JET HVBS-56V Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

Horizontal-Vertical Variable Speed Band Saw

Model HVBS-56V

JET

1.0 IMPORTANT SAFETY

INSTRUCTIONS

Read and understand the entire instruction manual before operating machine.

This band saw is designed and intended for use by properly trained and exper ienced personnel only. If you are not familiar wi th the proper and safe operation of a band saw , do not use until proper training and knowledge have been obtained.

WARNING – To reduce risk of injury:

a. Wear eye protection. b. Do not remove jammed cut off pieces until

blade has stopped.

c. Maintain proper adjustment of blade

tension, blade guides, and thrust bearing. d. Adjust upper guide to just clear workpiece. e. Secure workpiece firmly against table.

1. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

2. Replace the warning labels if they become obscured or removed.

3. Do not use this band saw for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

4. Always wear ANSI Z87.1 approved safety glasses or face shield while using this band saw. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)

5. Before operating this machine, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Do not wear loose clothing. Confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

6. Wear hearing protection (plugs or muffs) if noise exceeds safe levels.

7. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

8. Reduce the risk of unintentional starting. Make sure switch is in off position before plugging in.

9. Make certain the machine is properly grounded.

10. Make all machine adjustments or maintenance with the machine unplugged from the power source.

11. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

12. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.

13. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

14. Provide for adequate space surrounding work area and non-glare, overhead lighting.

15. Keep the floor around the machine clean and free of scrap material, oil and grease.

16. Keep visitors a safe distance from the work area. Keep children away.

17. Make your workshop child proof with padlocks, master switches or by removing starter keys.

18. Give your work undivided attention. Looking around, carrying on a conversation and “horseplay” are careless acts that can result in serious injury.

19. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.

20. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.

21. Use recommended accessories; improper accessories may be hazardous.

22. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

23. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.

24. Do not stand on the machine. Serious injury could occur if the machine tips over, or if the cutting tool is unintentionally contacted.

25. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

26. Remove loose items and unnecessary work pieces from the area before starting the machine.

27. Make sure workpiece is securely clamped in vise. Never use your hand to hold the workpiece.

28. Never reach around or over a moving saw blade.

29. Feed work into a blade or cutter only against the direction of rotation of the blade or cutter.

30. Set blade guides for minimal exposure of blade before operating.

31. Don’t use in dangerous environment. Don’t use power tools in damp or wet location, or expose them to rain. Keep work area well lighted.

32. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 (sect. 6.2) shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm, and ethylbenzene which is known to the State of California to cause cancer. For more information go to http://www.p65warnings.ca.gov.

WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead based paint

• crystalline silica from bricks, cement and

other masonry products

• arsenic and chromium from chemically

treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a wellventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http://www. p65warnings.ca.gov/wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

injury.

SAVE THESE INSTRUCTIONS

1.1 ON/OFF Switch padlock

To avoid accidental starting by young children or others not qualified to use the tool, the use of a padlock (not provided) is required.

To lock out an ON/OFF switch:

1. Open the padlock (Figure A).

2. Insert through hole in start button (Figure B).

3. Close the padlock.

4. Place the key in a safe place out of the reach of children.

(A) (B)

2.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model HVBS-56V Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly or

operation! Failure to comply may cause serious injury!

Register your product using the mail-in card provided, or register online: http://www.jettools.c om/us/en/serviceand-support/warranty/registration/

3.0 Table of contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

1.1 ON/OFF Switch padlock ............................................................................................................................. 3

2.0 About this manual .......................................................................................................................................... 4

3.0 Table of contents ............................................................................................................................................ 5

4.0 Specifications ................................................................................................................................................. 6

5.0 Setup and assembly ....................................................................................................................................... 7

5.1 Shipping contents ....................................................................................................................................... 7

5.2 Tools required for assembly ....................................................................................................................... 7

5.3 Unpacking and cleanup .............................................................................................................................. 7

5.4 Assembling stand ....................................................................................................................................... 8

5.5 Mounting saw to stand ............................................................................................................................... 8

5.6 Additional assembly ................................................................................................................................... 8

5.7 Vertical cutting plate ................................................................................................................................... 9

6.0 Electrical connections .................................................................................................................................... 9

6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 9

6.2 Extension cords ........................................................................................................................................ 10

7.0 Adjustments ................................................................................................................................................. 10

7.1 Tools required for adjustments ................................................................................................................. 10

7.2 Blade guide adjustment ............................................................................................................................ 10

7.3 Blade tension ............................................................................................................................................ 10

7.4 Blade changes .......................................................................................................................................... 10

7.5 Blade guide bearings ................................................................................................................................ 11

7.6 Blade tracking ........................................................................................................................................... 11

7.7 Feed pressure adjustment ........................................................................................................................ 12

7.8 Blade-to-table squareness ....................................................................................................................... 12

7.9 Auto shut-off adjustment .......................................................................................................................... 13

7.10 Vise adjustment ...................................................................................................................................... 13

7.11 Vertical stop adjustment ......................................................................................................................... 13

8.0 Operation ..................................................................................................................................................... 13

8.1 Blade selection ......................................................................................................................................... 13

8.2 Blade break-in .......................................................................................................................................... 14

8.3 General operating procedure ................................................................................................................... 14

8.4 Evaluating cutting efficiency ..................................................................................................................... 14

9.0 User-maintenance ........................................................................................................................................ 15

9.1 General maintenance .............................................................................................................................. 15

9.2 Commutator brush inspection .................................................................................................................. 15

9.3 Lubrication ................................................................................................................................................ 15

9.4 Additional servicing .................................................................................................................................. 15

10.0 Troubleshooting HVBS-56V Band Saw ...................................................................................................... 16

10.1 Mechanical and electrical problems ....................................................................................................... 16

10.2 Operational problems ............................................................................................................................. 16

11.0 Replacement Parts ..................................................................................................................................... 17

11.1.1 HVBS-56V Bed Assembly – Exploded View ....................................................................................... 18

11.1.2 HVBS-56V Bow Assembly – Exploded View ....................................................................................... 19

11.1.3 HVBS-56V – Bow and Bed Assemblies Parts List .............................................................................. 20

11.2.1 HVBS-56V Stand – Exploded View ..................................................................................................... 23

11.2.2 HVBS-56V Stand – Parts List .............................................................................................................. 23

12.0 Electrical Connections – HVBS-56V Band Saw ......................................................................................... 24

13.0 Warranty and service ................................................................................................................................. 25

The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

4.0 Specifications

Model number Stock number 414548

Motor and Electricals

Motor type DC brushed motor Horsepower 1/2 HP (0.375 kW) Motor phase single Voltage 115 V only Cycle 60 Hz Listed FLA (full load amps) 4 Motor speed 1200-3600 RPM On/off switches Magnetic push-button; toggle shut-off on bed Power transfer Gear Power cable SJT 3x18AWG, 300V, length 5-1/2 ft. (168 cm) Power plug installed 120 V, 15A Recommended circuit size 1 15 A Sound emission without load 2 60~65 dB at 1m (40 in.)

Capacities

Horizontal capacity

Throat depth 5 in. (127 mm)

Bow and blade

Blade type provided raker type, bi-metal Blade size 1/2 x 0.025 x 64-1/2 in. (13 x 0.64 x 1638 mm) Blade speeds variable, 80-230 SFPM (25-72 MPM) Blade wheel diameter 7-3/8 in. (187 mm)

Bed and vise

Bed height from floor (mounted to stand) 25-1/2 in. (648 mm) Vise swivel 0 – 45 deg.

Main materials

Bed cast iron, ground surface Bow cast iron Stand steel Side blade guides ball bearings mounted on eccentric shafts Rear blade guides ball bearings Band wheels flanged cast iron

Dimensions

Vertical cutting plate 9-5/8 x 9-1/2 in. (244.5 x 241 mm) Floor space required 16-1/4 x 42-1/2 in. (413 x 1080 mm) Overall assembled (LxWxH) 37 x 17.72 x 41.34 in. (940 x 450 x 1050 mm) Shipping dimensions (LxWxH) 38.78 x 13.98 x 17.80 in. (985 x 355 x 452 mm)

Weights

Net weight 115 lbs. (52 kg) Shipping weight 143.30 lbs. (65 kg)

Round Rectangle

(HxW)

90 deg. 5 in. (127 mm) 45 deg. 3 in. (76 mm) 90 deg. 5 x 5-3/4 (127 x 146 mm); and 2 x 6 in. (51 x 152.4 mm) 45 deg. 4-1/2 x 3 in. (114 x 76 mm)

HVBS-56V

Table 1

subject to local/national electrical codes.

The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.

L = length, W = width, H = height SFPM = surface feet per minute RPM = revolutions per minute

5.0 Setup and assembly

Read and understand all

instructions before attempting assembl y. Band Saw must be disconnected from pow er during all assembly procedures. Failure to comply may cause serious injury.

5.1 Shipping contents

See Figures 5-1 and 5-2. 1 Band saw (not shown)

2 Wheels – A 2 Adjustable foot with nuts and washer – B 1 Vertical cutting plate – C 1 Vertical cutting plate stand – D 1 Open end wrench 12/14mm – E 1 Work stop assembly – F 1 Handle – G 1 Handwheel – H 1 Axle – I 1 Stand shelf – J 2 Stand cross braces – K 1 Stand front panel – L 4 Stand legs (2 LH, 2 RH) – M

1 Hardware package, includes:

19 Phillips hd screws, 1/4x5/8 – HP1 6 Socket hd cap screws, 5/16x1-1/4 – HP2 2 Cotter pins, 1/8x1 – HP3 6 Flat washers, 5/8 – HP4 20 Flat washers, 1/4 – HP5 20 Hex nuts, 1/4 – HP6 1 Flat head screw, 1/4 x 3/4 – HP7 6 Flat washers, 5/16 – HP8 6 Hex nuts, 5/16 – HP10

5.3 Unpacking and cleanup

1. Inspect all contents for shipping damage. Compare contents of shipping carton with contents list in this manual. Report any damage or part shortages to your distributor.

2. Do not discard packing material until saw is assembled and running properly.

3. Remove rust protectant from exposed surfaces, such as bed, vise assembly, etc., with a clean rag and cleaner/degreaser. Apply a light coat of oil on these surfaces to inhibit rust.

Figure 5-1: Hardware package HVBS56V-HP

5.2 Tools required for assembly

Wrenches, 10mm, 12mm Hex wrench, 4mm #2 cross point screwdriver Pliers (Note: Ratchet wrench with sockets will speed assembly.)

Figure 5-2: contents

Figure 5-3: stand assembly

5.4 Assembling stand

Refer to Figure 5-3. NOTE: Only make fasteners hand-tight at this time.

They will be fully tightened after band saw has been settled atop stand.

1. Assemble legs, cross braces, front panel and shelf, as shown in Figure 5-3.

2. Install handle (G) into end of assembled stand

3. Install axle and wheels on right side of stand. Use two flat washers between wheel and stand leg on each side. Insert cotter pin (HP3) at each axle end and bend prongs to secure.

4. Install adjustable feet (B) at opposite end of stand and adjust until stand is level.

5.5 Mounting saw to stand

Saw is heavy; two-person lift.

1. With help from another person, position saw atop stand, and secure with socket head cap screws and washers (HP2/8/10, Figure 5-3).

2. Fully tighten all fasteners on stand assembly.

5.6 Additional assembly

1. Remove shipping bracket (P, Figure 5-4) and adjust switch tr ip (Q) so tha t it wil l turn o ff swit ch when bow reaches down position. (Switch trip is bendable for optimum positioning.) Retain shipping bracket in case machine must be transported in the future.

Figure 5-4

2. Install handwheel (H, Figure 5-5) onto vise lead screw shaft, aligning the set screw with the flat on the shaft. Tighten set screw.

3. Install workstop rod (F) into hole and tighten set screw (F with set screw.

). Slide work stop on rod and secure

Figure 5-5

5.7 Vertical cutting plate

NOTE: The following steps apply only when using band saw in vertical mode.

1. Disconnect band saw from power source.

2. Raise bow to vertical position.

3. Loosen bolt (S, Figure 5-6) just enough to slide stand (D) behind bolt. Tighten bolt just enough to hold stand in position.

4. Remove two flat head screws (T) and bearing guard (U). [Note: Bearing guard (U) must be reinstalled when returning to horizontal mode.]

5. Guide blade through slot in vertical cutting plate (C, Figure 7) and fasten cutting plate with the two screws.

6. Fasten stand (D) to underside of table using screw and hex nut (HP6/7). Stand can be bent slightly to accommodate plate.

7. Tighten bolt (S).

Figure 5-6

6.0 Electrical connections

fuse. If connected to a circuit protected by fuses, use time delay fuse marked “D”. Local codes take precedence over recommendations.

6.1 GROUNDING INSTRUCTIONS

This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified

electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause ser ious or fatal injury.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.

Repair or replace damaged or worn cord immediately.

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A, Figure 6-1. An adapter, shown in B, may be used to connect this plug to a 2-pole receptacle as shown in B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Note: In Canada, the

use of a temporary adaptor is not permitted by the Canadian Electrical Code, C22.1.

The HVBS-56V Band Saw is rated for 115V power only. The band saw comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in A, Figure 6-1.

Before connecting to power source, be sure switch is in off position.

It is recommended that the band saw be connected to a dedicated 15 amp circuit with circuit breaker or

Figure 6-1

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