JET, Wilton and Powermatic warrants every product they sell against manufacturers’ defects. If one of our tools
needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday
through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET, Wilton or Powermatic branded websites.
•JET, Wilton and Powermatic products carry a limited warranty which varies in duration based upon the
product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provi de proof
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET, Wilton and Powermatic have Authorized Service Centers
located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846
or use th e Serv i ce Center Locator o n the JE T, Wi l ton or Powermatic website.
More Information
JET, Wilton and Powermatic are consistently adding new products. For complete, up-to-date product information,
check with your local distributor or visit the JET, Wilton or Powermatic website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET, WILTON AND POWERMATIC LIMIT ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU.
JET, WILTON AND POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM
THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY
TO YOU.
JET, Wilton and Powermatic sell through distributors only. The specifications listed in JET, Wilton and Powermatic
printed materials and on official JET, Wilton and Powermatic-branded websites are given as general information and
are not binding. JET, Wilton and Powermatic reserve the right to effect at any time, without prior notice, those
alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
®
branded products are not sold in Canada by JPW Industries, Inc.
JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories
5 Year – Woodworking Machinery
Limited Lifetime – Wilton branded products; JET Parallel clamps; VOLT Series Electric Hoists
Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET, Wilton and Powermatic are divisions of JPW Industries, Inc.. References in this document to JET,
Wilton and/or Powermatic also apply to JP W Indus trie s, Inc., or any of its succe ssors in inte re st to the JET, Wilton
and/or Powermatic brands.
Replacement Parts and Breakdowns ............................................................................. 25-30
3
General
Specifications
ModelStock Number
J-3410414454
J-3410-2414455
The JET Models J-3410 and J-3410-2 cut-off band
saws are designed for high production cut-off work. Four
cutting speeds and a hydraulic feed control allows the efficient cutting of virtually any material.
A removable table also allows the saw to function as
a vertical band saw.
The J-3410 and J-3410-2 come equipped with a coolant system which can greatly extend blade life and speed
the cutting of a variety of materials which are best cut with
cutting fluids and coolants.
7 in. (178mm) round bar stock or tubing
9 1/2 in. wide x 7 in. high (240 x 178mm) rectangular stock
12 in. wide x 1 in. high (305 x 25.4mm) flat stock
3 3/4 in. wide x 6 in. high (95.3 x 150mm) at 45 degree angle
80, 130, 180 and 265 SFM -- belt selectable
Heat treated steel worm pinion driving a bronze
worm ring gear in an oil bath
3/4 HP, 1725 RPM, 115/230V, single phase, capacitor start
Side: Eccentric shaft with sealed ball bearings
Rear: Sealed ball bearing
3/4 x .033 x 93 in.
11 7/16 in. (280.56mm) diameter flanged cast iron
50 x 18 x 41 in. (1270 x 457 x 1041mm) in lowered position
275 lbs. (125kg)
1 gallon (4.4L) capacity tank with 3GPM (13L/M) pump -- Optional wet kit
Part No. 5635500 includes tank with baffle, pump 120V/240V, hoses,
flexible nozzle, shut-off valve and required electrics. This kit is delivered
installed on Model J-3410 saws.
9 1/2 x 10 in. (241 x 254mm)
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced
properly.
- Read, understand and follow instructions in the
operator’s and parts manual which was shipped with
your machine.
When setting up machine:
- Always avoid using machine in damp or poorly lighted
work areas.
- Always be sure machine is securely anchored to the
floor.
- Always keep machine guards in place.
- Always put start switch in OFF“ position before
plugging in machine.
When using machine:
- Never operate with machine guards missing.
- Always wear safety glasses with side shields (See
ANSI Z87.1)
- Never wear loose clothing or jewelry.
- Never overreach — you may slip and fall into the
machine.
- Never leave machine running while away from it.
- Always shut off the machine when not in use.
When servicing machine:
- Always unplug machine from electrical power while
servicing.
- Always follow instructions in operators and parts
manual when changing accessory tools or parts.
- Never modify the machine without consulting Walter
Meier (Manufacturing), Inc.
You — the st ationary power tool user — hold the key
to safety.
Read and follow these simple rules for best
results and full benefits from your machine. Used
properly, JET machinery is among the best in design
and safety. However, any machine used improperly
can be rendered inefficient and unsafe. It is absolutely
mandatory that those who use our products be
properly trained in how to use them correctly. They
should read and understand the Operators and Parts
Manual as well as all labels affixed to the machine.
Failure in following all of these warnings can cause
serious injuries.
Machinery general safety warnings
1. Always wear protective eye wear when operating
machinery. Eye wear shall be impact resistant, protective
safety glasses with side shields which comply with ANSI
Z87.1 specifications. Use of eye wear which does not
comply with ANSI Z87.1 specifications could result in
severe injury from breakage of eye protection.
2. Wear proper apparel. No loose clothing or
jewelry which can get caught in moving parts. Rubber
soled footwear is recommended for best footing.
3. Do not overreach. Failure to maintain proper
working position can cause you to fall into the machine or
cause your clothing to get caught — pulling you into the
machine.
4. Keep guards in place and in proper working
order. Do not operate the machine with guards removed.
5. Avoid dangerous working environments. Do not
use stationary machine tools in wet or damp locations.
Keep work areas clean and well lit. Special electrics
should be used when working on flammable materials.
6. Avoid accidental starts by being sure the start
switch is OFF” before plugging in the machine.
7. Never leave the machine running while unattended. Machine shall be shut off whenever it is not in
operation.
8. Disconnect electrical power before servicing.
Whenever changing accessories or general maintenance
is done on the machine, electrical power to the machine
must be disconnected before work is done.
9. Maintain all machine tools with care. Follow all
maintenance instructions for lubricating and the changing
of accessories. No attempt shall be made to modify or
have makeshift repairs done to the machine. This not
only voids the warranty but also renders the machine
unsafe.
11. Secure work. Use clamps or a vise to hold
work, when practical. It is safer than using your hands
and it frees both hands to operate the machine.
12. Never brush away chips while the machine is in
operation.
13. Keep work area clean. Cluttered areas invite
accidents.
14. Remove adjusting keys and wrenches before
turning machine on.
15. Use the right tool. Don't force a tool or attachment to do a job it was not designed for.
16. Use only recommended accessories and follow
manufacturers instructions pertaining to them.
17. Keep hands in sight and clear of all moving
parts and cutting surfaces.
18. All visitors should be kept at a safe distance
from the work area. Make workshop completely safe by
using padlocks, master switches, or by removing starter
keys.
19. Know the tool you are using — its application,
limitations, and potential hazards.
5
20.Some dust created by power sanding, sawing,
grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of
these chemicals are:
Lead from lead based paint
General Electrical Cautions
This saw should be grounded in accordance with
the National Electrical Code and local codes and
ordinances. This work should be done by a qualified
electrician. The saw should be grounded to protect the
user from electrical shock.
crystalline silica from bricks and cement and other
masonry products, and
arsenic and chromium from chemically-treated
lumber.
21.Your risk from those exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as
those dust masks that are specifically designed to filter
out microscopic particles.
Conductor length
AWG (American wire gauge) number
Wire sizes
Caution: for circuits which are far away from the
electrical service box, the wire size must be increased
in order to deliver ample voltage to the motor. To
minimize power losses and to prevent motor overheating and burnout, the use of wire sizes for branch
circuits or electrical extension cords according to the
following table is recommended:
240 volt lines120 volt lines
0-50 feetNo. 14No. 14
50-100 feetNo. 14No. 12
Over 100 feetNo. 12No. 8
Safety instructions on sawing systems
1. Always wear leather gloves when handling
saw blade. The operator shall not wear gloves when
operating the machine.
2. All doors shall be closed, all panels replaced,
and all other safety guards in place prior to the machine
being started or operated.
3. Be sure that the blade is not in contact with the
workpiece when the motor is started. The motor shall
be started and you should allow the saw to come to full
speed before bringing the workpiece into the saw blade.
4. Keep hands away from the blade area. See
figure A.
6
5. Remove any cut off piece carefully while
keeping your hands free of the blade area.
6. Saw must be stopped and electrical supply
must be cut off before any blade replacement or
adjustment of blade support mechanism is done, or
before any attempt is made to change the drive belts or
before any periodic service or maintenance is performed on the saw.
7. Remove all loose items and any unnecessary
work pieces from the area before starting machine.
8. Bring adjustable saw guides and guards as
close as possible to the work piece.
9. Always wear protective eye wear when
operating, servicing or adjusting machinery. Eyewear
shall be impact resistant, protective safety glasses with
side shields complying with ANSI Z87.1 specifications.
Use of eye wear which does not comply with ANSI
Z87.1 specifications could result in severe injury from
breakage of eye protection. See figure B.
10. Non-slip footwear and safety shoes are
recommended. See figure C.
11. Wear ear protectors (plugs or muffs) during
extended periods of operation. See figure D.
12. The workpiece, or part being sawed, must be
securely clamped before the saw blade enters it.
13. Remove cut off pieces carefully, keeping
hands away from sawblade.
14. Saw must be stopped and electrical supply
cut off or machine unplugged before reaching into
cutting area.
15. Avoid contact with coolant, especially
guarding your eyes.
A
B
C
D
Operating Instructions
Using the vise
The vise on the saw table has two jaws. The jaw
closest to the right hand side of the table is the stationary
jaw. This jaw is firmly secured to the table using its pivot
and lock bolts. When making a straight cut the stationary
jaw is at right angles to the saw blade. When making an
angle cut, the stationary jaw is first loosened, then
adjusted to the desired angle, then secured to the table,
again.
The jaw closest to the left hand side of the table is
the locking jaw. This jaw clamps the workpiece against the
stationary jaw to hold it securely for cutting. The locking
jaw can pivot to conform to the angle of the work piece
which is held in the stationary jaw.
Before cutting can begin, the vise must be properly
set and positioned. The procedures are different for right
angle cutting and for angle cutting. Setting procedures are
given in the following sections.
Figure 1: Vise jaw nomenclature
Locking vise jaw
The locking jaw is an assembly which includes the
lead screw nut which encases the lead screw, the lead
screw shaft (which screws into the lead screw nut,) the
thrust shaft, spring, and quick release handle.
The thrust shaft moves up or down when the quick
release handle moves up or down.
The thrust shaft has a nut under the quick release
handle which adjusts the clamping pressure between the
adjustable jaw and the table, itself. When this nut is too
tight, the adjustable jaw cannot pivot. When this nut is too
loose, the jaw can pivot, and also tilt upward. Therefore,
this nut should be slightly loose. This will allow the jaw to
pivot an conform to any angle at which the stationary jaw
is set.
However, you should guard against excessive
loosening of this nut. If too loose, the jaw can tilt when it
contacts the workpiece and full clamping pressure cannot
be effectively applied to the workpiece.
If the shaft is too tight to allow pivoting of the jaw,
loosen the shaft slightly by turning the nut under the quick
release handle counterclockwise. If the jaw tilts exces-
sively, use the nut under the quick release handle to
tighten the shaft slightly so the jaw slides easily, but flat
against the saw table.
The locking vise jaw is tightened or loosened against
the workpiece being cut by using the lead screw handle.
The handle is attached to a lead screw underneath the saw
table. The lead screw has a series of grooves on its
length. These grooves capture a thrust shaft on the lower
side of the locking jaw. As the lead screw handle is turned,
the grooves move to the left or right, and therefore the
locking jaw is moved to the left or right to open or close the
jaw against any workpiece on the table.
The thrust shaft on the locking vise jaw is a component part of the quick release handle on top of the locking
jaw. This quick release handle is spring loaded to force the
handle (and, therefore, the thrust shaft) downward.
When you pull up on the quick release handle, the
thrust shaft is removed from its groove. This allows you to
slide the jaw to a new position on the table. Releasing the
handle pushes the thrust shaft against the lead screw
shaft. When the lead screw handle is turned, a groove will
7
eventually catch the thrust shaft and allow you to open or
close the locking jaw at its new lead screw position.
When you slide the jaw to a new position, you can
see where the nearest lead screw groove is by looking
through the slot above the lead screw. (See Figure 1.)
Changing the locking
jaw location:
1. Lift the quick release handle.
2. Slide the jaw until it contacts the workpiece.
3. Turn the lead screw handle until the thrust shaft drops
into a groove.
4. Further turning of the lead screw handle will either
clamp or release the workpiece in the vise. Turn
clockwise to increase clamping pressure. Turn
counterclockwise to release clamping pressure.
Stationary vise jaw
The stationary vise jaw pivots on the pivot bolt,
Figure 1, and is locked at any required angle by the lock
bolt.
There are two different table positions for the
stationary vise jaw. One position is used for right angle
cuts ("straight" cutting) and the other position is used for
cutting of all other angles. Moving the vise from one
position to the other requires unbolting and re-bolting the
jaw to the saw table.
Four tapped holes in the saw table allow a change
of pivot and lock bolt position. The holes in the right-most
position closest to the motor are used for right angle
cutting. The holes in the left-most position are used for all
angle cutting.
Adjusting stationary jaw:
straight cuts
For accurate right angle or "straight" cutting, adjust
the vise as follows:
1. Disconnect the saw from its electrical power source to
prevent accidental start-ups.
2. With the saw arm and blade in horizontal position,
place a machinist's square against the blade and stationary vise jaw. (See Figure 2.)
3. If the vise jaw is not square to the blade, loosen both
the pivot and lock bolts shown in Figure 1, and adjust the
jaw until it is square.
4. Tighten the pivot and lock bolts.
5. Reconnect electrical power to the saw.
Figure 2: Setting the stationary jaw at right angles to the
saw blade.
Adjusting stationary jaw:
angle cuts
The angle of the stationary vise jaw with respect to
8
Changing the stationary
vise jaw position:
1. Remove the pivot and lock bolts.
2. Slide the stationary jaw to the required position on the
table.
3. Re-insert the pivot and lock bolts.
4. Adjust stationary jaw angle according to requirements
for straight or angle cuts, then tighten both bolts securely.
the saw blade is what determines the cut angle on the
workpiece. The stationary jaw can be adjusted to any
angle between 0 degrees (right angle to the blade) and 45
degrees.
In order to cut angles, however, it will be necessary
for you to move the stationary vise jaw to its left-most set
of attachment holes as described in the following sections.
After placing the jaw in the angle cutting position,
you can adjust to the desired cutting angle using one of
the two following methods.
Adjusting angles with the
scale on the saw table
There is a scale on the rear of the saw base which
can be used to establish the angle of cut.
1. Raise the saw arm to full height and lock it in position
with the quick shut-off valve.
2. Slide the locking jaw to full open position.
3. Loosen the pivot and lock bolts shown in Figure 1.
4. Lay a straight edge on the saw frame so it contacts the
stationary vise jaw. (See Figure 3.)
5. Turn the vise jaw until the straight edge is above the
angle of cut you require as shown on the angle gauge.
6. Tighten both the pivot and lock bolts.
7. Remove the straight edge and proceed to cut as
described in Angle sawing.
Figure 4: Using a protractor to set jaw angle
Figure 3: Using table scale to set jaw for angle cuts
Adjusting stationary jaw for
high accuracy angle cutting:
1. Raise the saw arm to full height and lock it in position
with the shut-off valve.
2. Open the vise to full width.
3. Loosen the pivot and lock bolts shown in Figure 1.
4. Open the shut-off valve and lower the saw arm until it
is at full horizontal position.
5. Take a machinist's protractor and set it to the angle you
need to cut.
6. Lay the protractor on the saw table and place one
edge of the protractor against the saw blade and the other
edge against the stationary vise jaw. (Figure 4.)
7. Adjust the stationary vise jaw until its angle is correct
with respect to the blade, then lock the stationary jaw
firmly using the pivot and lock bolts.
The saw is now accurately set to the exact angle
you have set on the machinist's protractor. You can now
saw the workpieces according to instructions on Anglesawing.
Setting the blade guides
To produce accurate cuts the distance between the
blade guide/supports must be set correctly. Whenever
possible, set the blade guide assembly so it clears the
workpiece by approximately 1/8 inch on either side of the
workpiece.
The guides may be moved by loosening the lock
handles which secure the bracket bars to the saw arm.
There is, however, a limit to how close the guide can
be set with respect to the table. When set too close to the
blade clearance slot, the guide bearings can hit the table
casting and prevent the arm from moving to full horizontal.
When this happens, the saw cannot complete its cut.
This won't be a problem with the right-hand guide.
On the other hand, the left-hand guide typically cannot be
much closer to the right-hand guide than 6 inches or so.
Therefore, when cutting smaller section material, be sure
the blade is correctly adjusted, tensioned properly, sharp,
and appropriate to the type of material being cut.
9
Controlling the cut:
Using the stock stop
10
Hydraulic feed control
The weight of the saw arm typically provides all of
the force needed to move the saw blade through the
workpiece. In fact, if the full weight of the arm is allowed
to make the cut, rapid blade wear and poor cutting
accuracy will result. Therefore, a hydraulic feed control is
provided which gives the operator control over the speed
and efficiency of cutting.
The hydraulic feed control is a single-acting
hydraulic cylinder attached between the saw base and
saw arm. The hydraulic control cylinder has two flow
controls. The control needle valve -- used by the operator
to control the rate of cutting -- is on top of the cylinder. A
quick shut-off valve is located in a hydraulic line on the
outside of the cylinder.
The control cylinder is single-acting because it can
be used to resist motion in the downward direction, only.
The control cylinder offers no resistance to upward
movement.
The amount of downward force can be controlled by
using the needle valve on top of the cylinder. When the
needle valve is closed the cylinder is "locked." With the
needle valve open slightly, the cylinder permits slow, or
light downward force. As the needle valve is opened
further, increasing weight of the saw arm presses on the
blade and workpiece.
The needle valve is opened, during any cut, until the
operator determines that the saw is operating efficiently.
This is usually evaluated by observing chip formation.
See the section on Blade Selection, for more information
on evaluating cutting efficiency.
The quarter-turn quick shut off valve in the external
line of the control cylinder can be turned to lock the
cylinder at any time. For instance, it can be used to lock
the blade above the work piece to allow you to measure
the length of cut on the workpiece. Or, it can be used for
making repeated cuts after the needle valve has been set
for best cutting efficiency. (This is described in the next
section.)
To close the hydraulic control circuit and lock the
cylinder, turn the quick shut off valve handle so it is at
right angles to the hydraulic line or hydraulic cylinder.
To open the hydraulic control circuit and return feed
control to the needle valve, turn the quick shut off handle
so it is parallel with the hydraulic line or hydraulic cylinder.
for repeated cuts
If you are cutting multiple pieces of stock, all to the
same specified length, use the stock stop.
1. Lower the saw arm to its horizontal position.
2. Loosen the stock stop set screws as necessary to slide
the stop upward and more-or-less into position.
(There are two set screws which are use to lock the stop
stock in position. One is on the saw table and is typically
used to adjust the distance between the stop and the
blade. The other set screw is on the stop, itself, and is
typically used to adjust the height of the stop above the
table. However, you can use any combination of set
screws you find convenient to adjust the stop to the
distance and height which works for the stock you are
cutting.)
3. Using a ruler or scale, measure the distance between
the blade and stock stop.
4. When the correct cut-off distance is obtained, be sure
the stock stop is at a position which allows the cutoff
piece to fall away from the blade as the cut is completed.
Then, tighten the stock stop set screws securely.
5. Raise the saw arm.
6. Place a workpiece in the saw vise and slide the
workpiece so it contacts the stock stop.
7. Open the hydraulic control cylinder quick shut off valve
and move the saw blade to just above the workpiece then close the needle valve so the arm is locked in
position.
8. Measure the distance between the end of the
workpiece and the blade to verify that you have set the
stock stop at the correct distance. (See Figure 6.)
9. When you are satisfied that your cut-off distance is
correct, you may begin cutting by turning on the saw and
opening the needle valve until the blade is cutting
efficiently.
To continue making multiple cuts take the following steps:
1. Do not change the setting on the needle valve.
2. Raise the saw arm so it clears the stock being cut and
lock the hydraulic control cylinder using the quick shut off
valve.
3. Release the vise slightly using the handle wheel -move the stock up to the stock stop -- tighten the vise
again.
4. Turn on the saw and open the quick shut off valve.
Because you established an efficient cutting rate on the
previous cuts using the needle valve, there is no reason to
change its setting. The quick shut off, alone, can be used
to begin and complete the cut.
Figure 6: Using the stock stop
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