JET HBS-916W, HBS-1018W Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual

Horizontal Band Saw

Models HBS-916W; HBS-1018W

WALTER M EIE R (Manufac turing) Inc.

Warranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or

perform routine maintenance and major repair on your JET your area call 1-800-274-6848.

MORE INFORMATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848. You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason

whatsoever. JET

branded products are not sold in Canada by Walter Meier.

tools. For the name of an Authorized Service Center in

Warranty and Servic e .............................................................................................................................. 2

Table of Contents .................................................................................................................................... 3

Warning ................................................................................................................................................... 4

Introduction ............................................................................................................................................. 5

Specifica tions .......................................................................................................................................... 6

Uncrating and Cleanup ............................................................................................................................ 7

Installation ............................................................................................................................................... 7

Assembly ................................................................................................................................................ 7

Electric al Connec tions ............................................................................................................................. 8

Controls ................................................................................................................................................... 9

Prior to Ope r a t io n .................................................................................................................................... 9

Adjustments .......................................................................................................................................... 1 0

Adjusting Vise Squar e t o the Bl ade .................................................................................................... 10

Changing Blade Speeds ..................................................................................................................... 10

Adjusting Feed Rate ........................................................................................................................... 11

Changing Blades ................................................................................................................................ 11

Blade Tracking Adjustment................................................................................................................. 12

Automatic Shut-Off Adjustment .......................................................................................................... 13

Thrust Roller Adjustment .................................................................................................................... 13

Guide Roller Adjustment .................................................................................................................... 13

Bow Weigh t Adjustmen t ..................................................................................................................... 14

Vise Adjustment ................................................................................................................................. 14

Maintenance .......................................................................................................................................... 15

Lubrication............................................................................................................................................. 15

Replacement Parts ................................................................................................................................ 15

Base and Bed Assembly .................................................................................................................... 16

Saw Arm Assembly – HBS-916W ....................................................................................................... 17

Saw Arm Assembly – HBS-1018W ..................................................................................................... 18

Parts List for HBS-916W, HBS-1018W ............................................................................................... 19

Gear Speed Reducing B ox Assembly ................................................................................................. 26

Parts List for Gear Speed Reducing Box Assembly ............................................................................ 2 7

Electrical Connections – HBS-916W ...................................................................................................... 28

Electrical Connections – HBS-1018W .................................................................................................... 29

Warning

1. Read and understand the entire owner’s manual befor e att empting assembly or operation.

2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h

all of these warnings m ay cause seriou s i njury.

3. Replace the warning labels if they become obscured or removed.

4. This band saw is designed and i ntended f or use by pr operl y tr ained and ex peri enced personnel onl y.

If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.

5. Do not use thi s band saw for ot her than its intended use. If used f or other purposes, W alter Meier

(Manufactur ing), I nc., discl aim s any real or impli ed warranty and hol ds i tself harml ess fr om any inj ury that may result from that use.

6. Always wear approv ed saf ety glasses/face shields while using this band saw. Ev eryday eyeglasses

only have impact resi stant lenses; they are not safety glasses.

7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Do not wear loose cl othing. Confi ne long hair. Non-slip foot wear or anti-ski d floor strips are recommended. Do not wear gloves.

8. Wear ear protector s (plugs or muffs) during extended peri ods of oper ation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contains chemicals known to cau se c anc er , birth defects or other r epr oduc tive harm. Some examples of these chemic als are:

• Lead from lead based paint.

• Crystalline sil ic a from bricks, cement and other m asonry pr oduc ts.

• Arsenic and chromium from chemically treated lum ber .

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machi ne while tired or under the influence of drugs, al c ohol or any m edic ation.

11. M ak e c er tain the switch is in the OFF position before connecting the machine to the power supply.

12. M ak e c er tain the machine is properly grounded.

13. M ak e all machine adjustments or maintenance with the machine unplugged f r om the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. K eep belt guard, blade guards, and wheel c overs in place and in working or der .

16. A lways keeps hands and fingers away fr om the blade when the machine is running.

17. Never hand hold the material. Always use the vise and clamp it securel y .

18. A lways provide adequate support for long and heavy material.

19. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use ext r eme caution and replace the guards imm ediately after maintenance is complete.

20. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving part s, binding of moving parts, break age of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.

21. P r ov ide for adequate space surroundi ng work area and non-glare, ov er head lighting.

22. K eep the floor around the machi ne cl ean and free of scrap material, oil and grease.

23. K eep v isitors a safe distance from the work area. Keep ch il dren away.

24. Giv e your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

25. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other

moving part s. Do not over r eac h or use exc essive force to perform any machine operation.

26. Use the ri ght t ool at the corr ect speed and f eed rat e. Do not force a t ool or attac hment to do a j ob for

which it was not designed. T he ri ght tool will do the job better and mor e safely.

27. Use recom mended accessories; improper accessories m ay be hazardous.

28. Maintain t ools with care. Keep blade sharp and cl ean for the best and saf est perf ormance. Follow

instructions for lubricating and changing accessories.

29. Turn off the m achine and di sconnect f rom power before c leaning. Use a brush to remove chips or

debris — do not use your hands.

30. Do not stand on the machine. Seri ous i njur y c ould oc c ur if the mac hine tips over.

31. Never leave the mac hine r unning unattended. Turn t he power of f and do not leave the machi ne until it

comes to a complete stop.

Familiarize you rself with the following safety no tices used in this manual:

This means that if precautions are not heeded, it may result i n mi nor i njur y and/or

possible machine damage.

This means that if precautions are not heeded, it may result i n serious or even fatal

injury.

- - SAVE THESE INSTRUCTIONS - -

Introduction

This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance procedures f or a JET Model HBS-916W or HBS-1018W Band Saw. T his manual contains instructions on installation, safety precautions, general operating procedures, m aintenance instructions and parts breakdo wn. Thi s machi ne has been designe d and construc ted to prov ide year s of troubl e f ree operation if used i n accordance with instructi ons set fort h in this manual. If there are any questions or comments, pl ease contact either your local supplier or Walter Meier . Walter Meier c an also be reached at our web site: www.waltermeier.com.

Specifications

Model Number ........................................................... HBS-916W........................................... HBS-1018W

Stock Number.................................................................. 414468.................................................. 414473

Capacity (in.):

Round at 90° ........................................................................ 9 .......................................................... 10

Round at 45° .................................................................. 6 -1/8...................................................... 7-3/4

Rectangle at 90° .............................................. 4 x 16 – 9 x 12............................... 6-1/2 x 18 – 10 x 16

Rectangle at 45° ....................................................... 9 x 6-1/8.................................................9 x 7-3/4

Vise Swivel ...................................................................... 45 deg................................................... 45 deg.

Blade Size (in.) .............................................. 1 x 0.032 x 119-1/2...................................... 1 x 0.032 x 130

Blade Wheel Diameter (in.) ...................................................... 13.......................................................... 14

Blade Wheel Speed (SF PM) .............................82, 132, 170, 235................................... 82, 132, 210, 330

Motor ............................................ TEFC 1.5HP, 1PH, 115/230V*................... TEFC 2HP, 1PH, 230V only

*pre-wired 115V

Lowered Height (in.) ................................................................ 41.......................................................... 43

Raised Height (in.) ................................................................... 65.......................................................... 6 9

Bed Height (in.) ....................................................................... 25.......................................................... 25

Overall Dimensions (in.).............................................. 65L x 28W............................................. 70L x 31W

Net Weight – approx. (l bs.) .................................................... 625........................................................ 776

Shipping Weight – appr ox . (lbs.) ............................................ 704........................................................ 864

The above specifications were current at the time this manual was publi shed, but because of our policy of continuous improvement, Walter M eier reserves the right to change specifications at any time and without prior notice, wit hout incurring obligati ons.

Uncrating and Cleanup

Note: Read and understand the entire manual before attempting setup or operation.

1. Finish uncrating the saw and inspect for

damage. Shoul d any hav e occurr ed, contact your local distributor.

2. Remove all bolts attaching machine to

shipping base.

3. Leave packing material between vise

clamps and saw head int act until band saw has been lifted to its final position.

4. Clean all rust protected surfaces with

kerosene or diesel oil to remove protective coating. Do not use gasoline, paint thinner, mineral spirits, etc. These may damage painted surf ac es.

5. Lubricate all slideways with SAE 10W oil.

Installation

For best perform ance, the band saw shoul d be located on a solid and level foundation. Allow room for servicing and for moving large stock around the band saw when deci ding a location for the machine.

1. Using lifting straps that ar e isol ated f rom t he

band saw’s finished surfaces, lift machine and place in desir ed location. See Fi gure 1 for strap placement.

2. Install four leveling bolts with lock nuts on

both sides of the base as shown in the par ts breakdown on page 16, it ems 2 and 3.

3. Place a level on the table surface and check

side-to-side and fr ont-to-back.

4. Adj ust leveli ng screws unti l machine i s level

in both directi ons and tighten locking nuts.

Assembly

Figure 1

1. Unbolt the motor assembly from the

shipping crate bott om .

2. Remove nut and washer from the motor

support shaft.

3. Remove shaft (A, Figure 2) f rom the motor

mount bracket .

Figure 2

4. Carefully lift m otor and line up holes in t he

motor mounting plate and the motor bracket.

5. Slide motor support shaft into motor mount

bracket to hold the motor in place.

6. Fasten shaft with nut and washer.

7. Loosen strain relief nut on the motor

junction box. Remove the junction box cover. Insert wire through strain relief and connect to the terminal strip using the diagram on t he junction box cover. Tight en the strain rel ief nut and repl ace the juncti on box cover.

8. Remove two hex cap bolts and washers (A,

Figure 3) from the ri ght side of the saw arm.

9. Slide belt cover (B, Figure 3) around pul ley

shafts and attach to saw with two hex cap bolts and two washers.

10. Lift motor and place v-belt around both

pulleys. Lower motor.

11. Tension the v -belt by pushing down on the

motor and ti ghtening the lock handl e on the motor til t plate. Correct tension i s achieved when finger pressure between the two pulleys causes approximately a 1/2” deflection. See Figure 4.

12. Close pul ley cover door and fasten wit h loc k

knob.

13. Fasten work stop r od (#17, page 1 6) to saw

bed (#11) by in serti ng into bed and turning clockwise until tight. Place work stop bracket (#16) onto stop rod (#17) and tighten lock handle (#20). Attach stop screw (#19) to stop bracket (#16) with lock handle (#18) and tight en.

Figure 3

Figure 4

Electrical Connection s

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

Disconnect machine from power source before changing any volt age components!

The HBS-916W Band Saw is rated at 115/230V single phase, and i s pre- wired 115 v olt fr om the factory. The HBS-1018W is rated at 230V only , single phase. Confirm that power available at the saw’s location matches that for which the saw is wired.

To convert the HBS-916W from 115V to 230V, the following it em s will have to be changed:

Main Motor – follow diagr am inside j unc tion box cover.

Coolant Pump – Remove chip pan on f ront of saw, remove junction box cov er on pump, and follow diagram insi de junction box cover.

Control Transformer – Open electrical panel on rear of base and c hange the f use fr om 115V to 230V.

Machine must always be correct ly grounded. NOTE: The power cord end will have to be

changed to one rated 230V when changing to the higher volt age.

Controls

Refer to Figure 5. Power Indicator Light (A) – lit whenever

machine is running.

Start Button (B) – press to start band saw. Emergency Stop Button (C) – press to

immediately stop all m ac hine functions. Coolant Switch (D) – Turn arrow to “I” to turn

on coolant flow. Turn arrow to “O” to stop coolant flow.

Cutting P ressure Control (E) – turn clockwise to decrease cutting pressure. Turn counterclockwise to incr ease cut ting pressure.

Hydraulic On-Off Valve (F) – turns hydraulic cylinder on and off.

Prior to Operation

1. Check that blade tooth direction matches

diagram on blade guides.

2. Check to see that blade is properly seated

on wheels after applying correct tension (approximately 25,000 lbs.).

3. Set blade holder guides for approximately

.003” to .005” clearance between guides and blade.

4. Check f or sli ght clearanc e between back up

rollers and back of blade.

5. Posit ion bl ade guides as close to workpi ece

as possible.

6. Select proper speed and feed rate for

material being cut. See speed selection chart found i n the enclosed “Guide to Band Sawing” booklet suppl ied with this saw.

Figure 5

7. Material to be cut must be securel y held in

vise.

8. Check to see that coolant l evel is adequate

and turn on coolant pump if material to be cut requires i t. Machine should be f illed wit h four gallons of the proper coolant mixture. Follow the dir ections on the pr oduct m aker’s label and fill the coolant tank through the chip tray area.

9. Do not start cut on a sharp edge.

10. Keep mac hine lubricated. See “Lubri cation”

section.

Adjustments

Adjusting Vise Square to the Blade

1. Disconnect the machine from the power

source.

2. Place a machinist’s square on the table

against the blade and the vi se. The square should lie al ong the enti re lengt h of the vise and blade without a gap.

3. If adjustment is necessary, loosen bolts

holding the vise and adjust vise so square lines up properl y. Tighten bolts.

4. Connect machi ne to the power source.

Changing Blade Speeds

Disconnect machine from

the power source before changing blade speeds. Failu re t o co mpl y may cause serious injury.

1. Disconnect machine from the power source.

2. Open pulley cover by supporting the belt

cover wit h one hand whil e rem ov ing the bel t cover lock knob with the other. Lower guard gently to its full open position.

3. Support motor with one hand while

loosening lock handle (A, Figure 6). Lower motor gently.

4. Position belt in grooves according to the

speed selection c har t.

5. Tension the v-belt by pushing down on the

motor and ti ghtening the lock handl e on the motor til t plate. Correct tension i s achieved when finger pressure on the belt between the two pulleys cause s approxim ately a 1/2" deflection.

6. Close pulley cover and fasten.

7. Connect machi ne to the power source.

Figure 6

Adjusting Feed Rate

Rate of feed is adjusted by turning the cutting pressure control knob on the c ontrol panel. Rate of feed is important to band saw performance; excessiv e pressure may break t he blade or stal l the saw. Insufficient pressure rapidly dulls the blade.

Material c hips or shavings are the best i ndicator of proper speed and pre ssure. The ideal chip is thin, tightly curled, and warm to the touch. Chips that range from golden brown to black indicate excessive force. Blue chips indicate extreme heat from too high a band speed which will shorten blade life. Thin or powdered chips indicate insufficient feed pressure.

A detailed explanat ion on feed rate can be found in the enclosed “Guide to Band Sawing” published by Amer ican Saw and Manufacturing Company. Reprinted by permission.

Changing Blades

Disconnect machine from

power source before making any adjustments or repairs. Failure to comply may result in serious injury.

1. Disconnect machine from power source.

2. Raise saw arm approximately 6 inches.

Hold saw arm in place by closing cutting pressure control valve. Remove screw (#145, page 17 or 18), washer (#146), and brush (#147) from the wire brush post (#148).

3. Open both wheel covers and clean chips out

of both wheel housings. Loosen two lock knobs and remov e upper bl ade guar d.

4. Release blade tension by turning blade

tensioning hand wheel (A, Fi gure 7) counterclockwise until blade is free.

5. Loosen lock knob and slide l eft blade guide

arm (B) to the right as far as possible.

6. Remove old blade from both wheels and out

of each blade guide. CAUTION: Even dull blades are sharp to the skin! Use extra caution handli ng band saw blade s!

7. Install new blade making sure teeth are

pointed downward in the proper cutting direction. If necessary , turn blade inside out.

8. Position blade on band wheels and tighten

just enough to hold bl ade on wheels. Make sure back of blade rests lightly against the wheel flange of both wheels. Twist blade slightly to all ow it t o sli p into guides.

Figure 7

9. Tension blade to approx imately 25,000 lbs.

of blade t ension, as indicated on t he blade tension indi cator found on t he tension wheel shaft housing.

10. A ttach wire brush to the wire brush post with

screw and washer. Adjust wire brush post so that brush just comes into contact with blade teeth.

11. Close all covers and guards and fasten

securely. Connect machine to power and run freely for approximately two minutes.

12. Turn power off and re-check blade tension

and wire brush adjustment. If further adjustment is necessary, disconnect saw from power source, m ake adjustment s, and re-connect to power.

Blade Tracking Adjustment

Blade tracking has been set at the factory and should not require adjustment. If a tracking problem occur s, adjust the machine as follows:

Tracking adjustment is don e

with the wheel covers open to observe the blade. Use extreme caution so that you do not come into contact with t he blade.

Since tracking can only be adjusted while machine is running, it is suggested that this adjustment be accomplished by qualified personnel that are familiar with this type of adjustment and the danger s associated with it.

1. Disconnect machine from power source.

2. Raise saw arm to its highest position and

close cutti ng pressure control valv e to hold saw arm in place.

3. Locate tracking adjustment plate on the

back side of the driv en blade wheel .

4. Loosen the thr ee bolts (A, Figure 8) located

on the top of the tracking nut s.

5. Tracking adjustment is accomplished by

either loosening or tighteni ng three adjusting nuts (B, Figure 8).

6. Tracking is set properly when the back of

the blade lightly touches the wheel flange. Note: Over-t racking (allowing blade back to rub hard against wheel fl ange) will damage the blade wheels and blade.

7. Tighten locking bolts (A) once proper

tracking is com pleted.

8. Connect machi ne to the power source.

Figure 8

Automatic Shut-Off Adjustment

The motor should shut off im mediately aft er the blade has cut through the material and just before the head comes to r est on the horizontal stop bolt. If the machine continues to run after the workpiece has been fully cut, locate and adjust the m icro switch mounti ng plate down. If the machine shuts off before the workpi ece has been completely cut, move the micro switch mounting plate up.

Thrust Roller Adjustment

1. Disconnect machine from the power source.

2. Loosen two hex socket cap screws (A,

Figure 9). Note: Left guide roller has two hex socket cap screws; r ight guide roller has one (HBS-916W only). The HBS-1018W has two screws on each guide.

3. Move guide seat (B) up or down until a

clearance of .003” to . 005” between back of blade and thrust roller is obtained.

4. Tighten two hex socket cap screws (A).

5. Repeat for other blade guide assembly.

6. Connect machine to power source.

Guide Roller Adjustment

1. Disconnect machine from power source.

2. Loosen blade guides (A, Figure 10) by

loosening screws (B). Slide blade guides away from blade.

3. Loosen locking screws (C) by using a hex

wrench.

Figure 9

4. Adjust the eccentric bushings with a

combination wrench until the ball bearings are snug to the blade. Note: Blade should travel freely up and down between the ball bearings. Do not pi nc h the blade.

5. Tighten locki ng scr ews (C).

6. Slide blade guides back into contact with

blade and tighten screws (B).

7. Connect machi ne to the power source.

Figure 10

Bow Weight Adjustment

Bow weight is one of the most important adjustment s of the saw. If the bow weight is not set properly, one c an expect poor per formance, crooked cuts, tooth stripping, stalling, and the blade popping off the blade wheels. The hydraulic feed rate uni t will not compensate for improper bow weight. Bow weight has been set at the factory and should not need any adjustment. If adjustment becomes necessary:

1. Disconnect machine from power source.

2. Turn on hydrauli c valve (F, Figure 5).

3. Turn cutting pressure control valve (E,

Figure 5) counter cl oc k wise until it stops.

4. Place one end of a fish-ty pe scale under t he

blade tension handle and lift the saw with the other end. The scale should indicate approximately 18-20 l bs. for t he HBS-916W. For the HBS-1018W, it should indicate 2224 lbs.

5. Adjust tension to approximately 18-20 lbs.

(or 22-24 lbs.) by turning the adjustable Cbolt found at the end of the coil spring on the rear of the band saw.

6. Connect the machine t o the power source.

Vise Adjustment

To position the moveable vise jaw:

1. Tur n vise handwheel ( A, Fi gure 11) 1/2 t urn

counterclockwise.

2. Move rack block (B, Figure 11) to desired

location by sli ding along the bed. P lace the rack block onto the rac k .

3. Turn the handwheel to ti ghten the vise.

To adjust the vise f or angl e c utti ng:

1. Loosen bolt s and move vi se jaw (C, Figure

11) to desired loc ation.

2. Set the v ise to desired angle, re-install nuts

and tighten the nut and bolt assemblies.

3. Adj ust the m ovable v ise parall el to t he fixed

vise by loosening bolt (D, Figure 11), adjusting to par allel, and re-tightening bolt.

Figure 11

Maintenance

Before doing maintenance

on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch! Failure to comply may cause seriou s injury.

Keep the band saw and the motor cl ean. If the power cord is worn, cut, or damaged in

any way, have it repl ac ed immediately.

Lubrication

All ball bearings are perm anentl y lubric ated and sealed. They require no further attention.

Figure 12

The gear box l ubricant should be changed af ter the first 50 hour s of operati on. Change l ubricant from then on every 250 hours of oper ation.

To check level of gear box lubricant, place saw arm in down posit ion and all ow a f ew minutes to pass so that oil drains down. Chec k level in sight glass on side of gear casing. Correc t l evel is the dot in the middle of sight glass.

To change gear box lubricant:

1. Disconnect machine from the power source.

2. Open dr ain plug and al low lubri cant t o drain

completely. Drain plug may be found on lower front of gear case under right wheel cover. Remove drain plug with a hex wrench.

3. Replace drain plug.

4. Remove filler cap (A, Fi gur e 12) and fill gear

box with Mobil DTE® Oil Heavy Medium until level reaches dot in middle of sight glass.

5. Replace filler cap.

6. Connect machi ne to the power source. Use a light machine oil to lubricate all other

moving part s as needed. A detailed explanation on blade selection and

blade problems and t heir soluti ons can be f ound in the enclosed “Guide to Band Sawing,” published by Amer ican Saw and Manufacturing Company. Used by permi ssion.

Replacement Parts

Replacement par ts are li sted on the f ollowing page s. To order par ts or reach our serv i ce departm ent, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.waltermeier.com). Having the Model Number and Serial Number of your mac hine available when you call will allow us to serve you quickly and accurately.

Base and Bed Assembly

Saw Arm Assembly – HBS-916W

Saw Arm Assembly – HBS-1018W

Parts List for HBS-916W, HBS - 1018W

Index No. Part No. Description Size Qty

1 ............... HBS916 W-01 ...........Base (S/N 8081108 and lower) .............................................................. 1

................. HBS916 W-01A.........Base (S/N 8081109 and higher) ............................................................. 1

................. HBS1018W-01 .........Base (S/N 808718 and lower) ................................................................ 1

................. HBS1018W-01A.......Base (S/N 808719 and higher) ............................................................... 1

2 ............... TS-1492071 .............Hex Cap Bolt ......................................................M12x70 ...................... 4

3 ............... TS-1540081 .............Hex Nut ..............................................................M12 ............................ 4

4 ............... HBS916 W-CP ..........Coolant Pump........................................................................................ 1

5 ............... TS-1531051 .............Pan Head Screw ................................................M6x16 ........................ 2

6 ............... TS-1551061 .............Lock Washer ......................................................M6 .............................. 2

8 ............... HBS916 W-08 ...........Hose ..................................................................................................... 1

9 ............... HBS916 W-09 ...........Coolant Gauge ...................................................................................... 1

9-1............ TS-1491041 .............Hex Cap Bolt ......................................................M10X30 ...................... 2

9-2............ TS-1540071 .............Hex Nut ..............................................................M10 ............................ 2

10 ............. HBS916W-10 ...........Chip Tray .............................................................................................. 1

................. HBS1018W-10 .........Chip Tray .............................................................................................. 1

11 ............. HBS916W-11 ...........Bed (S/N 8081108 and lower) ................................................................ 1

................. HBS916 W-11A.........Bed (S/N 8081109 and higher) .............................................................. 1

................. HBS1018W-11 .........Bed (S/N 808718 and lower) .................................................................. 1

................. HBS1018W-11A.......Bed (S/N 808719 and higher) ................................................................ 1

12 ............. TS-1490051 .............Hex Cap Bolt ......................................................M8x30 ........................ 8

13 ............. TS-1550061 .............Washer...............................................................8mm ........................... 8

14 ............. TS-1551081 .............Lock Was h e r ......................................................8mm ........................... 8

15 ............. TS-1540061 .............Hex Nut ..............................................................M8 .............................. 8

16 ............. HBS916W-16 ...........Stop Bracket .......................................................................................... 1

17 ............. HBS916 W-17 ...........Stop Rod ............................................................................................... 1

18 ............. HBS916W-18 ...........Lock Handle .......................................................................................... 1

19 ............. HBS916W-19 ...........Work Stop ............................................................................................. 1

20 ............. HBS916W-20 ...........Lock Knob

21 ............. HBS916W-21 ...........Hand Wheel Assembly .......................................................................... 1

................. HBS1018W-21 .........Hand Wheel Assembly .......................................................................... 1

21 ............. HBS916W-21-1 ........Set Screw ...........................................................5/16” x 8” .................... 1

22 ............. HBS916W-22 ...........Lead Screw Seat ................................................................................... 1

................. HBS1018W-22 .........Lead Screw Seat ................................................................................... 1

23 ............. TS-1490051 .............Hex Cap Bolt ......................................................M8x30 ........................ 2

23-1 .......... TS-1551061 .............Lock Washer ......................................................8mm ........................... 2

23-2 .......... TS-1550061 .............Washer...............................................................8mm ........................... 2

24 ............. HBS916W-24 ...........Lead Screw (S/N 8081108 and lower) .................................................... 1

................. HBS916 W-24A.........Lead Screw (S/N 8081109 and higher) .................................................. 1

................. HBS1018W-24 .........Lead Screw (S/N 808718 and lower)...................................................... 1

................. HBS1018W-24A.......Lead Screw (S/N 808719 and higher) .................................................... 1

24-1 .......... HBS916W-24 -1 ........K ey.....................................................................5x5x20mm.................. 1

30 ............. HK-2516-2RS ..........Needle Bear ing ...................................................................................... 2

30-1 .......... HBS916-30-1 ...........Bushing ................................................................................................. 1

31 ............. HBS916W-31 ...........Torsion Spring ....................................................................................... 1

................. HBS1018W-31 .........Torsion Spring ....................................................................................... 1

32 ............. HBS916W-32 ...........Pivot Shaft ............................................................................................. 1

32-1 .......... TS-1550041 .............Washer...............................................................12mm ......................... 2

32-2 .......... HBS916W-32-2 ........Bolt w/ Zerk Fitting ................................................................................. 2

33 ............. HBS916W-33 ...........Pivot Bracket ......................................................................................... 1

................. HBS1018W-33 .........Pivot Bracke t ......................................................................................... 1

33-1 .......... TS-1525021 .............Set Screw ...........................................................M10x12 ...................... 1

34 ............. TS-1540081 .............Nut .....................................................................M12 ............................ 1

35 ............. TS-1550081 .............Washer...............................................................12mm ......................... 1

36 ............. TS-1492041

37 ............. HBS916W-37 ...........Torsion Spring Shaft .............................................................................. 1

38 ............. HBS916W-38 ...........C-Ring ................................................................S-22 ........................... 1

.............Hex Cap Bolt ......................................................M1 2x40 ...................... 1

............................................................................................. 1

Index No. Part No. Description Size Qty

39 ............. TS-1490041 .............Hex Cap Bolt ......................................................M8x25 ........................ 1

39-1 .......... TS-1551081 .............Lock Washer ......................................................8mm ........................... 1

39-2 .......... TS-1550061 .............Washer...............................................................8mm ........................... 1

40 ............. HBS916W-40 ...........Motor Tilt Plate ...................................................................................... 1

................. HBS1018W-40 .........Motor Tilt Plate ...................................................................................... 1

40-1 .......... TS-1540061 .............Hex Nut ..............................................................M8 .............................. 1

41 ............. HBS916W-41 ...........Limit Switch Plate .................................................................................. 1

42 ............. TS-1550061 .............Washer...............................................................8mm ........................... 2

43 ............. TS-1490031 .............Hex Cap Bolt ......................................................M8x20 ........................ 2

43-1 .......... TS-1551061 .............Lock Washer ......................................................8mm ........................... 2

44 ............. TS-1482021 .............Hex Cap Screw ..................................................M6 x12 ........................ 4

45 ............. HBS916 W-45 ...........Limit Switch ........................................................................................... 1

47 ............. HBS916W-47 ...........Cylinder Pin ........................................................................................... 1

................. HBS1018W-47A.......Cylinder Pin ........................................................................................... 1

48 ............. HBS916W-48 ...........C-Ring ................................................................S-20 ........................... 1

49 ............. HBS916W-49 ...........C-Ring ................................................................S-25 ........................... 2

50 ............. TS-1491041 .............Hex Cap Bolt ......................................................M10x30 ...................... 1

50-1 .......... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 1

51 ............. HBS916W-51 ...........Hydraulic Cylinder Assembly ................................................................. 1

................. HBS1018W-51 .........Hydraulic Cylinder Assembly ................................................................. 1

52 ............. HBS916W-52 ...........Cylinder Pin ........................................................................................... 1

52-1 .......... HBS916W-52 -1 ........P in......................................................................................................... 1

53 ............. HBS916W-53 ...........Hydraulic Mounting Pl ate - Top .............................................................. 1

................. HBS1018W-53 .........Hydraulic Mounting Plate - Top .............................................................. 1

53-1 .......... TS-1551071 .............Lock Washer ......................................................10mm ......................... 2

53-2 .......... TS-1491041 .............Hex Cap Bolt ......................................................M10x30 ...................... 2

54 ............. TS-1492051 .............Hex Cap Bolt ......................................................M12x50 ...................... 2

55 ............. TS-1550081 .............Washer...............................................................12mm ......................... 2

56 ............. HBS916W-56 ...........Plate ...................................................................................................... 1

.......... HBS916 W-56-1 ........Pin......................................................................M5x45 ........................ 1

56-1

57 ............. TS-0561051 .............Hex Nut ..............................................................1/2" ............................ 2

58 ............. HBS916W-58 ...........Spring Bracket ....................................................................................... 1

58-1 .......... TS-1490051 .............Hex Cap Bolt ......................................................M8x30 ........................ 2

58-2 .......... TS-1550051 .............Washer...............................................................8mm ........................... 2

58-3 .......... TS-1551061 .............Lock Washer ......................................................8mm ........................... 2

58-4 .......... TS-1540061 .............Hex Nut ..............................................................M8 .............................. 2

59 ............. HBS916W-59 ...........Adjustable C-Bolt ................................................................................... 1

60 ............. HBS916W-60 ...........Spring.................................................................................................... 1

................. HBS1018W-60 .........Spring.................................................................................................... 1

61 ............. HBS916 W-61 ...........Angle Scale ........................................................................................... 1

61-1 .......... HBS916W-61 -1 ........R ivet ...................................................................M2x5 .......................... 3

62 ............. TS-1492041 .............Hex Cap Bolt ......................................................M12x40 ...................... 1

62-1 .......... TS-1492051 .............Hex Cap Bolt ......................................................M12x50 ...................... 1

63 ............. TS-1551081 .............Lock Was h e r ......................................................12mm ......................... 2

63-1 .......... HBS916W-63 -1 ........S pecial Washe r ..................................................12mm ......................... 1

64 ............. HBS916W-64 ...........Vise Jaw – left ....................................................................................... 1

................. HBS1018W-64 .........Vise Jaw - left ........................................................................................ 1

65 ............. TS-1492051 .............Hex Cap Bolt ......................................................M12x50 ...................... 1

66 ............. TS-1551081 .............Lock Was h e r ......................................................12mm ......................... 1

66-1 .......... HBS916W-63 -1 ........S pecial Washe r ..................................................12mm ......................... 1

67 ............. HBS916W-67 ...........Vise Jaw – right ..................................................................................... 1

................. HBS1018W-67 .........Vise Jaw – right ..................................................................................... 1

68 ............. TS-1492041 .............Hex Cap Bolt ......................................................M12x40 ...................... 1

68-1 .......... TS-1551081 .............Lock Washer ......................................................12mm ......................... 1

69 ............. TS-1503011 .............Hex Socke t Ca p Bo l t (S /N 8081108 and lower) ...M6x8 .......................... 4

................. HBS916 W-69A.........Knob (S/N 8081109 and higher)..........................M6x30 ........................ 1

69-1 .......... HBS916W-69-1 ........Nut .....................................................................M6 .............................. 1

Index No. Part No. Description Size Qty

70 ............. HBS916W-70 ...........Electrical Panel Cover (S/N 8081108 and lower HBS-916W) ................. 1

................. HBS1018W-70 .........Electrica l Panel Cover (S/N 808718 and lower HBS-1018W) ................. 1

................. HBS916 W-70A.........Electrica l Panel Cover (S/N 8081109 and higher HBS-916W) ................ 1

................. HBS1018W-70A.......Electrical Panel Cover (S/N 808719 and higher HBS-1018W) ................ 1

71 ............. HBS916W-71 ...........Fuse Block ............................................................................................ 2

................. HBS916 W-71A.........Fuse 3A ................................................................................................. 1

72 ............. HBS916W-72B.........Magnetic Switch .................................................................................... 1

................. HBS1018W-72 .........Magnetic Switch .................................................................................... 1

................. HBS916 W-72-1 ........Contactor (main motor) .......................................................................... 1

................. HBS916 W-72A-1 .....Overload Relay ...................................................................................... 1

................. HBS916 W-72A-2 .....Contacto r (pump)................................................................................... 1

73 ............. HBS916W-73A.........Transformer ........................................................................................... 1

................. HBS1018W-73 .........Transformer ........................................................................................... 1

74 ............. HBS916W-74 ...........Terminal Strip ........................................................................................ 1

75 ............. HBS916W-75 ...........Handle................................................................................................... 2

76 ............. TS-1534051 .............Pan Head Screw ................................................M6x16 ........................ 4

77 ............. TS-1482021 .............Hex Cap Bolt ......................................................M6x12 ........................ 2

77-1 .......... TS-1551041 .............Lock Washer ......................................................M6 .............................. 2

77-2 .......... TS-1550041 .............Washer...............................................................M6 .............................. 2

78 ............. HBS916W-78 ...........Wire Brush Guard .................................................................................. 1

79 ............. TS-1503011 .............Hex Socket Cap Screw .......................................M6x8 ........................ 12

................. HBS1018W-79A.......Adjustable Bracket Mount - rear (HBS-1018W only; not shown) ............. 1

79-1 .......... TS-1550051 .............Washer (HBS-1018 only) ....................................M6 ............................ 12

80 ............. HBS916W-80 ...........Blade Wheel Cover - right ...................................................................... 1

................. HBS1018W-80A.......Blade Wheel Cover - right ...................................................................... 1

81 ............. TS-1550041 .............Washer...............................................................M6 .............................. 4

82 ............. HBS916W-82 ...........Bushing ................................................................................................. 1

83 ............. HBS916W-83 ...........Washer.................................................................................................. 1

84 ............. HBS916W-84 ...........Drive Wheel ........................................................................................... 1

................. HBS1018W-84A.......Drive Wheel ........................................................14”.............................. 1

85 ............. ................................Blade (local purchase, HBS-916W) ........................................................ 1

................. ................................Blade (local purchase, HBS-1018W) ...................................................... 1

86 ............. HBS916W-86 ...........Hose ..................................................................................................... 1

87 ............. TS-1533031 .............Pan Head Screw ................................................M5x10 ........................ 2

88 ............. HBS916W-88 ...........Filter Screen .......................................................................................... 1

89 ............. TS-1492031 .............Hex Cap Bolt ......................................................M12x35 ...................... 4

89-1 .......... TS-1551081 .............Lock Washer ......................................................M12 ............................ 4

90 ............. HBS916W-90 ...........Lock Knob ............................................................................................. 4

91 ............. HBS916W-91 ...........Hinge Pin .............................................................................................. 2

92 ............. HBS916W-92 ...........Blade Wheel Box - right ......................................................................... 1

................. HBS1018W-92 .........Blade Wheel Box - right ......................................................................... 1

92-1 .......... TS-1525021 .............Set Screw ...........................................................M10x12 ...................... 2

93 ............. HBS916W-93 ...........Connector.............................................................................................. 1

................. HBS1018W-93 .........Connector.............................................................................................. 1

94 ............. HBS916W-94 ...........Gear Box Assembly (can only order entire assembly) ............................ 1

................. HBS1018W-94 .........Gear Box Assembly (can only order entire assembly) ............................ 1

94-1 .......... HBS916W-94 -1 ........K ey.....................................................................7x7x45MM.................. 1

95 ............. HBS916W-95 ...........Key.....................................................................7MM ........................... 1

96 ............. HBS916W-96 ...........Pulley Cover .......................................................................................... 1

................. HBS1018W-96 .........Pulley Cover .......................................................................................... 1

96-1 .......... HBS916W-96 -1 ........L ock Knob ............................................................................................. 1

97 ............. HBS916W-97 ...........Gear Box Pulley ........................................................................ ............ 1

................. HBS1018W-97 .........Gear Box Pul ley .................................................................................... 1

98 ............. VB-A39 ....................V-Belt (for HBS-916W) .......................................................................... 1

................. VB-A37 ....................V-Belt (for HBS-1018W)......................................................................... 1

99 ............. HBS916W-99 ...........Motor Pulley .......................................................................................... 1

................. HBS1018W-99 .........Motor Pulley .......................................................................................... 1

99-1 .......... TS-1524021 .............Set Screw ...........................................................M8x10 ........................ 2

100 ........... TS-1482031 .............Hex Cap Bolt ......................................................M8x16 ........................ 2

Index No. Part No. Description Size Qty

100-1 ........ TS-1550061 .............Washer...............................................................M8 .............................. 2

100-2 ........ TS-1551061 .............Lock Was h er ......................................................M8 .............................. 2

101 ........... HBS916W-101 .........Hose ..................................................................................................... 1

101-1 ........ HBS916W-101-1 ......Hose ..................................................................................................... 1

102 ........... HBS916W-102 .........Support Shaft ........................................................................................ 1

102-1 ........ TS-1550081 .............Washer...............................................................M12 ............................ 1

102-2 ........ TS-1540081 .............Hex Nut ..............................................................M12 ............................ 1

102-3 ........ HBS916W-102-3 ......C-Ring ................................................................S-19 ........................... 1

103 ........... TS-1492021 .............Hex Cap Bolt ......................................................M12 x30 ...................... 2

103-1 ........ HBS916W-103-1 ......Hex Cap Bolt ......................................................M12x20 ...................... 2

104 ........... HBS916W-104 .........Motor Mount Bracket ............................................................................. 1

105 ........... HBS916W-105 .........Column.................................................................................................. 1

................. HBS1018W-105 .......Column (S/N 606105 and lower) ............................................................ 1

................. HBS1018W-105A .....Column (S/N 606106 and higher) ........................................................... 1

106 ........... TS-1506011 .............Hex Socket Cap Screw .......................................M12x20 ...................... 6

106-1 ........ TS-1551081 .............Lock Was h er ......................................................M12 ............................ 1

106-2 ........ TS-1540081 .............Washer...............................................................M12 ............................ 1

107 ........... HBS916W-107 .........Locking Handle ...................................................................................... 1

108 ........... TS-1550061 .............Washer...............................................................8MM ........................... 1

108-1 ........ TS-1551061 .............Lock Was h er ......................................................M8 .............................. 1

109 ........... TS-1490081 .............Hex Cap Bolt ......................................................M8x45 ........................ 4

109-1 ........ TS-1550061 .............Washer...............................................................M8 .............................. 4

110 ........... HBS916W-110 .........Motor Mount Plate ................................................................................. 1

111 ........... HBS916W-111 .........Motor.................................................1-1/2 HP, 1PH,

................. HBS1018W-111 .......Motor.................................................2 HP, 1PH, 230V only .................... 1

................. HBS916 W-600250 ...Capacit or ( not shown).........................................400MFD, 125VAC ...... 1

................. HBS916 W-111-2 ......Capaci tor Cover (not shown) ................................................................. 1

................. HBS1018W-111-1 ....Capacitor ( not shown) .........................................400M FD, 125VAC ...... 1

................. HBS1018W-111-2 ....Capacitor Cov er (not shown) ................................................................. 1

112 ........... TS-1550061 .............Washer...............................................................M8 .............................. 4

112-1 ........ TS-1551061 .............Lock Was h er ......................................................M8 .............................. 4

113 ........... TS-1540061 .............Hex Nut ..............................................................M8 .............................. 4

114 ........... HBS916W-114 .........Key.....................................................................7MM ........................... 1

115 ........... TS-1550081 .............Washer...............................................................M12 ............................ 1

116 ........... TS-1504041 .............Hex Socket Cap Screw .......................................M8x20 ........................ 1

116-1 ........ HBS916W-116-1 ......Shaft (HBS-916W) ................................................................................. 1

117 ........... HBS916W-117 .........Blade Wheel Cover - left ........................................................................ 1

................. HBS1018W-117A .....Blade Wheel Cover - left ........................................................................ 1

118 ........... BB-608VV ................Ball Bearing ........................................................................................... 2

119 ........... TS-1492011 .............Hex Cap Bolt ......................................................M12 x25 ...................... 2

120 ........... TS-1550081 .............Washer...............................................................M12 ............................ 1

121 ........... BB-6205Z ................Ball Bearing ........................................................................................... 3

122 ........... HBS916W-122 .........Idler Wheel ............................................................................................ 1

................. HBS1018W-122A .....Idler Wheel ............................................................................................ 1

123 ........... HBS916W-123 .........Blade Guard .......................................................................................... 1

................. HBS1018W-123A .....Blade Guard .......................................................................................... 1

123-1 ........ TS-1550061

123-2 ........ TS-1551061 .............Lock Was h er ......................................................M8 .............................. 1

123-3 ........ TS-1490021 .............Hex Cap Bolt ......................................................M8x16 ........................ 1

124 ........... HBS916W-124 .........Guide Bracke t - left ................................................................................ 1

................. HBS916 W-124A.......Guide Bracket Assembly - left ................................................................ 1

................. HBS1018W-124A .....Guide Bracket Assembly - left ................................................................ 1

124-1 ........ TS-1504031 .............Hex Socket Cap Screw (HBS-916W) ..................M8x16 ........................ 3

................. TS-1504031 .............Hex Socket Cap Screw (HBS-1018W) ................M 8x16 ........................ 6

125 ........... TS-1540061 .............Washer...............................................................M8 .............................. 4

126 ........... BB-6201VV ..............Ball Bearing ........................................................................................... 8

127 ........... HBS916W-127 .........Eccentric Sleeve (outside)(HBS-9 16W).................................................. 2

................. HBS1018W-127 .......Eccentric Sleeve (outside)(HBS-1018W) ................................................ 2

.............Washer...............................................................M8 .............................. 2

115/230V .............. 1

Index No. Part No. Description Size Qty

127-1 ........ HBS916W-127-1 ......Eccentric Sleeve (inside)(HBS-916W) .................................................... 2

................. HBS1018W-127-1 ....Eccentric Sleeve (inside)(HBS-1018W) .................................................. 2

128 ........... TS-1551061 .............Lock Washe r ......................................................M8 .............................. 4

129 ........... TS-1504091 .............Hex Socket Cap Screw .......................................M8x45 ........................ 4

130 ........... TS-1503071 .............Hex Socket Cap Screw .......................................M6x30 ........................ 4

130-1 ........ TS-1550041 .............Washer...............................................................M6 .............................. 8

130-2 ........ TS-2361061 .............Lock Was h er ......................................................M6 .............................. 4

131 ........... HBS916W-131 .........Blade Guide .......................................................................................... 4

132 ........... TS-1504081 .............Hex Socket Cap Screw (HBS-916W) ..................M8x40 ........................ 2

................. TS-1504081 .............Hex Socket Cap Screw (HBS-1018W) ................M 8x40 ........................ 4

133 ........... TS-1551081 .............Lock Washer (HBS-916W) ..................................M8 .............................. 2

................. TS-1551081 .............Lock Washer (HBS-1018W) ................................M8 .............................. 4

133-1 ........ TS-1550081 .............Washer (HBS-916W) ..........................................M8 .............................. 2

................. TS-1550081 .............Washer (HBS-1018W) ........................................M8 .............................. 4

134 ........... HBS916W-134 .........Adjustable Bracket ................................................................................. 1

................. HBS1018W-134A .....Adjustable Bracket ................................................................................. 1

135 ........... HBS916W-135 .........Scale (HBS-916W) ................................................................................ 1

................. HBS1018W-135 .......Dovetail Scale ....................................................................................... 1

135-1 ........ HBS916W-135-1 ......Rivet (HBS-916W) ..............................................M2x5 .......................... 4

................. HBS1018W-135-1 ....Pan Head Screw (HBS-1018W) ..........................M5x8 .......................... 4

136 ........... TS-

137 ........... HBS916W-137 .........Slide ...................................................................................................... 1

................. HBS1018W-137A .....Slide ...................................................................................................... 1

138 ........... HBS916W-138 .........Blade Bracket - left ................................................................................ 1

................. HBS1018W-138 .......Blade Brack et - left ................................................................................ 1

139 ........... TS-1492021 .............Hex Cap Bolt ......................................................M12 x30 ...................... 4

139-1 ........ TS-1551081 .............Lock Was h er ......................................................M12 ............................ 4

139-2 ........ TS-1550081 .............Washer...............................................................M12 ............................ 2

140 ........... TS-1490041 .............Hex Cap Bolt (HBS-916W) .................................M8x25 ........................ 2

140-1 ........ TS-1551061 .............Lock Wash e r (HBS-916W) ..................................M8 .............................. 2

141 ........... HBS916W-141 .........Knob ..................................................................................................... 1

................. HBS1018W-141 .......Knob ..................................................................................................... 1

142 ........... HBS916W-142 .........Plate ...................................................................................................... 1

143 ........... TS-1524021 .............Set Screw ...........................................................M8x10 ........................ 4

144 ........... HBS916W-144 .........Blade Bracket - ri ght .............................................................................. 1

................. HBS1018W-144 .......Blade Brack et - ri ght .............................................................................. 1

145 ........... TS-1482011 .............Hex Cap Bolt ......................................................M6x10 ........................ 1

145-1 ........ TS-1551041 .............Lock Was h er ......................................................M6 .............................. 1

146 ........... TS-1550041 .............Washer...............................................................M6 .............................. 1

147 ........... HBS916W-147 .........Wire Brush ............................................................................................ 1

................. HBS1018W-147 .......Wire Brush ............................................................................................ 1

148 ........... HBS916W-148 .........Wire Brush Rod ..................................................................................... 1

................. HBS1018W-148 .......Wire Brush Rod ..................................................................................... 1

149 ........... HBS916W-149 .........Guide Bracket - right .............................................................................. 1

................. HBS1018W-149 .......Guide Bracket - right .............................................................................. 1

................. HBS916 W-149A.......Guide Bracket Assembly - right .............................................................. 1

................. HBS

150 ........... HBS916W-150 .........Spring.................................................................................................... 1

................. HBS1018W-150 .......Spring.................................................................................................... 1

152 ........... TS-1540071 .............Hex Nut ..............................................................M10 ............................ 1

153 ........... TS-1504091 .............Hex Socket Cap Screw (HBS-916W) ..................M8x45 ........................ 2

153-1 ........ HBS916W-153-1 ......Hex Socket Cap Screw (HBS-916W) ..................M8x55 ........................ 1

153-2 ........ TS-1551061 .............Lock Wash e r (HBS-916W) ..................................M8 .............................. 1

153-3 ........ TS-1550051 .............Washer (HBS-1018W) ........................................M8 .............................. 1

154 ........... HBS1018W-154A .....Adjustable Bracket - right (HBS-1018W) ................................................ 1

155 ........... TS-1540081 .............Hex Nut ..............................................................M12 ............................ 1

156 ........... MBS1014W-156.......Hex Cap Bolt with Rubber Stopper .....................M12x60 ...................... 1

1505031 .............Hex Socket Cap Screw .......................................M10x25 ...................... 2

1018W-149A .....Guide Bracket Assembly - right .............................................................. 1

Index No. Part No. Description Size Qty

157 ........... HBS916W-157 .........Blade Guard .......................................................................................... 1

................. HBS1018W-157A .....Blade Guard .......................................................................................... 1

157-1 ........ HBS1018W-157-1 ....Blade Guard - down ............................................................................... 1

157-2 ........ TS-1482021 .............Hex Cap Bolt ......................................................M6x12 ........................ 2

157-3 ........ TS-1550041 .............Washer...............................................................M6 .............................. 2

158 ........... HBS916W-158 .........Lock Knob ............................................................................................. 2

159 ........... TS-1523021 .............Set Screw (HBS-1018W) ....................................M6x8 .......................... 1

160 ........... HBS916W-160 .........Adjusting Valve ...................................................................................... 2

160-1 ........ HBS916W-160-1 ......Clamp.................................................................................................... 1

160-2 ........ TS-1551041 .............Lock Was h er ......................................................M6 .............................. 4

160-3 ........ TS-1482021 .............Hex Cap Bolt ......................................................M6x12 ........................ 4

161 ........... HBS916W-161A.......Power Indicator Light ............................................................................. 1

162 ........... HBS916W-162 .........Start Switch ........................................................................................... 1

163 ........... HBS916W-163 .........Stop Switch ........................................................................................... 1

164 ........... HBS916W-164 .........Pump Switch ......................................................................................... 1

165N ........ H BS916W-165S.......Feed Control - Hydraulic On/ Of f Valve ................................................... 1

(S/N 9111420 and lower; HBS-916W)

................. HBS1018W-165S .....Feed Control - Hy dr aulic On/ Of f Valve ................................................... 1

(S/N 911986 and lower; HBS-1018W)

................. HBS916 W-165S-K ...Knob for On/Off Valve............................................................................ 1

................. HBS916 W-165S-1 ...Speed Control Valve (S/N 9111420 and lower; HBS-916W) ................... 1

.................

................. HBS916 W-165N ......Feed Control - Hydr aulic On/ Of f Valve ................................................... 1

(S/N 9111421 and higher; HBS-916W)

................. HBS1018W-165N ....Feed Control - Hydraulic On/Off Valve ................................................... 1

(S/N 911987 and higher; HBS-1018W)

165N-1 .... HBS916 W-165SP ....Plate (S/N 9111420 and lower; HBS-916W) ........................................... 1

................. HBS1018W-165SP ..Pl at e (S/N 911986 and lower; HBS-1018W) ........................................... 1

................. HBS916 W-165N-1 ...Plate (S/N 9111421 and higher; HBS-916W) ......................................... 1

................. HBS1018W-165N-1 .Plate (S/N 911987 and higher; HBS-1018W) ......................................... 1

166 ........... HBS916W-166 .........Connecting T ube ................................................................................... 1

166-1 ........ HBS916W-166-1 ......Hose Clamp .......................................................................................... 5

168 ........... HBS916W-168 .........Control Box ........................................................................................... 1

168-1 ........ HBS916W-168-1 ......Pan Head Screw ................................................M5x10 ........................ 2

168-2 ........ HBS916W-168-2 ......Strain Relief ........................................................................................... 1

168-3 ........ TS-1503031 .............Hex Socket Cap Screw .......................................M6x12 ........................ 2

168-4 ........ TS-1550041 .............Washer...............................................................M6 .............................. 2

169 ........... HBS916W-169 .........Control Panel......................................................................................... 1

170 ........... TS-1533031 .............Pan Head Screw ................................................M5 x10 ........................ 6

171 ........... HBS916W-171 .........Wheel Box - left ..................................................................................... 1

................. HBS1018W-171 .......Wheel Box - left ..................................................................................... 1

171-1 ........ HBS916W-171-1 ......Bl ock (HBS-916W) ................................................................................ 1

171-2 ........ TS-1551041 .............Lock Wash e r (HBS-916W) ..................................M6 .............................. 2

171-3 ........ TS-1482031 .............Hex Cap Bolt (HBS-916W) .................................M6x16 ........................ 2

172 ........... HBS916W-172 .........Handle

173 ........... TS-1540081 .............Hex Nut ..............................................................M12 ............................ 2

175 ........... TS-1533031 .............Pan Head Screw ................................................M5 x10 ........................ 2

176 ........... HBS916W-176 .........Indicator Scale....................................................................................... 1

177 ........... HBS916W-177 .........Slide Bracket ......................................................................................... 1

178 ........... HBS916W-178 .........Tension Shaft ........................................................................................ 1

179 ........... HBS916W-179 .........Key.....................................................................5MM ........................... 1

180 ........... HBS916W-180 .........Handwheel ............................................................................................ 1

181 ........... HBS916W-181 .........Lock Washe r ......................................................M22 .......................... 13

182 ........... HBS916W-182 .........Flat Steel Washer .................................................................................. 1

183 ........... HBS916W-183 .........Tension Indicator ................................................................................... 1

184 ........... BB-51104 .................Thrust Bearing ....................................................................................... 1

187 ........... HBS916W-187 .........Slide ...................................................................................................... 1

HBS1018W-165S-1 HBS916W-165S-1-K

...Speed Control Valve (S/N 911986 and lower; HBS-1018W) ................... 1

..Knob for Speed Control Valve ................................................................ 1

................................................................................................... 1

Index No. Part No. Description Size Qty

188 ........... TS-1524021 .............Set Screw ...........................................................M8x10 ........................ 1

189 ........... HBS916W-189 .........Extension Bar ........................................................................................ 1

190 ........... HBS916W-190 .........Wheel Sha ft ........................................................................................... 1

191 ........... HBS916W-191 .........Nut w/Hole For Set Screw ...................................M14 ............................ 1

191-1 ........ TS-1523021 .............Set Screw ...........................................................M6x8 .......................... 1

192 ........... TS-1504051 .............Hex Socket Cap Screw .......................................M8x25 ........................ 4

193 ........... TS-1492011 .............Hex Socket Cap Screw .......................................M12x25 ...................... 1

194 ........... HBS916W-194 .........Gib ........................................................................................................ 2

195 ........... HBS916W-195 .........Hex Cap Screw (re: HBS916W-196) ...................................................... 3

196 ........... HBS916W-196 .........Screw Assembly .................................................................................... 3

196-1 ........ HBS916W-196-1 ......Lock Washer (re: HBS916W-196) .......................................................... 3

197 ........... HBS916W-197 .........Hose Fitting ........................................................................................... 1

198 ........... HBS916W-198 .........Hose Clamp .......................................................................................... 1

199 ........... HBS916W-199 .........Hose Clamp .......................................................................................... 2

................. HBS1018W-199 .......Hose Clamp .......................................................................................... 1

200 ........... HBS916W-200 .........Nut ........................................................................................................ 1

201 ........... HBS916W-201 .........Strain Relief Fitting ................................................................................ 1

202 ........... HBS916W-202 .........Power Cord ........................................................................................... 1

203 ........... HBS916W-203 .........Screw .................................................................................................... 1

204 ........... HBS916W-204 .........Name Plate (not shown) ........................................................................ 1

205 ........... HBS916W-205 .........Warning Label (not shown) .................................................................... 1

................. HBS1018W-205 .......Warning Label (not shown) .................................................................... 1

206 ........... HBS916W-206 .........Speed Chart Label ................................................................................. 1

207 ........... HBS916W-207 .........Hose ..................................................................................................... 1

208 ........... HBS916W-208 .........Hose ..................................................................................................... 1

213 ........... TS-1550071 .............Washer...............................................................M10 ............................ 2

214 ........... HBS1018W-214 .......Clamp.................................................................................................... 2

215 ........... HBS916W-215 .........Cu Connector ........................................................................................ 1

................. HBS1018W-215 .......Cu Connector ........................................................................................ 2

215-1 ........ HBS916W-215-1 ......Cu Connector (HBS-916W) ................................................................... 1

216 ........... TS-1504051 .............Hex Socket Cap Screw .......................................M8x25 ........................ 2

217 ........... HBS916W-217 .........Slide Bracket ......................................................................................... 1

218 ........... HBS916W-218 .........Lead Screw Bracket .............................................................................. 1

219 ........... HBS916W-219 .........Rack Block ............................................................................................ 1

................. HBS1018W-219 .......Rack Block ............................................................................................ 1

220 ........... HBS916W-220 .........Rack ...................................................................................................... 1

................. HBS1018W-220 .......Rack ...................................................................................................... 1

221 ........... HBS916W-221 .........Pin......................................................................................................... 1

222 ........... HBS916W-222 .........Plate ...................................................................................................... 1

................. HBS1018W-222 .......Plate ...................................................................................................... 1

223 ........... TS-1503011 .............Hex Socket Cap Screw .......................................M6x8 .......................... 2

224 ........... HBS916W-224 .........Rubber Ring .......................................................................................... 2

Gear Speed Reducing Box Assembly

Parts List for Gear Speed Reducing Box Assembly

Index No. Part No. Description Size Qty

1 ............... HBS916 W-94-01 ......Oil Seal ..............................................................35x55x8 m m ............... 1

2 ............... HBS916 W-94-02 ......Bearing...............................................................30207 ......................... 1

3 ............... HBS916 W-94-03 ......Bearing...............................................................6207 ........................... 1

4 ............... HBS916 W-94-04 ......Shaft ..................................................................................................... 1

5 ............... HBS916 W-94-05 ......Key.....................................................................8x7x30 mm ................. 1

6 ............... HBS916 W-94-06 ......Gea r Wheel ........................................................................................... 1

7 ............... HBS916 W-94-07 ......Bearing...............................................................6206 ........................... 1

8 ............... HBS916W-94-08 ......Output Shaft Cover ................................................................................ 1

9 ............... HBS916W-94 -09 ......Outp ut Hex Cap Screw .......................................M10x20 ...................... 4

10 ............. HBS916W-94-10 ......Input Hex Cap Screw ..........................................M8x20 ........................ 4

11 ............. HBS916W-94-11 ......Input Shaft Cover................................................................................... 1

12 ............. HBS916W-94-12 ......Washer.................................................................................................. 1

13 ............. HBS916W-94-13 ......Bearing...............................................................6025 ........................... 1

................. HBS916 W-94-13N ...Bearing...............................................................30205 ......................... 1

14 ............. HBS916W-94-14 ......Input Shaft ............................................................................................. 1

15 ............. HBS916W-94-15 ......Key.....................................................................7x7x60 mm ................. 1

16 ............. HBS916W-94-16 ......Bearing...............................................................6205 ........................... 2

17 ............. HBS916W-94-17 ......C-Ring ................................................................R52 ............................ 1

18 ............. HBS916W-94-18 ......Oil Seal ..............................................................25x52x8 m m ............... 1

19 ............. HBS916W-94-19 ......Vent Bolt ............................................................................................... 1

20 ............. HBS916W-94-20 ......Gear Box ............................................................................................... 1

21 ............. HBS916W-94-21 ......Oil Lens ................................................................................................. 1

22 ............. HBS916W-94-22 ......Draw Plug.............................................................................................. 1

23 ............. HBS916W-94-23 ......Key.....................................................................7x7x45 mm ................. 1

Electrical Connection s – HBS-916W

Electrical Connection s – HBS-1018W

NOTES

WALTER M EIE R (Manufac turing) Inc.

427 New Sanford Road

LaVergne, Tennessee 37086

Phone: 800-274-6848 www.waltermeier.com

JET HBS-916W, HBS-1018W Operating Instructions and Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Warranty and Service

Table of Contents

Specifications

Uncrating and Cleanup

Installation

Assembly

Electrical Connection s

Controls

Prior to Operation

Adjustments

Adjusting Vise Square to the Blade

Changing Blade Speeds

Adjusting Feed Rate

Changing Blades

Blade Tracking Adjustment

Automatic Shut-Off Adjustment

Thrust Roller Adjustment

Guide Roller Adjustment

Bow Weight Adjustment

Vise Adjustment

Maintenance

Lubrication

Replacement Parts

Base and Bed Assembly

Saw Arm Assembly – HBS-916W

Saw Arm Assembly – HBS-1018W

Parts List for HBS-916W, HBS - 1018W

Gear Speed Reducing Box Assembly

Parts List for Gear Speed Reducing Box Assembly

Electrical Connection s – HBS-916W

Electrical Connection s – HBS-1018W