JET JCDC-3 Operating Instructions and Parts Manual
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Operating Instructions and Parts Manual
3HP Mobile Cyclone Dust Collector
Model JCDC-3
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-717530
Ph.: 800-274-6848 Edition 4 09/2018
www.jettools.com Copyright © 2017 JET
1.0 IMPORTANT SAFETY
INSTRUCTIONS
When using an electrical appliance, basic
precautions should always be followed, including
the following:
READ ALL INSTRUCTIONS BEFORE USING THIS
DUST COLLECTOR.
WARNING – To reduce the risk of fire,
electric shock, or injury:
1. Read and understand entire owner’s manual
before attempting assembly or operation.
2. Read and understand the warnings posted on
the machine and in this manual.
3. Replace warning labels if they become
obscured or removed.
4. This dust collector is designed and intended for
use by properly trained and experienced
personnel only. If you are not familiar with the
proper and safe operation of a dust collector, do
not use until proper training and knowledge
have been obtained.
5. Do not use this dust c ollector for other than its
intended use. If used for other purposes, JET
disclaims any real or implied warranty and holds
itself harmless from any injury that may result
from that use.
6. Always wear approved safety glasses/face
shield while using this dust collector. Everyday
eyeglasses only have impact resistant lenses;
they are not safety glasses.
7. Keep hair, loose clothing, fingers, and all parts
of body away from openings and moving parts.
8. Wear hearing protection (plugs or muffs) during
extended periods of operation.
9. Do not operate this machine while tired or under
the influence of drugs, alcohol or any
medication.
10. Make certain the switch is in the OFF position
before connecting the machine to the power
supply. Turn off all controls before unplugging.
11. Make certain the machine is properly grounded.
Connect to a properly grounded outlet only. See
Grounding Instructions.
12. Make all machine adjustments or maintenance
with the machine unplugged from the power
source.
13. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.
14. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
maintenance is complete.
15. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
16. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
17. Keep the floor around the machine clean and
free of scrap material, oil and grease.
18. Keep visitors a safe distance from the work
area. Keep children away.
19. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
20. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in serious
injury.
21. The dust collector is intended for indoor use. To
reduce the risk of electric shock, do not use
outdoors or on wet surfaces.
22. Do not use this dust collector for anything
except wood dust. Materials such as liquids,
metal shavings, metal dust, screws, glass,
plastic or rock can cause sparks and/or damage
when coming into contact with any part of the
dust collector.
23. Do not use to pick up anything that is burning or
smoking, such as cigarettes, matches or hot
ashes.
24. Do not use to pick up flammable or combustible
liquids such as gasoline, or use in areas where
they may be present.
25. Do not pull or carry by cord, use cord as a
handle, close a door on cord, or pull cord
around sharp edges or corners. Do not run dust
collector over cord. Keep cord away from
heated surfaces.
26. Do not use this dust collector with a damaged
cord or plug. If the unit is not working as it
should, has been dropped, damaged, left
outdoors, or dropped into water, return it to a
service center.
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27. Do not unplug by pulling on cord. To unplug,
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grasp the plug, not the cord.
28. Do not use without dust bag and/or filters in
place.
29. Do not handle plug or machine with wet hands.
30. Do not put any objects into the openings. Do not
use with any opening blocked; keep free of
dust, lint, hair, and anything that may reduce air
flow.
31. Do not operate without hose connected to the
inlet. Place cap on unused inlet port. Hazardous
moving parts inside. Unplug before removing or
connecting inlet or inlet guard.
32. Use recommended accessories; improper
accessories may be hazardous.
33. Maintain tools with care. Follow instructions for
lubricating and changing accessories.
34. Turn off machine and disconnect from power
before cleaning. Use a brush or compressed air
to remove chips or debris; do not use bare
hands.
35. Do not leave the machine when it is plugged in.
Unplug from outlet when not in use and before
servicing.
36. Do not stand on the machine. Serious injury
could occur if the machine tips over.
37. The dust collector is intended for household
use.
WARNING: This product can expose you to
chemicals including lead and cadmium which
are known to the State of California to cause
cancer and birth defects or other reproductive
harm, and phthalates which are known to the
State of California to cause birth defects or other
reproductive harm. For more information go to
http://www.p65warnings.ca.gov.
WARNING: Drilling, sawing, sanding or
machining wood products generates wood dust
and other substances known to the State of
California to cause cancer. Avoid inhaling dust
generated from wood products or use a dust
mask or other safeguards for personal
protection.
Wood products emit chemicals known to the
State of California to cause birth defects or other
reproductive harm. For more information go to
://www.p65warnings.ca.gov/wood.
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Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
SAVE THESE INSTRUCTIONS
2.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model
JCDC-3 Cyclone Dust Collector. This manual contains i nstructions on installation, safety precautions, general
operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in
this document.
This manual is not intended to be an exhaustive guide to dust removal strategies, installation of shop duct work,
or the use of optional dust collection accessories. Additional knowledge may be obtained from experienced users
or trade articles. Whatever accepted methods are used, always make personal safety a priority.
If there are questions or comments about this product, please contact your local supplier or JET. JET can also
be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
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3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 5
5.0 Setup and assembly ....................................................................................................................................... 7
5.1 Unpacking and cleanup .............................................................................................................................. 7
5.2 Shipping contents – JCDC-3 ...................................................................................................................... 7
5.3 Tools required for assembly ....................................................................................................................... 8
5.4 Assembly .................................................................................................................................................... 8
6.0 Electrical connections .................................................................................................................................. 10
6.1 GROUNDING INSTRUCTIONS ............................................................................................................... 10
6.2 Extension cords ........................................................................................................................................ 11
7.0 Operations .................................................................................................................................................... 11
7.1 Start/stop ................................................................................................................................................... 11
7.2 Remote controller ...................................................................................................................................... 11
7.3 Dust hose connection ............................................................................................................................... 12
8.0 User-maintenance ........................................................................................................................................ 12
8.1 Thermal overload reset ............................................................................................................................ 12
8.2 Cleaning and bag inspection .................................................................................................................... 12
8.3 Motor inspection ....................................................................................................................................... 12
8.4 Additional servicing .................................................................................................................................. 12
9.0 Optional accessories .................................................................................................................................... 13
10.0 Troubleshooting the JCDC-3 ...................................................................................................................... 13
10.1 Electrical and motor problems ................................................................................................................ 13
10.2 Performance problems ........................................................................................................................... 14
11.0 Replacement Parts ..................................................................................................................................... 14
11.1.1 JCDC-3 Cyclone Dust Collector – Exploded View .............................................................................. 15
11.1.2 JCDC-3 Cyclone Dust Collector – Parts List ....................................................................................... 16
12.0 Electrical Connections – JCDC-3 ............................................................................................................... 18
13.0 Warranty and service ................................................................................................................................. 19
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4.0 Specifications
Model number ............................................................................................................................................ JCDC-3
Stock numbers:
Complete kit ....................................................................................................................................... 717530K
Main unit only ....................................................................................................................................... 717530
Canister filter only ............................................................................................................................... 717530F
Motor and electricals:
Motor type ........................................................................ .totally enclosed fan cooled, induction, capacitor start
Horsepower ................................................................................................................................... 3 HP (2.2kW)
Phase .......................................................................................................................................................... single
Voltage ................................................................................................................................................. 230V only
Cycle ............................................................................................................................................................ 60Hz
Listed FLA (full load amps) ........................................................................................................................... 13 A
Starting amps ................................................................................................................................................ 39 A
Running amps (no load) ............................................................................................................................ 12.5 A
Start capacitor ......................................................................................................................... 500MFD, 125VAC
Run capacitor ..................................................................................................................................... 40μF 300V
On/off switch .............................................................. push-button, magnetic contactor with overload protection
Motor speed ........................................................................................................................................ 3450 RPM
Power cord ........................................................................................................................ 12AWG x 3C, 6ft.,SJT
Power plug ................................................................................................................. 6-20P, 250V/20A installed
Recommended circuit and fuse/breaker size
Sound emission (at 9.84 ft./3m)
2
................................................................................................................ 76 dB
Remote control system ............................................ radio frequency (FCC approved); range up to 50 ft. (15 m)
RC transmitter battery ...................................................................................................................... 2 x AA, 1.5V
Timer setting ................................................................................................................................ 2, 4, 6, 8 hours
Performance:
Inlet diameter ................................................................................................................................ 8 in. (203 mm)
Inlet adaptors, number of ................................................................................................................................... 3
Inlet adaptors, diameter of ............................................................................................................. 4in. (100 mm)
Filter efficiency .................................................................. 99% of 2 micron particles; 86% of 1 micron particles
US method EU method
Air Flow with filters installed ............................ 1240 CFM (2102 m3/hr) ........................ 1963 CFM (3327 m3/hr)
Air Velocity ............................................................. 3542 FPM (18 m/s) ............................ 5609 FPM (28.5 m/s)
Static pressure loss (WC) ............................ 1.260 inH
Maximum static pressure loss (WC) .......... 8.976 inH
Impeller:
Impeller diameter ........................................................................................................................ 15 in. (380 mm)
Impeller type .......................................................................................................................................... radial fin
Impeller material .......................................................................................................................................... steel
Canister filter:
Filter type ........................................................................................................ cartridge and spunbond polyester
Canister filter diameter ........................................................................................................ 14-9/16 in. (370 mm)
Canister filter length .............................................................................................................. 38-3/8 in. (975 mm)
Filter surface area ................................................................................................................ 45.21 sq. ft. (4.2 m
Filter efficiency ............................................................................................................. 99% of 2 micron particles
Cleaning system ............................................................................................................ manual scraper rotation
Collection drum:
Capacity .................................................................................................................................................... 66 gal.
Diameter ............................................................................................................................. 24-7/16 in. (620 mm)
Height ................................................................................................................................... 31-7/8 in. (810 mm)
Material ........................................................................................................................................................ steel
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Subject to local/national electrical codes. Recommendation based upon dedicated circuit.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
1
............................................................................................. 20 A
O (32 mmH2O) ......................2.047 inH2O (52 mmH2O)
2
O (228 mmH2O) ....................8.976 inH2O (228 mmH2O)
2
5
2
)
Collection bags:
Bag material ..................................................................................................................................... polyethylene
Drum collection bag size (Dia. x L) ................................................................ 38-9/16 x 47-1/4 (980 x 1200 mm)
Canister collection bag size (Dia. x L) ...................................................... 19-11/16 x 23-5/8 in. (500 x 600 mm)
Main mate ri a l s :
Frame ................................................................................................................................................ steel tubing
Body .................................................................................................................................................. 18 ga. steel
Paint finish ....................................................................................................................................... powder coat
Dimensions:
Footprint/base dimensions (L x W) ................................................................. 57 x 30-7/16 in. (1450 x 772 mm)
Height from floor to inlet port center ................................................................................... 55-1/8 in. (1400 mm)
Overall dimensions, assembled (L x W x H) ............................... 30-7/16 x 57 x 88 in. (772 x 1450 x 2235 mm)
Overall dimensions, shipping carton (L x W x H) .............. 54-3/4 x 30-1/8 x 38-9/16 in. (1390 x 765 x 980 mm)
Weights (approximate):
Net weight, full kit assembled ..................................................................................................... 242 lb. (110 kg)
Net weight, (base machine only) ................................................................................................ 220 lb. (100 kg)
Net weight, (canister filter only) ...................................................................................................... 22 lb. (10 kg)
Shipping weight (base machine only) ......................................................................................... 268 lb. (122 kg)
Shipping weight (canister filter only) ............................................................................................... 33 lb. (15 kg)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
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