JET IDP-17, IDP-22 Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

Step-Pulley Industrial Drill Presses

Models IDP-17 and IDP-22

JET

IDP-22

IDP-17

1.0 IMPORTANT SAFETY

INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS DRILL PRESS.

WARNING – To reduce risk of injury:

1. Read and understand entire owner’s manual before attempting assembly or operation of this drill press.

2. Read and understand the warnings posted on the machine and in this manual.

3. Replace warning labels if they become obscured or removed.

4. This drill press is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a drill press, do not use until proper training and knowledge have been obtained.

5. Do not use this drill press for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear ANSI Z87.1 approved safety glasses or face shield while using this drill press. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)

7. Before operating this drill press, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear hearing protection (plugs or muffs) during extended periods of operation.

9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

10. Make certain the switch is in the OFF position before connecting the machine to the power supply. Turn off all controls before unplugging.

11. Make certain the machine is properly grounded. Connect to a properly grounded outlet only. See Grounding instructions.

12. Make all machine adjustments or maintenance with the machine unplugged from the power source.

13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.

15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

16. Provide for adequate space surrounding work area and non-glare, overhead lighting.

17. Keep the floor around the machine clean and free of scrap material, oil and grease.

18. Keep visitors a safe distance from the work area. Keep children away.

19. Make your workshop child proof with padlocks, master switches or by removing starter keys.

20. Give your work undivided attention. Looking around, carrying on a conversation and “horseplay” are careless acts that can result in serious injury.

21. The drill press is intended for indoor use. To reduce the risk of electric shock, do not use outdoors or on wet surfaces.

22. Do not handle plug or machine with wet hands.

23. Use recommended accessories; improper accessories may be hazardous.

24. Maintain tools with care. Follow instructions for lubricating and changing accessories.

25. Turn off machine and disconnect from power before cleaning. Use a brush or rag to remove chips or debris; do not use bare hands. Do not use compressed air.

26. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

27. Do not stand on the machine. Serious injury could occur if the machine tips over.

28. Make sure the workpiece is securely attached or clamped to the table. Never use your hand to hold the workpiece – the bit may seize in the workpiece and rotate, causing injury.

29. Secure the drill press to the floor if there is any tendency for it to tip over, walk or slide during operation.

30. The drill press is intended for industrial use only.

31. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 (sect. 7.3) shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca. gov.

WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

 lead from lead based paint  crystalline silica from bricks, cement and

other masonry products  arsenic and chromium from chemically

treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a wellventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http:// www.p65warnings.ca.gov/wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

injury.

SAVE THESE INSTRUCTIONS

2.0 On-off switch padlock

To avoid accidental starting by young children or others not qualified to use the tool, the use of a padlock (not provided) is required.

To lock out the on-off switch (Figure 2-1):

1. Open padlock.

2. Insert through hole in switch guard.

3. Close padlock.

4. Store key in a safe place out of the reach of children.

Figure 2-1

3.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model IDP17 and IDP-22 Drill Press. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The drill press has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

4.0 Table of contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 On-off switch padlock ..................................................................................................................................... 3

3.0 About this manual .......................................................................................................................................... 4

4.0 Table of contents ............................................................................................................................................ 4

5.0 Specifications ................................................................................................................................................. 5

5.1 Base mounting hole dimensions ................................................................................................................ 6

6.0 Setup and assembly ....................................................................................................................................... 7

6.1 Unpacking and cleanup .............................................................................................................................. 7

6.2 Shipping contents ....................................................................................................................................... 7

6.3 Tools required for assembly: ...................................................................................................................... 7

6.4 Assembly .................................................................................................................................................... 7

7.0 Electrical connections .................................................................................................................................... 8

7.1 GROUNDING INSTRUCTIONS ................................................................................................................. 8

7.2 Voltage conversion ..................................................................................................................................... 8

7.3 Extension cords .......................................................................................................................................... 9

8.0 Adjustments ................................................................................................................................................... 9

8.1 Depth stop adjustment ............................................................................................................................... 9

8.2 Changing spindle speeds ........................................................................................................................... 9

8.3 Return spring adjustment ......................................................................................................................... 10

8.4 Table tilt adjustment ................................................................................................................................. 10

9.0 Operating controls ........................................................................................................................................ 10

10.0 Operation ................................................................................................................................................... 10

11.0 User-maintenance ...................................................................................................................................... 11

11.1 Lubrication .............................................................................................................................................. 11

11.2 Belt replacement .................................................................................................................................... 11

12.0 Spindle speed charts .................................................................................................................................. 12

12.1 Speed selection for IDP-17 Drill Press .................................................................................................... 12

12.2 Speed selection for IDP-22 Drill Press ................................................................................................... 12

13.0 Troubleshooting IDP-17, IDP-22 ................................................................................................................ 13

14.0 Replacement Parts ..................................................................................................................................... 14

14.1.1 IDP-17 Drill Press – Exploded View .................................................................................................... 15

14.1.2 IDP-17 Drill Press – Parts List ............................................................................................................. 16

14.2.1 IDP-22 Drill Press – Exploded View .................................................................................................... 18

14.2.2 IDP-22 Drill Press – Parts List ............................................................................................................. 19

15.0 Electrical Connections for IDP-17, IDP-22 ................................................................................................. 21

16.0 Warranty and service ................................................................................................................................. 22

5.0 Specifications

Model number ............................................................................... IDP-17 ............................................................ IDP-22

Stock number ............................................................................... 354300 ........................................................... 354301

Motor and electricals:

Motor type…………………………………………………….totally enclosed fan cooled, induction, capacitor start .........

Horsepower .................................................................................. 1 HP ......................................................... 1-1/2 HP

Phase .......................................................................................... single ............................................................. single

Voltage ........................................................ 115/230V (prewired 115V) ............................. 115/230V (prewired 115V)

Cycle ............................................................................................ 60Hz .............................................................. 60Hz

Listed FLA (full load amps) ......................................................... 17.2 A ............................................................ 12.4 A

Starting amps ............................................................................... 9.0 A ............................................................. 7.4 A

Running amps (no load) ............................................................... 8.9 A ............................................................. 7.6 A

Start capacitor ......................................................... 300 MFD 125VAC .......................................... 400 MFD 125VAC

Run capacitor ................................................................. 30F 250VAC ................................................ 40F 250VAC

Power transfer .............................................................................. v-belt .............................................................. v-belt

On/off switch ....................................................................... push button .................................................... push button

Motor speed......................................................................... 1720 RPM ...................................................... 1720 RPM

Main power cord ................................ 18 AWG, 6 ft. (183 cm) with plug .................... 14AWG, 6 ft. (183 cm) with plug

Work lamp power cord ....................... 18 AWG, 6 ft. (183 cm) with plug ................... 18 AWG, 6 ft. (183 cm) with plug

Recommended circuit size

Sound emission ......................................... 70 dB at 40 in. without load ............................ 70 dB at 40 in. without load

Work lamp ......................................................................... 110V to 12V ................................................... 110V to 12V

Head and Capacities:

Swing 2 .................................................................. 16-7/8 in. (430 mm) ........................................ 21-7/8 in. (560 mm)

Chuck style and shank capacity ............................ keyed, 5/8” (16mm) ........................................ keyed, 5/8” (16mm)

Chuck arbor taper .............................................................. JT-3 to MT2 .................................................... JT-3 to MT3

Spindle taper ................................................................................. MT2 ................................................................ MT3

Spindle travel, maximum ......................................... 3-5/16 in. (85 mm) ...................................... 4-13/16 in. (122 mm)

Spindle travel per one revolution of handle ..................... 3 in. (78 mm) .......................................... 4-1/2 in. (115 mm)

Quill diameter .......................................................... 2-1/16 in. (52 mm) ............................................ 2-5/8 in. (62 mm)

Number of spindle speeds ................................................................ 12 ................................................................... 12

Maximum no-load speed range ................................. 350 to 2800 RPM ........................................... 175 to 3050 RPM

Maximum spindle to table distance ........................ 30-1/2 in. (775 mm) .............................................. 28 in. (710 mm)

Maximum spindle to base distance ............................ 50 in. (1270 mm) ...................................... 48-1/2 in. (1230 mm)

Maximum chuck to table distance ................................ 27 in. (686 mm) ........................................ 24-1/2 in. (622 mm)

Maximum chuck to base distance ........................ 46-1/2 in. (1181 mm) .............................................. 39 in. (990 mm)

Drilling capacity, cast iron ............................................. 3/4 in. (20 mm) ............................................ 1-1/4 in. (32 mm)

Drilling capacity, mild steel ........................................... 5/8 in. (16 mm) .................................................. 1 in. (25 mm)

Work lamp ................................................................... LED, adjustable .............................................. LED, adjustable

Materials:

Head ........................................................................................ cast iron ......................................................... cast iron

Table .............................................................. surface-ground cast iron ................................ surface-ground cast iron

Column .......................................................................................... steel ............................................................... steel

Base ........................................................................................ cast iron ......................................................... cast iron

Table:

Table size ................................................... 14 x 14 in. (355 x 355 mm) ................ 18-5/8 x 16-1/8 in. (473 x 410 mm)

Table slots, number of ........................................................................ 2 ..................................................................... 3

Table slots, general size (WxD) .................... 1/2 x 1 in. (13 x 25.4 mm) .............................. 5/8 x 1 in. (16 x 25.4 mm)

T-slot dimensions (WxD) .............................. 3/4 x 3/8 in. (19 x 9.5mm) ............................. 1 x 3/8 in. (25.4 x 9.5 mm)

Distance between slots (centers) ............................... 3-7/8 in. (98 mm) ............................................ 3-1/2 in. (91 mm)

Table tilt ....................................................................... 45 deg. L and R ............................................. 45 deg. L and R

Table rotation around column ................................................. 360 deg. ......................................................... 360 deg.

Table elevating system ......................................... worm gear with rack ....................................... worm gear with rack

Recommended maximum weight on table ...................... 110 lb. (50 kg) ................................................ 176 lb. (80 kg)

Subject to local and national electrical codes

Swing is twice the distance from column to spindle center (i.e., the maximum diameter of workpiece that can be

drilled to its center).

........................................................... 20A ................................................................ 20A

Base and Column:

Base size (LxWxH) ..................................... 21-3/4 x 13-3/4 x 2-3/16 in. ............................ 22-5/8 x 19-7/16 x 3-3/8 in.

............................................................................. (553 x 350 x 56 mm) ...................................... (575 x 494 x 86 mm)

Base working surface ............. 16-15/16 x 10-13/16 in. (430 x 275 mm) .............. 21-1/2 x 18-5/16 in. (545 x 465 mm)

Base slots, number of ......................................................................... 2 ..................................................................... 2

Base slots, general size (WxD) ..................... 1/2 x 1 in. (13 x 25.4 mm) .............................. 5/8 x 1 in. (16 x 25.4 mm)

T-slot dimensions (WxD) .............................. 3/4 x 3/8 in. (19 x 9.5mm) ............................. 1 x 3/8 in. (25.4 x 9.5 mm)

Distance between base slots (centers) .................... 5-7/8 in. (149 mm) ......................................... 9-3/4 in. (238 mm)

Column diameter ....................................................... 3-1/8 in. (80 mm) ............................................ 3-5/8 in. (92 mm)

Dimensions and Weights:

Overall dimensions, assembled ........................ 27-1/2 x 15-3/4 x 63 in. ............................................... 35 x 19 x 67 in.

......................................................................... (700 x 400 x 1600 mm) ................................. (890 x 480 x 1700 mm)

Shipping dimensions ........................................ 31-1/2 x 16-3/4 x 70 in. ............................ 36-5/8 x 20-7/8 x 74-1/2 in.

......................................................................... (800 x 425 x 1780 mm) .................................. (930 x 530 x 1890 mm)

Net weight (approximate) ............................................. 231 lb. (105 kg) .............................................. 319 lb. (145 kg)

Shipping weight (approximate) ..................................... 260 lb. (118 kg) .............................................. 364 lb. (165 kg)

L = length; W = width; H= height; D= depth

The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

5.1 Base mounting hole dimensions

Figure 5-1: Base hole patterns

Read and understand the

entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury.

6.0 Setup and assembly

6.1 Unpacking and cleanup

Remove all contents from shipping carton and compare parts to the contents list in this manual. If shipping damage or any part shortages are identified, contact your distributor. Do not discard carton or packing material until drill press is assembled and running satisfactorily.

Clean all rust protected surfaces with kerosene or a light solvent. Do not use lacquer thinner, paint thinner or gasoline, as these can damage plastic components and painted surfaces.

6.2 Shipping contents

Carton contents

1 Drill press 1 Crank handle 3 Feed handles 1 Chuck and key 1 Arbor 1 Wrench 1 Drift key 2 Hex wrenches – 3mm, 5mm 1 Owner’s manual 1 Warranty registration card

6.4.1 Chuck and arbor installation

1. Thoroughly clean arbor (A, Figure 6-2), chuck (B) and spindle (C). Any grease or residue in these areas can cause the pieces to separate and create a safety hazard as well as damage to the tool.

3. Twist chuck to retract chuck jaws if they are exposed.

4. Push chuck (B) by hand onto arbor (A), and slide assembly firmly up into spindle (C).

5. Turn arbor and chuck assembly until tang (A on arbor engages slot at end of spindle.

6. Use one or two sharp taps from a rubber mallet, or a hammer and a block of wood, against bottom of chuck to seat chuck securely onto arbor.

Do not use a steel hammer

directly against chuck, as this may damage chuck.

)

6.3 Tools required for assembly

3mm hex wrench (provided) Rubber mallet

6.4 Assembly

1. Install 3 feed handles into hub (D, Figure 6-2).

2. Install crank handle on shaft of table bracket, and tighten set screw with 3mm hex wrench. (Figure 6-1)

Figure 6-1: installing crank handle

Figure 6-2: installing chuck and arbor

6.4.2 Chuck and arbor removal

1. Unplug machine from power source.

2. Raise table until it is about seven inches below chuck.

3. Place a piece of scrap wood on table, and lower quill (Figure 6-3) using feed handles.

4. Rotate spindle to align keyhole in spindle with keyhole in quill.

5. Insert drift key (E, Figure 6-3) into aligned slots and tap lightly. The chuck and arbor assembly should fall from the spindle.

Catch chuck as it is

released; allowing it to fall to floor may damage it.

6.4.3 Wrench and key storage

Wrenches, chuck key, and drift key can be stored on fixture on right side of drill press head.

Figure 6-3: drift key insertion

7.0 Electrical connections

All electrical connections must be done by a qualified electrician in compliance with all local codes and ordinances. Failure to comply may result in serious injury.

The IDP-17 and IDP-22 Drill Presses are rated at 115/230V power, and are pre-wired for 115 volt. The drill press comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in A, Figure 7-1.

Before connecting to power source, be sure switch is in off position.

It is recommended that the drill press be connected to a dedicated 20 amp circuit with circuit breaker or fuse. If connected to a circuit protected by fuses, use time delay fuse marked “D”. Local codes take

precedence over recommendations.

7.1 GROUNDING INSTRUCTIONS

This tool must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the

equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is

necessary, do not connect the equipment-grounding conductor to a live terminal.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.

Repair or replace damaged or worn cord immediately.

When operated at 115-volt, this tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A, Figure 7-1. An adapter, shown in B and C, may be used to connect this plug to a 2-pole receptacle as shown in B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Note: In Canada, the use of a temporary

adaptor is not permitted by the Canadian Electrical Code, C22.1.

Figure 7-1: grounding

When operated at 230-volt, this tool is intended for use on a circuit that has an outlet that looks like the one illustrated in D, Figure 7-1. The tool has a grounding plug that looks like the plug illustrated in D. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.

7.2 Voltage conversion

Conversion from 115V to 230V must be done by a qualified electrician.

The Drill Press is prewired for 115 volt. To change incoming leads for 230 volt operation:

1. Open motor junction box cover, and change leads based on wiring diagram inside cover. This diagram is also shown in Figure 7-2. (NOTE: In case of discrepancy, diagram inside junction box cover takes precedence.)

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