Jet HVBS-710S Operating Instructions And Parts Manual

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Operating Instructions and Parts Manual
7x10-in ch Belt Dri ven Mitering Band Saw
Mode l HVBS-7 10 S
WALTER MEIER (Manuf acturing) Inc.
Ph.: 800-274-6848 Revision A 01/2012 www.walt er meier.c om Copyright © 2012 Walt er Meier (M anufacturi ng) Inc.
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1.0 Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for co mmercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848. You must provide proof of initial purchase date and an explanation of the co mplaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO T HE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by Walter Meier.
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2.0 Table of Contents
Section Page
1.0 Warranty and Service ................................................................................................................... 2
2.0 Table of Contents ......................................................................................................................... 3
3.0 Safety Warnings........................................................................................................................... 4
4.0 About this manual ........................................................................................................................ 5
5.0 Features ...................................................................................................................................... 6
6.0 Specifications............................................................................................................................... 6
7.0 Set-Up and Assembly ................................................................................................................... 8
7.1 Unpacking and cleanup .............................................................................................................8
7.2 Shipping contents .....................................................................................................................8
7.3 Assembly .................................................................................................................................9
7.4 Vertical cutting plate ................................................................................................................ 10
7.5 Vert ical support post ............................................................................................................... 10
7.6 Coolant system ....................................................................................................................... 11
8.0 Electrical connections ................................................................................................................. 11
8.1 Grounding instructions ............................................................................................................ 11
8.2 Voltage conversion ................................................................................................................. 12
8.3 Extension cords ...................................................................................................................... 12
9.0 Adjustments ............................................................................................................................... 13
9.1 Squaring blade to table ........................................................................................................... 13
9.2 Squaring blade to vise ............................................................................................................. 13
9.3 Vise positioning ...................................................................................................................... 13
9.4 Miter cuts ............................................................................................................................... 14
9.5 Setting feed rate ..................................................................................................................... 14
9.6 Counterbalance spring ............................................................................................................ 14
9.7 Blade installation/replace me nt ................................................................................................. 14
9.8 Blade tension.......................................................................................................................... 15
9.9 Blade tracking......................................................................................................................... 16
9.10 Test cutting to verify adjustment ............................................................................................. 16
9.11 Sett ing blade speed .............................................................................................................. 17
9.12 Blade guide adjustment ......................................................................................................... 17
9.13 Chip brush ............................................................................................................................ 18
9.14 Limit switch ........................................................................................................................... 18
10.0 Operating controls .................................................................................................................... 18
11.0 Operation................................................................................................................................. 19
11.1 Pre-Operation inspection ....................................................................................................... 19
11.2 Blade break-in procedure ...................................................................................................... 19
11.3 General operating proced ure ................................................................................................. 19
11.4 Evaluating cutting efficiency ................................................................................................... 20
12.0 Maintenance ............................................................................................................................ 20
12.1 Coolant level......................................................................................................................... 20
12.2 Gear box .............................................................................................................................. 20
13.0 Troubleshooting t he HVBS-710S ............................................................................................... 21
14.0 Replacement Parts ................................................................................................................... 22
14.1 . 1 HVBS-710S Table and Stand Assembly – E xploded View..................................................... 23
14.1 . 2 HVBS-710S Bow As s embly – Exploded View ....................................................................... 24
14.1 . 3 HVBS-710S Assembly – Parts List ...................................................................................... 25
15.0 Electrical Connectio ns for HVBS-710S ....................................................................................... 30
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work in a well- ventilated area a nd work w ith approved safety eq uipment, s uch as face or dust masks that are specifically desig ned to filter out microscopic particles.
3.0 Safety Warnings
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machi ne and in t his manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is d esigned a nd intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have bee n obtai ned.
5. Do not use t his band saw for other than its intended use. If used for other purposes, Walter M eier (Manufacturi ng), I nc., disclai ms any real or i mplied warra nty a nd holds itself harmless from any injury that may result from that use.
6. Always wear ANSI approved safety glasses/face shields while using this band saw. Ever y day eyeglasses only have impact resis tant lenses; they are not saf ety glas ses.
7. Before operating this machine, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non­slip footwear or anti-skid floor strips are recommended.
8. Wear ear protectors ( plugs or muffs) during extended periods of operat io n.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductiv e harm. Some e xamples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement
and other masonry products.
Arsenic and chromium from chemically
treat ed lumber.
Your risk of e xposure varies, de pending on how often you do this type of work. To reduce your exposure to these chemicals,
10. Do not operate this machine while tired or under the i nfluence of dr ugs, alc ohol or a ny medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adj usti ng keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the mac hine is i n use. If removed f or maintenance purposes, use extreme c aution and replace the guards immediately after maintenance is complete.
16. Make sure workpiece is securely clamped i n the vise. Never use your hand to hold t he workpiece.
17. Check coolant le vel fr equently. Replace dirty or weak c oolant.
18. Check damaged part s. Befor e furt her us e of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and a ny other conditio ns that may aff ect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. Inspect blade for cracks, wear or missing teeth. Rep lace blade if t hese sympto ms are found.
20. Provide for adequate space surrounding work ar ea and non-glare, overhead lighti ng.
21. Keep the floor around the machine clean and free of scrap mater ial, oil and grease.
22. Keep visitors a saf e distance fr om the wor k area. Keep children a way.
23. Make your workshop child proof with padlocks, master switches or by removing starter keys.
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24. Give your work undi vided attention. Look ing around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
25. Maintain a balanced sta nce at all times so that you do not fall or lea n against the blade or other mo ving part s. Do not overr each or use excessive force to perform any machine operation.
26. Use the right tool at the correct speed and feed rat e. Do not force a tool or at tac hme nt to do a job for which it was not designed. The right t ool will do the job bet t er and more safely.
27. Use recommended accessories; improper accessories may be hazardous.
28. Maintain tools w ith care. Keep blades s harp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
29. Make sure the workpiece is securely attached or clamped t o the table. Never use your hand to hol d t he work pie ce.
30. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to remove chips or sw arf — do not us e your hands.
31. Do not stand on the machine. Serious injury could occur if the machine tips over.
32. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
33. Remove loose items a nd unnecess ary wor k pieces from the area before starting the machine.
Familiarize your self with t he fo llowing safety notices used in this manual.
This means that if
precautions are not heeded, it may result in minor injury and/or possible machine damage.
This means that if
precautions are not heeded, it may result in serious or even fat al injury.
4.0 About this manual
This manual is provided by Walter Meier (Manufacturing) Inc. covering the safe operation and maintenance proc edures for a JET Model HVBS-710S Ba nd Saw . This manual co ntai ns instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Y our machine has been designed and constr ucted to provide years of t rouble-free oper ation if used in accordance with the instructions set forth in this document.
This manual is not intended to be an exhaustive guide to band saw operations, stock selection, etc. Consult a machinery handbook a nd/or e xperie nced users f or add itional inform atio n. Whatever accept ed methods or materials are used, always make per sonal safety a priority.
If there are questions or comments, please co ntact your local supplier or Walt er Meier. Walter Meier can also be reached at our web site: www.walt er meier.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
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5.0 Features
Figure 1
1. Blade tension handle
2. Cast iron bow
3. Coolant taps
4. Centralized control switch
5. 4-step p ulley system with v-belt
6. 3/4 HP motor
7. Ball bearing b lade gui des
8. Chip brush
9. Hydraulic cylinder with valve r egulat or
10. Adjustable work stop
11. Steel stand with coolant tank
12. Chip guide plate
13. Vise handwheel with quick release
14. Cast iron tabl e
15. Adjustable floating vise
16. Fixed vise
17. Rotating disc hub for miter cuts
6.0 Specifications
Model Number ............................................................................................................................................... HVBS-710S
Stock Number ........................................................................................................................................................413451
Materials:
Frame ............................................................................................................................................................. cast iron
Table .............................................................................................................................................................. cast iron
Blade wheels .................................................................................................................................................. cast iron
Base ..................................................................................................................................................................... steel
Vertical cutting plate ............................................................................................................................................. steel
Blade included ......................................................................................................................... bi-metal, variable tooth
Blade guides.............................................................................................................................................. ball bearing
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Capacities:
Miter angle...............................................................................................................................................90 to 45 deg.
Round capacity at 90° .............................................................................................................................. 7” (180 mm)
Round capacity at 45° .............................................................................................................................. 4” (100 mm)
Round capacity at 30° ......................................................................................................................... 6-3/4” (171mm)
Rectangle capacity at 90° (W x H) .............................................................................. 7” x 10-13/64” (180 x 260 mm)
Rectangle capacity at 45° (W x H) ....................................................................................... 3-3/4” x 4” (95x 100 mm)
Rectangle capacity at 30° (W x H) .................................................................................... 5-3/4” x 6” (146 x 150 mm)
Coolant tank capacity .............................................................................................................................. 9L (2.25 gal)
Motor and Electricals:
Motor type ................................................................................ totally enclosed fan cooled, induction, capacitor start
Horsepower ......................................................................................................................................... 1 HP (0.75 kW)
Phase ................................................................................................................................................................. single
Voltage ..............................................................................................................................115/230 V (prewired 115V)
Cycle ................................................................................................................................................................... 60Hz
Listed FLA (full load amps)................................................................................................................................ 14/7 A
Start Capacitor .............................................................................................................................. 300 MFD 125 VAC
Run Capacitor ........................................................................................................................................ 20μf/250VAC
Starting amps ........................................................................................................................................................ 35A
Running amps (no load) ........................................................................................................................................ 12A
Power transfer ........................................................................................................................ 4-step pulley with v-belt
Control switch .......................................................................................................... push button with emergency stop
Motor speed ................................................................................................................................................. 1720 rpm
Blade speeds........................................................................................................................... 86, 132, 178, 260 sfpm
Power cord length ............................................................................................................................... 6 feet (180 cm)
Power cord type ........................................................................................................................................ 16AWGx3c
Power plug installed ............................................................................................................................................... yes
Recommended circuit size
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..............................................................................................20A for 115V; 15A for 230V
Noise emission:
without load............................................................................................................... 70 dB at 60 inches from blade
with load.................................................................................................................... 75 dB at 60 inches from blade
Coolant pump:
Horsepower .......................................................................................................................................................1/8 HP
Phase ................................................................................................................................................................. single
Voltage ........................................................................................................................................................ 115/230 V
Cycle ................................................................................................................................................................... 60Hz
Listed FLA (full load amps).......................................................................................................................... 0.5/0.25 A
Capacitor ...................................................................................................................................................... 3μF 450V
Weights:
Net Weight ...........................................................................................................................................396 lb (180 kg)
Shipping Weight ...................................................................................................................................462 lb (210 kg)
Dimensions:
Blade ....................................................................................................3/4"W x 0.032”T x 93”L (19 x 0.9 x 2360 mm)
Blade wheel diameter ....................................................................................................................... 11-1/2” (292 mm)
Vise jaw height ......................................................................................................................................... 4” (102 mm)
Vise jaw depth .......................................................................................................................................... 7” (180 mm)
Table size (LxW) ................................................................................................................... 17” x 7” (432 x 178 mm)
Table height from floor, horizontal .................................................................................................... 22-7/8” (580 mm)
Vertical cutting plate ...................................................................................................9-1/2”L x 10”W (241 x 254 mm)
Cutting plate height from floor .................................................................................................... 42-29/32” (1090 mm)
Overall assembled, horizontal position............................................ 50”L x 31-1/2”W x 48”H (1260 x 800x 1220 mm)
Overall assembled, vertical position ..................................... 50”L x 31-1/2”W x 72-29/64”H (1260 x 800 x 1840 mm)
Other:
Miter stops ............................................................................................................................................90 and 45 deg.
Blade tension range ...................................................................................... 22000-25000 lb/in² (1550-1760 kg/cm²)
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subject to local and national electrical codes.
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Walter Meier reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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7.0 Set-Up and Assembly
7.1 Un packing and cleanu p
Inspect contents of shipping container for shipping damage. Report any damage to your distributor.
Remove all co nte nts f rom carton, a nd co mpare to the contents list in this manual. Report any part shortages to your distrib utor. Do not discard carton or packing material until machine is assembled a nd running satisfact or ily.
Exposed metal areas have a rust preventative applied. Re mo ve this wit h a sof t r ag and solvent or degreaser. Do not use cellulose-based solvents such as pai nt thinner or lacq uer thinner ; these will da mage pai nted a nd plastic s urfaces.
7.2 Shipping contents
If you do not see a part below, check the machine; some parts may have come pre­assembled to t he saw.
Refer to Figur es 2 and 3.
Tools required for assembly:
12mm wrench 3, 4, and 6mm hex keys
1 Band Saw 1 Workstop bar – A 1 Workstop – B 1 Workstop r od – C 1 Filter screen – D 1 Splash guard – E 1 Vertical cutting plate – F 1 Handle – G 1 Axle – H
2 Wheels – I 2 Stand sides – J 2 Stand ends – K 1 Support post – L
1 Instructions and Parts M anual (not show n) 1 Warranty Card (not shown)
Hardware Package ( p/n HVBS710S-HP): 4 Hex cap screws 5/16"x3/4"HP-1
2 Hex cap screws 1/4"x1/2" – HP-2 4 Lock washers 1/4" – HP-3 2 Flat washers 1/4" – HP-4 4 Hex cap screws 5/16"x1-1/2" – HP-5 8 Lock washers 5/16" – HP-6 12 Flat washers 5/ 16" – HP-7 4 Hex nuts 5/16" – HP-8
2 Cotter pins – HP-9 2 Flat washers 1/2" – HP-10
2 Hex cap screws 1/4"x5/8” – HP-11
Figure 2
Figure 3
Hardware package HVBS710 S- HP
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Figure 4
7.3 Assemb l y
Refer to Figur e 4.
Band Saw should be
disconnected from electrical power during assembly and setup.
1. Assemble base parts (J,K) according to
Figure 4.
2. Install axle and wheels (H,I). Install cotter
pin (HP-9) through hole in axle, and bend back legs of cotter pin to secure each wheel.
3. Remove the four brackets holding saw to
pallet.
4. Use proper ly r at ed lift ing equipment (hoist or forklift ) wit h straps placed be neath cas t iro n portion of saw.
5. Position saw atop base and secure with four screw s and washers (HP-1/6/7) .
6. Install wor k stop assemb ly (A/B/C) into hole on saw base.
7. I nstall handle (G ) , and place filter scr een (D) over coolant drain hole in pan.
8. Remove shipping bracket (x). Retain this piece in case you must transport the machine in the future.
9. Install guard (E) in place where shipping bracket w as removed, w ith two scr ews and washers (HP-2/3/4) .
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7.4 Vert ical cutt ing pl at e
These steps are only necessary when using band saw in vert ical position.
1. Disco nnect mac hi ne from pow er source.
2. Open valve on hydraulic cylinder (lever parallel to cylinder) and raise bow to vertical position.
3. Remove two screw s and remove seat plat e, as shown in F ig ure 5.
Figure 5
Figure 7
4. Guide blade t hrough slot in vertical cutting plate (F, Figure 5), and tighten with the two screws.
5. Verif y that vert ical c utti ng plate is sq uare to blade, using a machinist’s square on the plate and against the blade (Figure 6).
6. I f adjustme nt is needed, loose n screw s and place shims where required. Tighten screw s .
Figure 6
7. Place a le vel on vertical cutti ng plate ( Figure
7).
Figure 8
7.5 Vertical support post
This is mounted to rear of band saw to help st abilize saw whe n bow is in vert ical posit io n. It is generally not needed w hen bow is set for 90° cuts before raising it to vertical. However, if
operator raises bow that was set for mitering, the band saw can tip over. The
support post must be installed to pr event t his.
To avoid tipping risk,
remember to set bow at 90- degree cut angle before ra ising to vert ical posit io n.
Mount post w ith t wo screws and was hers t o r ear of saw, as shown (Figure 9).
8. Loose n hex nut (M , Figure 8) and t ur n stop screw (N) as needed, until cutting plate is level. Tighten hex nut.
9. Close valve o n cylinder ( lever perpe ndicular to cylinder) to secure bow in position.
Reinstall seat plate before using bow in horizont al position.
Figure 9
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7.6 Co olant syst em
Make sure t here is coo lant in
the tank bef or e oper at in g, to prevent da mage to pump.
Use of a water-soluble coolant will increase cutting efficie ncy and pr olong blade life. Do not use black cutting oil as a substitute.
1. Remove c oolant retur n hose ( A, Figure 10) from filter cup, and slide tank out of saw base.
2. Fill tank to approximately 80% of capacity. Full capacity is 9 liters ( 2.25 gal).
3. Place tank into base. Place coolant return hose into t he filter cup. Verify t hat opposite end of coolant return hose is connected to the coolant pan.
4. The coolant supply hose (B, Figure 17) should connect to the two valves on the blade guide assemblies.
breaker or time-delay fuse rated “D”. It is recommended that the band saw, when operated at 230 volt, be connected to a dedicated 15 amp circuit with a 15 amp circuit breaker or time-delay fuse rated “D” Local
codes take precedence over recom­mendations.
8.1 Grounding instructions
1. All Grounded, Cor d- connected Tool s:
In the event of a malfunction or breakdown, grounding pro vides a path of least r esist ance for electric current to reduce the risk of electric shock. This tool is eq uipped w ith an electric cor d having an equipment-grounding conductor and a grounding plug. The pl ug m ust be pl ugged i nto a matching outlet that is properly installed and grounded in acc or dance with al l local c odes and ordinances.
Do not modify t he pl ug provided - if it w ill not f it the outlet, ha ve t he pr oper outlet insta lled by a qualified ele c trician.
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conduc tor. If r epair or replaceme nt of the electric cord or plug is necessary, do not connect t he equipment-gr ounding conductor t o a live terminal.
Figure 10
8.0 Electrical connections
Electrical connections must
be made by a qualified electrician in compliance with all relevant codes. This machine must be prop erly grounded t o help prevent electrical shock and possible fatal injury.
The HVBS-710S Ba nd Saw is rat ed at 115/230V power, and pre-wired for 115 volt. The band saw comes wit h a plug des igned for use o n a circ uit with a grounded outlet that looks like the one pictured in A, Figure 11.
Before connecting to power source, be sure switch is in off position.
It is recommended that the band saw, when operated at 115 volt, be connected to a
dedicated 20 amp circuit with a 20 amp circuit
Check with a qualified
electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whet her the tool is proper ly grounded. Fai lure t o comp ly may cause serious or fat al injury.
Use only 3-wire extension cords that have 3­prong grounding plugs and 3-pole receptacles that accept t he tool's plug.
Repair or replace damaged or worn cord immediately.
2. Gr ounded, cord-connected tools i ntende d for use on a suppl y circui t having a nominal r ating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrat ed in A, Figure 11. A n adapter, show n in B and C, may
be used to connect this plug to a 2-pole receptacle as shown in B if a properly gr ounded
outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electricia n. This adapter i s not permitted in Canada.
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The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
3. Gr ounded, cord-connected tools i ntende d for
use on a suppl y circui t having a nominal r ating between 150 - 250 volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrat ed in D,
Figure 11. The tool has a grounding plug that looks like the pl ug illustrated in D. Make sure the
tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnect ed for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, t he tool should comply with all local codes and ordinances.
Figure 12
Figure 13
Figure 11
8.2 Voltage conversion
1. To switch t he incoming pow er leads f or 230 volt operat io n, foll ow the wiri ng d iagram on the inside cover of motor junction box. Similar diagrams are shown in Figures 12/13.
2. The plug on the e nd of the motor cord must be replaced with a UL/ CSA listed plug r ated for 240V.
3. Change the wiri ng inside the junction box of the coolant pump, according to the diagram found there.
8.3 Extension cords
The use of exte nsion cords is d iscouraged; try t o position equipme nt near the power source. If an extension cord bec omes necessary, make sure the cord rating is suitable for the amperage listed on the machine’s motor plate. An undersized cord will ca use a dr op in l i ne voltage resulting in loss of power and overheating.
Use Table 1 as a general guide in c hoosing the correct size cord. If in doubt, use the next heavier gauge. T he smaller the ga uge number, the heavier the cord.
Ampere Rating
More Than
00 06 18 16 16 14 06 10 18 16 14 12
10 12 16 16 14 12 12 16 14 12
Not More Than
Volts 120
240 AWG
Total length of cord in feet
25
50
50
100
100
200
Not Recommended
150 300
Extension Cord Recommendati ons
Table 1
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9.0 Adjustments
The settings on your band saw, such as blade squareness , te nsion, a nd t ra cking were care fu l ly performed by the manufacturer. You should, however, verify t hese before o perating, in case misalignment has occurred d uring shippi ng.
9.1 Squaring blade to table
1. Disco nnect mac hi ne from pow er source.
2. Place machinist’s square (A, Figure 14) on table and against blade.
3. C heck to see that blade contacts t he s quare along entire width of blade.
4. If adjustment is needed, loosen screws (B, Figure 14) and rotate blade guide assemblies until blade makes contact with square along its entire width.
5. Tighten screws (B).
NOTE: If adjustment of squaring blade to table was necessary, re-verify all other blade adjustments.
Figure 15
9.3 Vise positioning
Keep hands away fr om blade
while adjusting vise. Do not make any adjustments to vise while the machine is running.
The vise has a quick-release feature which allows fast positioning of the floating jaw against the workpiece, a nd then a final tightening wit h the handwheel.
Figure 14
9.2 Squarin g b lade to vise
1. Disco nnect mac hi ne from pow er source.
2. Place a machinist’s square (A, Figure 15) on the bed against t he blade and the fixed vise jaw. The square should lie along entire length of jaw and blade without a gap.
3. If adjustment is necessary, loosen screws holding vise (C, Figure 15) and shift vise until it aligns with square.
1. M ake sure f i xed jaw (D, Fig ure 16) has been squared (section ---, Squaring blade to vise).
2. Position workpiece against fixed jaw.
3. Loosen hexagonal stud (E) on floating jaw.
4. Rotate handwheel (F) slightly counter­clockwise, then push floating jaw by hand until it contact s work piece a nd adjusts to it s shape.
5. T ighten st ud ( E).
6. Use handwheel to tighten the clamping pressure.
The quick release f unction can also be used to quickly disengage floating jaw when the cut is finished.
4. Retighten screws.
Figure 16
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9.4 Miter cuts
1. Loosen handle (G , Figure 17) .
2. Rotate bow to desired angle up to 45­degrees, using scale indicator on front of base.
3. Tighten handle.
Figure 17
The angle scale is sufficient for most mitering operations. If greater precision is needed, verify setting with a protrac t or.
I f ha ndl e ( G) mo vem ent is ob st ruc te d, lif t up on handle and rotate it on t he pin. Release ha ndle, making sure it seats itself pr oper ly on pin.
Bow should be returned to
90-degree cut angle before lifting into vertical position. See section 7. 5.
9.5 Set t ing feed rate
The feed rat e of t he blade into t he workpiece is important to band saw performance. Excessive pressure of blade against the workpiece may break the blade or stall the saw. In contrast, insufficie nt pressure rapidly d ulls the blade.
The hydraulic cylinder resists movement of the bow in the downward direction. It offers no resistance when the bow is raised upward.
To increase feed rate, turn dial (A, Figure 18) counterclockwise. To dec r ease, t urn clockwise.
Figure 18
9.6 Counterbalance spring
The counterbalance spring helps control the amount of weight the saw bow puts on the workpiece when the hydraulic control valve is fully open. The hydraulic cylinder will not compensate for improper counterbala nc e.
If t he spring is not set pr operly, o ne can expect poor perf ormance, crooked c uts, toot h stripping, stalling, and/or the blade runni ng off t he wheels.
Spring tension has been set by the manufacturer, and should not require adjustment. If future problems arise, indicating improper counterbalance, adjust spring as follows:
1. Disco nnect mac hi ne from pow er source.
2. Tur n O N hydra ulic cy linder valve and place saw bow in horizontal positio n.
3. Turn feed rate valve on hydraulic cylinder counterclockwise unti l it st ops.
4. Place a weigh scale (such as a spring or hanging scale) beneath blade tension handle, and lift saw bow. Scale should indicate appro ximately 5 to 6 kg (11-13 lb) .
5. If adjustment is needed, loose n one nut and tighten the other (H, Figure 17) on the eye bolt, until scale indicates 5 to 6 k g.
9.7 Blade inst allati on /replacement
To close hydraulic flow, turn lever (B) down, perpendicular t o cy linder, as shown in Figure 18. To open hydra ulic flow , r aise le ver (B) par allel to cylinder.
Feed rate is adjusted by the operator until the saw is operating efficiently; usually determined by observing chip formation. See sec tion 11.4, Evaluating cutting efficiency.
This band saw is designed
for use with blades that are 3/4" wide by
0.032” thick x 93” long. Use of blades with
different specification may cause inferior performance.
A general-use variable-tooth blade is provided with this band saw.
The choice of blade pitch is governed by the thickness of the work to be cut: the thinner the workpiece, the more teeth advised. A minimum of three teet h should engage the workpiece at all
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times. If the teet h of t he blade are so far apart that they straddle the work, severe damage to the workpiece and to the blade can result.
1. Disco nnect mac hi ne from pow er source.
the blade has bee n turned i nside- out. Tw ist blade right side-o ut and reinstall. )
9. Positio n blade aro und w heels, making s ure it rest s near the flange on both whe els.
2. Raise bow to vertical pos ition, and sec ure i n place by turning off hydraulic cylinder.
3. Remove red blade guard (A, Figure 19) by removing two scr ews.
Red blade guard mu st be
reinstalled aft er new blade is fitted.
Figure 19
4. Remove brush assembly (B, Figure 19) by removing two scr ews.
5. Loose n blad e tens ion by turning ha ndle (C, Figure 20) counterclockw ise.
10. Tension blade using handle. Do not over­t ensi on. S ee secti on 9. 8, Blade tension.
11. Close back cover and secure wit h knobs.
12. Install red blade guard, and br ush assembly.
13. Connect mac hine to power source.
14. Run mac hine to ver ify that blade is trac king properly. See secti on 9. 9, Bl ade track i ng.
9.8 Blade tensi on
Disconnect machine from
power source, and use caution when working with sharp b lade.
Blade tension is vital to achie ving proper results from the ba nd saw . For shippi ng purposes, t he blade may not be at f ull tensio n – verify t ension before oper at ing.
Proper blade tension is 1550 to 1760 kg/cm2 (22000-25000 lb/in2) as measured on a blade tension gauge (not provided).
To set tension without the use of a tension gauge:
1. Disco nnect mac hi ne from pow er source.
2. Install blade between wheels and between bearings on blade guides.
Figure 20
6. Open back cover by loosening two lock knobs (D, Figure 20).
7. Caref ully rem ove old blade. NOT E: Leather
gloves are recommended when handling saw blades.
8. Install new blade first between bearing guides. Make sure blade teeth face same direction as shown on the blade direction label on saw. (If teeth still point in wrong direction despite mounting blade properly,
3. Lig htly te nsio n blade to r emove any sag by turning handle (C, Figure 20) slightly clockwise.
4. Tur n te nsion handle (C, Figure 20) 1- 3/4 to two revolutions clockwise.
5. Close covers, connect to pow er source, and run saw for 2 t o 3 mi nutes to allow blade t o seat proper ly.
6. Disconnect machine from power source. Open cover and loosen blade until it just begins to sag.
7. Tighten blade until it straightens between blade wheels and all sag is eliminated.
8. Tighten blade by t urning ha ndle (C, Figure
20) two full revolutions.
Do not overtighten blade;
this may cause it to str et ch or warp.
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TIP: Slacken blade tension when finished with operations, to prolong blade life. Make note of indicator positio n on tension labe l (E, Figure 20) for quickly returning tension to its previous setting.
9.9 Blade trackin g
Tracking the blade requires
that the band saw be operating while the back cover is removed. This adjustment should be performed by qualified persons only.
Blade tracking has been tested at the factory. Adjustment is rarely req uired when the blade is used properly and if the blade is correctly welded. If a tracking problem occurs, first inspect blade co ndition, t he n adjust t racking as follows:
1. Raise bow to vertical pos ition and secure by turning off hydra ulic cylinder valve.
2. The blade should be properly tensioned. Refer to section 9.8 Blade tension.
Keep fingers clear of blade
and wh e el to a v o id injur y .
7. Turn set screw to stop shifting of blade on the wheel as it get s closer to wheel fla nge. Put a six-inch lengt h of paper between blade and wheel. The paper s hould not be cut as it passes betw een wheel flange and blade.
8. Tur n set scr ew a small amount. Repeat t he insertio n of paper bet ween wheel flange and blade until paper is cut into two pieces.
NOTE: You may have to repeat the check with the paper several times before the blade and the fla nge cut the paper i nto tw o pieces. Do not hurry the adjustment. Pat ience and ac c uracy her e w ill pay o ff w ith better, more accurate, quieter cutting and longer machi ne and blade life.
9. When the paper is cut, back off the set screw slig htly. T his assures t hat the blade is not touching the flange of the wheel.
10. Tighten two screws (F, Figure 21).
3. O pen back cover.
While performing the
following st eps, keep the blade fr om rubbing excessively on wheel fla nge. Excess rubb ing will damage whee l and/ or blade.
4. Start saw and observe blade movement. Blade should run next to, but not tightly against, w heel flange.
5. If blade will not track in position, loosen screw s (F, Figure 21), but do not remove.
Figure 21
9.10 T est cuttin g to verify ad justmen t
Test cuts ca n be used to det ermine whether or not you have a dj usted the blade accurately. Use 2-inch round bar stock to perform these test cuts, as follows:
1. With bar stock securely clamped in the vise, make a cut through the bar stock. (See Figure 22.)
2. M ar k t he top of the bar stock.
3. M ove t he bar st ock about 1/4-i nch past the blade so that you can begin a second cut.
4. Rotate the bar stock 180 degrees so the mark you made is now at the bottom of the cut.
5. M ake a cut t hrough the bar stock.
6. Use a micro meter to meas ure the t hickness variation of the disk you have cut from the bar stock. Measure at top and bottom of disk.
6. Turn set screw (G, Figure 21) counter­clockwise so that blade star ts to move away from the flange; then immediately turn set screw in the other direction so that blade stops, then moves slowly back toward flange. NOTE: This adjustme nt is sensitive; do it gradually and in small increments allowing the wheel to respond to c hanges.
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Figure 23
Figure 22
The saw blade can be considered correctly adjusted when the variatio n me asure is no more than 0.012 inch across the face of the disk.
If you do not have a piece of 2-inch bar stock available for a test cut, use a larger diameter test piece rather than a smaller one. The maximum thickness variation on any test piece should be no more than 0.003 i nch, per side, per inch of stock diameter .
9.11 Set t ing blade speed
1. Tur n machi ne OFF.
2. Loosen knob (A, Figure 23) and open pulley cover.
3. Reduce belt tension by turning the two screw s (B, Figure 23) counterclockw ise.
4. Slip belt over pulleys for desired speed, according to chart inside pulley cover (also shown in Figure 24).
5. Tighten screws to tension belt. Proper tension is when center of belt c an be pushed with a finger approximately 1/2- inch.
Mater ial chips or shavings are the best i ndicator of proper blade speed and dow nfeed rate. See
section 11.4, Eval uati ng cutting ef fic i ency.
The belt s hould be paral lel fr om motor p ulley to worm pulley. If adjustment is needed, loose n the nuts holding the motor to the plate, and adjust motor until belt is parallel. Retighten nuts.
Figure 24
9.12 Bl ad e guide adjustment
1. Loosen knobs ( A, Figure 25).
2. Slide guide assemblies as close to workpiece as possible, without interfering with the cut. This will prevent excessive blade exposure, and deflection of blade during cutting.
3. Retighten knobs.
Figure 25
The guide bear i ngs come pre-ad justed fr om the factor y, but should be i nspected f requently a nd adjustments made as needed.
For most efficient operation and maximum accuracy, provide 0.001” cleara nce between the blade and t he guide bearings. T he bear ings wi ll still turn freely with this clearance. If the clearance is incorrect, the blade may track off the drive wheel.
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1. Disco nnect mac hi ne from pow er source.
2. Raise bow to vertical and s ecure in place by turning off hydra ulic cylinder.
3. Loosen socket head cap screw (B, Figure
26) and adjust guide assembly until back roller beari ng (C) is s light ly contacting back edge of blade.
4. Loosen nut (D) and rotate eccentric shaft ( E) to adjust side bearing until bearing just touches side of blade. Do not pinch the blade.
5. Blade s hould st ill move up and down freely when grasped as in Figure 27. Make sure blade teeth do not interfere with guide bearings.
Make sure power is
disconnected and hands are protected before handl ing bla de.
6. Tig hten nut (C).
7. Repeat for other blade guid e assemb ly.
9.14 Limit switch
The stop screw (F, Figure 28) activates a limit switch to shut off the saw when it reac hes down position.
The stop screw has been set at the factory. If future adjustme nt is needed, l oosen t he hex nut and rotate the screw, then retighten the hex nut.
Figure 28
10.0 Operating controls
Figure 26
Figure 27
To start saw, push On button (A, Figure 29). To stop saw before it reaches the end of cut,
push Off button (B). The saw will automatica lly stop at the end of a cut.
The Emergency Stop (C) shuts down all functions on the band saw. The machine will not start if the emergency stop is still e ngaged. To start the machine, turn the emergency stop button until it disengages
The flow of coolant to the blade area is controlled by the valves (D).
9.13 Chip brush
The chip br ush (B, Fig ure 19) must be proper ly adjusted and maintained in working condition; otherwise damage to blade can occur. Adjust the brush so that its bristles overlap the blade.
Replace brush if it becomes wor n or damaged.
Figure 29
IMPORTANT: When cutting magnesium, never use soluble o ils or e mulsions (oil-w ater mix) as water will greatly intensify any accidental
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magnesium chip fire. See your industrial coolant supplier for specific coolant recommendations when cutting magnesium.
11.0 Operation
11.1 Pre- Op eratio n inspectio n
Give machine an overall inspection and verify the following:
1. Guards and covers are in place and in working order.
2. Blade tooth direction matches diagram on bow.
3. Blade is properly tensioned, and tracking correctly on wheels.
4. Side and rear blade guide bearings are properly adj usted.
5. Coolant level is sufficient.
6. Saw is proper ly lubricated.
7. Do not begin cut o n a sharp edge; f ile edge first.
11.3 G eneral op erat ing procedure
1. Raise bow until it will clear workpiece by a few inches, and close hydraulic cylinder valve to secure it in place.
NOTE: Never start a cut with blade contacting work piece.
2. Place workpiece in vise and tighten vise. The workpiece should be fitted directly between the jaws without adding other objects.
When workpiece to be cut is a profiled section, flat piece or specia l shape, refer t o examples in Figure 30 for proper clamping positions. The top row shows acceptable clamping positions; the bottom row shows unacceptable positi ons.
If t hickness of pr ofiled section is very thin, a piece w hich duplicates t he profile should be fitted inside the workpiece itself, to prevent workpiece being crus hed between t he jaws.
11.2 Bl ade break-in procedure
New blades are very sharp a nd, therefore, have a tooth geometry which is easily damaged if a careful break-in procedure is not followed. Consult the blade manufacturer’s literature for break-in of spec ific blades o n specific materials. However, the following procedure will be adequate for br eak- in of JET-supplied blades on lower alloy ferrous materials.
1. Clamp a round section workpiece in the vise. The workpiece should be 2 inches or larger in diameter.
2. Set t he saw on low speed. Start t he cut w ith a very light feed rate.
3. When the saw has comp let ed 1/ 3 of the cut, increase t he feed rate s lightly and allow t he saw to complete the cut.
4. Keep the same hydraulic cylinder setting and begin a second cut on the same or similar workpiece.
5. When the blade has completed about 1/3 of the cut, increase feed rate. Watch the chip formation until cutting is at its most efficient rate and allow the saw to complete the cut (see section 11.4, Evaluating cutting efficiency).
6. The blade is now ready f or regular service.
Figure 30
Never hold a workpiece by
hand when cutt ing it – t he workp iece shou ld be firmly secured in the vise. Do not reach into the cutting area during cutting operations.
3. Position work stop if needed.
4. Position blade g uides as close t o workpiece as possible.
5. Move speed setting handle to desired position. Do not move speed setting handle during a cutt ing opera t i on.
6. Set a suitable downfeed rate for that operation on the hydraulic cylinder dial.
7. Push start button to begin blade rotation. Allow blade to reach full speed before beginni ng cut.
8. Tur n o n coo lant flow. Adj ust f low valves as needed.
9. Open valve on hydraulic cylinder to allow bow to des cend in a gradual and controlled manner.
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10. The machi ne wi ll shut off at t he co mp letion of the cut. Turn off coola nt flow and remo ve workpiece.
11. Return bow to raised position for next cut.
11.4 Evaluating cut t in g efficiency
Is the blade cutting efficie ntly? T he best way to determine t his is to observe the c hips f or med by the cutting blade.
If chip formation is powder y, then the feed rate is much too light, or t he blade is dull.
If chips forme d ar e curled, but co lored — that is, either bl ue or str aw - c olored f r om heat ge nerated during the cut — then the feed rate is too high.
If chips are slightly c ur led a nd are not colored by heat – the blade is sufficiently sharp and is cutting at its most efficient rate.
12.0 Maintenance
Before doing maintenance
on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch! Failure to comply may cause serious injur y.
Keep all surfaces clean and free of rust, slag, chips, and coolant build- up.
Clear metal part icles wit h a small paint br ush or parts cleaning brush.
Clean filter screen. Do not use compressed air, as it may force
chips into the guide bearings and other critical areas of the saw.
Figure 31
12.1 Co olant level
Maintain coolant level. Low coolant level can cause foaming and high blade temperatures. Replace dirty c oola nt; dirty or weak coo lant ca n clog the pump, cause crooked c uts, a low cutt ing rate and/or per manent blade damage. To fill the tank, remove the filter cup and pour coolant into the hole to about 80% of full capacity. Full capacity is 9 liters (2.25 gal). Follow coolant manufacturer’s instructions for proper use and disposal.
12.2 G ear box
To change gear box oil:
1. Disco nnect mac hi ne from pow er source.
2. Place bow in horizonta l position.
3. Remove screws (A, Figure 32) from gear box and remove cover plate and gasket.
Wipe saw dow n with a clean, dry c loth, and oil all unpainted surfaces w it h light machine oil.
Keep blade guides clean and free of metal particles.
Check guide bearings frequently to make sure that they are properly adjusted and turning freely.
If the power cord is worn, cut, or damaged in any way, have it replaced immediately.
Ball bearings on blade guide assemblies and blade wheels are permanently lubricated and sealed. They require no furt her l ubricatio n.
Grease the vise lead screw (Figure 31) as needed, wit h a general purpose grease.
Place a thi n co at of oil o n t he tabl e surface on which the vis e jaw slides .
Figure 32
4. Hold a co ntainer be neat h lower r ight corner of gear box with one hand, while slowly raising bow wit h the other. Drain completely.
5. Place bow in horizontal position. Wipe out remaining oil wit h a rag.
6. Fill gear box with approximately 1/2 pint of gear oil.
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7. Reinstall gasket and cover. Fasten cover with screws.
Completely dra in and refi ll gear bo x oil after the first 90 days of operation. Thereafter, change every six months.
13.0 Trouble shooting the HVBS-710S
Trouble Probable Cause Remedy
Motor will not start. No incoming power. Check plug connection.
Blown electrical panel fuses. Replace fuses. Thermal overload has tripped. Defective motor, switch, power cable, or
plug.
Wait several minutes for overload to reset itself.
Qualified electrician/service personnel should inspect these items.
Overload trips frequently.
Band Saw vibrates excessively.
Miter cuts not accurate.
Cuts not square. Feed pressure too great. Decrease feed pressure.
Motor is overheating. Check that motor air intakes are clear. Downfeed rate too fast. Reduce downfeed rate.
Motor is faulty. Base on uneven surface. Adjust base for even support.
Saw blade has cracks. Replace blade immediately. Too heavy a cut. Reduce downfeed rate and blade speed.
Setting of the miter stops is not correct.
Blade is worn, cutting crooked. Replace blade.
90° angle stop is not set correctly. Adjust stop until blade is square with vise. Incorrect blade toothing in relation to
workpiece. Blade is worn, cutting crooked. Replace blade. Incorrect adjustment of bearing guides
and guide assembly. Workpiece incorrectly positioned in vise. Poor blade tension.
Motor should be inspected by qualified electrician/service personnel.
Loosen the screws and adjust the stops to correct positions. Use an adjustable square or protractor to check angle settings.
Check Machinery’s Handbook for recommended blade type.
Re-adjust guide assemblies. Check positioning and clamping in the
vise. Check and correct if needed.
Finished surface of workpiece is rough, unsatisfactory.
Blade is dull. Replace blade. Improper blade for cutting operation. Downfeed rate too fast. Reduce downfeed rate.
Blade tension too low. Increase blade tension.
Check Machinery’s Handbook for blade recommendations.
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Trouble Probable Cause Remedy
Excessive blade breakage.
Premature blade dulling.
Unusual wear on side/back of blade,
Incorrect blade tension. Adjust blade tension. Incorrect blade speed or downfeed rate. Adjust acccordingly. Workpiece loose in vise. Clamp workpiece securely. Blade rubs on wheel flange. Adjust blade tracking.
Teeth too coarse for material. Teeth in contact with workpiece before
saw is started. Blade guides are misaligned. Adjust blade guides as needed. Blade too thick for wheel diameter. Use thinner blade. Cracking at weld; poor annealing of blade. Replace blade. Teeth too coarse. Use finer tooth blade. Blade speed too fast. Reduce speed. Inadequate downfeed rate. Adjust cylinder dial setting as needed.
Hard spots or scale on material.
Work hardening of material (especially stainless steel)
Blade installed backwards. Insufficient blade tension. Adjust as needed.
Blade guides worn. Replace guides. Blade guide bearings not adjusted. Adjust blade guide bearings. Blade guide bearing bracket is loose. Tighten blade guide bearing bracket. Pump motor burned out. Replace pump.
Use appropriate blade for material being cut.
Start motor before blade contacts workpiece.
Scale: Reduce speed and increase downfeed rate. Hard Spots: Increase downfeed rate.
Increase downfeed rate. Remove blade, twist inside-out and re-
install.
No coolant flow.
Filter screen clogged. Clean filter screen. Coolant level low. Add coolant to tank.
14.0 Replacement Parts
Replacement part s ar e listed on t he fol low i ng pages. To order part s or r eac h our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.waltermeier.com). Having the Model Numb er and Serial Number of your machine availab le whe n you call wi ll allow us to serve you quickly and accurately.
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14.1.1 HVBS-710S Table and Stand Assembly – Exp loded View
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14.1.2 HVBS-710S Bow Assembly – Exploded V iew
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14.1.3 HVBS-710S Assembl y – P arts Li st
Index No. Part No. Description Size Qty
1 .............. HVBS710S-1 ............... Bottom Pan.................................................................................... 1
1-1 ........... TS-0060071 ................ Hex Cap Screw ............................................3/8" x 1-1/2" ............... 2
1-2 .......... TS- 0570031 ................ Hex Nu t .......................................................3/8" ............................ 2
1-3 ........... HVBS710S-1-3 ............ Support Post .................................................................................. 1
1-4 ........... TS-0720071 ................ Sp ring Was her .............................................1/4 " ............................ 2
1-5 ........... TS-0050021 ................ Hex Cap Screw ............................................1/4" x 5/8" .................. 2
2 .............. HVBS710S-2 ............... Feet-Sta nd (Ri gh t).......................................................................... 1
3 .............. HVBS710S-3 ............... Feet-Sta nd (Left) ............................................................................ 1
4 .............. HVBS710S-4 ............... Panel............................................................................................. 2
5 .............. HVBS710S-5 ............... Clea r Hos e ..................................................1”............................... 1
6 .............. HVBS710S-6 ............... Pump ..........................................................1/8 HP 1PH ................. 1
8 .............. TS-0050011 ................ Hex Cap Screw ............................................1/4" x 1/2" .................. 4
9 .............. HVBS710S-9 ............... Hose Fi tting ................................................................................... 1
10 ............ HVBS710S-10 ............. Hose Clamp ................................................................................... 1
11 ............ HVBS710S-11 ............. Hos e ...........................................................5/16" .......................... 1
12 ............ HVBS710S-12 ............. Coo lant Tan k ...............................................9L .............................. 1
13 ............ HVBS710S-13 ............. Han dle........................................................................................... 1
14 ............ TS-0081031 ................ Hex Cap Screw ............................................5/16" x 3/4"................. 4
15 ............ TS-0680031 ................ Flat Was her .................................................5/1 6" .......................... 4
15-1 ......... TS-0720081 ................ Sprin g Wash er .............................................5/16 " .......................... 4
16 ............ HVBS710S-16 ............. Wh eel..........................................................8"............................... 2
16-1 ......... TS-0680061 ................ Fl at Was her .................................................1/2" ............................ 2
18 ............ HVBS710S-18 ............. Axl e............................................................................................... 1
19 ............ HVBS710S-19 ............. Cotte r Pi n ...................................................................................... 2
20 ............ TS-0051071 ................ Hex Cap Screw ............................................5/16" x 1-1/2".............. 4
21 ............ TS-0680031 ................ Flat Was her .................................................5/1 6" .......................... 8
21-1 ......... TS-0720081 ................ Sprin g Wash er .............................................5/16 " .......................... 4
22 ............ TS-0561021 ................ Hex Nu t .......................................................5/16" .......................... 4
23 ............ HVBS710S-23 ............. Doo r .............................................................................................. 1
24 ............ HVBS710S-24 ............. Pin ................................................................................................ 2
25 ............ HVBS710S-25 ............. Lock Knob ...................................................1/4" x 3/4" .................. 1
26 ............ HVBS710S-26 ............. Filter .............................................................................................. 1
27 ............ HVBS710S-27 ............. Bracket .......................................................................................... 1
28 ............ HVBS710S-28 ............. Bracket .......................................................................................... 1
29 ............ HVBS710S-29 ............. Chip Guide Plate ............................................................................ 1
30 ............ TS-0081031 ................ Hex Cap Screw ............................................5/16" x 3/4"................. 2
31 ............ TS-0561021 ................ Hex Nu t .......................................................5/16" .......................... 2
31-1 ......... TS-0720081 ................ Sprin g Wash er .............................................5/16 " .......................... 2
32 ............ TS-0680031 ................ Flat Was her .................................................5/1 6" .......................... 2
32-1 ......... TS-0081051 ................ Hex Cap Screw ............................................5/16" x 1" ................... 2
33 ............ TS-0720081 ................ Sprin g Washe r .............................................5/16" .......................... 2
34 ............ TS-0561021 ................ Hex Nu t .......................................................5/16" .......................... 2
35 ............ HVBS710S-35 ............. Lower Di sc..................................................................................... 1
36 ............ TS-1505021 ................ Socket Head Cap Screw ...............................M10 x 20 .................... 4
37 ............ HVBS710S-37 ............. Swiv el Bas e ................................................................................... 1
43 ............ HVBS710S-43 ............. Botto m Support .............................................................................. 1
44 ............ TS-0081051 ................ Hex Cap Screw ............................................5/16" x 1" ................... 3
45 ............ TS-0720081 ................ Sprin g Washe r .............................................5/16" .......................... 3
46 ............ HVBS710S-46 ............. Support Rod .................................................................................. 1
47 ............ HVBS710S-47 ............. H ydra uli c Cylin der .......................................................................... 1
48 ............ HVBS710S-48 ............. Cyl inder Cover ............................................................................... 1
49 ............ HVBS710S-49 ............. Roun d H ead Screw ......................................1/4" x 1/2" .................. 2
50 ............ HVBS710S-50 ............. Support Plate ................................................................................. 1
51 ............ TS-0060051 ................ Hex Cap Screw ............................................3/8" x 1" ..................... 2
52 ............ TS-0720091 ................ Sprin g Washe r .............................................3/8" ............................ 2
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Index No. Part No. Description Size Qty
53 ............ TS-1492041 ................ Hex Cap Screw ............................................M12 x 40 .................... 1
54 ............ TS-1540081 ................ Hex Nu t .......................................................M12 ........................... 1
55 ............ HVBS710S-55 ............. Splash Guard ................................................................................. 1
56 ............ TS-0081031 ................ Hex Cap Screw ............................................5/16" x 3/4"................. 2
57 ............ TS-0720081 ................ Sprin g Washe r .............................................5/16" .......................... 2
59 ............ TS-2311181 ................ Hex Nu t .......................................................M18 x 2.5 ................... 2
60 ............ HVBS710S-60 ............. Wash er.......................................................................................... 2
61 ............ HVBS710S-61 ............. Bu shing ......................................................................................... 1
62 ............ HVBS710S-62 ............. Support Shaft ................................................................................. 1
63 ............ HVBS710S-63 ............. Piv ot Arm....................................................................................... 1
64 ............ TS-0561021 ................ Hex Nu t .......................................................5/16" .......................... 1
65 ............ TS-0051071 ................ Hex Cap Screw ............................................5/16" x 1-1/2".............. 1
66 ............ TS-0570031 ................ Hex Nu t .......................................................3/8" ............................ 1
67 ............ TS-0060081 ................ Hex Cap Screw ............................................3/8" x 1-3/4" ............... 1
68 ............ HVBS710S-68 ............. Pla te ............................................................................................. 1
69 ............ TS-0060071 ................ Hex Cap Screw ............................................3/8" x 1-1/2" ............... 2
70 ............ TS-0720091 ................ Sprin g Washe r .............................................3/8" ............................ 2
72 ............ HVBS710S-72 ............. Upper Disc..................................................................................... 1
73 ............ TS-1505021 ................ Socket Head Cap Screw ...............................M10 x 20 .................... 4
74 ............ HVBS710S-74 ............. Lock Handle.................................................3/8" x 50mm ............... 1
75 ............ HVBS710S-75 ............. Bron ze Bu shin g.............................................................................. 1
76 ............ HVBS710S-76 ............. Th ru st Shaft ................................................................................... 1
77 ............ HVBS710S-77 ............. Scale ............................................................................................. 1
77-1 ......... HVBS710S-77-1 .......... Rivet ...........................................................2.3 x 4 mm ................. 2
78 ............ HVBS710S-78 ............. Ang le Indi cator ............................................................................... 1
78-1 ......... HVBS710S-77-1 .......... Rivet ...........................................................2.3 x 4 mm ................. 1
81 ............ HVBS710S-81 ............. Table ............................................................................................. 1
82 ............ HVBS710S-82 ............. Han dwheel Assembly ..................................................................... 1
83 ............ TS-0270031 ................ Set Screw ....................................................5/16" x 3/8"................. 1
84 ............ HVBS710S-84 ............. Lead Screw ................................................................................... 1
85 ............ HVBS710S-85 ............. Key .............................................................5 mm ......................... 1
86 ............ HVBS710S-86 ............. Lead Screw Bracket ....................................................................... 1
87 ............ HVBS710S-87 ............. Acm e Nu t ...................................................................................... 1
88 ............ HVBS710S-88 ............. Bu tton ........................................................................................... 1
89 ............ HVBS710S-89 ............. Reta iner ........................................................................................ 1
90 ............ TS-2361051 ................ Sprin g Washe r .............................................M5 ............................. 1
91 ............ HVBS710S-91 ............. Roun d H ead Screw ......................................M5 x 8........................ 1
92 ............ TS-1506031 ................ Socket Head Cap Screw ...............................M12 x 30 .................... 2
93 ............ TS-0720111 ................ Sprin g Washe r .............................................1/2" ............................ 2
94 ............ HVBS710S-94 ............. Top Support ................................................................................... 1
95 ............ TS-0081031 ................ Hex Cap Screw ............................................5/16" x 3/4"................. 2
96 ............ TS-0720081 ................ Sprin g Washe r .............................................5/16" .......................... 2
97 ............ HVBS710S-97 ............. 90° Su pport ................................................................................... 1
98 ............ TS-1491061 ................ Hex Cap Screw ............................................M10 x 40 .................... 1
99 ............ TS-1540071 ................ Hex Nu t .......................................................M10 ........................... 1
100 .......... TS - 0720091 ................ Sp ring Was her .............................................3/8 " ............................ 2
101 .......... TS - 0060061 ................ Hex Cap Screw ............................................3/8" x 1-1/4" ............... 2
102 .......... HVBS710S-102 ........... L imit Switc h ................................................................................... 1
103 .......... HVBS710S-103 ........... Limit Switch Cover ......................................................................... 1
104 .......... HVBS710S-104 ........... Hex Cap Screw ............................................3/16" x 3/8"................. 2
105 .......... TS - 0081051 ................ Hex Cap Screw ............................................5/16" x 1" ................... 1
106 .......... TS - 0680031 ................ Fl at Wash er .................................................5/16" .......................... 1
107 .......... HVBS710S-107 ........... T humb Scre w................................................................................. 1
108 .......... HVBS710S-108 ........... S top Brack et .................................................................................. 1
109 .......... HVBS710S-109 ........... Wo rk Stop ...................................................................................... 1
110 .......... TS - 0561021 ................ Hex Nu t .......................................................5/16" .......................... 1
111 .......... TS - 0081051 ................ Hex Cap Screw ............................................5/16" x 1" ................... 1
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Index No. Part No. Description Size Qty
112 .......... HVBS710S-112 ........... S top Rod ....................................................................................... 1
114 .......... TS - 1492031 ................ Hex Cap Screw ............................................M12 x 35 .................... 2
115 .......... TS - 0720111 ................ Sp ring Was her .............................................1/2 " ............................ 2
116 .......... HVBS710S-116 ........... F ixed Vis e...................................................................................... 1
117 .......... TS - 0060071 ................ Hex Cap Screw ............................................3/8" x 1-1/2" ............... 1
118 .......... TS - 0720091 ................ Sp ring Was her .............................................3/8 " ............................ 2
119 .......... HVBS710S-119 ........... H exagon al Stu d ............................................................................. 1
120 .......... TS - 0680041 ................ Fl at Wash er .................................................3/8" ............................ 1
121 .......... HVBS710S-121 ........... Floating Vise .................................................................................. 1
122 .......... TS - 0570031 ................ Hex Nu t .......................................................3/8" ............................ 2
123 .......... TS - 0060031 ................ Hex Cap Screw ............................................3/8" x 3/4" .................. 1
124 .......... HVBS710S-124 ........... S pring Brac ket ............................................................................... 1
125 .......... HVBS710S-125 ........... Spring Adjusting Rod ....................................3/8" ............................ 1
126 .......... HVBS710S-126 ........... S pring ........................................................................................... 1
127 .......... HVBS710S-127 ........... B ow............................................................................................... 1
127-1 ....... TS -0051061 ................ Hex Cap Screw ............................................5/16" x 1-1/4".............. 4
127-2 ....... TS -0720081 ................ Sp ring Was her .............................................5/1 6" .......................... 4
127-3 ....... TS -0267042 ................ Adjust Screw................................................1/4" x 3/8" .................. 2
131 .......... TS - 0060051 ................ Hex Cap Screw ............................................3/8" x 1" ..................... 1
131-1 ....... TS -0720091 ................ Sp ring Was her .............................................3/8 " ............................ 1
131-2 ....... TS -0680041 ................ Fl at Wash er .................................................3/8" ........................... 1
132 .......... HVBS710S-132 ........... Bearing Bushing (Rear) .................................................................. 1
133 .......... HVBS710S-133 ........... D rive Wh eel ................................................................................... 1
134 .......... ................................... B lade (local purc hase) ..................................3/4" x 0.032” x 93” ...... 1
135 .......... HVBS710S-135 ........... B lade Back Cover .......................................................................... 1
136 .......... HVBS710S-136 ........... Wheel Cover .................................................................................. 1
137 .......... HVBS710S-137 ........... K nob ............................................................................................. 2
137-1 ....... TS -0680021 ................ Fl at Wash er .................................................1/4" ............................ 2
138 .......... TS - 0680021 ................ Fl at Wash er .................................................1/4" ............................ 2
139 .......... HVBS710S-49 ............. Roun d H ead Screw ......................................1/4" x 1/2" .................. 2
140 .......... HVBS710S-140 ........... Adjustable Guide Knob .................................3/8" x 1-1/4" ............... 2
141 .......... HVBS710S-141 ........... Adjustable Bracket (Rear) ............................................................... 1
142 .......... BB-608ZZ.................... Bal l Bearing .................................................608ZZ ........................ 2
143 .......... HVBS710S-143 ........... Bearing Pin ..................................................8 mm ......................... 2
144 .......... HVBS710S-144 ........... A djus table Blade Seat (Rear) .......................................................... 1
144-1 ....... HV B S710S-144-1 ........ A djus table Blade Seat (Front) ......................................................... 1
145 .......... TS - 0561032 ................ Hex Nu t .......................................................3/8"-2 4UNF ................ 4
145-1 ....... TS -0720091 ................ Sp ring Was her .............................................3/8 " ............................ 4
146 .......... HVBS710S-146 ........... Eccentric Shaft Assembly ............................................................... 2
146-1 ....... HV B S710S-146-1 ........ Center Shaft Assembly ................................................................... 2
147 .......... HVBS710S-147 ........... Vertical Cutting Plate ...................................................................... 1
147-1 ....... HV B S710S-147-1 ........ Seat Plate ...................................................................................... 1
147-2 ....... TS -081F031 ................ Flat Head Screw ..........................................1/4" x 1/2" .................. 2
152 .......... HVBS710S-152 ........... T op Support ................................................................................... 1
153 .......... HVBS710S-153 ........... Hex Cap Screw ............................................3/8" x 1-1/4" ............... 2
154 .......... TS - 0720091 ................ Sp ring Was her .............................................3/8 " ............................ 2
155 .......... TS - 0570031 ................ Hex Nu t .......................................................3/8" ............................ 2
156 .......... HVBS710S-49 ............. Roun d H ead Screw ......................................1/4" x 1/2" .................. 2
157 .......... TS - 0680021 ................ Fl at Wash er .................................................1/4" ............................ 2
158 .......... HVBS710S-158 ........... B rush Hold er.................................................................................. 1
159 .......... TS - 0267021 ................ Socket Set Screw .........................................1/4" x 1/4" .................. 1
160 .......... HVBS710S-160 ........... F ixed Bush ing ................................................................................ 1
161 .......... HVBS710S-161 ........... Brush ..........................................................1-1/2" x 6 mm ............. 1
162 .......... HVBS710S-162 ........... S uppor t Rod .................................................................................. 1
163 .......... HVBS710S-163 ........... N ozzl e Co ck .................................................................................. 2
164 .......... HVBS710S-164 ........... Nozzle Cock Support ...................................................................... 2
165 .......... TS - 0267051 ................ Socket Set Screw .........................................1/4" x 1/2" .................. 2
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Index No. Part No. Description Size Qty
166 .......... HVBS710S-166 ........... Socket Head Cap Screw ...............................5/16" x 1-1/8".............. 2
166-1 ....... TS -0720081 ................ Sp ring Was her .............................................5/1 6" .......................... 2
167 .......... HVBS710S-167 ........... Connection Tube ............................................................................ 1
168 .......... HVBS710S-168 ........... H ose ............................................................................................. 1
169 .......... HVBS710S-169 ........... H ose ............................................................................................. 1
170 .......... HVBS710S-170 ........... Valve ............................................................................................. 2
171 .......... HVBS710S-171 ........... Hose Clamp ................................................................................... 5
172 .......... HVBS710S-172 ........... Bracket .......................................................................................... 1
172-1 ....... TS -0050011 ................ Hex Cap Screw ............................................1/4" x 1/2" .................. 1
172-2 ....... TS -0720071 ................ Sp ring Was her .............................................1/4 " ............................ 1
172-3 ....... TS -0680021 ................ Fl at Wash er .................................................1/4" ............................ 1
173 .......... HVBS710S-173 ........... Adjustable Bracket (Front) .............................................................. 1
174 .......... HVBS710S-174 ........... B lade Guard .................................................................................. 1
175 .......... HVBS710S-175 ........... R ound H ead Screw ......................................3/16” x 1/4” ................. 2
176 .......... HVBS710S-176 ........... Sliding Guide Plate ......................................................................... 2
177 .......... TS - 0050011 ................ Hex Cap Screw ............................................1/4" x 1/2”................... 4
178 .......... HVBS710S-178 ........... B lade Tension Slidi ng Block ............................................................ 1
179 .......... TS - 0270071 ................ Socket Set Screw .........................................5/16" x 3/4"................. 1
180 .......... TS - 0051071 ................ Hex Cap Screw ............................................5/16" x 1-1/2".............. 2
181 .......... HVBS710S-181 ........... Sliding Draw Block ......................................................................... 1
182 .......... HVBS710S-182 ........... B earin g Bu shing............................................................................. 1
183 .......... BB-6203ZZ .................. Bal l Bearing .................................................6203ZZ ...................... 2
184 .......... HVBS710S-184 ........... Id ler Wh eel .................................................................................... 1
185 .......... TS - 0680031 ................ Fl at Wash er .................................................5/16" .......................... 1
185-1 ....... TS -0720081 ................ Sp ring Was her .............................................5/1 6" .......................... 1
186 .......... TS - 0081031 ................ Hex Cap Screw ............................................5/16" x 3/4"................. 1
187 .......... TS - 0680041 ................ Fl at Wash er .................................................3/8" ............................ 1
188 .......... HVBS710S-188 ........... B lade Tension Ha ndle .................................................................... 1
189 .......... HVBS710S-189 ........... S uppor t Plate ................................................................................. 1
190 .......... TS - 0680021 ................ Fl at Wash er .................................................1/4" ............................ 2
191 .......... TS - 0050011 ................ Hex Cap Screw ............................................1/4" x 1/2" .................. 2
197 .......... HVBS710S-197 ........... Splash Guard (Front) ...................................................................... 1
198 .......... TS - 0680021 ................ Fl at Wash er .................................................1/4" ............................ 2
199 .......... TS - 0720071 ................ Sp ring Was her .............................................1/4 " ............................ 2
200 .......... TS - 0050011 ................ Hex Cap Screw ............................................1/4" x 1/2" .................. 2
201 .......... HVBS710S-201 ........... Control Box .................................................................................... 1
202 .......... HVBS710S-202 ........... Strain Relief Fitting ......................................................................... 4
203 .......... HVBS710S-203 ........... C ontrol Pan el ................................................................................. 1
204 .......... HVBS710S-204 ........... R ound H ead Screw ......................................3/16" x 3/8"................. 6
205 .......... HVBS710S-205 ........... S tart Switch ................................................................................... 1
206 .......... HVBS710S-206 ........... S top Switch ................................................................................... 1
207 .......... HVBS710S-207 ........... Emergency Stop Switch .................................................................. 1
208 .......... TS - 0050031 ................ Hex Cap Screw ............................................1/4" x 3/4" .................. 2
209 .......... HVBS710S-209 ........... S oc Head Cap Screw ...................................3/16” x 1/2” ................. 3
210 .......... HVBS710S-210 ........... B lock Pla te .................................................................................... 1
211 .......... HVBS710S-211 ........... C-Ring .........................................................S-17........................... 1
212 .......... BB-6003 ...................... Bal l Bearing .................................................6003 .......................... 3
213 .......... HVBS710S-213 ........... Oi l Seal ......................................................................................... 1
214 .......... HVBS710S-214 ........... B earin g Bu shing............................................................................. 1
215 .......... HVBS710S-215 ........... Wo rm Sh aft ................................................................................... 1
216 .......... HVBS710S-216 ........... Ge ar Bo x ....................................................................................... 1
217 .......... TS - 0271031 ................ Socket Set Screw .........................................3/8” x 3/8”................... 1
218 .......... BB-6005 ...................... Bal l Bearing .................................................6005 .......................... 3
219 .......... HVBS710S-219 ........... Oi l Seal ......................................................................................... 1
220 .......... HVBS710S-220 ........... C-Ring .........................................................R-47 .......................... 2
221 .......... HVBS710S-221 ........... Wo rm Bu sh ing ............................................................................... 1
222 .......... HVBS710S-222 ........... Key .............................................................6 x 20 mm .................. 1
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Index No. Part No. Description Size Qty
223 .......... HVBS710S-223 ........... Wo rm Gear .................................................................................... 1
224 .......... HVBS710S-224 ........... Gear Box Gasket............................................................................ 1
225 .......... HVBS710S-225 ........... Gear Box Cover ............................................................................. 1
226 .......... TS - 0050021 ................ Hex Cap Screw ............................................1/4" x 5/8”................... 4
227 .......... HVBS710S-227 ........... V en t Plug....................................................................................... 1
228 .......... TS - 0720081 ................ Sp ring Was her .............................................5/1 6” .......................... 3
229 .......... TS - 0051021 ................ Hex Cap Screw ............................................5/16” x 5/8” ................. 3
230 .......... TS - 0051061 ................ Hex Cap Screw ............................................5/16” x1-1/4” ............... 1
231 .......... TS - 0561021 ................ Hex Nu t .......................................................5/16” .......................... 1
232 .......... HVBS710S-232 ........... Mo tor Su pport Plate ....................................................................... 1
233 .......... HVBS710S-233 ........... Mo tor Moun t Plate .......................................................................... 1
234 .......... TS - 0561021 ................ Hex Nu t .......................................................5/16” .......................... 4
235 .......... TS - 0720081 ................ Sp ring Was her .............................................5/1 6” .......................... 4
236 .......... TS - 0680031 ................ Fl at Wash er .................................................5/16” .......................... 4
237 .......... TS - 0051051 ................ Hex Cap Screw ............................................5/16” x 1”.................... 4
238 .......... TS - 0561021 ................ Hex Nu t .......................................................5/16” .......................... 2
239 .......... TS - 0051111 ................ Hex Cap Screw ............................................5/16x2-1/2 .................. 2
240 .......... HVBS710S-240 ........... Mo tor...........................................................3/4 HP 1PH ................. 1
................ HV B S710S-SC ............ Start Capacitor .............................................300MFD 125VAC ....... 1
................ HV B S710S -RC ............ Run Capacitor ..............................................20μF 250VAC............. 1
................ HV B S710S -192-MF ..... Motor Fan (not show n).................................................................... 1
................ HV B S710S-192-MFC ... Motor Fan Cover (not shown) .......................................................... 1
................ HV B S710S-192-JB ...... J unc tion Box .................................................................................. 1
................ HV B S710S -192-JBC .... Junction Box Cover ........................................................................ 1
241 .......... HVBS710S-241 ........... K ey .............................................................5m m .......................... 1
242 .......... HVBS710S-242 ........... K nob ............................................................................................. 1
243 .......... HVBS710S-243 ........... P ull ey Cov er .................................................................................. 1
244 .......... TS - 0680021 ................ Fl at Wash er .................................................1/4" ............................ 2
245 .......... TS - 0050011 ................ Hex Cap Screw ............................................1/4" x 1/2" .................. 2
246 .......... TS - 0270031 ................ Socket Set Screw .........................................5/16” x 3/8” ................. 3
247 .......... HVBS710S-247 ........... Wo rm Pul ley .................................................................................. 1
248 .......... HVBS710S-248 ........... Mo tor Pu ll ey................................................................................... 1
249 .......... HVBS710S-249 ........... B elt .............................................................3V 270 ........................ 1
250 .......... HVBS710S-250 ........... Ma gne tic Con tactor ........................................................................ 1
................ HV B S710S -WL ............ Warning Label (not shown) ............................................................. 1
................ HV B S710S -LBDA ........ Label – Blade Direct ion Arr ow ( not shown)....................................... 1
................ HV B S710S -ID ............. I.D. Label (not shown) .................................................................... 1
................ HV B S710S -HP ............ Hard ware Pack age (see contents page 8)........................................ 1
................ JET L OGO- 1 ................ JET Logo .....................................................2-3/4" x 8" .................. 1
................ ST RIPE -1-3/4 .............. JE T Strip e....................................................1-3/4” .................. p er ft.
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15.0 El ectrical Connections for HVBS-710S
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WALTER MEIER (Manuf acturing) Inc.
LaVergne, Tennessee 37086
Phone: 800-274-6848 www.waltermeier.com
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