JET HBS-1220MSA, HBS-1220MSAH Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual
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12x20” Semi-Automatic Variable-Speed Mitering Band Saw

Models HBS-1220MSA, HBS-1220MSAH
JET
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1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear leather gloves when handling saw
blades. The operator shall not wear gloves when operating the machine.
7. Machinery must be anchored to the floor.
8. Secure work. Use clamps or a vise to hold work,
when practical. It is safer than using your hands and it frees both hands to operate the machine.
9. All doors shall be closed, all panels replaced,
and other safety guards in place prior to the machine being started or operated.
10. Be sure that the blade is not in contact with the
workpiece when the motor is started. The motor shall be started and you should allow the saw to come up to full speed before bringing the saw blade into contact with the workpiece.
11. Keep hands away from the blade area.
12. Remove any cut off piece carefully while
keeping your hands free of the blade area.
13. Saw must be stopped and electrical supply
must be cut off before any blade replacement or adjustment of blade support mechanism is done, or before any attempt is made to change the drive belts or before any periodic service or maintenance is performed on the saw.
14. Remove loose items and unnecessary
workpieces from area before starting machine.
15. Bring adjustable saw guides and guards as
close as possible to the workpiece.
16. Always wear protective eye wear when
operating, servicing, or adjusting machinery. Eyewear shall be impact resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifications. Use of eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection.
17. Wear proper apparel. No loose clothing or
jewelry which can get caught in moving parts. Confine long hair.
18. Anti-skid floor strips, nonslip footwear and
safety shoes are recommended.
19. Wear hearing protection (plugs or muffs) if
sound reaches unsafe levels.
20. The workpiece, or part being sawn, must be
securely clamped before the saw blade enters the workpiece.
21. Remove cut off pieces carefully, keeping hands
away from saw blade.
22. Saw must be stopped and electrical supply cut
off or machine unplugged before reaching into cutting area.
23. Avoid contact with coolant, especially guarding
your eyes.
24. Make certain the switch is in the OFF position before connecting the machine to the power supply.
25. This saw must be grounded in accordance with
the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The saw must be grounded to protect the user from electrical shock. Caution: For circuits which are far away from the electrical service box, the wire size must be increased in order to deliver ample voltage to the motor. To minimize power losses and to prevent motor overheating and burnout, the use of wire sizes for branch circuits or electrical extension cords according to the following table is recommended.
AWG (American Wire
Conductor
length 0-50 ft. # 14 50-500 ft. # 14 Over 100 ft. # 12
Gauge) Number
240 volt lines
Table 1
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26. Disconnect electrical power before servicing.
Whenever changing accessories or general maintenance is done on the machine, electrical power to the machine must be disconnected before work is done.
27. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
28. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.
29. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
30. Maintain all machine tools with care. Follow all
maintenance instructions for lubricating and the changing of accessories.
31. No attempt shall be made to modify or have
makeshift repairs done to the machine. This not only voids the warranty but also renders the machine unsafe.
32. Keep work area clean. Cluttered areas invite accidents. Keep the floor around the machine clean and free of scrap material, oil and grease.
33. Keep visitors a safe distance from the work area. Keep children away.
34. Make your workshop child proof with padlocks, master switches or by removing starter keys.
35. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
36. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.
37. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a
job for which it was not designed. The right tool will do the job better and more safely.
38. Use only recommended accessories; improper accessories may be hazardous.
39. Keep saw blades sharp and clean for the best and safest performance.
40. Turn off the machine before cleaning. Use a brush or vacuum to remove chips or debris — do not use bare hands. Never brush away chips while machine is in operation.
41. Do not stand on the machine. Serious injury could occur if the machine tips over.
42. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
43. Avoid dangerous working environments. Do not use stationary machine tools in wet or damp locations. Keep work areas clean and well lit.
WARNING: This product can expose you to chemicals including cadmium and DEHP which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www. p65warnings.ca.gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint crystalline silica from bricks, cement and
other masonry products arsenic and chromium from chemically
treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http://www. p65warnings.ca.gov/wood.
SAVE THESE INSTRUCTIONS
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
not heeded, it may result in serious, or possibly even fatal, injury.
3
This means that if precautions are
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2.0 Table of contents

Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 Machine introduction ...................................................................................................................................... 5
4.0 About this manual .......................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 6
6.0 Setup and assembly ....................................................................................................................................... 7
6.1 Shipping contents ....................................................................................................................................... 7
6.2 Tools required for assembly ....................................................................................................................... 7
6.3 Uncrating and spotting ............................................................................................................................... 7
6.4 Assembly .................................................................................................................................................... 7
6.5 Lubrication .................................................................................................................................................. 7
7.0 Electrical connections .................................................................................................................................... 8
7.1 Voltage conversion ..................................................................................................................................... 8
8.0 Adjustments ................................................................................................................................................... 8
8.1 Removing and installing blade ................................................................................................................... 8
8.2 Blade tension .............................................................................................................................................. 9
8.3 Blade tracking ............................................................................................................................................. 9
8.4 Blade guide bracket adjustment ................................................................................................................. 9
8.5 Blade guide bearing adjustment ............................................................................................................... 10
8.6 Test cutting to verify adjustment ............................................................................................................... 10
8.7 Changing blade speed ............................................................................................................................. 11
8.8 Broken blade safety device ...................................................................................................................... 11
8.9 Vise adjustments ...................................................................................................................................... 11
8.10 Adjusting work stop ................................................................................................................................ 12
8.11 Limit switch adjustment .......................................................................................................................... 12
8.12 Miter angle adjustment ........................................................................................................................... 12
9.0 Operating controls ........................................................................................................................................ 13
10.0 Operation ................................................................................................................................................... 13
10.1 Manual mode .......................................................................................................................................... 13
10.2 Automatic mode ..................................................................................................................................... 13
10.3 Blade selection ....................................................................................................................................... 14
10.4 Blade break-in procedure ....................................................................................................................... 14
10.5 Evaluating cutting efficiency ................................................................................................................... 14
11.0 User-maintenance ...................................................................................................................................... 14
11.1 Lubrication .............................................................................................................................................. 15
11.2 Additional servicing ................................................................................................................................ 16
11.3 Lubrication schedule .............................................................................................................................. 16
12.0 Blade speed recommendations .................................................................................................................. 17
13.0 Troubleshooting HBS-1220MSA/MSAH ..................................................................................................... 17
14.0 Replacement Parts ..................................................................................................................................... 18
14.1.1 HBS-1220MSA/MSAH Base Assembly – Exploded View ................................................................... 19
14.1.2 HBS-1220MSA/MSAH Oil Pump Assembly – Exploded View ............................................................ 20
14.1.3 HBS-1220MSA/MSAH Base Assembly – Parts List ............................................................................ 21
14.2.1 HBS-1220MSA/MSAH Bow Assembly – Exploded View .................................................................... 24
14.2.2 HBS-1220MSA/MSAH Bow Assembly – Parts List ............................................................................. 25
14.3.1 HBS-1220MSA/MSAH Control Box Assembly – Exploded View ........................................................ 28
14.3.2 HBS-1220MSA/MSAH Control Box Assembly – Parts List ................................................................. 29
14.4.1 HBS-1220MSA/MSAH Electrical Box Assembly – Exploded View ..................................................... 30
14.4.2 HBS-1220MSA/MSAH Electrical Box Assembly – Parts List .............................................................. 30
15.0 Electrical Connections ................................................................................................................................ 31
15.1.1 HBS-1220MSA wiring diagram ............................................................................................................ 31
15.1.2 HBS-1220MSA wiring diagram (cont.) ................................................................................................ 32
15.1.3 HBS-1220MSA electrical panel diagram ............................................................................................. 32
15.2.1 HBS-1220MSAH wiring diagram ......................................................................................................... 33
15.2.2 HBS-1220MSAH wiring diagram (cont.) .............................................................................................. 34
15.2.3 HBS-1220MSAH electrical panel diagram .......................................................................................... 35
15.3.1 HBS-1220MSA/MSAH voltage conversion diagrams .......................................................................... 35
16.0 Warranty and service ................................................................................................................................. 36
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3.0 Machine introduction

The JET HBS-1220MSA series Mitering Band Saws incorporate a number of design features and innovations to make these saws a powerful and productive addition to machine shops, maintenance shops, tool rooms, and fabrication and welding shops.
The swivel control panel allows the operator access to all machine controls from either side of machine. The 6­point contact blade guide assemblies ensure greater accuracy and longer blade life. The semi-automatic cycle enables the operator to initiate these steps from the control panel: coolant flow, blade start, bow down, rate of descent, blade stop, bow up. Additionally, the MSAH model allows control panel operation of the hydraulic vise.
This highly versatile band saw is a proven time saver, offering optimal sawing performance.
Mail the provided registration card, or register your product online -
http://www.jettools.com/us/en/service-and-support/warranty/registration/

4.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model HBS­1220MSA and HBS-1220MSAH Horizontal Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or operation! Failure to comply may cause serious injury!
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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5.0 Specifications

Table 2
Stock number Model number HBS-1220MSA HBS-1220MSAH
Motor and Electricals
Main motor type TEFC induction
Horsepower 3 HP (2.25 kW) Phase 3 PH Voltage 230/460 V (prewired 230 V) 1 Cycle 60 Hz Listed FLA (full load amps) 8.5/4.2 A
Motor speed 1720 RPM On/off switch Magnetic Power transfer Drive belt with variable speed pulley Power cable and plug Recommended circuit size 2 15 A Sound emission 3 75 dB Hydraulic motor 1/2 HP (0.37 kW), 3PH, 230/460V, 60Hz, 1.91/0.96 A Vise operation manual hydraulic Coolant pump 1/8 HP (0.09 kW), 3PH, 230/460V, 60Hz, 0.2/0.1 A
Capacities
Round
Square (WxH)
Rectangle (WxH)
90 deg. 300 mm (11-13/16 in.) 45 deg. 285 mm (11-7/32 in.) 90 deg. 300 x 300 mm (11-13/16 x 11-13/16 in.) 45 deg. 285 x 285 mm (11-7/32 x 11-7/32 in.)
90 deg.
45 deg. 285 x 320 mm (11-7/32 x 12-9/16 in.) Maximum jaw opening 500 mm (19-5/8 in.) Blade size (WxTxL) 27 x 0.95 x 3960 mm (1 x 0.037 x 156 in.) Blade wheel size (Dia. x W) Ø434 x 30 mm (17-3/32 x 1-3/16 in.) Blade speed Variable, 90-370 SFPM Gearbox 850 mL (1/4 gal.) Hydraulic tank 1.5L (3/8 gal.) Cutting fluid/coolant tank 39.9 L (10-1/2 gal.)
Main materials
Stand Steel Bow Cast iron and steel Blade wheels Cast iron Bed Cast iron Vise jaws Cast iron
General dimensions
Height of bed from floor 700 mm (28 in.) Overall dimensions, assembled (LxWxH) 2210 x 800 x 1346 mm (87 x 31.5 x 53 in.) Shipping dimensions (LxWxH) 2230 x 820 x 1350 mm (87.8 x 32.28 x 53.14 in.)
Weights
Net weight (approx.) 650 kg (1430 lb.) 659 kg (1450 lb.) Shipping weight (approx.) 730 kg (1606 lb.) 739 kg (1625 lb.)
1
Conversion to 460V requires purchase of additional components. See sect. 7.1.
2
Subject to local and national electrical codes.
3
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only. L = length, W = width, H = height, T = thickness, Dia = diameter, SFPM=surface feet per minute
424476 424475
not supplied
420 x 300 mm (16-1/2 x 11-13/16 in.)
460 x 220 mm (18-1/8 x 8-5/8 in.)
490 x 100 mm (19-1/4 x 4 in.)
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Read and understand the entire
contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury.

6.0 Setup and assembly

6.1 Shipping contents

and front-to-back. Adjust leveling screws until machine is level in both directions and tighten nuts.
7. Clean all rust preventative from surfaces with kerosene or cleaner/degreaser. Do not use gasoline, paint thinner, mineral spirits, etc., as these may damage painted surfaces. After cleaning, apply a light coat of oil to exposed metal surfaces.
1 Band saw 1 Chip tray 1 Work stop assembly: 1 Work stop with handle 1 Work stop rod 1 Work stop bracket 1 Plastic knob 1 Operating Instructions and Parts Manual 1 Product registration card 1 Factory-cut test piece 1 Tool box (HBS1221MSA-TB), containing: 4 Hex cap screws M12x70 (for leveling) 4 Hex nuts M12 (for leveling) 1 Phillips screwdriver 1 Flat blade screwdriver 4 Hex wrenches, 3,4,5,6mm 2 Open end wrenches, 11/13, 17/19mm 1 Set of keys (electrical panel access)

6.2 Tools required for assembly

All tools needed for assembly are provided in the tool box. Additional tools may be necessary for maintenance and adjustments.

6.3 Uncrating and spotting

1. Finish uncrating the saw and inspect for damage. Should any have occurred, contact your local distributor. Do not discard packing material until saw is assembled and running satisfactorily.
2. Compare contents of shipping carton with the contents list in this manual. Report shortages, if any, to your distributor.
3. Remove four screws holding machine to shipping pallet.
4. Leave any packing material between vise clamps and bow intact until band saw has been lifted to its final position.
5. Use lifting straps that are isolated from the band saw’s finished surfaces and clear of any handles or levers; lift machine and place in desired location. For best performance, the band saw should be located on a solid and level foundation. Allow room for servicing and for moving large stock around the machine when determining location.
6. Install four leveling screws with hex nuts (provided) into flanges on base. Place a level on the table surface and check side-to-side

6.4 Assembly

Install chip tray on edge of base above the two screws (see cover photo).
Mount control panel support box to machine base, as shown in Figure 6-1. (Note: Do not cut straps holding cables to control panel support.)
Figure 6-1

6.5 Lubrication

The band saw is shipped with appropriate levels of gear and hydraulic oil. The user should verify these by checking sight glass levels before operating.
Cutting fluid or coolant must be supplied by the operator. See sect. 11.0 for information.
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7.0 Electrical connections

Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded while in use to protect the operator from electrical shock and possible fatal injury.
The HBS-1220MSA and HBS-1220MSAH band saw is rated at 230/460V, 3 phase. It is prewired for 230 volt. Confirm that power available at the saw’s location matches that for which the saw is wired.
To access electrical panel, push button on rear door to make handle pop outward, then rotate handle counterclockwise. Keys are provided in the tool box for locking the electrical panel door.
Before wiring, make sure saw is disconnected from power source or that the fuses have been removed or breakers tripped in the circuit to which the saw will be connected. Use appropriate Lock-Out/Tag-
Out procedures.
After wiring, if saw runs backward, disconnect from power and switch any two of the three power leads. Before connecting to power source, be sure switch is in off position.
7. Replace two 230V fuses with two 460V/1A fuses (p/n HBS1220MSA-FU1A).
8. Close all covers before starting the saw.
Figure 7-1

8.0 Adjustments

Disconnect saw from power source before making adjustments, unless indicated otherwise.

7.1 Voltage conversion

The band saw can be converted from 230V to 460V operation; consult wiring diagram labels on the appropriate junction boxes on machine. Diagrams are also found at back of this manual. (Note: In case of discrepancy, labels on machine take precedence.)
Conversion will require additional 460V components. See your dealer or contact JET to purchase these items.
1. Make sure saw is disconnected from power source, or fuses removed or breakers tripped in the circuit to which saw is being connected.
2. Change incoming power leads into wiring terminal box on right side of base.
3. Change incoming leads on main motor, hydraulic motor, and coolant pump, inside the respective junction boxes.
Open the machine’s electrical panel (refer to Figure 7-1):
4. On the transformer, move R1 wire from 240V to 460V terminal.
5. Replace 230V Overload Relay for Oil Pump with 460V Overload Relay for Oil Pump (p/n HBS1220MSA-OOP460).
6. Replace 230V Overload Relay for Main Motor with 460V Overload Relay for Main Motor (HBS1220MSA-OMM460).

8.1 Removing and installing blade

A general purpose blade has been installed, tensioned, and tracked on the band saw and should not require immediate attention. For future blade replacement, proceed as follows:
1. Raise bow enough for blade to clear table slot.
2. Disconnect machine from power source.
3. Open blade wheel cover (A, Figure 8-1). Make sure rubber stop at top of bow is properly adjusted to prevent cover from falling.
4. Remove upper gap cover (B) and lower blade guard (C).
5. Release blade tension by turning blade tension handle (D) counterclockwise.
Figure 8-1: installing blade=
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6. Remove blade from both wheels and out of each blade guide.
7. Make sure teeth of new blade are pointing in proper direction of travel. Work blade all the way up into blade guide bearings (E) and guide blocks (F) with back of blade against back-up bearing (G), as shown in Figure 8-2.
Figure 8-2: blade guides
NOTE: If roller bearings need adjustment refer to sect. 8.5.
8. Position blade through upper slot. Put light tension on blade and work it onto both wheels.
Make sure back of blade is against shoulder of both wheels.
9. When you are sure that back of blade is against shoulder of both wheels and properly inserted into guides, finish putting tension on blade.
10. Connect power and jog blade on/off button to be sure blade is in place and tracking properly. If blade is not tracking properly refer to sect. 8.3.

8.2 Blade tension

Blade tension has been preset by the manufacturer; if further adjustment is required, or after installing a new blade, turn handwheel (D, Figure 8-1) clockwise to appropriate tension for the installed blade.

8.3 Blade tracking

Blade tracking requires saw to be operating. Use extreme caution and keep hands away from moving blade areas.
Blade tracking has been initially set by the manufacturer. Adjustment is rarely required when blade is correctly welded and used properly. For proper blade tracking, the back of blade should be located against blade wheel shoulder. If it is not, proceed as follows.
NOTE: Do not hurry tracking adjustments. Patience and accuracy here will pay off with more accurate cutting and much longer machine and blade life.
1. Raise bow enough to allow motor to operate.
2. Loosen four knobs and open wheel cover (A, Figure 8-1). Remove upper gap cover (B, Figure 8-1), lower blade guard (C, Figure 8-1), and guide brackets (J, Figure 8-1).
3. NOTE: Maintain proper tension at all times using blade tensioning mechanism.
4. Loosen center locking screws (H in all three hex adjustment screws (H
, Figure 8-3)
1
).
2
Figure 8-3
While performing the
following, keep blade from rubbing excessively on wheel shoulder, which can damage wheel and/or blade.
5. Start saw blade, and slowly turn single hex adjustment screw (H
, Figure 8-13) to tilt idler
3
wheel. Turn screw outward so that blade starts to move away from wheel shoulder; then immediately turn screw inward so that blade stops, then moves slowly back toward shoulder.
6. Turn off saw blade.
7. Hold hex adjustment screws (H and tighten center locking screws (H
) with a wrench
2
). Make
1
sure hex adjustment screws do not move while tightening the center screws.
8. Install the two guide brackets. Position guides so that bearings just touch the blade. Refer to sect. 8.5.
9. Install upper gap cover (B, Figure 8-1) and left blade guard (C, Figure 8-1).
10. Close blade wheel cover (A, Figure 8-1) and secure with the four knobs.

8.4 Blade guide bracket adjustment

The brackets (J, Figure 8-1) should be set as close to vise jaw as possible. The right bracket has minimal adjustment and is set by the manufacturer to clear the stationary vise jaw. The left bracket can be moved to accommodate position of floating vise jaw. Loosen handle and slide bracket into position, then retighten handle.
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8.5 Blade guide bearing adjustment

Proper adjustment of blade guide bearings is critical to efficient operation of the saw. The blade guide bearings have been adjusted by the manufacturer. They should rarely require adjustment except after a blade change. Failure to maintain proper blade adjustment may cause serious blade damage or inaccurate cuts.
It is always better to try a new blade when cutting performance is poor. If performance remains poor after changing the blade, make the necessary adjustments.
If a new blade does not correct the problem, check the blade guides for proper spacing. For most efficient operation and maximum accuracy, provide only very slight clearance between blade and guide bearings. The bearings will still turn freely with this clearance. If the clearance is incorrect, the blade may track off the drive wheel.
Check blade to make sure
welded section is same thickness as rest of blade. If blade is thicker at weld, the guide bearings may be damaged.
If required, adjust guide bearings as follows:
1. Disconnect machine from power source.
2. Two bearing guide assemblies are used in each set of blade guides. The inner bearing guide assembly is fixed; the outer bearing guide assembly is mounted to an eccentric shaft and is adjustable.
3. On the inner bearing guide, hold the bushing with the 19mm wrench and loosen the center locking screw with a hex wrench (see Figure 8-
4).
4. Position the bearing by turning the bushing. Set the bearing in contact with blade then back it off very slightly so that it will still turn by hand.
5. Tighten center locking screw while holding the
eccentric bushing in position with the 19mm wrench.
6. The support bearing (see G, Figure 8-2)
prevents deflection of blade under pressure from the workpiece. Set support bearing so that it nearly contacts back edge of blade but can still be turned by hand when blade is not running.
7. Use knurled knob to tighten carbide guides
against blade. Do not overtighten.
Figure 8-4

8.6 Test cutting to verify adjustment

Test cuts can be used to determine whether or not you have adjusted the blade accurately. Use 2-inch round bar stock to perform these test cuts, as follows:
1. With bar stock securely clamped in the vise, make a cut through the bar stock (see Figure 8-
5).
2. Mark the top of the bar stock.
3. Move the bar stock about 1/4-inch past the blade so that you can begin a second cut.
4. Rotate the bar stock 180 degrees so the mark you made is now at the bottom of the cut.
5. Make a cut through the bar stock.
6. Use a micrometer to measure the thickness variation of the disk you have cut from the bar stock. Measure at top and bottom of disk.
The saw blade can be considered correctly adjusted when the variation measure is no more than 0.012 inch across the face of the disk.
If you do not have a piece of 2-inch bar stock available for a test cut, use a larger diameter test piece rather than a smaller one. The maximum thickness variation on any test piece should be no more than 0.003 inch, per side, per inch of stock diameter.
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8.8 Broken blade safety device

If blade breaks during operation, the limit switch shown in Figure 8-7 will automatically stop the machine.
Figure 8-7
Figure 8-5

8.7 Changing blade speed

1. Raise blade approximately six inches above workpiece and turn feed rate knob to zero.
2. Turn power on, and turn speed adjuster knob (Figure 8-6) to match appropriate material. Turn counterclockwise to increase speed, clockwise to decrease.
Turn speed adjuster knob
only when blade is running.

8.9 Vise adjustments

8.9.1 General movements

1. Place workpiece between vise jaws with required amount to be cut-off extending out past blade. (Figure 8-9 shows recommended positioning of various workpiece shapes within the vise.)
2. Lift rack block (K, Figure 7-8) and manually slide floating vise jaw in general proximity to workpiece. Let block fall to re-engage rack.
3. Model MSA: Rotate handwheel (L) to tighten jaw against workpiece
Model MSAH: Use vise button on control panel to tighten jaw.
4. To retract vise jaw, lift rack block and manually slide floating jaw away (all models), or use vise release button on control panel (model MSAH only).
Figure 8-6: blade speed adjustment
3. The indicator on the mechanism shows speeds in graduations of 90,130,170,235,370 FPM. The graduations may not match the recommended feed rate; an approximate speed may therefore be required. For example, to set a speed rate of 110 feet per minute, the indicator would be set about midway between 70 and 130 FPM.
4. Sect. 12.0 shows recommended speeds for basic materials. Refer to a machinist’s handbook for more detailed recommendations.
Figure 8-8: vise adjustments

8.9.2 Miter cuts

If making an angled cut, the fixed vise jaw remains stationary, while bow and bed are rotated (see sect.
8.12 for miter angle adjustments).
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Loosen locking bolt (M1, Figure 7-8) and adjust floating jaw against workpiece so that it conforms to workpiece shape. If needed, slightly loosen hex bolt
) to allow easier movement. Tighten locking bolt
(M
2
(M
) before operating.
1

8.11 Limit switch adjustment

Limit switches have been correctly adjusted by the manufacturer. If further adjustment is required, proceed as follows.

8.11.1 Upper Limit Switch

The upper limit switch stops bow at highest position. To set upper limit switch, loosen handle on support bracket (Figure 8-11). Slide limit switch to desired trip point; use scale on post as a general guide. Tighten handle.
Figure 8-11
Figure 8-9

8.10 Adjusting work stop

The work stop assembly (Figure 8-10) is used when multiple pieces will be cut to identical length. Simply adjust rod (A), L-bracket (B), and stop (C) to desired positions, and tighten all handles/levers.
Figure 8-10: work stop

8.11.2 Lower Limit Switch

The lower limit switch must be set so that blade stops after workpiece has been cut through. To adjust, loosen jam nut (D, Figure 8-12) and turn stop screw (E) as required. Retighten jam nut.
Figure 8-12

8.12 Miter angle adjustment

1. Pull both locking handles (Figure 8-13) toward front of machine.
2. Manually push bow into desired position. An angle reference scale is mounted to rear of left slide.
3. Push both locking handles backward until tight.
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Figure 9-1
Figure 8-13

9.0 Operating controls

Refer to Figure 9-1.
Power Indicator Light (A) – Illuminates whenever machine is receiving electrical power.
Blade Start (B) – Press to start blade movement.
Blade Stop (C) – Press to stop blade movement.
Emergency Stop (D) – Press to instantly stop all
machine functions. To restart machine, rotate E­stop button clockwise until it releases.
Bow Up (E) – Press to raise bow while in Automatic Mode. Bow will rise until limit switch is activated.
This button is rendered inactive in all modes while blade is engaged in workpiece.
Bow Down (F) – Press to lower bow while in Automatic Mode. This button is rendered inactive in
all modes while blade is engaged in workpiece.
Hydraulic Vise Close (G) – Press and hold to clamp workpiece in vise [HBS-1220MSAH only].
Hydraulic Vise Open (H) – Press and hold to release workpiece in vise [HBS-1220MSAH only].
Coolant Switch (J) – Turn knob to “I” to start coolant flow. Turn to “O” to stop coolant flow. Flow may also be regulated at the two valves located atop the bow.
Bow Feed Rate Control (K) – sets speed of bow descent, i.e. amount of downward force that is applied to workpiece. The feed rate is proportional to the opening of the valve. When set to zero, bow is locked in raised position. Turn knob counterclockwise to increase feed rate; clockwise to reduce feed rate.
Manual/Auto Selector (L) – Choose manual or automatic bow movement.

10.0 Operation

Refer to Figure 9-1.

10.1 Manual mode

1. Raise bow and set feed rate knob to zero.
2. Make sure workpiece is secure within vise and set for desired width of cut.
3. Make sure left blade guide bracket is adjusted as close as possible to left vise jaw.
4. Turn selector switch (L) to manual mode.
5. Press Start (B) to begin blade movement. Activate coolant flow (J).
6. Turn downfeed control (K) to desired rate. Bow will descend until operation is complete. Then blade stops and bow remains in down position.
7. Press and hold Bow Up (E) to return bow to raised position, then release button.
NOTE: In manual mode, Bow Up/Down and Vise Open/Close buttons (E/F/G/H) are rendered inactive while blade is engaging workpiece.
If E-stop (D) is pressed in manual mode, all functions will cease. While E-stop is engaged, you may press and hold Blade Up button (E) to return bow to raised position. Release the button and bow will stop functioning. To resume operations, rotate E-stop button clockwise until it disengages.

10.2 Automatic mode

1. Raise bow and set feed rate knob to zero.
2. Make sure workpiece is secure within vise and set for desired width of cut.
3. Turn switch (L) to auto mode.
4. Press Start (B) to begin blade movement.
5. Turn downfeed control (K) to desired rate. Bow will descend until operation is complete. Then blade stops and bow will automatically return to raised position.
6. If Stop (C) is pressed during the operation, both blade and bow will stop. Press and hold Bow Up (E) to return bow to raised position.
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NOTE: In auto mode, Bow Up/Down and Vise Open/Close buttons (E/F/G/H) are rendered inactive while blade is engaging workpiece.
If E-stop (D) is pressed in auto mode, all functions will cease. While E-stop is engaged, you may press and hold Blade Up button (E) to return bow to raised position. Release the button and bow will stop functioning. To resume operations, rotate E-stop button clockwise until it disengages.

10.3 Blade selection

The HBS-1220MSA/H is provided with a blade adequate for a variety of jobs on a variety of common materials. A 4/6 vari tooth bi-metal blade (5512107) and a 6/10 vari tooth bi-metal blade (5512108) are also available from JET.
Sect. 12.0 shows recommended speeds for various materials. These selections, while appropriate for many shop cutting needs, do not encompass the wide variety of blades of special configuration (tooth pitch and set) and special alloys for cutting unusual or exotic materials.
A coarse blade could be used for a solid steel bar but a finer tooth blade would be used on a thin-wall tube. In general, the blade choice is determined by the thickness of the material; the thinner the material, the finer the tooth pitch.
A minimum of three teeth should be on the workpiece at all times for proper cutting. The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece.
For very high production on cutting of special materials, or for hard-to-cut materials such as stainless steel, tool steel, or titanium, ask your industrial distributor for more specific blade recommendations.
Also, the supplier who provides the workpiece material should be prepared to provide very specific instructions regarding the best blade (and coolant or cutting fluid, if needed) for the material and shape supplied.

10.4 Blade break-in procedure

New blades are very sharp and, therefore, have a tooth geometry which is easily damaged if a careful break-in procedure is not followed. Consult the blade manufacturer’s literature for break-in of specific blades on specific materials. However, the following procedure will be adequate for break-in of JETsupplied blades on lower alloy ferrous materials.
1. Clamp a round section workpiece in the vise. The workpiece should be 2 inches or larger in diameter.
2. Set the saw on low speed. Start the cut with a very light feed rate.
3. When the saw has completed 1/3 of the cut, increase the feed rate slightly and allow the saw to complete the cut.
4. Keep the same hydraulic cylinder setting and begin a second cut on the same or similar workpiece.
5. When the blade has completed about 1/3 of the cut, increase the feed rate. Watch the chip formation until cutting is at its most efficient rate (see sect. 10.5) and allow the saw to complete the cut.
6. The blade is now considered ready for regular service.

10.5 Evaluating cutting efficiency

Is the blade cutting efficiently? The best way to determine this is to observe the chips formed by the cutting.
If chip formation is powdery, then feed rate is much too light, or the blade is dull.
If chips are curled, but colored — that is, either blue or straw-colored from heat generated during the cut — then feed rate is too high.
If chips are slightly curled and are not colored by heat, the blade is sufficiently sharp and is cutting at an efficient rate.

11.0 User-maintenance

Always disconnect power to machine before performing maintenance, unless indicated otherwise. Failure to comply may result in serious personal injury.
Clean up accumulated saw cuttings after use. Make sure lead screw is kept free of saw cuttings and other material that would cause damage.
Remove dust or debris from motor fan area with compressed air or vacuum.
If power cord is worn, cut, or damaged in any way, have it replaced immediately.
Release tension on blade if saw will not be used for a time.
Periodically clean chip sludge from cutting fluid basin.
A handle is provided for manually lifting bow for servicing purposes. If bow is raised without the assistance of the hydraulic controls, use appropriate blocking to prevent bow from falling. See Figure 11-1. Failure to comply may cause injury.
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Figure 11-1: blocking example

11.1 Lubrication

See sect. 11.3, Table 3, for lubrication chart.
All ball bearings are permanently lubricated and sealed. They require no further attention.
Use a light machine oil to lubricate moving parts as needed.
Periodically apply light coat of machine oil to exposed metal surfaces, such as vise bed, to prohibit rust.
equivalent, until level reaches dot in middle of sight glass.
5. Reinstall fill plug.
6. Lower bow. Recheck sight glass, top off if
needed.
11.1.2 Servicing hydraulic oil
1. Disconnect machine from power source.
2. Remove hydraulic reservoir access panel.
3. Check oil level (A, Figure 11-3). If level is below
yellow (upper) line, the reservoir should be filled.
4. Disconnect electrical power.
5. Remove reservoir fill cap (B).
6. Add oil up to yellow (upper) line. Install fill cap.
7. If a significant amount of oil must be added,
check for oil leaks in pump components, lines, and hydraulic cylinder. Correct source of leakage before operating saw.
8. Connect electrical power. Raise and lower bow
to confirm that saw is operating correctly.
11.1.1 Gear box
Drain and refill gear box according to Table 3 recommendations.
To check gear box oil level, place bow in down position and wait a few moments for oil to settle. Check level in sight glass on side of gear casing. Correct level is dot in middle of sight glass.
To change gear box oil:
1. Connect machine to power and raise bow to highest position.
2. Unscrew and remove drain plug (Figure 11-2), and allow lubricant to drain completely. Follow local regulations for proper disposal of used oil.
Figure 11-2: gear box drain plug
3. Reinstall drain plug.
4. Remove fill plug at opposite side of gear case (next to sight glass) and insert approximately 850 mL (1/4 gal.) of
Mobil® SHC Gear Oil 460, or
Figure 11-3: hydraulic oil servicing
11.1.3 Servicing cutting fluid
Pour cutting fluid or coolant mixture into chip tray so that it drains through strainer into basin. The sight glass is located on front of base.
Numerous cutting fluids on the market are formulated for special applications. Consult your local distributor for details if you have a long range production task or are required to cut more exotic materials. Refer to the cutting fluid provider’s instructions for mixing recommendations and fluid life span.
To drain cutting fluid, use drain plug located on left side of machine base, near pump access panel. Follow local regulations when disposing of used machine fluids.
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11.2 Additional servicing

Any additional servicing should be performed by authorized service personnel.

11.3 Lubrication schedule

Item or location Recommended lubricant Frequency
Vise lead screw bearing housing Vise lead screw Light machine oil Monthly
Hydraulic cylinder pivot areas Blade tension screw General purpose grease Every 6 months
Blade brush bearing Light machine oil Monthly
Gear box Mobil® SHC Gear Oil 460, or
Cutting fluid (May vary based upon
Hydraulic oil Mobil DTE® Excel Series 32
Light machine oil Monthly
Light machine oil Every 6 months
Check periodically; top off as needed. equivalent multi-purpose gear oil
operating needs)
(or equivalent ISO 32)
Change after first 50 hours of operation; then at least
once a year.
Check level and fluid quality periodically. For flush
and refill schedule, refer to cutting fluid/coolant
supplier’s instructions.
Check periodically; top off as needed.
Change every 1 to 2 years or after 3000 operating
hours, whichever comes first.
Table 3
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12.0 Blade speed recommendations

Speed FPM Material
90 Tool steel, stainless steel, alloy steel, copper alloys, hard cast iron
130 Mild steel, soft cast iron, medium hard brass, medium hard bronze
170 Soft brasses and bronzes, hard aluminum
235 Plastic, soft and medium aluminum, other light materials
370 Plastic, wood, other light materials
Table 4

13.0 Troubleshooting HBS-1220MSA/MSAH

Table 5
* WARNING: Some corrections may require a qualified electrician.
Symptom Possible Cause Correction*
Motor will not start. No incoming power. Check plug connection.
Blown electrical panel fuses or tripped circuit breakers.
Defective motor, switch, power cable, or plug.
Motor runs too hot. Excessive blade tension. Reduce tension.
Drive belt tension too high. Reduce belt tension.
Blade too coarse for material (especially with tubular stock).
Blade too fine for material (especially with heavier, soft material).
Insufficient gear lubrication. Make sure gearbox is filled to sight glass.
Band Saw vibrates excessively.
Miter cuts not accurate. Material not clamped properly, or vise
Cuts not square.
Base on uneven surface. Adjust base for even support.
Saw blade has cracks. Replace blade immediately.
Too heavy a cut. Reduce feed rate and blade speed.
screws not tightened.
Blade is worn, cutting crooked. Replace blade.
Feed rate too fast. Decrease feed rate.
Incorrect blade toothing in relation to workpiece.
Blade is worn, cutting crooked. Replace blade.
Incorrect adjustment of guide bearings. Readjust guide assemblies.
Guide bearings are worn. Replace guide bearings.
Blade guide assemblies too far apart. Adjust guide assemblies as close to
Workpiece incorrectly positioned in vise. Check positioning and clamping in the
Poor blade tension. Check and correct if needed.
Replace fuses, or reset breakers.
Qualified electrician/service personnel should inspect these items.
Use blade with finer tooth pitch.
Use blade with coarser tooth pitch.
Tighten vise screws securely. Use an adjustable square or protractor to verify angle settings.
Check a machinist’s handbook for recommended blade type.
workpiece as possible.
vise.
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Symptom Possible Cause Correction*
Cuts not square. (cont.)
Finished surface of workpiece is rough, unsatisfactory.
Excessive blade breakage.
Unusual wear on side/back of blade.
Premature blade dulling.
No coolant flow.
Blade tracking too far from wheel shoulders.
Blade is dull. Replace blade.
Improper blade for cutting operation. Check a machinist’s handbook for blade
Feed rate too fast. Reduce feed rate.
Blade tension too low. Increase blade tension.
Incorrect blade tension. Adjust blade tension.
Incorrect blade speed or feed rate. Adjust accordingly.
Workpiece loose in vise. Clamp workpiece securely.
Blade rubs on wheel flange. Adjust blade tracking.
Tooth pitch too coarse for material. Use appropriate blade for material.
Teeth in contact with workpiece before saw is started.
Blade guides are misaligned. Adjust blade guides as needed.
Blade too thick for wheel diameter. Use thinner blade.
Cracking at weld; poor annealing of blade. Replace blade.
Blade guides worn. Replace guides.
Blade guide bearings not adjusted. Adjust blade guide bearings.
Blade guide bearing bracket is loose. Tighten blade guide bearing bracket
Teeth too coarse. Use finer tooth blade.
Blade speed too fast. Reduce speed.
Inadequate feed rate. Adjust cylinder dial setting as needed.
Hard spots or scale on material. Hard Spots: Increase feed rate. Scale:
Work hardening of material (especially stainless steel).
Blade installed backwards. Remove blade, twist inside-out and re-
Insufficient blade tension. Adjust tension as needed.
Pump motor burned out. Replace pump.
Filter screen clogged. Clean filter screen.
Coolant level low. Add coolant to tank.
Adjust blade tracking.
recommendations.
Start motor before blade contacts workpiece.
Reduce speed and increase feed rate.
Increase feed rate.
install.

14.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800­274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.
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14.1.1 HBS-1220MSA/MSAH Base Assembly – Exploded View

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14.1.2 HBS-1220MSA/MSAH Oil Pump Assembly – Exploded View

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14.1.3 HBS-1220MSA/MSAH Base Assembly – Parts List

Index No Part No Description Size Qty
1 ................ HBS1220MSA-01 ...... Machine Base .......................................................... ...................................... 1
1-1 ............. 5512197 .................... Drain Plug ................................................................ 3/8"PT ........................... 1
2 ................ TS-1492071 .............. Hex Cap Screw ........................................................ M12-1.75 x 70 ............... 4
3 ................ TS-1540081 .............. Hex Nut .................................................................... M12-1.75 ....................... 4
4 ................ J-5712921A ............... Coolant Pump .......................................................... 1/8HP 230/460V 3PH ... 1
5 ................ TS-1482031 .............. Hex Cap Screw ........................................................ M6-1.0 x 16 ................... 4
5-1 ............. TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 4
6 ................ 5507596 .................... Hose Fitting ............................................................. ...................................... 1
7 ................ 5507597 .................... Hose Clamp ............................................................. ...................................... 1
8 ................ 5712331 .................... Hose ........................................................................ 5/16" .............................. 1
9 ................ 5507599 .................... Coolant Gauge ........................................................ ...................................... 1
10 .............. TS-1491041 .............. Hex Cap Screw ........................................................ M10-1.5 x 30 ................. 2
10-1 ........... HBS1220MSA-10-1 ... Soft Washer ............................................................. M10 ............................... 2
10-2 ........... TS-1540071 .............. Hex Nut .................................................................... M10-1.5 ......................... 2
10-3 ........... TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 2
11 .............. 5712351 .................... Coolant Pump Bracket ............................................. ...................................... 1
12 .............. J-5512195G .............. Cover Panel ............................................................. ...................................... 1
13 .............. TS-0254011 .............. Socket Head Button Screw ...................................... 1/4"-20 x 3/8" .............. 12
14 .............. J-5507604G .............. Drip Tray .................................................................. ...................................... 1
15 .............. TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25 x 16 ................. 2
15-1 ........... TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 2
15-2 ........... TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 2
16 .............. TS-1492021 .............. Hex Cap Screw ........................................................ M12-1.75 x 30 ............... 4
17 .............. TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 4
18 .............. TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25 x 16 ................. 1
19 .............. TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 1
20 .............. 5507609 .................... Turning Slide Bracket .............................................. ...................................... 1
20-1 ........... TS-1524021 .............. Socket Set Screw .................................................... M8-1.25 x 10 ................. 4
21 .............. 5507610 .................... Center Fixed Bracket ............................................... ...................................... 1
21-1 ........... TS-1492031 .............. Hex Cap Screw ........................................................ M12-1.75 x 35 ............... 3
21-2 ........... TS-2361121 .............. Lock Washer ............................................................ M12 ............................... 3
22 .............. 5507611 .................... Thrust Bearing ......................................................... ...................................... 1
23 .............. HBS1220MSA-23 ...... Turning Slide, Right ................................................. ...................................... 1
23-1 ........... TS-1524021 .............. Socket Set Screw ...
24 .............. TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 2
25 .............. TS-1505061 .............. Socket Head Cap Screw ......................................... M10-1.5 x 40 ................. 3
25-1 ........... TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 3
26 .............. TS-1503051 .............. Socket Head Cap Screw ......................................... M6-1.0 x 20 ................... 2
27 .............. TS-1491041 .............. Hex Cap Screw ........................................................ M10-1.5x30 ................... 1
27-1 ........... TS-1540071 .............. Hex Nut .................................................................... M10-1.5 ......................... 1
28 .............. 5507616 .................... Bracket .................................................................... ...................................... 1
29 .............. TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 2
30 .............. TS-1505061 .............. Socket Head Cap Screw ......................................... M10-1.5 x 40 ................. 2
30-1 ........... TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 3
31 .............. 5512705 .................... Sliding Nut ............................................................... ...................................... 2
32 .............. TS-1503071 .............. Socket Head Cap Screw ......................................... M6-1.0x30 ..................... 2
32-1 ........... TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 2
33 .............. HBS1220MSA-33 ...... Bracket .................................................................... ...................................... 1
34 .............. TS-1540071 .............. Hex Nut .................................................................... M10-1.5 ......................... 1
35 .............. TS-1491031 .............. Hex Cap Screw ........................................................ M10-1.5 x 25 ................. 1
36 .............. TS-1505031 .............. Socket Head Cap Screw ......................................... M10-1.5 x 25 ................. 2
37 .............. HBS1220MSA-37 ...... Mounting Bracket ..................................................... ...................................... 1
38 .............. TS-149105 ................ Hex Cap Screw ........................................................ M10-1.5 x 35 ................. 2
38-1 ........... TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 2
38-2 ........... TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 2
39 .............. HBS1220MSA-39 ...... Locking Knob ........................................................... 3/8"-16 .......................... 1
40 .............. HBS1220MSA-40 ...... Handle ..................................................................... M12 x 25 ....................... 1
41 .............. 5712421 .................... Work Stop Bracket ................................................... ...................................... 1
42 .............. 5712451 .................... Work Stop ................................................................ ...................................... 1
43 .............. 5712431 .................... Work Stop Rod ........................................................ ...................................... 1
................................................. M8-1.25 x10 ................ 12
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Index No Part No Description Size Qty
44 .............. J-5507628G .............. Support .................................................................... ...................................... 1
44-1 ........... TS-1503071 .............. Socket Head Cap Screw ......................................... M6-1.0 x 30 ................... 1
44-2 ........... TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 1
44-3 ........... TS-1550041 .............. Flat Washer ............................................................. M6 ................................. 1
45 .............. HBS1220MSA-45 ...... Thumb Screw .......................................................... 5/16"-18 ........................ 1
46 .............. 5507630 .................... Adjustable Handle ................................................... ...................................... 2
47 .............. HBS1220MSA-47 ...... Cylinder Lower Support Rod ................................... ...................................... 1
48 .............. 5507632 .................... C-Retaining Ring, Ext .............................................. S-20 .............................. 1
49 .............. 5507633 .................... C-Retaining Ring, Ext .............................................. S-25 .............................. 2
50 .............. HBS1220MSA-50 ..... Bed .......................................................................... ...................................... 1
50-1 ........... TS-1491041 .............. Hex Cap Screw ........................................................ M10-1.5 x 30 ................. 1
50-2 ........... TS-1540071 .............. Hex Nut .................................................................... M10-1.5 ......................... 1
51 .............. HBS1220MSA-51 ...... Handwheel Assembly .............................................. ...................................... 1
51-1 ........... TS-0270051 .............. Socket Set Screw .................................................... 5/16"-18 x 1/2" .............. 1
52 .............. TS-1490051 .............. Hex Cap Screw ........................................................ M8-1.25 x 30 ................. 2
52-1 ........... TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 2
53 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 2
54 .............. J-5512677G .............. Lead Screw Seat ..................................................... ...................................... 1
55 .............. 5512183 .................... Vise Lead Screw ...................................................... ...................................... 1
55-1 ........... KEY5520 ................... Key, Dbl Rd Hd ........................................................ 5 x 5 x 20mm ................ 1
56 .............. 5512122 .................... Pin ........................................................................... ...................................... 1
57 .............. J-5512124 ................. Slide Bracket ........................................................... ...................................... 1
58 .............. J-5512125 ................. Rack Block ............................................................... ...................................... 1
59 .............. TS-1523031 .............. Socket Set Screw .................................................... M6-1.0 x 10 ................... 1
60 .............. J-5512123 ................. Rack ........................................................................ ...................................... 1
61 .............. HBS1220MSA-61 ...... Tank ......................................................................... ...................................... 1
62 .............. 5512191 .................... Hydraulic Motor ....................................................... 1/2HP 230/460V 3PH ... 1
63 .............. 5512190 .................... Hydraulic Pump Assembly ....................................... ...................................... 1
64 .............. 5512187 .................... Solenoid Valve w/Coil .............................................. MSA .............................. 1
.................. 5512187 .................... Solenoid Valve w/Coil .............................................. MSAH ........................... 4
67………..HBS1220MSAH-67 .... Vise Hydraulic Cylinder ........................................... ...................................... 1
67-1……..HBS1220MSAH-67-1 ... Oil Pressure Gauge……………………tank side MSA, vise side MSAH ........ 1
68 .............. TS-1504061 .............. Socket Head Cap Screw ......................................... M8-1.25 x 30 ................. 1
75 .............. TS-155010 ................ Flat Washer ............................................................. M16 ............................... 2
76 .............. HBS1220MSA-76 ...... Lock Handle ............................................................. ...................................... 1
77 .............. 5712571 .................... Needle Bearing ........................................................ ...................................... 2
78 .............. TS-1503031 .............. Socket Head Cap Screw ......................................... M6-1.0 x 12 ................... 2
78-1 ........... TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 2
79 .............. 5507654 .................... Guide Plate .............................................................. ...................................... 1
80 .............. 5512182 .................... Lead Screw Seat ..................................................... ...................................... 1
81 .............. 5512153 .................... Pivot Shaft ............................................................... ...................................... 1
82 .............. TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 2
83 .............. TS-1492011 .............. Hex Cap Screw ........................................................ M12-1.72 x 20 ............... 2
85 .............. J-5512168G .............. Pivot Bracket ........................................................... ...................................... 1
86 .............. TS-2208201 .............. Hex Cap Screw ........................................................ M8-1.25 x 20 ................. 2
87 .............. HBS1220MSA-87 ...... Roller ....................................................................... ...................................... 1
88 .............. BB-6302 .................... Ball Bearing ............................................................. 6302 .............................. 2
89 .............. HBS1220MSA-89 ...... Roller Shaft .............................................................. ...................................... 1
91 .............. HBS1220MSA-91 ...... Adjusting Bracket ..................................................... ...................................... 1
91-1 ........... TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 1
91-2 ........... TS-1504061 .............. Socket Head Cap Screw ......................................... M8-1.25 x 30 ................. 1
92 .............. 5512145 .................... Limit Switch ............................................................. 5101 .............................. 1
92-1 ........... TS-1504041 .............. Socket Head Cap Screw ......................................... M8-1.25 x 20 ................. 4
93 .............. J-5512169G .............. Limit Switch Plate .................................................... ...................................... 1
94 .............. TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 4
95 .............. TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25 x 16 ................. 2
95-1 ........... TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 2
96 .............. TS-1482011 .............. Hex Cap Screw ........................................................ M6-1.0 x 10 ................... 4
97 .............. 5512163 .................... Limit Switch ............................................................. ...................................... 1
98 .............. 5507671 .................... Plate ........................................................................ ...................................... 2
99 .............. TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 2
100 ............ TS-1492051 .............. Hex Cap Screw ........................................................ M12-1.75 x 50 ............... 3
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Index No Part No Description Size Qty
101 ............ 5512144 .................... Switch Mounting Plate ............................................. ...................................... 1
102 ............ 5512151 .................... Cylinder Cover ......................................................... ...................................... 1
103 ............ 5512159 .................... Switch Stop Plate .................................................... ...................................... 1
103-1 ......... TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 2
103-2 ......... TS-1503041 .............. Socket Head Cap Screw ......................................... M6-1.0 x12 .................... 2
104 ............ TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 1
105 ............ HBS1220MSA-105 .... Handle ..................................................................... ...................................... 1
107 ............ 5512127 .................... Floating Vise Jaw .................................................... ...................................... 1
108 ............ TS-1492031 .............. Hex Cap Screw ........................................................ M12-1.75 x 35 ............... 1
109 ............ 5512130 .................... Locking Bolt ............................................................. ...................................... 1
110 ............ HBS1220MSA-110 .... Beveled Washer ...................................................... M12 ............................... 1
111 ............ HBS1220MSA-111 .... Pivot Pin .................................................................. ...................................... 1
112 ............ HBS1220MSA-112 .... Fixed Vise Jaw......................................................... ...................................... 1
113 ............ TS-1492041 .............. Hex Cap Screw ........................................................ M12-1.75 x 40 ............... 1
113-1 ......... TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 3
114 ............ TS-2361121 .............. Lock Washer ............................................................ M12 ............................... 5
121 ............ HBS1220MSA-121 .... Hydraulic Cylinder ................................................... ...................................... 1
122 ............ TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 3
123 ............ TS-1491041 .............. Hex Cap Screw ........................................................ M10-1.5 x 30 ................. 3
124 ............ J-5512162 ................. Hydraulic Mounting Plate ......................................... ...................................... 1
124-1 ......... 5512148 .................... Retaining Pin ........................................................... ...................................... 1
125 ............ 5512147 .................... Cylinder Pin ............................................................. ...................................... 1
128 ............ F009884 .................... Socket Head Button Screw ...................................... M5-0.8x8 ....................... 4
136………HBS1220MSAH-136 ... Wire Terminal Box ................................................... ...................................... 1
137………HBS1220MSAH-137 ... Wire Terminal Box Cover......................................... ...................................... 1
258 ............ HBS1220MSA-258 .... Rivet ........................................................................ ...................................... 3
265 ............ HBS1220MSA-265 .... Turning Slide, Left ................................................... ...................................... 1
265-1……HBS1220MSA-265-1 ... Angle Scale ............................................................. ...................................... 1
265-2 ......... TS-1505031 .............. Socket Head Cap Screw ......................................... M10-1.5 x 25 ................. 1
267 ............ HBS1220MSA-267 .... Rubber Ring ............................................................ ...................................... 1
268 ............ HBS1220MSA-268 .... Rubber Ring ............................................................ ...................................... 1
271 ............ 5521936 .................... Bushing .................................................................... 3mm .............................. 1
272 ............ 5521936 .................... Bushing .................................................................... 3mm .............................. 1
273 ............ J-5512189G .............. Cover Panel ............................................................. ........
273-1 ......... TS-1490041 .............. Hex Cap Screw ........................................................ M8x25 ........................... 2
.................. LM000322 ................. ID Label, HBS-1220MSA (not shown) ..................... ...................................... 1
.................. LM000323 ................. ID Label, HBS-1220MSAH (not shown)................... ...................................... 1
.................. LM000250 ................. Warning Label (not shown) ...................................... ...................................... 1
.................. HBS1220MSA-TB ..... Toolbox see sect. 6.1 for contents ........................... ...................................... 1
.............................. 1
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14.2.1 HBS-1220MSA/MSAH Bow Assembly – Exploded View

24
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14.2.2 HBS-1220MSA/MSAH Bow Assembly – Parts List

Index No Part No Description Size Qty
146 ............ BB-51103 .................. Thrust Bearing ......................................................... 51103 ............................ 1
147 ............ HBS1220MSA-147 .... Hydraulic Tension Gauge ........................................ ...................................... 1
148 ............ 5512250 .................... Special Washer ....................................................... ...................................... 1
149 ............ 5512251 .................... Special Spring Washer ............................................ .................................... 18
150 ............ J-5512252G .............. Slide Bracket ........................................................... ...................................... 1
151 ............ TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 3
152 ............ TS-1491101 .............. Hex Cap Screw ........................................................ M10-1.5x60 ................... 3
153 ............ 5512255 .................... Screw Assembly ...................................................... ...................................... 3
154 ............ TS-1523031 .............. Socket Set Screw .................................................... M6-1.0x10 ..................... 1
155 ............ TS-154010 ................ Hex Nut .................................................................... M16-2.0 ......................... 1
156 ............ TS-1492011 .............. Hex Cap Screw ........................................................ M12-1.75 x25 ................ 1
157 ............ TS-2360121 .............. Flat Washer ............................................................. M12 ............................. 1
158 ............ HBS1220MSA-158 .... Slide Block ............................................................... ...................................... 1
159 ............ J-5512260G .............. Gib ........................................................................... ...................................... 2
160 ............ 5512261 .................... Blade Wheel Bracket Shaft ...................................... ...................................... 1
161 ............ TS-1504041 .............. Socket Head Cap Screw ......................................... M8-1.25x20 ................... 6
162 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ............................... 6
163 ............ HBS1220MSA-163 .... Tension Shaft .......................................................... ...................................... 1
164 ............ HBS1220MSA-164 .... Cover Plate .............................................................. ...................................... 1
165 ............ F009884 .................... Socket Head Button Screw ...................................... M5-0.8x8 ....................... 2
166 ............ HBS1220MSA-166 .... Blade Tension Handle Assembly ............................. ...................................... 1
167 ............ HBS1220MSA-167 .... Bow Gap Cover ....................................................... ...................................... 1
168 ............ 5512268 .................... T-Fitting ................................................................... ...................................... 1
169 ............ 5512269 .................... Hose Clamp ............................................................. ...................................... 5
170 ............ HBS1220MSA-170 .... Gear Box Assembly ................................................. ...................................... 1
171 ............ J-5512271 ................. Motor ....................................................................... 3HP 230/460V 3PH ...... 1
172 ............ 5512272 .................... Key, Dbl Rd Hd ........................................................ 8x8x40 mm ................... 1
173 ............ 5512273 .................... Key, Dbl Rd Hd ........................................................ 7x7x45 mm ................... 1
174 ............ J-5512274G .............. Support Bracket Seat .............................................. ...................................... 1
175 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 3
176 ............ 5512275 .................... Drive Belt ................................................................ 1922V338 ..................... 1
177 ............ TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25x16 ................... 3
178 ............ J-5512277 ................. Variable Speed Assembly ....................................... ...................................... 1
179 ............ HBS1220MSA-179 .... Special Knob ........................................................... 3/8"
180 ............ 5512279 .................... Special Flat Washer ................................................ ...................................... 1
181 ............ J-5512280 ................. Pulley Cover ............................................................ ...................................... 1
182 ............ J-5512281 ................. Gear Box Pulley ....................................................... ...................................... 1
183 ............ 5512282 .................... Shaft ........................................................................ ...................................... 1
184 ............ J-5512283 ................. Variable Speed Plate ............................................... ...................................... 1
185 ............ 5512284 .................... Plate ........................................................................ ...................................... 2
186 ............ TS-1550061 .............. Flat Washer ............................................................ M8 ................................. 3
189-1 ......... TS-1504031 .............. Socket Head Cap Screw ......................................... M8-1.25x16 ................... 1
189-2 ......... TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 1
189-3 ......... TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 1
190 ............ J-5512285 ................. Bow Assembly ......................................................... ...................................... 1
191 ............ TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 4
192 ............ TS-149105 ................ Hex Cap Screw ........................................................ M10-1.5x35 ................... 4
193 ............ 5512288 .................... Hose ........................................................................ 30mm ............................ 1
194 ............ TS-1492031 .............. Hex Cap Screw ........................................................ M12-1.75x35 ................. 4
195 ............ TS-2361121 .............. Lock Washer ............................................................ M12 ............................... 4
196 ............ 5512291 .................... Flexible Nozzle ........................................................ ...................................... 1
199 ............ 5512294 .................... Rubber Stop ............................................................ ...................................... 2
200 ............ TS-0561051 .............. Hex Nut .................................................................... 1/2"-13 .......................... 1
201 ............ 5512296 .................... Hose Clamp ............................................................. ...................................... 2
202 ............ J-5512297G .............. Blade Bracket (Left) ................................................. ...................................... 1
203 ............ TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 4
204 ............ TS-1492021 .............. Hex Cap Screw ........................................................ M12-1.75x30 ................. 4
205 ............ TS-1482021 .............. Hex Cap Screw ........................................................ M6-1.0x12 ..................... 2
206 ............ TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 2
207 ............ J-5512302G .............. Blade Bracket (Right) .............................................. ...................................... 1
................................ 1
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Index No Part No Description Size Qty
208 ............ TS-1550061 .............. Flat Washer ............................................................. M8 ............................... 11
209 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 6
210 ............ 5512304 .................... Wire Brush Seat ...................................................... ...................................... 1
211 ............ 5512680 .................... Wire Brush ............................................................... ...................................... 1
212 ............ TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 1
213 ............ 5512107 .................... Blade…………………………………………..1" x 0.035" x 156" 4/6VT ............ 1
.................. 5512108 .................... Blade…………………………………………..1" x 0.035" x 156" 6/10VT .......... 1
214 ............ TS-1505071 .............. Socket Head Cap Screw ......................................... M10-1.5x45 ................... 4
215 ............ TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 4
216 ............ TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 4
217 ............ TS-1550041 .............. Flat Washer ............................................................. M6 ................................. 1
218 ............ TS-1482011 .............. Hex Cap Screw ........................................................ M6-1.0x10 ..................... 1
219 ............ TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25x16 ................... 2
220 ............ TS-1524021 .............. Set Screw ................................................................ M8-1.25x10 ................... 4
221 ............ HBS1220MSA-221 .... Adjustable Mount Bracket (Right) ............................ ...................................... 1
222 ............ HBS1220MSA-222 .... Adjustable Mount Bracket (Left) .............................. ...................................... 1
223 ............ 5512317 .................... Lock Block ............................................................... ...................................... 2
224 ............ TS-1524031 .............. Socket Set Screw .................................................... M8-1.25x12 ................... 8
225 ............ HBS1220MSA-225 .... Special Knob ........................................................... 3/8"-16 .......................... 2
226 ............ TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 2
227 ............ HBS1220MSA-227 .... Scale ........................................................................ ...................................... 1
228 ............ F009884 .................... Socket Head Button Screw ...................................... M5-0.8x8 ....................... 4
229 ............ TS-1505031 .............. Socket Head Cap Screw ......................................... M10-1.5x25 ................... 2
230 ............ J-5512324G .............. Slide Bracket ........................................................... ...................................... 1
231 ............ J-5512325 ................. ldler Wheel ............................................................... ...................................... 1
232 ............ BB-6206ZZ ................ Ball Bearing ............................................................. 6206ZZ ......................... 3
233 ............ 5512327 .................... Special Washer ....................................................... M12-1.75x35 ................. 1
234 ............ TS-1492011 .............. Hex Cap Screw ........................................................ M12-1.75x25 ................. 4
235 ............ HBS1220MSA-235 .... Blade Guard ............................................................ ...................................... 1
236 ............ 5512330 .................... Guide Bracket (Left) ................................................ ...................................... 1
237 ............ TS-1504061 .............. Socket Head Cap Screw ......................................... M8-1.25x30 ................... 1
238 ............ BB-6208ZZ ................ Ball Bearing ............................................................. 6208ZZ ......................... 4
239 ............ TS-1503041 .............. Socket Head Cap Screw ......................................... M6-1.0x16 ..................... 4
240 ............ 5512684 .................... Rear Blade Guide, Left ............................................ ...................................... 1
241 ............ 5512683 .................... Front Blade Guide
242 ............ 5512678 .................... Eccentric Shaft Assembly ........................................ ...................................... 2
242A .......... TS-1504081 .............. Socket Head Cap Screw ......................................... M8-1.25x40 ................... 4
242B .......... BB-6201ZZ ................ Ball Bearing ............................................................. 6201ZZ ......................... 8
242C .......... 5517141 .................... Eccentric Shaft Bushing .......................................... ...................................... 2
243 ............ 5512340 .................... Shaft ........................................................................ ...................................... 2
244 ............ 5512341 .................... Spring ...................................................................... ...................................... 2
245 ............ 5512342 .................... Adjusting Knob ........................................................ ...................................... 2
246 ............ J-5512343 ................. Drive Wheel ............................................................. ...................................... 1
247 ............ 5512344 .................... Special Washer ....................................................... M12-1.75x50 ................. 1
248 ............ F009532 .................... Hex Cap Screw ........................................................ M12-1.75x20 ................. 1
249 ............ 5512346 .................... Guide Bracket (Right) .............................................. ...................................... 1
250 ............ 5517140 .................... Center Shaft Bushing .............................................. ...................................... 2
251 ............ 5512686 .................... Rear Blade Guide, Right .......................................... ...................................... 1
252 ............ 5512685 .................... Front Blade Guide, Right ......................................... ...................................... 1
253 ............ J-5512350G .............. Blade Wheel Cover .................................................. ...................................... 1
254 ............ TS-1503031 .............. Socket Head Cap Screw ......................................... M6-1.0x12 ..................... 4
255 ............ TS-1482021 .............. Hex Cap Screw ........................................................ M6-1.0x12 ..................... 2
256 ............ TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 2
257 ............ TS-1550041 .............. Flat Washer ............................................................. M6 ................................. 2
258 ............ HBS1220MSA-258 .... Handle ..................................................................... ...................................... 2
259 ............ HBS1220MSA-259 .... Wire Brush Guard .................................................... ...................................... 1
260 ............ F000297 .................... Phillips Pan HD Mach Screw ................................... 1/4"-20x3/8" .................. 6
261 ............ 5517143 .................... Center Shaft Assembly ............................................ ...................................... 2
274 ............ HBS1220MSA-274 .... Hose Clamp ............................................................. ...................................... 1
275 ............ HBS1220MSA-275 .... Hose ........................................................................ ...................................... 1
276 ............ HBS1220MSA-276 .... Copper Tube ............................................................ ...................................... 2
277 ............ TS-1490081 .............. Hex Cap Screw ........................................................ M8-1.25x45 ................... 4
, Left ........................................... ...................................... 1
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Index No Part No Description Size Qty
278 ............ TS-1540061 .............. Hex Nut .................................................................... M8-1.25 ......................... 4
279 ............ HBS1220MSA-279 .... Bracket .................................................................... ...................................... 1
280 ............ TS-0680041 .............. Flat Washer ............................................................. 3/8" ................................ 1
281 ............ HBS1220MSA-281 .... Special Washer ....................................................... ...................................... 1
282 ............ F014010 .................... Key, Dbl Rd Hd ........................................................ 12x8x30 mm ................. 1
283 ............ LM000320 ................. Motor Label, HBS-1220MSA ................................... ...................................... 1
284 ............ JET-203 ..................... JET Logo ................................................................. 203x84mm .................... 1
286 ............ HBS1220MSA-286 .... Block ........................................................................ ...................................... 4
286-1 ......... TS-1490031 .............. Hex Cap Screw ........................................................ M8-1.25x20 ................... 4
287 ............ 5521936 .................... Bushing .................................................................... 3mm .............................. 1
288 ............ TS-0561051 .............. Hex Nut .................................................................... 1/2"-13 .......................... 1
289 ............ HBS1220MSA-289 .... Rubber Stop Holder ................................................. ...................................... 1
290 ............ HBS1220MSA-290 .... Rubber Clamp ......................................................... ACC-3.5 ........................ 2
291 ............ TS-2361121 .............. Lock Washer ............................................................ M12 ............................... 4
292 ............ HBS1220MSA-292 .... Rubber Clamp ......................................................... ACC-2.5 ........................ 2
293 ............ HBS1220MSA-293 .... Special Knob ........................................................... 3/8" ................................ 4
294 ............ TS-1525031 .............. Socket Set Screw .................................................... M10-1.5x16 ................... 4
295 ............ HBS1220MSA-295 .... Bracket .................................................................... ...................................... 1
296 ............ HBS1220MSA-296 .... Blade Break Sensor ................................................. ...................................... 1
297 ............ WB25-808 ................. Socket Head Button Screw ...................................... M4-0.7x7 ....................... 2
298 ............ HBS1220MSA-298 .... Wire Clamp .............................................................. ...................................... 1
299 ............ LM000321 ................. Speed Chart, HBS-1220MSA .................................. ...................................... 1
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14.3.1 HBS-1220MSA/MSAH Control Box Assembly – Exploded View

28
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14.3.2 HBS-1220MSA/MSAH Control Box Assembly – Parts List

Index No Part No Description Size Qty
115 ............ HBS1220MSA-115 .... Swivel Bushing ........................................................ ...................................... 1
115-1 ......... F006089 .................... C-Retaining Ring, Ext .............................................. S-48 .............................. 1
116 ............ TS-0207031 .............. Socket Head Cap Screw ......................................... 1/4"-20x5/8" .................. 2
117 ............ HBS1220MSA-117 .... Stationary Box Assembly ......................................... ...................................... 1
117-1 ......... TS-1490021 .............. Hex Cap Screw ........................................................ M8-1.25 x 16 ................. 4
117-2 ......... TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 4
117-3 ......... TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 4
118 ............ TS-0207091 .............. Socket Head Cap Screw ......................................... 1/4"-20 x 3/4" ................ 2
119 ............ HBS1220MSA-119 .... Control Column ........................................................ ...................................... 1
120 ............ HBS1220MSA-120 .... Swivel Block ............................................................ ...................................... 1
126 ............ HBS1220MSA-126 .... Control Box .............................................................. ...................................... 1
127 ............ HBS1220MSA-127 .... Control Panel ........................................................... ...................................... 1
.................. HBS1220MSAH-127 . Control Panel (Hydr Vise) ........................................ for Hydraulic vise ......... 1
128 ............ F009884 .................... Socket Head Button Screw ...................................... M5-0.8x8 ....................... 9
129 ............ 5512681 .................... Power Indicator Light ............................................... ...................................... 1
131 ............ 5512682 .................... Emergency Stop Switch........................................... ...................................... 1
135 ............ HBS1220MSAH-135 . Adjusting Screw ....................................................... 1/4”x5/8” ........................ 1
138 ............ 5512237 .................... Stop Switch .............................................................. ...................................... 1
139 ............ 5512238 .................... Start Switch ............................................................. ...................................... 1
140 ............ 5512216 .................... Push Button (Saw Head Down) ............................... ...................................... 1
141 ............ HBS1220MSAH-141 . Manual/Auto Switch ................................................. ...................................... 1
142 ............ HBS1220MSAH-142 . Hydraulic Vise Open Switch ................................... ...................................... 1
143 ............ 5512215 .................... Push Button (Saw Head Up) ................................... ...................................... 1
144 ............ 5512235 .................... Coolant Switch ......................................................... ...................................... 1
145 ............ HBS1220MSAH-145 . Hydraulic Vise Close Switch .................................... ...................................... 1
146 ............ HBS1220MSA-146 .... Handle .................................................................... ...................................... 2
263 ............ HBS1220MSA-263 .... Box Cover ................................................................ ...................................... 1
263-1 ......... F009884 .................... Socket Head Button Screw ...................................... M5-0.8x8 ....................... 4
264 ............ HBS1220MSA-264 .... Connection Box ....................................................... ...................................... 1
266 ............ HBS1220MSA-266 .... Hydraulic Cylinder Dial ............................................ ...................................... 1
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14.4.1 HBS-1220MSA/MSAH Electrical Box Assembly – Exploded View

14.4.2 HBS-1220MSA/MSAH Electrical Box Assembly – Parts List

Index No Part No Description Size Qty
65 .............. HBS1220MSA-65 ............... Keyed Door Latch ........................................... ...................................... 1
70 .............. HBS1220MSA-70 ............... Electric Box Door Cover .................................. ...................................... 1
71 .............. HBS1220MSA-OMM230 .... Overload for Main Motor ................................. 7.2-10A (230V) ............. 1
.................. HBS1220MSA-OMM460 .... Overload for Main Motor ................................. 3.5-4.8A (460V) ............ 1
.................. HBS1220MSA-OOP230 ..... Overload for Oil Pump ..................................... 1.4-2A (230V) ............... 1
.................. HBS1220MSA-OOP460 ..... Overload for Oil Pump ..................................... 0.75-1 A (460V) ............ 1
71A ............ RU4S-C-A110 .................... Relay…………………………………………..2pcs MSA, 4pcs MSAH .. 2/4
.................. RJ2S-CL-A110 ................... Relay ............................................................... ...................................... 2
72 .............. HBS1220MSA-72 ............... Motor Contactor .............................................. CU-11 .......................... 3
73 .............. HBS1220MSA-73 ............... Transformer ..................................................... 150VA 230/460/110V .... 1
74 .............. 262-301 .............................. Power Circuit Terminal Block .......................... Left Side ....................... 1
.................. 261-301 .............................. Power Circuit Terminal Block .......................... Right Side .................... 1
134 ............ HBS1220MSA-134 ............. Electric Panel Complete .................................. ...................................... 1
.................. HBS1220MSAH-134 .......... Electric Panel Complete .................................. ...................................... 1
269 ............ HBS1220MSA-FU2A .......... Fuse ................................................................ 2A (230V input) ............. 2
.................. HBS1220MSA-FU1.5A ....... Fuse ................................................................ 1.5A (230V output) ........ 2
.................. HBS1220MSA-FU1A .......... Fuse ................................................................ 1A (460V input) ............. 2
.................. HBS1220MSA-FU1.5A ....... Fuse ................................................................ 1.5A (460V output) ........ 2
270 ............ HBS1220MSA-270 ............. Fuse Bracket ................................................... ...................................... 4
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15.0 Electrical Connections

15.1.1 HBS-1220MSA wiring diagram

31
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15.1.2 HBS-1220MSA wiring diagram (cont.)

15.1.3 HBS-1220MSA electrical panel diagram

32
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15.2.1 HBS-1220MSAH wiring diagram

33
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15.2.2 HBS-1220MSAH wiring diagram (cont.)

34
Page 35

15.2.3 HBS-1220MSAH electrical panel diagram

15.3.1 HBS-1220MSA/MSAH voltage conversion diagrams

35
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16.0 Warranty and service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)  Accessories carry a limited warranty of one year from the date of receipt.  Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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