Jet HBS-56S User Manual
Operating Instructions and Parts Manual
5 x 6-inch Horizontal Band Saw
Model HBS-56S
For use with machines with Serial Numbers 06080307 and higher
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60124 Part No. M-414457A
Ph.: 800-274-6848 Revision B 9/06
www.wmhtoolgroup.com Copyright © WMH Tool Group
Warranty and Service
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of
these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in
your area call 1-800-274-6848.
MORE INFORMATION
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check
with your local WMH Tool Group distributor, or visit jettools.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product. (MW =
Woodworking)
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no
defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your
direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR
EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information
and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those
alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
JET® branded products are not sold in Canada by WMH Tool Group.
Metalworking, WW =
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Table of Contents
Warranty and Service.................................................................................................................................... 2
Table of Contents.......................................................................................................................................... 3
Warning......................................................................................................................................................... 4
Introduction ...................................................................................................................................................6
Specifications ................................................................................................................................................ 6
Shipping Contents......................................................................................................................................... 7
Contents of the Carton .............................................................................................................................. 7
Hardware ................................................................................................................................................... 7
Assembly of Stand ........................................................................................................................................ 8
Assembly of Band Saw ................................................................................................................................. 9
Mounting Band Saw to Stand.................................................................................................................... 9
Pulley Cover and Belt Installation.............................................................................................................. 9
Stock Stop ...............................................................................................................................................10
Grounding Instructions ................................................................................................................................10
Extension cords ....................................................................................................................................... 12
Adjustments ................................................................................................................................................12
Squaring Vise to Blade (90° Stop)...........................................................................................................12
Setting 45° Stop.......................................................................................................................................13
Setting Downfeed Rate............................................................................................................................13
Positioning the Vise ................................................................................................................................. 13
Miter Cuts ................................................................................................................................................ 14
Blade Tension.......................................................................................................................................... 15
Blade Tracking......................................................................................................................................... 15
Setting Blade Speed................................................................................................................................ 15
Belt Tension............................................................................................................................................. 16
Blade Guide Assembly ............................................................................................................................ 16
Guide Bearings........................................................................................................................................16
Blade Replacement ................................................................................................................................. 17
Automatic Shut-Off .................................................................................................................................. 17
Switch Lock-Out ......................................................................................................................................17
Vertical Bow Position............................................................................................................................... 18
Operation.....................................................................................................................................................18
Maintenance................................................................................................................................................ 19
Troubleshooting ..........................................................................................................................................20
Parts ............................................................................................................................................................ 20
Replacement Parts.................................................................................................................................. 20
Parts List: HBS-56S Band Saw ............................................................................................................... 21
Bow Assembly .........................................................................................................................................24
Base and Cabinet Assembly....................................................................................................................... 27
Electrical Connections................................................................................................................................. 28
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Warning
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, WMH Tool
Group disclaims any real or implied warranty and holds itself harmless from any injury that may result
from that use.
6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
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blahblahblah
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Make sure the work piece is securely clamped in the vise. Never use your hand to hold the work
piece.
27. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until
the blade comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
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Introduction
This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures
for a JET Model HBS-56S Horizontal Band Saw. This manual contains instructions on installation, safety
precautions, general operating procedures, maintenance instructions and parts breakdown. This machine
has been designed and constructed to provide years of trouble free operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:
www.wmhtoolgroup.com.
Specifications
Model Number.................................................................................................................................. HBS-56S
Stock Number ..................................................................................................................................... 414457
Round Capacity at 90° (in.)........................................................................................................................... 5
Round Capacity at 45° (in.)..................................................................................................................... 2-3/4
Rectangle Capacity at 90° (in.) ............................................................................................................... 5 x 6
Rectangle Capacity at 45° (in.) ......................................................................................................... 2-3/4 x 4
Throat Depth (in.) .......................................................................................................................................... 5
Vise Swivels (deg.)............................................................................................................................... 0 to 60
Blade Size (in.)........................................................................................................................................... 1/2
Blade Wheel Diameter (in.).....................................................................................................................7-1/2
Blade Speeds (SFPM) ..........................................................................................................80, 120 and 200
Bed Height (in.) .....................................................................................................................................29-3/4
Motor ....................................................................................TEFC, 1/2HP, 1Ph, 115/230V (pre-wired 115V)
Overall Dimensions (L x W x H)(in.)...................................................................................... 41.3 x 18.1 x 22
Net Weight (lbs.) ....................................................................................................................................... 172
Shipping Weight (lbs.) ............................................................................................................................... 176
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, WMH Tool Group reserves the right to change specifications at any time and
without prior notice, without incurring obligations.
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Shipping Contents
Open carton and check for shipping damage.
Report any damage immediately to your
distributor and shipping agent. Do not discard
any shipping material until the band saw is
assembled and running properly.
Contents of the Carton
01 Band Saw (not shown)
01 Side Plate - left (A)
01 Side Plate - right (B)
01 Front Door (C)
01 Wheel Base (D)
01 Plate - bottom (E)
02 Feet (F)
01 Front Door Knob (G)
01 Belt Guard (H)
02 Wheels (J)
01 Chip Pan (K)
01 Handle (L)
01 V-Belt (M)
01 Work Stop Assembly (N)
01 Axle (O)
01 Owner's Manual (not shown)
01 Warranty Card (not shown)
Compare the contents of your container with the
following parts list to make sure all parts are
intact. Missing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Contents of the Carton
Hardware
02 1/4” x 1/2” Hex Cap Screw (Q)
04 3/8" x 1-1/4" Hex Cap Screw (R)
12 5/16” x 3/4” Hex Cap Screw (S)
04 5/16” x 1-1/2” Hex Cap Screw (T)
24 5/16” Flat Washers (U)
04 10 x 23 x t2 Flat Washer (V)
04 5/8” x 30 x t3 Flat Washer (W)
02 1/4" Flat Washer (X)
02 3x25 Cotter Pin (Y)
Hardware (Actual Size)
12 5/16” Hex Nut (Z)
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Read and understand the entire contents of this manual before attempting set-up
or operation! Failure to comply may cause serious injury.
Assembly of Stand
Tools required for assembly:
Two 1/2-inch wrench (Note: A ratchet wrench
may speed assembly time.)
5. Insert the axle (J) through the holes of the
6. Install a wheel (K) and two 5/8”x30 flat
1. Assemble left (A) and right (B) side plates
with six 5/16"x3/4" hex cap screws (C
twelve 5/16” flat washers (D
hex nuts (E
). Tighten the hex nuts.
1
) and six 5/16"
1
2. Turn the assembly (from Step 1) on its back
),
1
7. Install the handle (N) to the left side plate (A)
(door opening up) and mount the bottom
plate (F) with two 5/16"x3/4" hex cap screws
(C
), four 5/16” flat washers (D2) and two
2
5/16" hex nuts (E
). Tighten the hex nuts.
2
8. Install the door (P). The upper hinge pin is
3. Install the two rubber feet (G) on the bottom
of the left plate (A).
4. Turn the assembly upside down and install
the wheel base (H) with four 5/16"x3/4" hex
cap screws (C
(D
) and four 5/16" hex nuts (E2).
2
), eight 5/16” flat washers
2
9. Install the door lock knob.
Installation of the chip pan (R) is described in
Mounting Band Saw to Stand on the following
page.
wheel base (H).
washers (L) on each end of the axle. Insert
cotter pins (M) through holes on each end of
the axle and bend the ends of the cotter pins
to secure the wheel on the axle.
with four 5/16”x1-1/2” hex cap screws (O),
four 5/16” flat washers (D
hex nuts (E
). Tighten the hex nuts.
4
) and four 5/16"
4
spring loaded and must be retracted to
mount the door to the cabinet.
Figure 1
8
Assembly of Band Saw
Tools required for assembly:
– cross point (Phillips) screwdriver
– 3mm and 4mm hex wrenches (provided)
– 1/2" and 9/16" wrenches
Remove any plastic or holding straps from
around the band saw. Areas of the machine
have been given a protective coating at the
factory. This should be removed using a soft
cloth moistened with kerosene or a cleanerdegreaser. Do not use gasoline, paint thinner, or
lacquer thinner as these will damage painted
surfaces. Do not use an abrasive pad.
Mounting Band Saw to Stand
Referring to Figure 2:
1. Place the chip pan (D) on the stand (E). The
side with the mounting holes further from
the edge (F) must be towards the left.
2. Using an assistant, place the band saw (C)
onto the stand on top of the chip pan (D).
3. Align the holes at the four corners of the
saw and chip pan with the holes in the
stand. Make sure the front of the band saw
faces the same direction as the JET logo on
the stand (see photo on cover of this
manual).
4. Install a 3/4"x1-1/4" hex cap screw (A) with
10 x 23 x t2 flat washer (B) in each of the
four holes. Tighten the hex cap screws with
a 1/2" wrench.
Remove the bracket and two screws (not
shown) which secured the bow during shipment.
Retain these items in case they are needed for
future transporting of the band saw.
When moving the band saw
the cutting head, or “bow”, should be in the
down position.
Pulley Cover and Belt Installation
1. The knob (A, Figure 3) should be loosened
so that the motor is allowed to drop freely.
2. Slide the pulley cover down over the pulley
shafts as shown in Figure 3. (Slide it onto
the gearbox pulley shaft first, then the motor
pulley shaft.)
Figure 2
3. Secure the pulley cover with two 1/4-20 x
1/2” hex cap screws and flat washers (B,
Figure 3) using a 10mm wrench. Use the
slots to adjust the guard so that it will not
interfere with the pulleys.
Figure 3
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