Jet J-2210, J-2230-2, J-2230-4 Operating Instructions And Parts Manual

Operating Instructions and Parts Manual

22-inch Variable Speed Drill Press

Models: J-2210, J-2230-2, J-2230-4

WMH TOOL GROUP, Inc.

Model J-2230-2 shown

Warranty and Service

WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET your area call 1-800-274-6848.

MORE INFORMATION

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW stands for Metalworking, WW stands for Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year and Lifetime Warranties do not cover products used for commercial, industrial or educational purposes. Products with Five Year or Lifetime Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or par t must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET

® branded products are not sold in Canada by WMH Tool Group.

® tools. For the name of an Authorized Service Center in

Table of Contents

Table of Contents.......................................................................................................................................... 3

Warning......................................................................................................................................................... 4

Introduction ...................................................................................................................................................6

Specifications ................................................................................................................................................6

Features and Terminology ............................................................................................................................ 7

Unpacking and Setup....................................................................................................................................8

Contents of the Shipping Container ..........................................................................................................8

Handle Assembly....................................................................................................................................... 8

Electrical Connections ...............................................................................................................................8

Extension Cords ........................................................................................................................................ 9

Operating Controls ........................................................................................................................................9

Adjustments ................................................................................................................................................10

Work Table .............................................................................................................................................. 10

Arbor/Chuck Removal ............................................................................................................................. 10

Belt Position (Speed Adjustment)............................................................................................................ 11

Operation.....................................................................................................................................................11

Drive Belt Replacement........................................................................................................................... 12

Drilling Recommendations .......................................................................................................................... 13

Speeds for Drilling ................................................................................................................................... 13

Feeds for Drilling .....................................................................................................................................13

Indication of Extreme Speeds/Feeds ......................................................................................................13

Troubleshooting ..........................................................................................................................................14

Replacement Parts...................................................................................................................................... 15

Exploded View: Headstock Assembly ..................................................................................................... 15

Parts List: Headstock Assembly.............................................................................................................. 16

Exploded View: Headstock Cover Assembly .......................................................................................... 18

Parts List: Headstock Cover Assembly ................................................................................................... 19

Exploded View: Base and Column Assembly .........................................................................................20

Parts List: Base and Column Assembly .................................................................................................. 21

Electrical Connections – 1 Phase, 230V..................................................................................................... 22

Electrical Connections – 3 Phase, 230V..................................................................................................... 23

Electrical Connections – 3 Phase, 460V..................................................................................................... 24

Warning

1. Read and understand the entire owners manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace warning labels if they become obscured or removed.

4. This drill press is designed and intended for use by properly trained and experienced personnel only.

If you are not familiar with the proper and safe operation of a drill press, do not use until proper training and knowledge have been obtained.

5. Do not use this drill press for other than its intended use. If used for other purposes, WMH Tool

Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses with side shields while using this drill press. (Everyday

eyeglasses only have impact resistant lenses; they are not safety glasses.)

7. Before operating this drill press, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear and safety shoes are recommended, as well as anti-skid floor strips.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the switch is in the OFF position before connecting the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. All work must be secured using either clamps or a vise to the drill press table. It is unsafe to use your

hands to hold any workpiece being drilled.

16. Keep hands in sight; do not put hands or fingers around, on, or below any rotating cutting tools.

Leather safety gloves should be used when handling any sharp objects or cutting tools.

17. Drill press head and table shall be securely locked to the column before operating the machine. Make

a habit of checking this before each operating session.

18. Avoid contact with coolant, especially the eyes and face area.

19. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately after maintenance is complete.

20. Make sure the drill press is firmly anchored to the floor before use.

21. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

22. Provide for adequate space surrounding work area and non-glare, overhead lighting.

23. Keep the floor around the machine clean and free of scrap material, oil and grease.

24. Keep visitors a safe distance from the work area. Keep children away.

25. Make your workshop child proof with padlocks, master switches or by removing starter keys.

26. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

27. Maintain a balanced stance at all times so that you do not fall or lean against the rotating tool or other

moving parts. Do not overreach or use excessive force to perform any machine operation.

28. Always use the correct tooling. Tooling must be maintained and properly sharpened. All tooling must

be run at the proper speeds and feed rates as they apply to the job. Use only recommended accessories and follow those manufacturer’s instructions pertaining to them. Tooling shall not be forced into any workpiece but fed according to the proper specifications.

29. Use recommended accessories; improper accessories may be hazardous.

30. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to

remove chips or debris — do not use your hands.

31. Do not stand on the machine. Serious injury could occur if the machine tips over.

32. Never leave the machine running unattended. Turn the power off and do not leave the machine until it

comes to a complete stop.

33. Remove loose items and unnecessary work pieces from the area before starting the machine.

34. Failure to follow the above instructions may result in risk of personal injury or damage to the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

Introduction

This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for the JET Model J-2210 and J-2230 Drill Presses. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site: www.wmhtoolgroup.com.

Specifications

Model:.....................................................................J-2210 ......................... J-2230-2 ...................... J-2230-4

Stock Number .......................................................354205 ............................354206 ........................ 354207

Motor ...................................................... 2HP, 1Ph, 230V ..............2HP, 3Ph, 230V .......... 2HP, 3Ph, 460V

Drilling Capacity (in.)

Cast Iron............................................................1-1/4 ............................... 1-1/4 ............................1-1/4

Steel ..................................................................1-1/8 ............................... 1-1/8 ............................ 1-1/8

Column Diameter (in.) .............................................4-5/16 ............................. 4-5/16 ..........................4-5/16

Maximum Dimension Spindle to Column (in.)............... 11 ....................................11 ................................ 11

Spindle Taper........................................................... MT-3 ............................... MT-3 ............................MT-3

Spindle Travel (in.) ..........................................................5 ......................................5 .................................. 5

Spindle Dimension to Base (in.)..............................46-1/2 ............................. 46-1/2 ..........................46-1/2

Spindle Dimension to Table (in.).............................32-3/4 ............................. 32-3/4 ..........................32-3/4

Table Size (in.) ..........................................16-1/8 x 19-1/4 ............... 16-1/8 x 19-1/4 ............16-1/8 x 19-1/4

Number of T-slots.............................. 2 in table, 2 in base ........ 2 in table, 2 in base .....2 in table, 2 in base

Spindle Speed Range (RPM) ............ 60-450 & 240-1800 ...........60-450 & 120-900 ....... 60-450 & 120-900

....................................................................................N/A .......120-900 & 240-1800 ...120-900 & 240-1800

Overall Height (in.) ........................................................ 73 ....................................73 ................................ 73

Base Size (in.)...........................................19-3/8 x 29-1/4 ............... 19-3/8 x 29-1/4 ............19-3/8 x 29-1/4

Table Travel (in.) .....................................................26-1/2 ............................. 26-1/2 ..........................26-1/2

Net Weight – approximate (lbs.) .................................660 ..................................660 .............................. 660

Shipping Weight – approximate (lbs.) ......................... 790 ..................................790 .............................. 790

The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WMH Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations.

Features and Terminology

Figure 1

Unpacking and Setup

Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Drill Press is installed and running properly.

Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read this manual thoroughly for installation, maintenance and safety instructions.

Contents of the Shipping Container

1 Drill Press 1 Drift Key 2 Keys (for lockout switch) 3 Handles 1 Hex (Allen) wrench, 6mm 1 Owner's Manual 1 Warranty Card

Remove all packing material from around the drill press, remove the four bolts in the base, and lift the drill press from the pallet using forklift or hoist.

The drill press should be secured to a concrete floor for optimum stability. The base of the drill press has four mounting holes for this purpose. The drill press should be level and rest solidly on the floor. Place shims under the base as needed to level the drill press.

When securing the base to the floor, apply even torque to the fasteners to prevent distortion of the base.

Handle Assembly

Insert the three handles into the hub (Figure 2). Use a wrench on the flats to tighten the handles to the hub.

Before operating the drill press, give it an overall inspection to make sure all components are functioning properly.

Electrical Connections

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. The machine must be properly grounded to help prevent electrical shock and possible fatal injury.

Figure 2

+ 16 hidden pages

Jet J-2210, J-2230-2, J-2230-4 Operating Instructions And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual