ............ JJP8BT-148 .............. Bracket..................................................................... ...................................... 1
149 ............ JJP8BT-149 .............. Washer .................................................................... ...................................... 1
150 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 1
151 ............ JJP8BT-151 .............. Socket Head Cap Screw.......................................... M8x15 ........................... 1
152 ............ JJP8BT-152 .............. Motor........................................................................ ..... ................................. 1
153 ............ JJP8BT-153 .............. Cover ....................................................................... ...................................... 2
154 ............ JJP8BT-154 .............. Star Washer ............................................................. M4 ................................. 1
155 ............ JJP8BT-155 .............. Strain Relief ............................................................. ...................................... 2
156 ............ JJP8BT-156 .............. Switch Box ............................................................... ...................................... 1
157 ............ TS-1533032 .............. Pan Head Machine Screw ....................................... M5x10 ........................... 2
158 ............ JJP8BT-158 .............. Overload Switch....................................................... ...................................... 1
159 ............ JJP8BT-159 .............. Switch Box Cover .................................................... ...................................... 1
160 ............ JJP8BT-160 .............. Self-Tapping Screw ................................................. ST4.2x15....................... 4
161 ............ JJP8BT-161 .............. Nut ........................................................................... ...................................... 1
162 ............ JJP8BT-162 .............. On/Off Switch........................................................... ...................................... 1
.................. JJP8BT-162-1 ........... Switch Safety Key (not shown) ................................ ...................................... 1
163 ............ JJP8BT-163 .............. Shaft ........................................................................ ....
.................................. 1
164 ............ JJP8BT-164 .............. Infeed Table ............................................................. ...................................... 1
165 ............ TS-1521051 .............. Set Screw ................................................................ M4x12 ... ........................ 2
166 ............ .................................. Cord Clamp.............................................................. ...................................... 1
167 ............ .................................. Motor Housing ......................................................... ...................................... 1
168 ............ JJP8BT-168 .............. Brush Holder ............................................................ ...................................... 2
169 ............ JJP8BT-169 .............. Brush ....................................................................... ...................................... 2
170 ............ JJP8BT-170 .............. Brush Cap ................................................................ ...................................... 2
171 ............ .................................. Bearing .................................................................... ...................................... 1
172 ............ .................................. Inductor .................................................................... ...................................... 1
173 ............ .................................. Stator Insulation Pan ............................................... ...................................... 1
174 ............ .................................. Armature .................................................................. ...................................... 1
175 ............ .................................. Stator ................................................................... .... ...................................... 1
176 ............ .................................. Stator Insulation Pan ............................................... ...................................... 1
177 ............ .................................. Self-Tapping Screw ................................................. ST5x 56.......................... 2
178 ............ JJP8BT-178 .............. Fan........................................................................... ...................................... 1
179 ............ .................................. Bearing .................................................................... ...................................... 1
180 ............ JJP8BT-180 .............. Motor Cover ............................................................. ...................................... 1
181 ............ JJP8BT-181 .............. Switch Box Faceplate .............................................. ...................................... 1
182 ............ JJP8BT-182 .............. Jack Screw .............................................................. ...................................... 4
183 ............ JJP8BT-183 .............. Riv et......................................................................... Ø3x 10 ........................... 4
25
Index No. Part No. Description Size Qty
185 ............ JJP8BT-185 .............. Lock Shaft 1 (Long) ................................................. ...................................... 1
186 ............ JJP8BT-186 .............. Fen ce End Cover 1 .................................................. ...................................... 1
187 ............ JJP8BT-187 .............. Fen ce End Cover 2 .................................................. ...................................... 1
188 ............ JJP8BT-188 .............. Lock Shaft 2 (Short) ................................................. ...................................... 1
189 ............ JJP8BT-189 .............. Rod .......................................................................... ...................................... 2
190 ............ JJP8BT-190 .............. Cord Clamp.............................................................. ...................................... 1
.................. 708815 ...................... Push Block (not shown) ........................................... ...................................... 2
.................. JJP8BT-KSG ............. Knife/Blade Setting Gauge (not shown)................... ...................................... 1
.................. JJP10BT-HP ............. Hardware Package (*) ............................................. ........................................
Note: Some parts may be listed for reference, but are only available as part of a larger assembly. * Items with asterisk are included in JJP10BT-HP (Hardware Package).
26
17.1.2 Assembly Drawing Index
27
17.1.3 Planer Table Assembly
28
17.1.4 Motor Assembly
17.1.5 Front Frame Assembly
29
17.1.6 Chain Drive Assembly
17.1.7 Front Cover Assembly
30
17.1.8 Cutterhead Guard Assembly
17.1.9 Dust Cover Assembly
31
17.1.10 Jointer Infeed Table Assembly
17.1.11 Jointer Outfeed Table Assembly
32
17.1.12 Cutterhead/Feed Roller Assembly
17.1.13 Jointer Fence Assembly
33
17.1.14 Rear Frame and Cover Assembly
34
17.2.1 Jointer/Planer Stand – Parts List
Index No. Part No. Description Size Qty
1 ................ JJP8BT-901 .............. Stand Top Support, Short ........................................ ...................................... 2
2 ................ JJP10BT-902 ............ Leg ........................................................................... ...................................... 4
3 ................ JJP10BT-903 ............ Support Plate, Long ................................................. ...................................... 2
4 ................ JJP8BT-904 .............. Support Plate, Short ................................................ ...................................... 2
5 ................ JJP10BT-905 ............ Stand Top Support, Long......................................... ...................................... 2
6 ................ TS-1540041 .............. Hex Nut * ................................................................. M6 ............................... 24
7 ................ TS-2361061 .............. Lock Washer * ......................................................... M6 ............................... 24
8 ................ TS-1550041 .............. Flat Washer * ........................................................... M6 ............................... 24
9 ................ 708315-63 ................. Carriage Bolt * ......................................................... M6x1 2 ......................... 24
10 .............. TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 4
11 .............. TS-1550041 .............. Flat Washer ............................................................. M6 ................................. 4
12 .............. JJP10BT-912 ............ Rubber Foot * .......................................................... ...................................... 4
13 .............. TS-1482041 .............. Hex Cap Screw * ..................................................... M6x20 ........................... 4
14 .............. TS-1550061 .............. Flat Washer * ........................................................... M8 ................................. 4
15 .............. TS-2361081 .............. Lock Washer * ......................................................... M8 ................................. 4
16 .............. TS-1504041 .............. Socket Head Cap Screw * ....................................... M8x20 ........................... 4
.................. JJP10BT-HP ............. Hardware Package .................................................. ........................................
* Items with asterisk are included in JJP10BT-HP (Hardware Package).
1
This item is an optional accessory. To order, call our service department at 1-800-274-6848 and request
Stand for JJP-8BT, stock number # 707402.
17.2.2 Jointer/Planer Stand – Exploded View
35
18.0 Electrical Connections – JJP-8BT
Start
C
0.33uF/275V
Stator
Stator
Rotor
Stop
Rotor
M
1~
E
(Yellow and green wire)
Power Switch
Switch
Power Cord Plug
Overload Switch
Outlet
L
N
E
36
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