Jet HVBS-712K Operating Instructions Manual

GB - ENGLISH
Operating Instructions
Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been prepared for the owner and operators of a JET HVBS-712K metal band saw to promote safety during installation, operation and maintenance procedures. Please read and understand the information contained in these operating instructions and the accompanying documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this manual thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. JET Warranty
3. Safety
Authorized use General safety notes Remaining hazards
4. Machine specifications Technical data Noise emission Contents of delivery
5. Transport and start up Transport and installation Assembly Mains connection Starting operation
6. Machine operation
7. Setup and adjustments
Changing blade speed Changing sawblade Blade guides adjustment Guide bearing adjustment Blade tracking adjustment Feed speed adjustment Vice adjustment
8. Maintenance and inspection
9. Troubleshooting
10. Available accessories
1. Declaration of conformity
On our own responsibility we hereby declare that this product complies with the regulations* listed on page 2. Designed in consideration with the standards**.
2. JET Group Warranty
The JET Group makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows:
2 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE.
This Warranty does not apply to defects due to directly or indirectly misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.
The Jet group limits all implied warranties to the period specified above, from the date the product was purchased at retail.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an authorized repair station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection discloses a defect, we will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replacement, if you are willing to accept a refund.
We will return repaired product or replacement at JET’S expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of JET’S warranty, then the user must bear the cost of storing and returning the product.
The JET Group reserves the right to make alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
3. Safety
3.1 Authorized use
This machine is designed for sawing machinable metal and plastic materials only.
Machining of other materials is not permitted and may be carried out in specific cases only after consulting with the manufacturer.
Never cut magnesium­high danger to fire!
The proper use also includes compliance with the operating and maintenance instructions given in this manual. The machine must be operated only by persons familiar with its operation and maintenance and who are familiar with its hazards. The required minimum age must be observed
The machine must only be used in a technically perfect condition When working on the machine, all safety mechanisms and covers must be mounted.
In addition to the safety requirements contained in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of metalworking machines.
Any other use exceeds authorization. In the event of unauthorized use of the machine, the manufacturer renounces all liability and the responsibility is transferred exclusively to the operator.
3.2 General safety notes
Metalworking machines can be dangerous if not used properly. Therefore the appropriate general technical rules as well as the following notes must be observed.
Read and understand the entire instruction manual before attempting assembly or operation. Keep this operating instruction close by the machine, protected from dirt and humidity, and pass it over to the new owner if you part with the tool.
No changes to the machine may be made.
Daily inspect the function and existence of the safety appliances before you start the machine. Do not attempt operation in this case, protect the machine by unplugging the mains cord.
Remove all loose clothing and confine long hair.
Before operating the machine, remove tie, rings, watches, other jewellery, and roll up sleeves above the elbows.
Wear safety shoes; never wear leisure shoes or sandals.
Always wear the approved working outfit
Do not wear gloves while operating this machine.
For the safe handling of saw blades wear work gloves.
Insure that the workpiece does not roll when cutting round pieces.
Use suitable table extensions and supporting aids for difficult to handle workpieces.
Always adjust the blade guide close to the workpiece.
Remove cut and jammed workpieces only when motor is turned off and the machine is at a complete standstill.
Install the machine so that there is sufficient space for safe operation and workpiece handling.
Keep work area well lighted.
The machine is designed to operate in closed rooms and must be placed stable on firm and levelled ground.
Make sure that the power cord does not impede work and cause people to trip.
Keep the floor around the machine clean and free of scrap material, oil and grease.
Stay alert! Give your work undivided attention. Use common sense.
Do not operate the machine when you are tired. Do not operate the machine under the influence of drugs, alcohol or any medication. Be aware that medication can change your behaviour.
Keep children and visitors a safe distance from the work area.
Never reach into the machine while it is operating or running down.
Never leave a running machine unattended. Before you leave the workplace switch off the machine.
Do not operate the electric tool near inflammable liquids or gases. Observe the fire fighting and fire alert options, for example the fire extinguisher operation and place.
Do not use the machine in a dump environment and do not expose it to rain.
Specifications regarding the maximum or minimum size of the workpiece must be observed.
Do not remove chips and workpiece parts until the machine is at a complete standstill.
Never operate with the guards not in place – serious risk of injury!
Connection and repair work on the electrical installation may be carried out by a qualified electrician only.
Have a damaged or worn cord replaced immediately.
Make all machine adjustments or maintenance with the machine unplugged from the power source.
Remove defective saw blades immediately.
3.3 Remaining hazards
When using the machine according to regulations some remaining hazards may still exist
The moving saw blade in the work area can cause injury.
Broken saw blades can cause injuries.
Thrown cutting chips and noise can be health hazards. Be sure to wear personal protection gear such as safety goggles and ear protection.
The use of incorrect mains supply or a damaged power cord can lead to injuries caused by electricity.
4. Machine specifications
4.1 Technical data
Cutting capacity 90° Ø180 mm 180 mm 65x300 mm Cutting capacity 45° Ø110 mm 180x110 mm
Vice adjustment 0° - 45° Vice bed above floor 585 mm
Wheel diameter 300 mm Sawblade size 20x0,9x2362 mm Cutting speeds 20/ 32/ 45/ 72 m/min
Coolant tank 10 litre Coolant pump 0,13 HP Overall LxWxH 1250x520x960 mm Weight 145 kg
Mains 230V ~1/N/PE 50Hz Output power 0,55 kW (0,75 HP)-S1 Reference current 5 A Extension cord (H07RN-F): 3x1,5mm² Installation fuse protection 10 A
Mains 400V ~3/PE 50Hz Output power 0,75 kW (1 HP)-S1 Reference current 3 A Extension cord (H07RN-F): 5x1,5mm² Installation fuse protection 10 A
4.2 Noise emission
Acoustic pressure level (EN 11202): Idling 74,1 dB (A) Operating 85 dB (A)
The specified values are emission levels and are not necessarily to be seen as safe operating levels.
As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
4.3 Contents of delivery
Machine stand with wheels 20mm bimetal sawblade Adjustable material stop Belt drive and cover Hydraulic cylinder Coolant facility Assembly kit Operating manual Spare parts list
5. Transport and start up
5.1 Transport and installation
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