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J-9225

Jet J-9225 Operating Instructions And Parts Manua

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Operating Instructions and Parts Manual
8-3/4" Zip- Miter Bandsaw
Model J-9225
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-414467 Ph.: 800-274-6848 Revision C 01/2016 www.jettools.com Copyright © 2014 JET
Warranty and Service
JET® warrant s ever y pro duct it sell s against m anuf acturers’ defec ts. If one of our tools needs ser vice o r repair, pleas e contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use o f these machines in the pr ocessing of met al, plastics, or ot her materi als o utsi de rec ommen ded guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pro of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Informa t io n
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Appli es
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE:JETisadivisionofJPWIndustries,Inc.ReferencesinthisdocumenttoJETalsoapplytoJPWIndustries,Inc.,oranyofits
successorsininteresttotheJETbrand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Table of Contents
Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning ................................................................................................................................................... 4
Introduction ............................................................................................................................................. 6
Specifica tions ................................................................................................................ .......................... 6
Shipping Contents ................................................................................................................................... 7
Contents of the Carton ......................................................................................................................... 7
Hardware ............................................................................................................................................. 7
Machine Fe a tu r e s .................................................................................................................................... 7
Machine Base ...................................................................................................................................... 7
Saw Head ............................................................................................................................................ 7
Work Stop ............................................................................................................................................ 7
Control Panel ....................................................................................................................................... 7
Assembly ................................................................................................................................................ 8
Stand Assembly ................................................................................................................................... 8
Mounting Saw to Stand ........................................................................................................................ 8
Electri c al Connec tion ............................................................................................................................... 8
Controls and Indicators ............................................................................................................................ 9
Control Panel ....................................................................................................................................... 9
Blade Speeds ...................................................................................................................................... 9
Blade Selecti on ..................................................................................................................................... 10
Blade Break-i n Procedur es ................................................................................................................. 10
Operations............................................................................................................................................. 1 0
Hydraulic F eed Control....................................................................................................................... 10
Evaluating Cutting Efficiency .............................................................................................................. 10
Setting the Work Stop ........................................................................................................................ 11
Quick Release Vise Operation............................................................................................................ 11
Miter Cuts .......................................................................................................................................... 12
Coolant Flow Control .......................................................................................................................... 12
Adjustments .......................................................................................................................................... 12
Blade Guide Adjustm ent ..................................................................................................................... 12
Bearing and Guide Bl oc k Adjustment ................................................................................................. 13
Blade Tension .................................................................................................................................... 14
Limit Sw itch Adjust men t ..................................................................................................................... 14
Maintenance .......................................................................................................................................... 15
Changing Blades ................................................................................................................................ 15
Cleaning ................................................................................................................................................ 16
Lubrication............................................................................................................................................. 16
Coolant.................................................................................................................................................. 16
Troubleshooting ..................................................................................................................................... 17
Parts ..................................................................................................................................................... 18
Replacement Parts............................................................................................................................. 18
Saw Assembly – Parts ....................................................................................................................... 19
Saw Assembly Drawing ( 1 of 3) .......................................................................................................... 23
Electrical Box Assembly – Parts ......................................................................................................... 26
Electrical Box Assembly ..................................................................................................................... 27
Wiring Diagram ...................................................................................................................................... 28
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Warning
1. Read and understand the ent ire owner's manual bef or e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This bandsaw is designed and int ended for use by pro perl y trained and ex perienced per sonnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.
5. Do not use thi s bandsaw f or other than it s intended u se. If used f or other purpos es, JET, di sclaims
any real or implied warrant y and holds itself harmless from any injury that may result fr om that use.
6. Always wear approved safet y glasses/fac e shields whil e using this bandsaw. Everyday ey eglasses
only have impact resi stant lenses; they are not safety glasses.
7. Bef or e operati ng this bandsaw, rem ove tie, rings, watches and other j ewelry , and roll sl eev es up past
the elbows. Remove all loose clothing and c onfine long hair. Non-sli p footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:
• Lead from lead based paint.
• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.
• Arsenic and chromium from chemically treated lumber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medication.
11. M ak e c er tain the switch is in the OFF position before connecti ng the machine to the power supply.
12. M ak e c er tain the machine is properly grounded.
13. M ak e all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.
17. P r ov ide for adequate space surroundi ng work area and non-glare, ov er head l ighting.
18. K eep the floor around the machi ne cl ean and free of scrap material, oil and grease.
19. K eep v isitors a safe distance from the work area. Keep children away.
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20. M ak e y our workshop chi ld proof with padloc k s, m aster switc hes or by r em ov ing starter keys.
21. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e
careless acts that can r esul t in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving part s. Do not over r eac h or use excessive force to perform any mac hine oper ation.
23. Use the ri ght t ool at the corr ect speed and feed r ate. Do not forc e a tool or attachment to do a job for
which it was not designed. T he ri ght tool will do the job better and safer.
24. Use recom mended accessories; improper accessories may be hazardous.
25. Mai ntain tools with care. Keep bl ades sharp and clean for the best and saf est performance. Follow
instructions for lubricating and changing accessories.
26. Make sure the work piece is securely clamped in the vise. Never use your hand to hold the work
piece.
27. Turn off the m ac hine before cleaning. Use a brush or compressed air to rem ov e c hips or debris — do
not use your hands.
28. Do not stand on the machine. Seri ous i njur y c ould occur if the machine tips over.
29. Never leave the machine r unning unatt ended. Turn the power off and do not leave t he machine until
the blade comes to a complet e stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiariz e you rself with the following safety no tices used in this manual:
This means that if precautions are not heeded, it may result i n mi nor i nj ur y and/or
possible machine damage.
This means that if precautions are not heeded, it may result i n serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
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Introduction
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model J-9225 zip-miter bandsaw. This manual contains instructions on install ation, safety precautions, general operating procedures, maintenance instructions and parts breakd own. This machine has been designed and constructed to provide consistent, long-term operation if used in accordance with instructi ons set forth i n this manual . If there are any questions or comm ents, please contact either your local suppli er or JET. JET can also be reached at our web site: www.jettools.com.
The JET Model J-9225 bandsaw is designed for medium production c ut-off work. Two cutting speeds and a hydraulic feed control allow the efficient cutting of virtuall y any material.
The Model J- 9225 bandsaw is equipped with a cool ant system which can greatl y extend blade lif e and speed the cutti ng of a vari ety of materials which are best cut with c utti ng fluids and coolants.
Specifications
Model ............................................................................................................................................. J-9225
Stock Number................................................................................................................................ 414467
Cutting Capacity
Round at 90° (in.) ......................................................................................................................... 8-3 /4
Round at 45° (in.) ......................................................................................................................... 6-1 /4
Round at 60° (in.) ......................................................................................................................... 3-1 /2
Rectangle at 90° (in.) ...............................................................................................................8-3/4 x 7
Rectangle at 45° (in.) .........................................................................................................6-1/4 x 7-1/4
Rectangle at 60° (in.) .........................................................................................................3-1/2 x 3-7/8
Vise Swivel (deg.) .................................................................................................................................. 60
Blade Size (in.) .............................................................................................................. 1 x 0.035 x 96-1/2
Blade Speeds (SFP M) ..................................................................................................................157, 314
Blade Wheel Diameter (in.) .............................................................................................................. 11-5/8
Coolant Capacity ( qt.) ............................................................................................................................ 12
Bed Height (in.) ............................................................................................................................. 38-7 /16
Motor ......................................................................................................... TEFC 1.5HP, 230V, 3Ph, 60Hz
Floor Space Requi r ed ( L x W x H)(in.) .............................................................................. 55 x 33 x 59-1/4
Net Weigh t (lb s.) .................................................................................................................................. 485
The above specifications were current at the time this manual was publi shed, but because of our policy of continuous impr ovement, JET reserves the ri ght to change specifications at any tim e and without pri or notice, without incurring obligati ons.
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Shipping Contents
Contents of the Carton
1 Band Saw (not shown) 1 Front Stand Panel (A ) 1 Rear Stand Panel (B) 1 Left Stand Panel ( C) 1 Right Stand Panel (D) 1 Bottom Plate (E) 1 Operating Instructions/Parts List 1 Warranty Card
Saw Head
The saw head (Figure 1) consists of a drive motor, gearbox , blade wheels, blade gui des and supports, control panel, blade tension mechanism, wire br ush, and the saw blade.
The drive wheel i s installed on the output shaft of the gearbox. The driven wheel is located on the left side of the m achine and i s mounted on a shaft that is part of the blade tension m echan­ism. The blade tension mechanism is used to tighten the saw blade on the blade wheels.
Blade tension gener ally requires adj ustment only after the sa w blade is changed, but t he tension should be moni tored with the convenient blade tension indicator.
Contents of the Carton
Hardware
04 M8 x 25 Socket Head Cap Screw (C)
12 M8 x 20 Hex Cap Screw (D) 28 M8 Flat Washer (E) 24 M8 Hex Nut (F)
Hardware (Actual Size)
Machine Features
Figures 1 depicts the m ain feat ures of the Model J-9225 Bandsaw. The machine consists of a machine base onto which is installed a saw head.
Machine Base
The machine base consists of four panels that require assembl y .
Figure 1
Work Stop
A work stop is provided with the machine to allow cutting multiple pieces of identical length (refer to Figure 6). The stop consists of a set rod onto which is installed a distance set bracket, stop rod assembly and two lock handles. The rod is instal led in a bore in the f ront of the saw bed. The distanc e set bracket i s moved i n or out on the set rod to establish the length of the workpiece and the stop rod can be adj usted to accommodate workpi ec es of various widths.
Control Panel
The control panel is mounted on the top of the saw head. Refer to the Controls and Indicators section (page 9) f or a descripti on of the cont rols. Switches and fuses required for operation and protection of the drive motor are inside the box.
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Assembly
Stand Assembly
Tools required for as s em bly :
Two 1/2-inch wrenc hes (Note: A ratchet wrench may speed assembly time.)
Referring to Fi gur e 2:
1. Assemble the rear (D
panels with three M8 x 20 hex cap screws (A), six M8 flat washers (B M8 hex nuts (C). Tighten t he hex nuts.
2. Assemble E
and D2 in the same manner.
2
3. Position bott om plate (F) in stand.
) and right side (E1)
1
, B2) and three
1
Referring to Fi gur e 3:
1. The saw (A) and stand top (B) come as an assembled uni t. Use a hoist t o lift and place the saw onto the stand (C).
Note that the front of the saw faces the same direction as the flat panel of the stand.
2. Adjust the stand top (B) and stand (C) so the corner mounting holes (D) are aligned.
3. Secure the stand top (B) to the stand (C) with four each M8 hex socket head screws (E) with M8 flat washers (F). Ti ghten with an 8mm hex wrench.
4. Finish assembling E
to D1 and E1 to D2 in
2
the same manner as abov e.
Figure 2
Mounting Saw to Stand
Tools required for as s em bly :
– 8mm hex wrench Remove any plastic or holding straps from
around the bandsaw. Ar eas of the machine have been given a protective coating at the factory. This should be removed using a soft cloth moistened with kerosene or a cleaner­degreaser. Do not use ga soli ne, pai nt thinner, or lacquer thinner as these will damage painted surfaces. Do not use an abrasive pad.
Determine the final location for the saw and allow for a suffi ci ent work space around it.
The saw is extremely heavy.
Use a hoist to lift.
When moving the saw/stand top assembly the cutting head, or “bow”, should be in the down position.
Figure 3
Electrical Connection
All electrical connections
must be done by a qualified electrician. All adjustments or repairs must be done with the machine di sconnect ed from the power source, unplugged. Failure to comply may result in serious injury!
The Model J-9225 bandsaw is rated at 230V. This machi ne is not supplied with a pl ug. Use a
plug and outlet rated at least 20amps. The circuit for the machi ne should also be protec ted by at least a 20 amp circuit break er or fuse.
Make sure that the blade moves in the correct direct ion. If it does not, simply rev erse
two of the phase wires on the supply input. The sawing machi ne is now ready for use.
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Controls and Indicators
Control Panel
The operating controls for the bandsaw are located on the control panel (Figure 4) and consist of the f ollowing c ontrols and indicat or s:
Emergency Stop Switch – by depressing this switch the user can quickly stop the machine when it is in operati on; to restart, turn cl ockwise slightly to release then press Start switch
Feed Rate Control – used i n c onjunction with t he Feed Rate Start/Stop Control (see below); this knob is used to set the downward head speed that is appl ied t o the saw blade. T he f eed rat e i s proportional to the opening of the valve. When set to zero, t he saw head is l ocked in position. Increasing the v alve opening (count er-clockwise adjustment ) increases the f eed rate; decreasing the valve opening (clockwise adjustment) reduces the feed r ate.
Feed Rate Start/Stop Control – used in conjunction with the Feed Rate Control (see above); in the locked position the saw head is prevented from descending; in the unlocked position the saw head will descend at the rate determined by the F eed Rate Cont r ol setting.
Motor Speed Selector – select Low for 137 SFPM, High for 275 SFPM; machine will not operate when Off is selecte d .
On/Off Switch – main power switch Standby Lamp Indicator – indicates that power is
present, i. e., machine is plugged i n and On/Off Switch in set to ON.
Start Switch – press to start machine, also: set On/Off Switch to ON, select Motor Speed Selector t o Low or High, Em ergency Stop must be released.
Blade Speeds
The Model J-9225 bandsaw has two blade speeds which are set by the Motor Speed Selector dial (D, Fi g. 4). I n normal oper ation the machine is stopped, the speed selected (Low/High) then restarted. Changing the speed while in operat ion will shut the machine off and will requir e r estar ting (E, Fig. 4).
Figure 4
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Blade Selection
Operations
The bandsaw is deliv ered with a saw blade that is adequate for a variety of cut-off jobs on a variety of common material s. A general -purpose blade is provided as standard equipment with the machine. After-market blades can be acquired for specif ic c utti ng jobs.
A coarse blade could be used for a solid steel bar, but a finer toot h blade would be used on a thin-wall steel tube. In general , the bl ade choice is determined by the thickness of the material; the thinner the materials; the finer the tooth pitch.
A minimum of three teeth should be on the workpiece at all times for proper cutting. The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece.
For very high production on cutting of special materials, or to cut hard-to-cut materials such as stainless steel, tool steel, or titanium, call JET for more specific blade recommendations. JET can provide you with very specific instructions regarding the be st blade (and c oolant or cutt ing fluid, if needed) for the material or shape supplied.
Hydraulic Feed Control
The weight of the saw head provides the force needed to cut thr ough the workpiece. The cut-off saw has a hydraulic cylinder that controls the feed rate of the saw.
The hydraulic feed control circuit consists of a single acting hydraulic cylinder and a feed rate control. T he feed control cylinder r esists motion in the downward direction to control the feed rate. The control cylinder offers no resistance when raised upward.
The feed rate control knob (Figure 4) controls the rate at whic h the saw head is lowered. The control knob (needle valve) controls the rate at which the hydraulic fluid is released from the hydraulic cylinder. When the needle valve is closed, the cylinder is locked. With the needle valve sli ghtly open, t he cyli nder permit s slow, or light, downward f orce. Opening t he needl e v alv e further incr eases the feed rate.
The needle valve is adjusted until the saw is operating eff iciently. The effici ency of operation is usuall y ev aluated by observing c hip formation. Blade efficiency is further described below.
Blade Break-in Procedures
New blades are v ery sharp a nd, theref ore, have a tooth geometry that is easily damaged if a careful break-in procedure is not followed. Consult the blade manufacturer’s literature for break-in of specifi c blades on specific materi als. However, the following procedure will be adequate for br eak-i n of J ET-suppli ed bl ades on lower alloy ferrous materials.
1. Clamp a section of round stock in t he vise. The stock should be 2 inches or larger in diameter.
2. Operate the saw at low speed. S tart the cut with a very light feed rate.
3. W hen t he saw has com pl eted 1/ 3 of the c ut, increase the f eed rate slight ly and allow the saw to complete the cut.
4. Keep the hydraulic cy linder needle valve i n the same position and begin a second cut on the same or similar workpiec e.
5. When t he blade has com pleted about 1/3 of the cut, increase the f eed r ate.
Watch the chi p form ation until cutting is at its most efficient rate and allow the saw to complete the cut (refer to Evaluating Blade Efficiency below). The blade i s now consid-
ered ready for use.
Evaluating Cutting Efficiency
Is the blade cut ting efficiently ? The best way to determine t hi s is to ob serv e t he chi ps f ormed by the cutting blade.
If the chi p f ormati on is powdery, t hen the feed is much too light or the blade is dull.
If the chips formed are curled, but color ed – blue or straw colored f rom heat generat ed during t he cut – then the feed rate is too high.
If the chips are slightly curled and are not colored by heat – the blade is sufficiently sharp and is cutting at its most efficient rate.
10
Setting the Work Stop
Referring to Fi gur e 5: The work stop is an accessory that is included
with the JET J-9225 B andsaw. It is used to set up the saw for maki ng multiple cuts of t he same length.
Do not allow the blade to rest
on the workpiece when the saw is not cutting.
Installation
1. Insert the distance set rod (A) into the hole (B) at the front of the base as shown.
2. Secure by tightening the socket setscrew (C) with a 3mm hex wrench.
Adjustment
3. The distance set br acket (D) is m oved along the distance set rod (A) by loosening the lock handle (E). The stop rod (F) can be repositioned (G) by loosening lock handle (H) and also by rotating the set rod (A) to reposition the angle of the bracket (D).
Quick Release Vise Operation
Referring to Fi gur e 6: The vise on the J-9225 bandsaw comes
equipped with a quick-release handle that permits the workpi ece to be rapidly repositioned or changed for a repeated cutting operation while requir ing only one i nitial adjustment of the vise handwheel. This is done as follows:
Figure 5
1. Place the quick-release handle (A) i n the up position as shown.
2. Turn the handwheel (B) counterclockwise until the workpiece can be placed in position.
3. Place the workpiece (C) in the vise (D) and against the work stop (E); turn the hand- wheel ( B) until the v ise begi ns to clamp ont o the workpiece. T hen back t he han dwheel of f just enough to perm it the workpiece t o slide in and out of the vise.
4. Place the quick-release handle (A) in the down positi on. The workpi ece is secure and ready for cutting.
The vise is now set up for a repeated cutting operation. Simply raise the quick-release handle, reposit ion or replace the workpiece and reset the handle down again.
Figure 6
11
Miter Cuts
Referring to Figure 7, the J-9225 band saw is capable of making angle cuts from 0–60º. The vise remains stati onary while the saw head is adj usted as follows:
1. Place the saw head (F) in the raised position so the blade doesn't catch in the table slots.
2. Set the lock handle (A) t o the unlock position as indicated by the arr ows.
3. Using handles (B and C), rotate the saw head (F) to any desired angl e within a range of 0º (square cut) to 60º, setting it to the scale (D) on the base.
4. Set the lock handle (A) to the lock position.
Note: Two miter stops (E) on either side of the saw
base set the miter r ange of 0–60º. A djus t only if
necessary so t he saw tr av el stops at 0º and 60º.
Coolant Flow C on tr ol
The coolant pump must be submerged before operating to prevent damage to the pump.
Figure 7
A coolant pump, which provides coolant to the workpiece, runs at all times when the machine is turned on.
Two coolant flow control valves ( A , Fig. 8), located on the top of the bearing blocks, contr ol the amount of flow from the nozzles. Coolant flow should be adjusted to be no m ore than the saw blade can draw into the workpi ece by the mov ement of the bl ade. To stop coolant flow, turn the control valves fully counterclockwise.
Adjustments
Blade Guide Adjustment
Refer to Figure 9. The J-9225 Bandsaw has two blade guide assemblies; one is stationary (A) and mounted to the body of the saw head. The other, consisting of a blade guide s uppor t or bracket (B) and blade guide (C), is adj ustable.
The positi on of the blade guides is im portant in or der to make acc urate cuts and prolong bl ade life and is determined by the size of the workpi ece. Adjustment is made as follows:
Figure 8
1. Place the workpiece (D) in the vise (E) and clamp
tightly.
2. Loosen the lock handle (F).
3. Slide the guide support (B) left or ri ght so that it
just clears the pi ec e to be cut (D) .
4. Tighten the lock handle (F ).
Figure 9
12
Bearing and Guide Block Adjustment
Referring to Fi gur e 10: Guide bearings and c arbide guide b locks are l ocated
on either side of t he saw blade and provide stabilit y for the blade when the saw is in operation. These bearings rotate on an ec centric shaft so the distance from the blade can be adjusted for optimal performance.
Guide blocks provide additional blade stability. Guide beari ngs and guide blocks ar e initially adjusted
at the factory and should rar ely require adjustm ent. It is always better to try a new blade when cutting
performance is poor. If performance remains poor after changi ng the blade, check the blade guides f or proper guide bearing spacing. For most efficient operation and maximum accuracy, clearance between the blade a nd the g uide beari ngs should be
0.001-inch. The bearings will still turn freely with this clearance. If the clearance is inc or r ec t, the blade may track off the drive wheel.
Disconnect the bandsaw saw
from its electri cal power source.
If required, adjust the bearing and guide block on one assembly then the other as follows:
1. Using a 3m m hex wrench, l oosen two set-screws
(A) that secure the ecc entric bushings.
2. Using a 4mm hex wrench, loosen the socket
head cap screw (E) securing the guide block (F).
3. With a 12mm wrench, loosen the hex nut (G) that
secures the guide block adjustment setscrew (H).
4. Position the bearings (B) by t urning the bushings
(C) with a flat-head screwdriver. Set the clearance between the bearings (B) and blade (D) at approximately 0.001 inch.
When properly adjusted, t he blade shoul d be in a vertic al position between the beari ngs as shown in Figure 11.
5. Secure the bushing settings by tightening the
setscrews (A).
6. With a 4mm wrench adjust setscrew (H) so the
guide block (F) supports the blade without pinching the blade.
7. Tighten the soc k et head cap s crew (E).
8. Maint ain the position of t he setscrew (H) with the
hex wrench while ti ghtening the hex nut (G).
Figure 10
INCORRECT CORRECT
Outer Roller
Saw Blade
Inner Roller
Saw Blade
Locking Screw
Figure 11
13
Blade Tension
See Adjusting t he proper Blade Tension on page 16.
Limit Switch Adjustment
Refer to Figure 12. The J-9225 bandsaw should shut off automatically
when a cut is completed. If not, the limit switch probably needs to be adj usted as follows:
Disconnect the cut-off saw from its electri cal power source.
1. Place the saw in the lowered po siti on to repres-
ent the completi on of a cutti ng oper ation
2. Using a crosspoint screwdriver and 5/16" wrench,
loosen two mounting screws (A).
3. Position the limit switch assem bly (B) to actuate
to the off positi on as it presses against the back plate (C) of the control panel when the saw has cut through t he workpiece.
Figure 12
14
Maintenance
Figure 13
Changing Blades
Refer to Figure 13 except where specified otherwise.
Use leather gloves when changing the saw blade to protect your hands from cuts and scratches. Use protective eye wear that meets ANSI Specification Z87.1
Disconnect the cut-off saw from its electri cal power source.
Tools requir ed:
-- 3mm, 4mm and 5mm hex wrenches
-- 12mm wrench
Removing the Blade
1. Lock t he hydraulic cyli nder that controls the
descent of t he saw head with the f eed rate
start/st op control (F, Fig. 4). Rai se the saw head (A) about half way up.
2. Remove the wheel cover (B) and blade
guards (C, D) and br ush (M).
3. Turn the blade tension handle (J) counter-
clockwise until the blade (E) hangs loose.
4. Pull the blade (E) off the drive wheel (F) and idler wheel (G) and out of t he blade guides
, H2). Store the removed blade carefully
(H
1
before proc eeding.
Installing New Blade
5. Slide the new blade into the blade guides
, H2), then loop t he blade (E) around t he
(H
1
drive wheel (F ) and idler wheel (G) such that the teeth face towards the rear of the saw and the smooth side faces towards the front.
6. Push the blade so it seats against the shoulders of the wheels (F, G).
Adjusting the proper B lade Tension
7. When it is seated agai nst the shoulder, t urn the blade tension handle (J) clockwise to increase the tension until the scale for the 1" blade tension measures 20–28KPSI (K) (green zone) on the t ensi on indicator (L).
8. Replace the wheel cover (B) and blade guards (C, D) and brush (M).
9. Reconnect the saw to the electrical power source.
15
Cleaning
Coolant
Clean off any preservative on machine surfaces. After cleaning:
1. Coat machined surfaces of the cutoff saw with a medium consistency machine oil. Reapply the oil coating at least every six months.
2. Clean up accumulated saw cuttings after use. Make sure the lead screw and rapid nut are kept free from saw cuttings and other material that would c ause damage.
3. Cl ean the chi p sl udge f rom t he cool ant t ank. The frequency shoul d be determi ned by how often the saw is used.
Lubrication
Lubricate the following components at the specified frequencies and using the lubricants defined as follows:
Ball Bearings – the bearings are lubri cat ed and sealed – periodi c lubri c ation is not required.
Blade Guide Beari ng – the bearings are lubri ­cated and sealed – periodic lubrication is not required.
Change coolant on a frequency appropriate to the type of coolant being used. Oil based coolants can sour. Refer to the coolant supplier’s instruc tions for change fr equenc y .
The general-purpose coolant is a mixture of water-solubl e oil or synthet ic based coolant and water. Mix one part of coolant to ten parts of water (one quart of oil to ten quarts water). Twelve quart s of coolant is the amount requi red for the coolant pump to operate properly. Verif y that the coolant level is visible in the indicator (Figure 14).
There are num erous coolant s on the mark et that are formulated for special applications. Consult your local distributor f or details in t he event you have a long range production task, or are required to cut some of the more exotic materials.
Wheel Bushings – si x to eight drops of oil each week.
Pivot Poi nts, Shafts, and Bearing areas – six to eight drops of oil eac h week.
Figure 14
16
Troubleshooting
Fault Probable Cause Suggested remedy
Excessive blade breakage
Premature bl ade dulling
1. Material loose in vise.
2. Incorrect speed or f eed.
3. Teeth too coarse f or mat eri al.
4. Incorrect blade tension.
5. Saw blade is in contact with work­piece before the saw is start ed.
6. Misaligned guides.
7. Cracking at weld.
1. Blade teeth too c oar se.
2. Blade speed too high.
3. Inadequate f eed pr essure.
4. Hard spots in workpiece or scale on/in workpiec e.
5. Work hardeni ng of material (especially stainless steel).
6. Insuffici ent blade tension.
7. Operating saw without pressure on workpiece.
1. Clamp work securely.
2. Check Machinist’s Handbook for speed/feed appropriate for the material being c ut.
3. Check Machinist’s Handbook for recommended blade type.
4. Adjust blade tension to the point where the blade just does not slip on the wheel.
5. Start the motor before placing the saw on the workpiece.
6. Adjust guides.
7. Longer annealing cycle.
1. Use a finer toot h blade.
2. Try a lower blade speed.
3. Decrease spring tension.
4. Increase f eed pressure (hard spots). Reduce speed, increase feed pres­sure (Scale).
5. Increase feed pressure by reducing spring tension.
6. Increase tension to pr oper level.
7. Do not run blade at idle in/on material.
Bad cuts (crooked)
1. Workpiece not square with blade.
2. Feed pressure too fast.
3. Guide bearings not adjusted properly.
4. Inadequate blade t ension.
5. Span between the two blade guides too wide.
6. Dull blade.
7. Incorrect blade speed.
8. Blade guide assembly is loose.
9. Blade guide beari ng assembly loose.
10. B lade track too far away from wheel flanges.
11. Guide bearing worn.
1. Adjust vise so it is square with the blade. (Always clamp the workpiece tightly i n the vise.)
2. Decrease pressure.
3. Adjust guide bear ing clearance to
0.001 inch (0.002 inch maximum).
4. Gradually inc r ease bl ade tension.
5. Move blade guide brack et closer to
work.
6. Replace blade.
7. Check blade speed.
8. Tighten blade guide assembly.
9. Tighten blade guide bearing
assembly.
10. Adjust blade t racking.
11. Replace worn bearing.
17
Troubleshooting (cont.)
Fault Probable Cause Suggested remedy
Bad cuts (rough)
Blade is twisting
Unusua l we a r on side/back of blad e
1. Blade speed too high for feed pressure.
2. Blade is too coarse.
1. Blade is binding in the cut.
2. Blade tension too high
1. Blade guides worn
2. Blade guide beari ngs not adjusted.
3. Blade guide bearing bracket is
loose.
1. Reduce blade speed and feed pressure.
2. Replace with fi ner blade.
1. Decrease feed pressure.
2. Decrease tension on Blade
1. Replace blade guides.
2. Adjust blade guide bear ings.
3. Tighten blade guide bearing bracket.
Parts
Replacement Parts
Replacement par ts are li sted on the f ollowing page s. To order parts or reac h our servi ce depar tm ent, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your m achi ne av ailable when you call will allow us to serve you quickly and accurately.
18
Saw Assembly – Parts
Index No. Part No. Description Size Qty
1 ............... J-9225-01G ..............Body Frame ........................................................................................... 1
2 ............... J-9225-02G ..............Anchor Block ......................................................................................... 1
2A ............ J-9225-02A ..............Anchor Plate .......................................................................................... 1
2B ............ TS-2245102 .............Button Head Socket Screw .................................M5x10 ........................ 2
3 ............... 9225-03 ...................Shaft ..................................................................................................... 1
4 ............... TS-1504061 .............Socket Head Cap Screw .....................................M8x30 ........................ 3
5 ............... 9225-05 ...................Bearing Cover ....................................................................................... 2
6 ............... 9225-06 ...................Tapered Bearing .................................................................................... 2
7 ............... TS-1551061 .............Lock Was h e r ......................................................M8 .............................. 3
10-1 .......... 9180-10-1 ................Blade Tension Gauge ............................................................................ 1
11 ............. 9180-11 ...................Bea ring.................................................................................................. 1
12 ............. 9180-12 ...................Handle................................................................................................... 2
13 ............. 9180-13 ...................Hu b ....................................................................................................... 1
14 ............. 9180-14 ...................Spr ing Was he r....................................................øID16.3 x ø31 .5 x1.8t .. 14
15 ............. 9225-15 ...................Lead Screw ........................................................................................... 1
16 ............. TS-154010 ...............Hex Nut ..............................................................M16 ............................ 1
17 ............. TS-1504041 .............Socket Head Cap Screw .....................................M8x20 ........................ 3
18 ............. J-9225-18G ..............Fixed Block ............................................................................................ 1
19 ............. 9180-19 ...................Pin......................................................................ø 5x40 ........................ 2
20 ............. 9225-20 ...................Locking Handle ...................................................M10x60 ...................... 1
21 ............. J-9225-21 ................Fixed Block ............................................................................................ 1
22 ............. TS-1504041 .............Socket Head Cap Screw .....................................M8x20 ........................ 2
23 ............. TS-1523051 .............Set Scre w ...........................................................M6x16 ........................ 4
25 ............. 9225-25 ...................Blade Adjust Bar .................................................................................... 1
26 ............. TS-1524021 .............Set Scre w ...........................................................M8x10 ........................ 2
27 ............. TS-1503021 .............Socket Head Cap Screw .....................................M6x10 ........................ 1
28 ............. 9225-28 ...................Lift Handle ............................................................................................. 1
29 ............. 9180-29 ...................Handle Grip ........................................................................................... 1
32 ............. TS-2246302 .............Button Head Socket Screw .................................M6x30 ........................ 4
35 ............. TS-1503011 .............Socket Head Cap Screw .....................................M6x8 .......................... 2
38 ............. 9225-38 ...................Guide Block (Front) ............................................................................... 1
39 ............. TS-1524051 .............Set Scre w ...........................................................M8x20 ........................ 2
40 ............. TS-1540061 .............Hex Nut ..............................................................M8 .............................. 2
41 ............. 9225-41 ...................Guide .................................................................................................... 2
42 ............. 9225-42 ...................Guide .................................................................................................... 2
43 ............. 9225-43 ...................Ecce n tric Guide ..................................................................................... 2
44 ............. BB-608ZZ ................Bearing...............................................................608ZZ......................... 4
45 ............. 9180-45 ...................C-Retainer Ring ..................................................ø8 .............................. 4
46 ............. 9225-46 ...................Ecce n tric Guide ..................................................................................... 2
47 ............. TS-2246162 .............Button Head Socket Screw .................................M6x16 ........................ 2
48 ............. J-9225-48 ................Blade Guard .......................................................................................... 1
52 ............. TS-1523011 .............Set Screw ...........................................................M6x6 .......................... 2
54 ............. 9225-54 ...................Guide Block (Rear) ................................................................................ 1
55 ............. TS-1523011 .............Set Screw ...........................................................M6x6 .......................... 2
56 ............. 9180-56 ...................Button Head Socket Screw .................................M8x35 ........................ 2
58 ............. J-9225-58 ................Blade Cover .......................................................................................... 1
59 ............. TS-1550031 .............Flat Washe r ........................................................M5 .............................. 2
60 ............. TS-2245102 .............Button Head Socket Screw
63 ............. TS-1505061 .............Socket Head Cap Screw .....................................M10x40 ...................... 2
64 ............. TS-1505031 .............Socket Head Cap Screw .....................................M10x25 ...................... 2
65 ............. 9225-65 ...................Frame Pivot Shaft .................................................................................. 1
66 ............. 9225-66 ...................Co ver .................................................................................................... 2
67 ............. 9225-67 ...................Tapered Bearing .................................................................................... 1
71 ............. 9225-71 ...................Motor ..................................................................1.5HP, 3Ph, 230V ....... 1
71-1 .......... 9225-71-1 ................Key.....................................................................6x6 x40 ....................... 4
72 ............. TS-1482051 .............Hex Cap Sc re w ..................................................M6x25 ........................ 4
.................................M5x10 ........................ 2
19
Saw Assembly – Parts
Index No. Part No. Description Size Qty
73 ............. TS-2361061 .............Lock Washer ......................................................M6 .............................. 4
74GA ........ 9225-74GA ..............Gear Box Assembly ............................................................................... 1
75 ............. TS-1551071 .............Lock Washer ......................................................M10 ............................ 4
76 ............. TS-1505021 .............Socket Head Cap Screw .....................................M10x20 ...................... 4
77 ............. 9225-77 ...................Reducer Cover ...................................................................................... 1
78 ............. 9180-78 ...................Hose Fitting ........................................................ø8x1/4"PT .................. 1
79 ............. TS-1503041 .............Socket Head Cap Screw .....................................M6x16 ........................ 2
80 ............. 9180-80 ...................Co olant Block ........................................................................................ 1
81 ............. 9180-81 ...................Ho se ..................................................................ø6x240L ..................... 1
82 ............. 9180-82 ...................Valve ..................................................................1/8" ............................ 2
83 ............. 9180-83 ...................Hose Fitting ........................................................ø6x1/8"PT .................. 4
84 ............. 9225-84 ...................Ho se ..................................................................ø6x970L ..................... 1
85 ............. TS-1505041 .............Socket Head Cap Screw .....................................M10x30 ...................... 1
86 ............. 9225-86 ...................Wash er.................................................................................................. 1
87 ............. 9180-87 ...................Round Head Key ................................................8x7x50 ....................... 1
88 ............. 9225-88 ...................Outp u t Sh aft .......................................................................................... 1
89 ............. 9225-89 ...................Round Head Key ................................................8x7x25 ....................... 1
90 ............. 9225-90 ...................Bea ring.................................................................................................. 1
91 ............. 9225-91 ...................Spring Support ...................................................................................... 1
92 ............. 9225-92 ...................Spr ing.................................................................................................... 1
93 ............. TS-1550071 .............Flat Washer ........................................................M10 ............................ 2
93-1 .......... 9225-93-1 ................Limit Switch Brac ke t .............................................................................. 1
93-2 .......... TS-1502041 .............Socket Head Cap Screw .....................................M5x16 ........................ 1
93-3 .......... TS-1551031 .............Lock Wash e r ......................................................M5 .............................. 1
93-4 .......... TS-1550071 .............Flat Washer ........................................................M10 ............................ 1
93-5 .......... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 1
94 ............. TS-1505061 .............Socket Head Cap Screw .....................................M10x40 ...................... 1
95 ............. 9225-95 ...................Cylinder Assembly ................................................................................. 1
96 ............. 9225-96 ...................Idler Wheel ............................................................................................ 1
97 ............. TS-1551071 .............Lock Washer ......................................................M10 ............................ 2
98 ............. TS-1505041 .............Socket Head Cap Screw .....................................M10x30 ...................... 2
99 ............. 9225-99 ...................Nu t ........................................................................................................ 1
100 ........... ................................Blade (local purchas e) ........................................1”x.035x96.5”x5/8VT .. 1
101 ........... 9225-101 .................Drive Wheel ........................................................................................... 1
102 ........... 9225-102 .................Drive Shaft Washer ............................................................................... 1
103 ........... TS-1492021 .............Hex Cap Scr e w ..................................................M12x30 ...................... 1
104 ........... 9225-104 .................Frame Back Cover ................................................................................. 1
105 ........... TS-1503041 .............Socket Head Cap Screw .....................................M6x16 ........................ 4
106 ........... TS-1550041 .............Flat Washe r ........................................................M6 .............................. 4
106-1 ........ 9225-106-1 ..............Wash er.................................................................................................. 1
107 ........... TS-2245202 .............Button Head Socket Screw .................................M5x20 ........................ 3
108 ........... 9225-108 .................Hose Clip .............................................................................................. 3
109 ........... TS-2248162 .............Button Head Socket Screw .................................M8x16 ........................ 2
115 ........... 9225-115 .................Label ..................................................................................................... 1
116 ........... 9225-116 .................Cover .................................................................................................... 1
117 ........... TS-2245162 .............Button Head Socket Screw .................................M5x16 ........................ 2
165A ........ 9225-165S ...............Stock Stop Assembly (#165-1 thru #165-8) ............................................ 1
165-1 ........ 9180-165-1 ..............Stop Block ............................................................................................. 1
165-2 ........ TS-
165-3 ........ 9180-165-3 ..............Locking Handle ...................................................................................... 2
165-4 ........ 9180-165-4 ..............Stock Stop Rod ..................................................................................... 1
165-5 ........ 9225-165-5 ..............Distance Set Rod................................................................................... 1
165-7 ........ 9225-165-7 ..............Scale ..................................................................................................... 1
165-8 ........ 9225-165-8 ..............Rivet ...................................................................ø2 .............................. 4
170 ........... 9225-170 .................Hand Wheel .......................................................................................... 1
171 ........... 9180-171 .................Pin......................................................................ø5x35 ......................... 1
1550061 .............Flat Washer ........................................................M8 .............................. 2
20
Saw Assembly – Parts
Index No. Part No. Description Size Qty
172 ........... 9180-172 .................Bearing Cover ....................................................................................... 1
173 ........... 9180-173 .................Bearing ...............................................................ø30xø4 7x3.5 .............. 1
174 ........... 9180-174 .................Vise Handle ........................................................................................... 1
175 ........... 9180-175 .................Spring .................................................................................................... 1
176 ........... 9180-176 .................Bushing ................................................................................................. 1
178 ........... 9225-178 .................Washer ...............................................................ø6.5xø18 x1.5 ............. 1
179 ........... TS-1503041 .............Socket Head Cap Screw .....................................M6x16 ........................ 1
180 ........... J-9225-180G ............Front Moveable Vise Jaw....................................................................... 1
181 ........... 9225-181 .................Vise Jaw Insert ...................................................................................... 1
182 ........... TS-1514011 .............Flat Head Socket Screw .....................................M6x12 ........................ 2
183 ........... TS-1505041 .............Socket Head Cap Screw .....................................M10x30 ...................... 2
184 ........... TS-1551071 .............Lock Was h e r ......................................................M10 ............................ 2
185 ........... 9225-185G ...............Vise Jaw ................................................................................................ 1
186 ........... J-9225-186G ............Rear Stationary Vise Jaw....................................................................... 1
187 ........... TS-1524021 .............Set Screw ...........................................................M8x10 ........................ 1
188 ........... 9225-188 .................Grooved Jaw Insert ............................................................................... 1
189 ........... TS-1514021 .............Flat Head Socket Screw .....................................M6x16 ........................ 2
190 ........... 9225-190 .................Lead Screw ........................................................................................... 1
191 ........... TS-1524051 .............Set Screw ...........................................................M8x20 ........................ 1
193 ........... 9225-193 .................Socket Head Cap Screw .....................................M6x110 ...................... 2
194 ........... J-9225-194G ............Swivel Arm ............................................................................................ 1
195 ........... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 2
196 ........... 9225-196 .................Vise Swivel Rod .................................................................................... 1
197 ........... 9180-197 .................O-Retainer Ring .................................................ø19.8xø2.4 ................. 1
198 ........... TS-2210451 .............Hex Cap Scr e w ..................................................M10x45 ...................... 2
199 ........... 9225-199 .................Bearing .................................................................................................. 1
200 ........... 9225-200 .................Bushing ................................................................................................. 1
201 ........... 9225-201 .................Nut ........................................................................................................ 1
202 ........... 9180-202 .................Spring Eye Bolt ...................................................................................... 1
202-1 ........ TS-1540071 .............Hex Nut ..............................................................M10 ............................ 1
207 ........... TS-1523051 .............Set Screw ...........................................................M6x16 ........................ 2
209 ........... 9225-209 .................Control Box Base................................................................................... 1
209-1 ........ 9225-209-1 ..............Speed Valve Knob ................................................................................. 1
209-2 ........ 9225-209-2 ..............Throttle Valve Knob ............................................................................... 1
210-1 ........ 9225-210-1 ..............Reta in ing O- Ring ................................................................................... 1
214 ........... 9225-214 .................Control Box Label .................................................................................. 1
215 ........... ................................Electrical Control Box Assembly (Reference Only) ................................. 1
216 ........... 9180-216 .................Hex Socke t P lug .................................................3/8"PT ........................ 1
216-1 ........ 9180-216-1 ..............Wash er.................................................................................................. 1
217 ........... 9225-217 .................Sight Gla ss ............................................................................................ 1
218 ........... 9225-218 .................O-Retainer Ring .................................................ID195x5.7W ............... 1
219 ........... TS-1551071 .............Lock Was h e r ......................................................M10 ............................ 6
220 ........... TS-1505021 .............Socket Head Cap Screw .....................................M10x20 ...................... 6
221 ........... J-9225-221G ............Stand Top.............................................................................................. 1
221-1 ........ J-9225-221-1G .........Swivel Arm Base ................................................................................... 1
222 ........... 9180-222 .................Screen ................................................................................................... 1
223 ........... TS-2284082 .............Pan Head Screw ................................................M4x8 .......................... 2
224 ........... 9180-224 .................Stop Bolt ............................................................M10x50 ...................... 1
224-1 ........ 9180-224-1 ..............Stop Bolt ............................................................M10x100 .................... 1
225 ........... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 2
227 ........... TS-1491031 .............Hex Cap Scr e w ..................................................M10x25 ...................... 2
228 ........... TS-2361101 .............Lock Was h e r ......................................................M10 ............................ 2
229 ........... 9225-229 .................Fixed Plate ............................................................................................ 1
230 ........... TS-2246102 .............Button H
231 ........... TS-1505051 .............Socket Head Cap Screw .....................................M10x35 ...................... 1
ead Socket Screw .................................M6x10 ........................ 2
21
Saw Assembly – Parts
Index No. Part No. Description Size Qty
232 ........... 9180-232 .................Nut ........................................................................................................ 1
233 ........... 9180-233 .................Swivel Lock Handle ............................................................................... 1
234 ........... TS-1550061 .............Flat Washe r ........................................................M8 .............................. 4
235 ........... TS-1504051 .............Socket Head Cap Screw .....................................M8x25 ........................ 4
240 ........... 9180-240 .................Pump .................................................................1 /8 H P ......................... 1
241 ........... TS-1534052 .............Pan Head Screw ................................................M6x16 ........................ 2
242 ........... TS-2361061 .............Lock Was h e r ......................................................M6 .............................. 2
243 ........... 9180-243 .................Elbow .................................................................3/8"x3/8" ..................... 1
245 ........... 9180-245 .................Hos e ..................................................................ø8x1300L ................... 1
248 ........... 9180-248 .................Tray ....................................................................................................... 1
249 ........... 9225-249 .................Feed Support......................................................................................... 1
................. J-9225-250AG .........Stand Panel Set (Index #250-1 thru 250-5) ............................................ 1
250-1 ........ J-9225-250-1G .........Rear Stand Panel .................................................................................. 1
250-2 ........ J-9225-250-2G .........Right Stand Panel.................................................................................. 1
250-3 ........ J-9225-250-3G .........Front Stand Panel with door (serial no 07080025 and higher ) ................ 1
250-4 ........ J-9225-250-4G .........Left Stand Panel with hook (serial no 07080025 and higher) .................. 1
250-5 ........ J-9225-250-5G .........Botto m Pla te (serial no 07080025 and higher) ....................................... 1
253 ........... TS-1490031 .............Hex Cap Scr e w ..................................................M8x20 ...................... 12
254 ........... TS-1550061 .............Flat Washe r ........................................................M8 ............................ 2 4
255 ........... TS-1540061 .............Hex Nut ..............................................................M8 ............................ 12
256-1 ........ 9225-193 .................Socket Head Cap Screw .....................................M6x110 ...................... 1
256-2 ........ TS-1541021 .............Nylon Lock Hex Nut ............................................M6 .............................. 2
256-3 ........ TS-
262 ........... TS-1551041 .............Lock Was h e r ......................................................M6 .............................. 4
263 ........... TS-1503041 .............Socket Head Cap Screw .....................................M6x16 ........................ 4
282 ........... 9180-282 .................Handle................................................................................................... 1
283 ........... TS-1504031 .............Socket Head Cap Screw .....................................M8x16 ........................ 2
292 ........... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 1
................. 9225-294S ...............Brush Assembly (#294-1 thru 294-7)...................................................... 1
294-1 ........ 9225-294-1 ..............Brush Support ....................................................................................... 1
294-2 ........ 9225-294-2 ..............Brush .................................................................................................... 1
294-3 ........ TS-1482061 .............Hex Cap Screw ..................................................M6x30 ........................ 1
294-5 ........ TS-1540041 .............Hex Nut ..............................................................M6 .............................. 1
294-6 ........ TS-1550041 .............Flat Washer ........................................................M6 .............................. 2
294-7 ........ TS-1503021 .............Socket Head Cap Screw .....................................M6x10 ........................ 2
298 ........... TS-1505131 .............Socket Head Cap Screw .....................................M10x 75L .................. 1
298-1 ........ TS-1550071 .............Washer...............................................................M10 ............................ 1
301 ........... 9225-301 .................Socket Head Cap Screw .....................................M10x 110L ................ 1
304 ........... TS-1503041 .............Socket Head Cap Screw .....................................M6x16 ........................ 2
305 ........... TS-1551041 .............Lock Was h e r ......................................................M6 .............................. 2
306 ........... TS-1550041 .............Flat Washe r ........................................................M6 .............................. 2
307 ........... TS-1540041 .............Hex Nut ..............................................................M6 .............................. 2
322 ........... 9225-322 .................Limit Switch ........................................................................................... 1
323 ........... TS-1501081 .............Socket Head Cap Screw .....................................M4x30 ........................ 2
323-1 ........ TS-2361041 .............Lock Washe r ......................................................M4 .............................. 2
........ TS-1540021 .............Hex Nut ..............................................................M4 .............................. 2
323-2
................. JETLOG O-1 .............J ET Logo Plate (not shown) ................................2-3/4” x 8” ................... 1
................. STRIPE-1-3/4 ..........Stripe (not shown) ..............................................1-3/4”W ............... per ft.
1550041 .............Washer...............................................................M6 .............................. 2
22
Saw Assembly Drawing (1 of 3)
23
Saw Assembly Drawing (2 of 3)
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Saw Assembly Drawing (3 of 3)
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Electrical Box Assembly – Parts
Index No. Part No. Description Size Qty
215 ........... ................................Electrical Control Box Assembly: 3Ph (Reference Only) ......................... 1
215-1 ........ 9180-215-1 ..............Magnetic Contactor ............................................................................... 1
215-2 ........ 9180-215-2 ..............Push Button Start Switch ....................................................................... 1
215-3 ........ 9180-215-3 ..............Speed Switch ........................................................................................ 1
215-4 ........ 9180-215-4 ..............On/O ff Switch ........................................................................................ 1
215-5 ........ 9180-215-5 ..............Emergency Stop Swi tch ......................................................................... 1
215-6 ........ 9180-215-6 ..............Power Lamp .......................................................................................... 1
215-7 ........ 9180-215-7 ..............Transformer ........................................................................................... 1
215-8 ........ 9180-215-8 ..............Fuse Base ............................................................................................. 1
215-9 ........ 9180-215-9 ..............Fuse Lid ................................................................................................ 1
215-10 ...... 9180-215-10 ............Fuse ...................................................................2A .............................. 1
215-11 ...... J-9180-215-11 .........Electrical Box Co ver .............................................................................. 1
215-12 ...... J-9225-215-12 .........Electrical Box ......................................................................................... 1
215-13 ...... 9180-215-13 ............Cable Relief ........................................................................................... 2
215-14 ...... 9180-215-14 ............Cable Relief ........................................................................................... 1
215-15 ...... 9180-215-15 ............Cable Relief ........................................................................................... 2
215-16 ...... 9180-215-16 ............Net Plate ............................................................................................... 1
215-17 ...... 9180-215-17 ............Rail........................................................................................................ 1
215-18 ...... 9180-215-18 ............Bracket .................................................................................................. 1
215-19 ...... 9180-P4C15.............Power Cable (for 3Ph) ........................................4cx1.5mm................... 1
215-20 ...... 9180-M4C15 ............Motor Cable (for 3Ph) .........................................4cx1.5mm................... 1
215-21 ...... 9180-215-21 ............Limit Cabl e ............................................................................................ 1
215-22 ...... 9180-215-22 ............Pump Cable .......................................................................................... 1
215-26 ...... TS-
215-27 ...... 9180-215-27 ............Tapping Screw ...................................................M4x8 ........................ 11
215-28 ...... 9180-215-28 ............Screw .................................................................M4x6 .......................... 4
215-29 ...... TS-1532052 .............Pan Head Screw ................................................M4x16 ........................ 4
215-30 ...... 9180-215-30 ............Washer...............................................................M5 .............................. 5
215-37 ...... 9180-215-37 ............Cable Relief ........................................................................................... 1
215-38 ...... 9180-215-38 ............Cable Relief ........................................................................................... 1
215-39 ...... 9180-215-39 ............Wire ...................................................................................................... 1
215-40 ...... 9225-OL-3 ...............Overload ...........................................................3.5 - 4.8A ................... 1
1533032 .............Pan Head Screw ................................................M5x1 0 ........................ 4
26
Electrical Box Assembly
27
Wiring Diagram
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
28
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