JET HVBS-56M Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

Horizontal/Vertical Bandsaw

Model: HVBS-56M

WALTER MEIER (Manufacturing) Inc.

427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414458
Ph.: 800-274-6848 Revision G2 03/2010
www.waltermeier.com Copyright © 2010 Walter Meier (Manufacturing) Inc.

Warranty and Serv ice

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of
our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any
of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your JET
your area call 1-800-274-6848.

MORE INFORMATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with
your local Walter Meier distributor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option. We will return the repaired product or replacement at our expense unless it is determined by us that
there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will,
at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE
LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general
information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason

®

whatsoever. JET

branded products are not sold in Canada by Walter Meier.

®

tools. For the name of an Authorized Service Center in

2

Table of Contents

Warranty and Service..........................................................................................................................2

Table of Contents ................................................................................................................................3

Warning .............................................................................................................................................4

Minimum gage for cord........................................................................................................................5

Grounding Instructions ........................................................................................................................6

Specifications .....................................................................................................................................7

Unpacking and Clean-Up ....................................................................................................................8

Tools Supplied for Assembly ...............................................................................................................8

Tools Required for Assembly ...............................................................................................................8

Assembly ...........................................................................................................................................8

Vertical Cutting Plate Assembly ......................................................................................................... 10

Electrical Connections....................................................................................................................... 11

Changing Blade Speed ..................................................................................................................... 12

Adjusting Blade Guides ..................................................................................................................... 12

Adjusting Blade Tension.................................................................................................................... 12

Changing Blades .............................................................................................................................. 13

Adjusting Blade Guide Bearings......................................................................................................... 13

Adjusting Blade Tracking ................................................................................................................... 14

Adjusting Feed Pressure ................................................................................................................... 14

Blade-Table Squareness ................................................................................................................... 15

Adjusting Automatic Shut-Off ............................................................................................................. 15

Adjusting the Vise ............................................................................................................................. 15

Lubrication ....................................................................................................................................... 16

Breakdown for Bow Assembly ........................................................................................................... 17

Breakdown for Base Assembly .......................................................................................................... 18

Parts List for the HVBS-56M Bandsaw ............................................................................................... 19

Wiring Diagram................................................................................................................................. 22

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Warning

Read and understand the entire instruction manual before operating machine.

This bandsaw is designed and intended for use by properly trained and experienced personnel

only. If you are not familiar with the proper and safe use of a bandsaw, do not use until proper

training and knowledge have been obtained.

“Warning: For you own safety read instruction manual before operating saw.”

a) Wear eye protection.
b) Do not remove jammed cut off pieces until blade has stopped.
c) Maintain proper adjustment of blade tension, blade guides, and thrust bearing.
d) Adjust upper guide to just clear workpiece.
e) Hold workpiece firmly against table.

1. Keep guards in place and in working order.

2. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.

3. Keep work area clean. Cluttered areas and benches invite accidents.

4. Don’t use in dangerous environment. Don’t use power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted.

5. Keep children away. All visitors should be kept a safe distance from the work area.

6. Make your workshop child proof with padlocks, master switches or by removing starter keys.

7. Don’t force tool. It will do the job better and more safely at the rate for which it was designed.

8. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not desig ned.

9. Us e proper extension cord. Make sure your extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry the current your product will draw. An
unders ized cord will cause a drop in voltage resulting in loss of power and overheating. Table 1
shows the correct size to use depending on cord length and nameplate ampere rating. If in double,
use the next heavier gage. The smaller the gage number, the heavier the cord.

10. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry
which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair
cover ing to contai n lo ng hair.

11. Always wear approved safety glasses/face shields while using this bandsaw. Also use face or dust
mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses; they are
NOT safety glasses.

12. Secure work. Use clamp or vise to hold work when practical. It is safer than using your hand and it
frees both hands to operate tool.

13. Don’t overreach. Keep proper footing and balance at all times.

14. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.

15. Disconnect tools before servicing; when changing accessories such as blades, bits, cutters, and the
like.

16. Reduce the risk of unintentional starting. Make sure switch is in off position before plugging in.

17. Use recommended accessories. Consult the owner’s manual for recommended accessories. The use
of improper accessories may cause risk of injury to persons.

18. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.

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19. Some dust created by power sanding, sawing, grinding, drilling and ot her construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and ot her masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.

20. Check damaged parts. Before further use of the machine, a guard or ot her part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.

21. Feed work into a blade or cutter only against the direction of rotation of the blade or cutter.

22. Never leave tool running unattended. Turn power off. Don’t leave tool until it comes to a complete
stop.

23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.

24. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

25. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.

26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not us e your hands.

Minimum gage for cord

Volts

Total length of cord in feet

120V 25 ft. 50ft. 100ft. 150ft.

Ampere Rating

240V 50ft. 100ft. 200ft. 300ft.

Not

More More

Than Than

0 6 16 16 14

6 10 161412

10 12 16 14 12

12 16 12

18

18

16

14

AWG

Not Recommended

Only the applicable parts o the Table need to be included, For instance, a
120-volt product need not include the 240-volt heading

Table 1

5

Grounding Instructions

Caution: This tool must be grounded while in use to protect the operator from electric shock.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension
cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.

Repair or replace a damaged or worn cord immediately.

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch A.
The tool has a grounding that looks like the plug illustrated in sketch A. A temporary adapter, which looks
like the adapter illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle
as show in sketch B if a properly until a properly grounded outlet can be installed by a qualified
electrician. (This adapter is not permitted in Canada) The green-colored rigid ear, lug, the like, extending
from the adapter must be connected to a permanent ground such as a properly grounded outlet box.

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch D.
The tool has a grounding that looks like the plug illustrated in sketch D. Make sure the tool is connected to
an outlet having the same configuration as the plug. No adapter is available or should be used with this
tool. If the tool must be reconnected for use on a different type of electric circuit, the reconnection should
be made by qualified service personnel; and after reconnection, the tool should comply with all local
codes and ordinances.

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The conversion from 115V to 230V operation must be done by a qualified electrician.

Spec ificat ions

Model Number ..................................................................................................................... HVBS-56M

Stock Number .......................................................................................................................... 414458

Horizontal Capacity:

Round @ 90° ...............................................................................................................................5”

Round @ 45° ...............................................................................................................................3”

Rectangle @ 90° ........................................................................5”(H) x 5-3/4”(W), and 2”(H) x 6”(W)

Rectangle @ 45° ................................................................................................... 4-1/2”(H) x 3”(W)

Throat Depth .....................................................................................................................................5”

Vertical Work Table Size ..................................................................................................9-5/8” x 9-1/2”

Vise Swivels ....................................................................................................................................45°

Blade Size........................................................................................................... 1/2” x 0.025” x 64-1/2”

Blade Wheel Diameter ................................................................................................................. 7-3/8”

Speeds ................................................................................................................... 80, 120, 200 SFPM

Bed Height ................................................................................................................................ 25-1/2”

Floor Space Required .................................................................................................. 16-1/4” x 42-1/2”

Motor (UL listed) ........................................................................ 1/2 HP, 1 Ph, 115/230V, prewired 115V

Net Weight (approx.) ................................................................................................................. 115 lbs.

The specifications in this manual are given as general information and are not binding. Walter Meier
(Manufacturing) Inc., reserves the right to effect, at any time and without prior notice, changes or
alterations to parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.

7

Unpacking and Clean-Up

Note: Read and understand the entire manual

before attempting setup or operation.

1. Remove all contents form the shipping
carton.

2. Inspect contents for shipping damage and
report any damage to your distributor.

3. Wipe bed and vise assembly with clean
cloth to remove excess oil used to prevent
rust.

4. Do not discard any packing material until
saw has been assembled and is running
properly.

Tools Supplied for Assembly

Wrench 12/14mm
4mm Angle Hex Wrench

Tools Required for Assembly

• #2 Cross Point Screwdriver

• 6-8" Adjustable Wrench or Wrench Set

• Pliers - Regular or Needle Nose

• Ratchet and Sockets will Speed Assembly

Assembly

1. With the help of another person turn the saw
over so that it rests on the motor and saw
bow, Figure 1. Place it on a piece of
cardboard, or a surface that will not damage
the saw.

2. Attach a cross brace (A, Fig. 1) to the motor
side of the bed using three 5/16”x1” hex cap
bolts, six 5/16” flat washers, and secure with
three 5/16” hex nuts. Hint: Tighten the nut
(B, Fig. 1) on the end of the bed first
followed by the nuts on the sides.

3. Attach a leg to the cross brace using four
5/16”x3/4” carriage bolts, four 5/16” flat
washers and four 5/16” hex nuts. Use a
12mm wrench to tighten. Repeat for other
leg.

4. Remove the brace (C, Fig. 1) on the
opposite end of the bed and bow using a
10mm wrench.

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