JET HN-16T Operating Instructions and Parts Manual

Operating Instructions and Parts Manual
HN-16T Hand Notcher
JET
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IMPORTANT SAFETY INSTRUCTIONS
For your own safety, read the owner ’s manual before operating the hand notcher.
This hand notcher is designed and inte nded for use by properly trained and experienced personnel only. If you are not familiar w ith the proper and safe operation of a hand notcher, do not use until proper training and know ledge have been obtained.
1. KEEP GUARDS IN PLACE and in working order.
2. KEEP ALL BODY PARTS AWAY FROM MOVING PARTS. Avoid placing any part of your body near belts, cutters, gears, etc.
3. DO NOT EXCEED RATED GAUGE CAPACITY on this hand notcher.
4. KEEP THE WORK AREA CLEAN. Cluttered areas and work benches invite accidents.
5. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work area.
6. MAKE THE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
7. DON’T FORCE THE MACHINE. It will do the job better and more safely at the rate for which it was designed.
8. USE THE RIGHT MACHINE. Do not force a machine or attachment to do a job for which it was not designed.
9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
10. ALWAYS USE SAFETY GLASSES. Also use face or dust masks if the cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.
11. DON’T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
13. NEVER STAND ON A MACHINE. Serious injury could occur if the machine tipped.
14. CHECK DAMAGED PARTS. Before further use of the machine, a guard or other part that
is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
15. SHEET METAL STOCK HAS SHARP EDGES. To prevent cuts, use caution when handling.
16. KEEP HANDS AND FINGERS clear of the area in front and rear of the hand notcher.
17. DO NOT USE THE MACHINE for any purpose other than for which it was designed.
18. FAILURE TO COMPLY with all of these warnings may cause serious injury.
19. DO NOT OPERATE TOOL while under the influence of drugs, alcohol or any medication.
WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www. p65warnings.ca. gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and
other masonry products
arsenic and chromium from chemically
treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http:// www.p65warnings.ca.gov/wood.
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Specifications
Stock Number ............................................................................................................................................. 756016
Model Number ............................................................................................................................................ HN-16T
Cutting Capacity ...................................................................................................................................... 16 Gauge
Piercing Capacity .................................................................................................................................... 18 Gauge
Maximum Notch ............................................................................................................................................ 6” x 6”
Stroke ................................................................................................................................................................ 3/4"
Overall Dimensions (LxWxH) ........................................................................................................... 24” x 21” x 26”
Net Weight ................................................................................................................................................. 165 lbs.
Uncrating and Clean-Up
1. Remove the HN-16T from the crate.
2. Carefully clean all rust protected surfaces with a mild solvent or kerosene and a soft rag. Do not use lacquer thinner, paint thinner, or gasoline. These will damage painted surfaces.
3. Lubricate all moving parts of the machine with light grease, or heavy oil.
4. Carefully move the machine to a well lighted area and attach to a solid, level work bench.
Notcher Setup
Use a machinist’s level and shims if the notcher is not level. The notcher has been adjusted at the factory for proper use of capacity material. During shipment of this unit the machine may have come out of alignment.
Blade Adjustment
The (#) in the text refers to the breakdown.
1. Remove the table (8-01) and position the ram (3-01) to its lowest position.
2. Slightly loosen socket head cap screws (5-03).
3. Use the set screw (7-02) to adjust the positioning block (7-01). The blade gap should be approximately 0.002”. As a general rule the blade gap should be approximately 6% of stock thickness.
4. Tighten screws (5-03).
Blades
The upper blades (4-01 & 4-02) are fac tory set for “splay” cutting. This method provides that the cut begins at the outside of the material. at this setting is 16 gauge. The notcher is also
The capacity
capable of piercing. To accomplish this, interchange upper blades end for end so that the cut begins at the apex or corner of inside out. Align blades at the point flush and tighten screws. In the piercing capacity the notcher’s capacity is reduced to 18 gauge mild steel.
Depth of Cut
Adjust set screw (3-08) to stop the ram at a desired depth and tighten hex nut (3-07).
Ram Brake
The set screw (3-04) acts as a drag on the ram so that the blade does not free fall. The screw should be checked and adjusted as needed.
Opening Throat
The notcher’s throat can be opened by removing hex socket cap screw (1-08). This will allow squaring, or shearing. Always replace screw when notching.
Slitting
Remove the upper left blade (4-02) and mount the right blade in the splay position, and open the throat. Always replace screw (1-08) when notching.
Ram Adjustment
Normal wear on the ram (3-01) may require adjustment. Loosen set screws (3-04) and evenly tighten the hex socket cap screws (3-03) until the ram is snug. Tighten set screws from side to side until the ram has a proper fit. Lubricate the ways.
Lubrication
Lubricate the ways weekly, and lightly oil machined surfaces to prevent rust. Lubricate daily oil pinholes that are located on the eccentric bushing (2-02), and top of the ram (3-01).
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