JET HN-16N Operating Instructions and Parts Manual

.JET
EQUIPMENT& TOOLS
OWNER1S MANUAL
HN-16N Hand Notcher
/
JET EQUIPMENT & TOOLS, INC.
A WMH Company www.jettools.com
~~
I
.," i.,J "",,-
. 'j '.
" ;
P.O. BOX 1349
Auburn, WA 98071-1349
e-mail jet@jettools.com
Phone:253-351-6000
Fax: 1-800-274-6840
M-754016 03101
Important Information
1-YEAR
LIMITED WARRANTY
, - ,
JET offers a one-year limited warranty on this product
REPLACEMENT PARTS
Replacementpartsfor this tool areavailable directlyfrom JET Equipment &Tools.
To place an order, call 1-800-274-6848. Pleasehavethefollowing information ready:
1. Visa, MasterCard,or DiscoverCardnumber
2. Expirationdate
3. Part number listed within this manual
4. Shipping addressother than a Post Office box. REPLACEMENT PARTWARRANTY , . ", .
JET Equipment&Tools makes every effort to assure that parts meet highquality and durability standards and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be free from defects in materials and workmanshipfor a period of thirty (30) daysfrom the date of purchase.
PROOFOFPURCH~SE .
Please retain your dated sales receipt as proof of purchaseto validate the warranty period. LIMITED TOOL AND EQUIPMENT WARRANTY' -.-
JET makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to defects due directly or indirectlyto misuse, abuse, negligence or accidents, repairs or alterations outside our facilities
or to a lack of maintenance. JET LIMITSALL IMPLIEDWARRANTIES TO THE PERIODSPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED
WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW
-LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIESTO PERSONS OR PROPERTY OR FOR INCIDENTAL,CONTINGENT,SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROMTHE USEOF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an authorized service station designated by our Auburn office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET will either repair or replacethe product or refund the purchase price, if we cannot readily and quickly provide a repair or replacement, if you are willing to accept such refund. JET will return repaired product or replacementat JET's expense, but if it is determined there is no defect, or that the defect resultedfrom causes not within the scope of JET's warranty, then the user must bear the cost of storing and returningthe product. This warranty gives you specific legal rights, and you have other rights, which vary, from state to state.
Equipment &Tools. P.O. Box 1349, Auburn, WA 98071-1349 .(253) 351-6000
JET
. ,
2
-- ------
& WARNING
For your own safety, read the owner's manual before operating the hand notcher.
This hand notcher is designed and intended for use by properly trained and experienced
personnel only. If you are not familiar with the proper and safe operation of a hand notcher, do
not use until proper training and knowledge has been obtained.
1. KEEP GUARDS IN PLACE and in working order.
2. KEEP ALL BODY PARTS AWAY FROM MOVING PARTS. Avoid placing any part of your body
near belts, cutters, gears, etc.
3. DO NOT EXCEED RATED GAUGE CAPACITY on this hand notcher.
4. KEEP THE WORK AREA CLEAN. Cluttered areas and work benches invite accidents.
5. KEEP CHILDREN AWAY. All visitors should be kepta safe distancefrom the work area.
6. MAKE THE WORKSHOP KID PROOF with padlocks,master switches,or by removingstarter keys.
7. DON'T FORCETHE MACHINE. Itwill do the job better and safer atthe rate for which it was
designed.
8. USE THE RIGHT MACHINE. Don't force a machineor attachmentto do ajob for which itwas not designed.
9. WEAR PROPER APPAREL. Do not wearlooseclothing, gloves, neckties, rings,bracelets, or other jewelry which may get caughtin moving parts. Non-slipfootwear is recommended. Wear protective hair covering to contain long hair.
10. ALWAYS USE SAFETY GLASSES. Also useface or dust masks if the cutting operation is dusty. Everyday eyeglasses only have impact resistantlenses;they are not safety glasses.
11. DON'T OVERREACH. Keep properfooting and balanceat all times.
12. MAINTAINTOOLS WITH CARE. Keeptools sharp and cleanfor the best and safest performance. Follow instructionsfor lubricating and changing accessories.
13. NEVER STAND ON A MACHINE. Serious injurycould occur if the machine tipped.
14. CHECK DAMAGED PARTS. Beforefurther use of the machine, a guard or other part that is damaged shouldbe carefully checked to determine that it will operateproperly and perform its intendedfunction - check for alignment of movingparts, binding of movingparts, breakage of parts, mounting, and any other conditionsthat may affect its operation. A guardor other partthat is damaged shouldbe properly repairedor replaced.
15. SHEET METAL STOCK HAS SHARP EDGES. To prevent cuts, usecaution when handling.
16. KEEP HANDSAND FINGERSclear of the area in front and rearof the handnotcher.
17. DO NOT USETHE MACHINE for any purposeother than for which it was designed
18. FAILURETO COMPLY with all of these warnings may cause serious injury.
19. SOME DUST CREATED BY power sanding, sawing, grinding, drillingand other construction
activities containschemicals knownto cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint
crystalline silicafrom bricks and cement and other masonry products, and
arsenic and chromiumfrom chemically-treated lumber.
20. YOUR RISK FROM THOSE EXPOSURESvaries, dependingon how often you do this type of work. To reduce your exposure to these chemicals: work inawell ventilated area, and work with approved
safety equipment, such as those dust masksthat are specifically designed to filter out microscopic particles
21. DO NOT OPERATE TOOL while underthe influence of drugs, alcohol or any medication.
3
Specifications:
HN-16N
Stock Number 754016 Cutting Capacity 16Gauge
Piercing Capacity .18 Gauge Maximum Notch 6"x6"
Stroke ; 3/4" Overall Dimensions (LxWxH) 24"x21 "x26"
Uncrating and Clean-Up
1. Removethe HN-16Nfrom the crate.
2. Carefully clean all rust protected surfaces with a mild solvent or kerosene and a soft
rag. Do not use lacquer thinner, paint thinner, or gasoline. These will damage painted surfaces.
3. Lubricate all moving parts of the machine with light grease, or heavy oil.
4. Carefully move the machine to a well lighted area and attach to a solid, level work bench.
Notcher Setup
."
Use a machinist's level and shims if the
notcher is not level. The notcher has been adjusted at the factory for proper use of capacity
material. During shipment of this unit the machine may have come out of alignment.
Blade Adjustment
corner of inside out. Align blades at the point flush and tighten screws. In the piercing capacity the notchers capacity is reduced to 18 gauge mild steel.
Depth of Cut
Adjust set screw (3-08) to stop the ram at a
desired depth andtighten hex nut (3-07).
Ram Brake
The set screw (3-04) acts as a drag on the
ram so that the blade does not free fall. The screw should be checked and adjusted as
needed
Opening Throat
The notchers throat can be opened by removing hex socket cap screw (1-08). This will allow squaring, or shearing. Always replace screw when notching.
Slitting
The (#) in the text refersto the breakdown.
1. Remove the table (8-01) and position the ram (3-01)to its lowest position.
2. Slightly loosen socket head cap screws (5-
03).
3. Use the set screw (7-02) to adjust the positioning block (7-01). The blade gap should be approximately 0.002". As a general rule the blade gap should be approximately 6% of stock thickness.
4. Tighten screws (5-03).
Blades
The upper blades (4-01 & 4-02) are factory
set for "splay" cutting. This method provides that the cut begins at the outside of the material. The capacity at this setting is 16 gauge. The notcher is also capable of piercing. To accomplish this, interchange upper blades end for end so that the cut begins at the apex or
Remove the upper left blade (4-02) and mount the right blade in the splay position, and open the throat. Always replace screw (1-08) when notching.
Ram Adjustment
Normal wear on the ram (3-01) may require adjustment. Loosen set screws (3-04) and evenly tighten the hex socket cap screws (3-03) until the ram is snug. Tighten set screws from side to side until the ram has a proper fit. Lubricatethe ways.
Lubrication
Lubricate the ways weekly, and lightly oil machined surfaces to prevent rust. lubricate daily oil pinholes that are located on the eccentric bushing (2-02), and top of the ram (3-
01).
4
Breakdown for the HN-16N Hand Notcher
2-06 2-02
2-03
'
3-07 :"
"'7t1-
~
2-01
" ! ",,- ,
~
""-J
'"
'I
,
i
i
: /2-04
II
i I
, /.
<, !
"-,j
3-06
3-02
0
. J:) -"
/ "
~
3-03 ~ . if/, /.
' '/
~~'-"
.,' /-"
~~.
I I : ""-" (
" ./ I
" j /',./~;, /.
,/
ie
3-05
'--..
'--..
"
1
-03
1- 3-09 /Q 't:.
05
~
"-
j/
5
Parts List for the HN-16N Hand Notcher
Index No.
1-01 HN16N-1-01 Body... . 1
1-02 HN16N-1-02 Pin.. 06x55 .. 2
1-03.. ...TS-1523061 .. Set Screw M6x20 1
1-04 HN16N-1-04.. Rivet. 02x4 12 1-05 TS-1503031 Socket Head Cap Screw... M6x12.. 4
1-06 TS-1550041 Washer.. 06.. 4 1-07 HN16N-1-07 Warning Label 1
1-08 TS-1492071 Hex Cap Bolt M12x65 4 1-09 HN16N-1-09 Label (not shown) 1
2-01 HN16N-2-01 Lever 1 2-02 HN16N-2-02 Cam 1 2-03 HN16N-2-03 Plate 2
2-04 HN16N-2-04 Cap 1 2-05 TS-1524041 Set Screw M8x16 1
2-06 HN16N-2-06 Shaft 1 3-01 HN16N-3-01 Ram 1 3-02 HN16N-3-02 Fixed Plate .." 1
3-03.. ...TS-1504051 .. Socket Head Cap Screw M8x25.. 4
3-04 TS-1524051 .. Set Screw M8x20 ""'"'''''''''''''''''' 5
Part No.
Description
Size
Quantity
3-05.....TS-1523051 Set Screw M6x14..................................... 1
3-06 HN16N-3-06 Shaft ., 1
3-07 TS-1540061 Hex Nut : M8 2
3-08 HN16N-3-08.. Set Screw M8x40.. "''' ,.1
3-09 HN16N-3-09 ShaftBushing """""""""""""'" 1
3-10 HN16N-3-10 Guard 1
4-01 HN16N-4-01 Upper Blade(right) : ... 1
4-02 HN16N-4-02 Upper Blade (left) 1 4-03 TS-1505031... Socket Head Cap Screw M1Ox25. 6 5-01 HN16N-5-01 LowerBlade (right) 1 5-02 HN16N-5-02 Lower Blade (left) 1 5-03 TS-1504051 Socket Head Cap Screw M8x25 6
5-04 TS-1550061 Washer 08 6 6-01 HN16N-6-01 Side Positioning Block 2
6-02 TS-0590031.. WingNut M10 4
6-03 TS-1550071 Washer 010 4 6-04 HN16N-6-04 Screw . 4
7-01 HN16N-7-01 Positioning Block 2 7-02 TS-1523061.. Set Screw M6x20 4
7-03 TS-1504041 ...Socket Head Cap Screw.. M8x20 7 8-01 HN16N-8-01 Table : .. 1
8-02 HN16N-8-02 Base 1 8-03 HN16N-8-03 Scale (left) 1
8-04 HN16N-8-04 Scale (right) 1
6
Loading...