JET GH-1660ZX, GH-1440ZX, GH-1880ZX, GH-2280ZX Operating Instructions and Parts Manual

Parts List

ZX Series Lathes

WALT ER MEIER (Manufacturing) Inc.

Table of Con tents

Table of Contents .................................................................................................................................... 2

Stand Assembly ................................................................................................................................... 3-5

Brake Assembly ................................................................................................................................... 6-7

Bed Assembly .................................................................................................................................... 8-10

Headstock Assembly I ...................................................................................................................... 11-13

Headstock Assembly II ..................................................................................................................... 14-16

Headstock Assembly III .................................................................................................................... 17-18

Headstock Assembly IV .................................................................................................................... 19-20

Change Gear Box Assembly I ........................................................................................................... 21-22

Change Gear Box Assembly II .......................................................................................................... 23-24

Quick Change Gear B ox I ................................................................................................................. 25-27

Quick Change Gear B ox II ................................................................................................................ 28-29

Quick Change Gear B ox III ............................................................................................................... 30-31

Apron Assembly I ............................................................................................................................. 32-34

Apron Assembly II ............................................................................................................................ 35-37

Apron Assembly III ........................................................................................................................... 38-39

Carriage Assembl y ........................................................................................................................... 40-42

Micro Carri age Stop A ssembly ............................................................................................................... 43

Carriage Stop Assembly ................................................................................................................... 44-45

Four Way Tool Post .......................................................................................................................... 46-47

Tailstock Assembly I ......................................................................................................................... 48-49

Tailstock Assembly II ........................................................................................................................ 50-51

Steady Rest Assembly ...................................................................................................................... 52-53

Follow Rest Assembly ...................................................................................................................... 54-55

Coolant And Work Light Assembly .................................................................................................... 56-57

Other Parts ............................................................................................................................................ 58

Electrical Cabinet................................................................................................................................... 59

Wiring Diagram ...................................................................................................................................... 60

Rotary Switch Diagram .......................................................................................................................... 61

Stand Assembly

Index Part No. No. Description Size Qty.

1 .......... ZX-01 101A ....................Pulley ................................................................................................... 1

............ GH2280ZX-01101 .........Pulley (for 2280ZX) ................................................................................ 1

2 .......... ZX-S2 ...........................Cylindrical End Set Screw ...................................M8x16 ........................ 1

3 .......... ZX-01734 ......................Cover .................................................................................................... 1

............ ML-2080-01701.............Cover (for 2280ZX) ................................................................................ 1

4 .......... ZX-S4 ...........................Cross Head Screw ..............................................M6x14 ........................ 4

5 .......... ZX-S2 ...........................Cylindrical End Set Screw ...................................M8x16 ........................ 1

6 .......... ZX-01701 ......................Pedal Rod S uppor t ................................................................................ 1

............ ML-2080-01703.............Pedal Rod Support (for 2280ZX) ............................................................ 1

7 .......... ZX-01715 ......................Lining .................................................................................................... 6

8 .......... TS-1540231 ..................Hex Nut ..............................................................M24-2 ......................... 6

9 .......... ZX-01712 ......................Hex Cap Bolt ......................................................................................... 3

9A ....... ZX- 01713 ......................Hex Cap Bolt ......................................................................................... 3

10 ........ ZX-01102A ....................Bed Stand (for 40” models, seri al # 010611ZX349 and lower) ................ 1

............ ZX-01 102AN .................New Bed Stand (for 40” models, serial # 010618Z X350 and hi gher ) ....... 1

............ ZX-01 102B ....................Bed Stand (for 60” models, seri al # 010611ZX349 and lower) ................ 1

............ ZX-01 102BN .................New Bed Stand (for 60” models, serial # 010618ZX350 and higher) ...... 1

............ ZX-01 102C....................Bed Stand (for 1880ZX, serial # 010611ZX349 and lower) .................... 1

............ ZX-01 102CN .................New Bed Stand (for 1880ZX, serial # 010618ZX350 and higher ) ............ 1

............ GH2280ZX-01102 .........Bed Stand (for 2280ZX) ......................................................................... 1

11 ........ ZX-01703 ......................Fixed Support ........................................................................................ 2

12 ........ TS-150341 ....................Socket Head Cap Screw .....................................M6x14 ........................ 4

13 ........ ZX-S13 .........................Taper Pin ............................................................5x20 ........................... 2

14 ........ ZX-01705 ......................Water Leaking Chip Guard..................................................................... 1

15 ........ ZX-S15A .......................Cross Head Screw ..............................................M5x20 ........................ 4

16 ........ TS-1540121 ..................Hex Nut ..............................................................M20 ............................ 9

17 ........ ZX-01702 ......................Bolt........................................................................................................ 3

............ ML-2080-01704.............Bolt (for 2280ZX) ................................................................................... 3

18 ........ TS-1550111 ..................Flat Wash e r ........................................................M20 ............................ 6

19 ........ ZX-01122A ....................Motor Mounting Plate (for 14” models) ................................................... 1

............ ZX-01 122B ....................Motor Mounting Plate (for 16”/18” m odels) ............................................. 1

............ ML-2080-01122 .............Motor Mounting Plate (for 22” model ) ) .................................................... 1

20 ........ ZX-01726 ......................Cover .................................................................................................... 1

............ GH2280ZX-01701 .........Cover .................................................................................................... 1

21 ........ ZX-S4 ...........................Cross Head Screw ..............................................M6x14 ........................ 4

22 ........ ZX-S22 .........................Key.....................................................................10x8x70 ..................... 1

23 ........ ZX-S23BC ....................Main Motor (for 22” model) .................................10 HP, 6P, 3Ph............ 1

............ ZX-S23A .......................Main Motor (for 14” model s) ................................7.5HP, 4P, 3Ph............ 1

............ ZX-S23B .......................Main Motor (for 16”/18” models) ..........................7.5HP, 6P, 3Ph............ 1

24 ........ ZX-017609A..................Wire Conduit (for 1440/1640/1840ZX) .................................................... 1

............ ZX-017609B..................Wire Conduit (for 1460/1660/1860ZX) .................................................... 1

............ ZX-017609C .................Wire Conduit (for 1880/2280ZX) ............................................................ 1

25 ........ ZX-01708 ......................Wire Conduit Support ............................................................................ 1

26 ........ ZX-01706 ......................Locking Plate ......................................................................................... 1

27 ........ ZX-S27 .........................Cross Head Screw ..............................................M5x8 .......................... 2

28 ........ ZX-S15 .........................Cross Head Screw ..............................................M4x6 .......................... 1

29 ........ ZX-01711 ......................Water Reception Plate ........................................................................... 1

30 ........ ZX-S4 ...........................Cross Head Screw ..............................................M6x14 ........................ 2

31 ........ ZX-01510 ......................Coolant Tank ......................................................................................... 1

32 ........ ZX-01714 ......................Cover .................................................................................................... 1

............ ML-2080-01702.............Cover (for 2280ZX) ................................................................................ 1

33 ........ ZX-S4 ...........................Cross Head Screw ..............................................M6x14 ........................ 4

34 ........ ZX-S34 .........................Nut .....................................................................M3 .............................. 4

35 ........ ZX-S3 5 .........................Coo lant Indicator ................................................................................... 1

36 ........ ZX-S36 .........................Cross Head Screw ..............................................M3x20 ........................ 4

Index Part No. No. Description Size Qty.

37 ........ TS-1540072 ..................Hex Nut ..............................................................M10 ............................ 4

38 ........ TS-1550071 ..................Flat Wash e r ........................................................M10 ............................ 4

39 ........ TS-1491041 ..................Hex Cap Bolt ......................................................M10x30 ...................... 4

80 ........ ZX-01716A ...................Stand Front Cover (for 1440/1640/1840ZX)............................................ 1

............ ZX-01716B ...................Stand Front Cover (for 1460/1660/1860ZX)............................................ 1

............ ZX-01716C ...................Stand Front Cov er (f or 1880/2280ZX) .................................................... 1

81 ........ ZX-01501 ......................Gasket................................................................................................... 1

82 ........ ZX-S82 .........................Hex Nu t ..............................................................M5 .............................. 2

83 ........ ZX-01740 ......................Left Tr a y ................................................................................................ 1

84 ........ ZX-01741 ......................Right T ra y .............................................................................................. 1

85 ........ ZX-01511 ......................Gasket................................................................................................... 2

86 ........ ZX-S86 .........................Cross Head Screw ..............................................M5x16 ........................ 6

87 ........ ZX-01512 ......................Gasket................................................................................................... 1

88 ........ ZX-05753 ......................Extending Plate ..................................................................................... 1

............ JX21004 .......................Terminal Board (not shown) ................................................................... 1

............ 18301 ...........................Junction Box (not shown)....................................................................... 1

............ D97-4 ............................Plastic Fitting (not shown) ...................................................................... 1

Brake Assembly

Index Part No. No. Description Size Qty.

40 ........ ZX-22101 ......................Fork ....................................................................................................... 1

41 ........ ZX-S41 .........................Spring Pin ...........................................................5x40 ........................... 1

42 ........ ZX-22703 ......................Butt Nail Support ................................................................................... 1

43 ........ TS-1524021 ..................Socket Set Screw ...............................................M8x10 ........................ 1

44 ........ ZX-S44 .........................Cross Head Screw ..............................................M5x20 ........................ 4

45 ........ ZX-22714 ......................Positioning Plate .................................................................................... 1

46 ........ ZX-22704A ...................Driving Shaft-Longer .............................................................................. 1

47 ........ ZX-22705A ...................Driving Shaft .......................................................................................... 1

48 ........ ZX-S48 .........................Spring Pin ...........................................................5x30 ........................... 3

49 ........ ZX-22712A ...................Pedal (for 1440/1640/1840ZX) ............................................................... 1

............ ZX-22712B ...................Pedal (for 1460/1660/1860ZX) ............................................................... 1

............ ZX-22712C ...................Pedal (for 1880/2280ZX)........................................................................ 1

50 ........ ZX-22710A ...................Draw Bar (for 14” models) ...................................................................... 1

............ ZX-22710B ...................Draw Bar (for 16” models) ...................................................................... 1

............ ZX-22710C ...................Draw Bar (for 18” models) ...................................................................... 1

............ GH2280ZX-22710 .........Draw Bar (for 22” model ) ....................................................................... 1

51 ........ ZX-22706 ......................Connecting Shaft ................................................................................... 1

52 ........ ZX-S52 .........................Split Pin ..............................................................2x20 ........................... 2

53 ........ ZX-S53 .........................Tensile Spring .....................................................3.5x26x190 ................. 1

54 ........ ZX-S54 .........................Eyebolt ...............................................................M8 .............................. 1

55 ........ TS-1490091 ..................Hex Cap Bolt ......................................................M8x50 ........................ 1

56 ........ TS-1540061 ..................Hex Nut ..............................................................M8 .............................. 1

57 ........ ZX-22707A ...................Butt Rod Support ................................................................................... 1

58 ........ TS-1540072 ..................Hex Nut ..............................................................M10 ............................ 1

59 ........ ZX-S59 .........................C-Clip .................................................................8 ................................. 1

60 ........ ZX-22701 ......................Positioning Shaft.................................................................................... 1

61 ........ ZX-S61 .........................Brake Shoe ........................................................................................... 1

62 ........ ZX-22702 ......................Brake Shaft ........................................................................................... 1

63 ........ ZX-22708 ......................Connecting Plat e ................................................................................... 1

64 ........ ZX-S64 .........................Elastic Pin ..........................................................5x25 ........................... 1

65 ........ ZX-22709 ......................Connecting Shaft ................................................................................... 1

66 ........ ZX-S66 .........................Stroke Switch ........................................................................................ 1

67 ........ ZX-S67 .........................Screw .................................................................M4x25 ........................ 2

68 ........ ZX-S68 .........................Cylindrical End Set Screw ...................................M5x10 ........................ 1

69 ........ ZX-22711 ......................Butt Nail Support ................................................................................... 1

70 ........ ZX-S70 .........................Pin......................................................................5n6x20 ....................... 1

71 ........ ZX-22715 ......................Adjust Bolt ............................................................................................. 1

72 ........ TS-1540061 ..................Hex Nut ..............................................................M8 .............................. 1

73 ........ ZX-S73 .........................C-Clip .................................................................12 ............................... 2

74 ........ TS-149006 ....................Hex Cap Screw ..................................................M8x35 ........................ 1

75 ........ ZX-S75 .........................Taper Pin ............................................................5x20 ........................... 2

Bed Assembly

Index Part No. No. Description Size Qty.

1 .......... ZX-01 104A ....................Bed (for 1440/1640/1840ZX).................................................................. 1

............ ZX-01 104B ....................Bed (for 1460/1660/1860ZX).................................................................. 1

............ ZX-01 104C....................Bed (for 1880/2280ZX) .......................................................................... 1

2 .......... TS-1550101 ..................Flat Washer ........................................................M16 ............................ 8

3 .......... ZX -B3 ...........................Hex Cap Bolt ......................................................M16x50 ...................... 8

4 .......... ZX-01706 ......................Rack ...................................................................................................... 1

5 .......... TS-1505051 ..................Hex Socket Cap Screw (for 1440/1640/1840ZX) .M10x35 .................... 10

............ .....................................Hex Socket Cap Screw (for 1460/1660/1860ZX) .M10x35 .................... 14

............ .....................................Hex Socket Cap Screw (for 1880/2280ZX) ..........M10x35 .................... 1 8

6 .......... ZX-B6 ...........................T aper Pin (for 1440/ 1640/1840ZX) ......................8x50 ......................... 10

............ .....................................T aper Pin (for 1460/1660/1860ZX) ......................8x50 ......................... 14

............ .....................................T aper Pin (for 1880/2280ZX) ...............................8x50 ......................... 18

7 .......... ZX-01706A ...................Rack (for 1440/1640/1840ZX) ................................................................ 4

............ .....................................Rack (for 1460/1660/1860ZX) ................................................................ 6

............ .....................................Rack (for 1880/2280ZX) ........................................................................ 8

8 .......... ZX-01 1 12 ......................Saddle ................................................................................................... 1

9 .......... TS-1551081 ..................Lock Washer ......................................................M 1 2 ............................ 4

10 ........ TS-1506091 ..................Hex Socke t Cap Scre w .......................................M12x55 ...................... 4

12 ........ ZX-B12 .........................Thread T aper Pin ................................................12x70 ......................... 2

13 ........ TS-1491101 ..................Hex Cap Bolt ......................................................M10x60 ...................... 2

14 ........ TS-1550071 ..................Washer ...............................................................M10 ............................ 2

15 ........ TS-1503021 ..................Hex Socke t Cap Scre w .......................................M6x10 ........................ 6

16 ........ TS-1550041 ..................Washer ...............................................................M6 .............................. 6

17 ........ ZX-01741A ...................Splash Guard (for 1440ZX) .................................................................... 1

............ ZX-01741B ...................Splash Guard (for 1460ZX) .................................................................... 1

............ ZX-01741C ...................Splash Guard (for 1640ZX) .................................................................... 1

............ ZX-01741D ...................Splash Guard (for 1660ZX) .................................................................... 1

............ ZX-01741E ...................Splash Guard (for 1840ZX) .................................................................... 1

............ ZX-01741F ....................Splash Guard (for 1860ZX) .................................................................... 1

............ ZX-01741G ...................Splash Guard (for 1880ZX) .................................................................... 1

............ GH2280ZX-12701 .........Splash Guard (for 2280ZX) .................................................................... 1

18 ........ ZX-B18 .........................Shear Pin ...........................................................5x35 ........................... 2

19 ........ ZX-01708A ...................Lead Screw (for 40” model s, serial # 010611ZX349 and lower) .............. 1

............ ZX-01708AN .................New Lead Screw (for 40” models, serial # 010618ZX350 and higher) ..... 1

............ ZX-01708B ...................Lead Screw (for 60” models, serial # 010611ZX349 and lower) .............. 1

............ ZX-01708BN .................New Lead Screw (for 60” models, serial # 010618ZX350 and higher) ..... 1

............ ZX-01708C ...................Lead Screw (for 80" models, serial #010611ZX349 and lower) ............... 1

............ ZX-01708CN .................New Lead Screw (for 80" models, serial #010618ZX350 and higher)...... 1

20 ........ ZX-B20 .........................Flat End Set Screw .............................................M6x10 ........................ 2

21 ........ ZX-01 109 ......................Slee ve (seria l # 010611ZX349 and lower) .............................................. 1

............ ZX-01 109N....................New Sleeve (serial # 010618ZX350 and higher) .................................... 1

22 ........ ZX-1204 ........................Double Row Spherical Ball Bearing .....................20x47x14 ................... 2

23 ........ ZX-B23 .........................C-Clip .................................................................20 ............................... 2

24 ........ ZX-01110 ......................Bracket (serial # 010611ZX349 and lower) ............................................. 1

............ ZX-01110N ....................New Bracket (serial # 010618ZX350 and higher) ................................... 1

25 ........ ZX-01111.......................Cover .................................................................................................. .. 1

26 ........ TS-1503041 ..................Hex Socke t Cap Scre w .......................................M6x16 ........................ 4

27 ........ ZX-B27 .........................Taper Pin ............................................................6x60 ........................... 1

28 ........ TS-1505081 ..................Socket Cap Screw ..............................................M10x50 ...................... 1

29 ........ ZX-B29 .........................Oil Cup ...............................................................10 ............................... 2

30 ........ GH2280ZX-1230 ...........Socket Cap Screw ..............................................M10x100 .................... 1

31 ........ ZX-B31 .........................Taper Pin ............................................................6x100 ......................... 1

Index Part No. No. Description Size Qty.

32 ........ ZX-01 108 ......................Slee ve (seria l # 010611ZX349 and lower) .............................................. 1

............ ZX-01 108N....................New Sleeve (serial # 010618ZX350 and higher) .................................... 1

33 ........ ZX-01709A ...................Feed Rod (f or 40” models, serial # 010611ZX349 and lower) ................. 1

............ ZX-01709AN .................New Feed Rod (for 40” models, serial # 010618ZX350 and higher) ........ 1

............ ZX-01709B ...................Feed Rod (for 60” models, serial # 010611ZX349 and lower) ................. 1

............ ZX-01709BN .................New Feed Rod (for 60” models, serial # 010618ZX350 and higher) ........ 1

............ ZX-01709C ...................Feed Rod (for 80" models, serial # 010611ZX349 and lower) ................. 1

............ ZX-01709CN .................New Feed Rod (for 80" models, serial # 010618ZX350 and higher)........ 1

34 ........ ZX-B34 .........................Taper Pin ............................................................5x30 ........................... 1

35 ........ ZX-01 107 ......................Poking Block ......................................................................................... 1

36 ........ ZX-01707A ...................Control Rod (for 1440/1640/1840ZX) ..................................................... 1

............ ZX-01707B ...................Control Rod (for 1460/1660/1860ZX) ..................................................... 1

............ ZX-01707C ...................Control Rod (for 1880/2280ZX) .............................................................. 1

37 ........ TS-1540031 ..................Nut .....................................................................M 5 .............................. 1

38 ........ ZX-06720 ......................Small Shaft ............................................................................................ 2

39 ........ ZX-06001C-3 ................Sleeve ................................................................................................... 1

40 ........ ZX-06001C-2 ................Spacer ................................................................................................... 1

41 ........ ZX-B41 .........................Spring .................................................................1x75x25 ..................... 3

42 ........ ZX-06001C-1 ................Bracket .................................................................................................. 1

43 ........ TS-1504031 ..................Hex Socke t Cap Scre w .......................................M8x16 ........................ 2

44 ........ ZX-B44 .........................Lever ..................................................................................................... 1

45 ........ ZX-06001C-4 ................Long Lever Sleeve ................................................................................. 1

46 ........ ZX-B46 .........................Hex Nu t ..............................................................M8 .............................. 2

47 ........ ZX-B47 .........................Set Screw ...........................................................M8x28 ........................ 2

48 ........ ZX-06001C-5 ................Direction Change Ring ........................................................................... 1

49 ........ ZX-B49 .........................Pin......................................................................8n6x20 ....................... 1

50 ........ ZX-B50 .........................Taper Pin ............................................................3x20 ........................... 1

51 ........ TS-1505081 ..................Socket Cap Screw ..............................................M10x50 ...................... 2

52 ........ ZX-05741 ......................Threaded Tube ...................................................................................... 2

53 ........ TS-1540081 ..................Hex Nut ..............................................................M12 ............................ 2

54 ........ ZX-B54 .........................Drum Switch .......................................................................................... 1

55 ........ ZX-S27 .........................Cross Head Screw ..............................................M5x8 .......................... 5

56 ........ ZX-01718 ......................Rocker................................................................................................... 1

57 ........ ZX-B57 .........................Pin......................................................................3x16 ........................... 1

58 ........ ZX-01716 ......................Bracket .................................................................................................. 1

59 ........ ZX-01715C ...................Cover .................................................................................................... 1

60 ........ ZX-B60 .........................Cross Recessed Pan Head Screw ......................M6x18 ........................ 4

61 ........ TS-1482031 ..................Hex Cap Bolt ......................................................M6x16 ........................ 2

62 ........ ZX-B62 .........................Pin......................................................................2x15 ........................... 2

63 ........ ZX-01719 ......................Rocker................................................................................................... 1

Headstock Assembly I

Index Part No. No. Description Size Qty.

1 .......... ZX-02306 ......................Round Sign Pl ate................................................................................... 3

2 .......... ZX-02122 ......................Positioning Handle ................................................................................. 1

3 .......... ZX-H3 ...........................Flat End Set Screw .............................................M10x12 ...................... 1

4 .......... ZX-H4 ...........................S pring .................................................................YI-1x8x25 ................... 1

5 .......... ZX-H5 ...........................S teel Ball ............................................................8 ................................. 1

6 .......... ZX-H6 ...........................C ount ersunk Head Screw ...................................M5x12 ........................ 2

7 .......... ZX-02743 ......................Positioning Disc ..................................................................................... 1

8 .......... ZX-02738 ......................Shaft ..................................................................................................... 1

9 .......... ZX-H9 ...........................T aper Pin ............................................................5x55 ........................... 1

10 ........ ZX-H10 .........................Woodruff Key ......................................................4x16 ........................... 1

11 ........ ZX-H1 1 .........................Ring Seal ...........................................................25x2.4 ........................ 1

12 ........ ZX-021 16 ......................Cran k .................................................................................................... 1

13 ........ TS-1523051 ..................Set Screw ...........................................................M6x16 ........................ 1

14 ........ ZX-H14 .........................Pin ......................................................................5n6x28 ....................... 1

15 ........ ZX-02302 ......................Poking Block ......................................................................................... 1

16 ........ ZX-02738C ...................Pin Block ............................................................................................... 1

17 ........ TS-1523051 ..................Set Screw ...........................................................M6x16 ........................ 1

18 ........ ZX-021 14 ......................Cran k .................................................................................................... 1

19 ........ ZX-H11 .........................Ring Seal ...........................................................25x2.4 ........................ 1

20 ........ ZX-H20 .........................Pin ......................................................................5x30 ........................... 1

21 ........ ZX-02734 ......................Shaft ..................................................................................................... 1

22 ........ ZX-H10 .........................Woodruff Key ......................................................4x16 ........................... 1

23 ........ ZX-H5 ...........................S teel Ball ............................................................8 ................................. 1

24 ........ ZX-H4 ...........................S pring .................................................................YI-1x8x25 ................... 1

25 ........ ZX-H3 ...........................Flat End Set Screw .............................................M10x12 ...................... 1

26 ........ ZX-02733 ......................Left Positioning Disc .............................................................................. 1

27 ........ ZX-H6 ...........................C ountersunk Head Scre w ...................................M5x12 ........................ 2

28 ........ ZX-021 13 ......................Left Lever Support ................................................................................. 1

29 ........ ZX-02741 ......................Handle................................................................................................... 1

30 ........ ZX-02732 ......................Cover .................................................................................................... 1

31 ........ ZX-H6 ...........................C ountersunk Head Scre w ...................................M5x12 ........................ 1

32 ........ ZX-H6 ...........................C ountersunk Head Scre w ...................................M5x12 ........................ 1

33 ........ ZX-02732 ......................Cover .................................................................................................... 1

34 ........ ZX-021 19 ......................Right Le ver Support ............................................................................... 1

35 ........ ZX-H3 ...........................Flat End Set Screw .............................................M10x12 ...................... 1

36 ........ ZX-H4 ...........................S pring .................................................................YI-1x8x25 ................... 1

37 ........ ZX-H5 ...........................S teel Ball ............................................................8 ................................. 1

38 ........ ZX-02728 ......................Right Positioning Disc ............................................................................ 1

39 ........ ZX-02741 ......................Handle................................................................................................... 1

40 ........ ZX-H6 ...........................C ountersunk Head Scre w ...................................M5x12 ........................ 2

41 ........ ZX-H10 .........................Woodruff Key ......................................................4x16 ........................... 1

42 ........ ZX-02727 ......................Shaft ..................................................................................................... 1

43 ........ ZX-H10 .........................H alf Circle Key ....................................................4x16 ........................... 1

44 ........ ZX-H11 .........................Ring Seal ...........................................................25x2.4 ........................ 1

45 ........ ZX-02730 ......................Gear ...................................................................1.5m36T ..................... 1

46 ........ TS-1523051 ..................Set Screw ...........................................................M6x16 ........................ 1

47 ........ ZX-02738C ...................Pin Block ............................................................................................... 1

48 ........ TS-1523051 ..................Set Screw ...........................................................M6x16 ........................ 1

49 ........ ZX-0 21 11 ......................Crank .................................................................................................... 1

50 ........ ZX-H10 .........................Woodruff Key ......................................................4x16 ........................... 1

51 ........ ZX-02731/1 ...................Control Shaft ......................................................................................... 1

52 ........ ZX-H10 .........................Woodruff Key ......................................................4x16 ........................... 1

53 ........ ZX-H11 .........................Ring Seal ...........................................................25x2.4 ........................ 1

54 ........ ZX-H54 .........................T aper End Set Screw ..........................................M6x16 ........................ 1

55 ........ ZX-02732/2 ...................Gear ...................................................................1.5m36T ..................... 1

56 ........ ZX-H56 .........................R ing Seal ...........................................................40x3.1 ........................ 1

Index Part No. No. Description Size Qty.

57 ........ ZX-021 10 ......................Bus hing ................................................................................................. 1

58 ........ ZX-02729 ......................Cover .................................................................................................... 1

59 ........ ZX-H59 .........................Pin ......................................................................3n6x10 ....................... 1

60 ........ ZX-H6 ...........................C ountersunk Head Scre w ...................................M5x12 ........................ 1

61 ........ ZX-H61 .........................C ount ersunk Head Scre w ...................................M8x12 ........................ 1

62 ........ ZX-H62 .........................Fl at End Set Screw .............................................M8x12 ........................ 1

63 ........ ZX-02115C....................Bearing Support .................................................................................... 1

64 ........ ZX-H64 .........................R ing Seal ...........................................................40x3.1 ........................ 1

65 ........ ZX-021 15 ......................Left Fork ................................................................................................ 1

66 ........ ZX-H66 .........................Fl at End Set Screw .............................................M6x10 ........................ 1

67 ........ ZX-02120A/2 .................Bushing ................................................................................................. 1

68 ........ ZX-H68 .........................T aper Pin ............................................................6x35 ........................... 1

69 ........ ZX-02736 ......................Control Shaft ......................................................................................... 1

70 ........ ZX-021 12 ......................Right Fork.............................................................................................. 1

71 ........ ZX-H66 .........................Fl at End Set Screw .............................................M6x10 ........................ 1

72 ........ ZX-02120A/2 .................Bushing ................................................................................................. 1

73 ........ ZX-H73 .........................R ing Seal ...........................................................30x3.1 ........................ 1

74 ........ ZX-02735 ......................Blocking Piece ....................................................................................... 1

75 ........ ZX-H61 .........................C ount ersunk Head Scre w ...................................M8x12 ........................ 1

76 ........ ZX-02744 ......................Adjusting Screw ..................................................................................... 1

77 ........ ZX-H77 .........................T aper Pin ............................................................8x40 ........................... 1

78 ........ ZX-H77 .........................T aper Pin ............................................................8x40 ........................... 1

79 ........ ZX-92124 ......................Adjusting Block ...................................................................................... 1

80 ........ ZX-H80 .........................H ex Cap Bolt ......................................................M12 x50 ...................... 1

81 ........ ZX-02744 ......................Adjusting Screw ..................................................................................... 1

82 ........ ZX-02736C ...................Positioning Pin....................................................................................... 1

83 ........ ZX-H83 .........................Oi l Sight Glas s ....................................................................................... 1

84 ........ ZX-H84 .........................W asher ...............................................................A16 ............................ 2

85 ........ ZX-H85 .........................He x Socket Cap Screw .......................................M16x50 ...................... 2

86 ........ ZX-02301A ...................Label (for 1440ZX) ................................................................................. 1

............ ZX-02301B ...................Label (for 1460ZX) ................................................................................. 1

............ ZX-02301C ...................Label (for 1640ZX) ................................................................................. 1

............ ZX-02301D ...................Label (for 1660ZX) ................................................................................. 1

............ ZX-02301E ...................Label (for 1840ZX) ................................................................................. 1

............ ZX-02301F ....................Label (for 1860ZX) ................................................................................. 1

............ ZX-02301G ...................Label (for 1880ZX) ................................................................................. 1

............ GH2280ZX-02301 .........Label (for 2280ZX) ................................................................................. 1

87 ........ TS-1504071 ..................Hex Socke t Cap Scre w .......................................M8x35 ........................ 4

88 ........ ZX-H88 .........................C ount ersunk Head Scre w ...................................M16x25 ...................... 1

89 ........ ZX-021 17 ......................T op Cover .............................................................................................. 1

90 ........ ZX-H90 .........................H ex Cap Bolt ......................................................................................... 2

91 ........ ZX-H91 .........................W asher ...............................................................A16 ............................ 2

92 ........ ZX-02505 ......................Paper Gasket ........................................................................................ 1

93 ........ TS-1531012 ..................Slotted Pan Head Screw .....................................M3x6 .......................... 7

94 ........ ZX-H94N.......................Pin......................................................................4n6x15 ....................... 2

Headstock Assembly II

Index Part No. No. Description Size Qty.

95 ........ ZX-02107 ......................Pulley .................................................................................................. .. 1

96 ........ TS-1503061 ..................Socket Cap Screw ..............................................M6x25 ........................ 4

97 ........ ZX-02106 ......................Bearing Cover ....................................................................................... 1

98 ........ ZX-02506 ......................Gasket................................................................................................... 1

99 ........ ZX-H99 .........................R ing Seal ...........................................................32x52 ......................... 1

100 ...... BB-6207/P5 ..................Ball Bearing ........................................................35x72x17 ................... 1

101 ...... ZX-H102 .......................Slee ve ................................................................3 0x10 ......................... 1

102 ...... BB-6207/P5 ..................Ball Bearing ........................................................35x72x17 ................... 1

103 ...... TS-1504051 ..................Socket Cap Screw ..............................................M8x25 ........................ 6

104 ...... ZX-02105 ......................Bearing Support .................................................................................... 1

105 ...... ZX-02502 ......................Gasket................................................................................................... 1

106 ...... ZX-H106 .......................Flat Key ..............................................................10x8x35 ..................... 1

107 ...... ZX-02709 ......................Shaft ................................................................................................... .. 1

108 ...... ZX-02754X ...................Gear (for 14” models) .........................................2.5m52T ..................... 1

............ ZX-02754X/6P ..............Gear (for 16”/18”/22” models) .............................2.5m61T ..................... 1

109 ...... ZX-02753X ...................Gear (for 14” models) .........................................2.5m28T ..................... 1

............ ZX-02753X/6P ..............Gear (for 16”/18”/22” models) .............................2.5m32T ..................... 1

1 10 ...... ZX-02752X ...................Gear ...................................................................2.5m18T ..................... 1

1 1 1 ...... ZX-02751X ...................Gear (for 14” models) .........................................2.5m41T ..................... 1

............ ZX-02751X/6P ..............Gear (for 16”/18”/22” models) .............................2.5m47T ..................... 1

1 12 ...... ZX-H1 12 .......................Sleeve ................................................................................................... 1

1 13 ...... BB6305/P5 ...................Ball Bearing ........................................................25x62x17 ................... 1

114 ...... ZX-H114 .......................Shaft End Lock Ring ...........................................32 ............................... 1

1 15 ...... ZX-H1 15 .......................Countersunk Head Screw ...................................M6x20 ........................ 1

1 16 ...... ZX-H59 .........................Pin ......................................................................3n6x10 ....................... 1

1 17 ...... ZX-H1 17 .......................Ring Seal ...........................................................60x3.1 ........................ 1

1 18 ...... ZX-02104 ......................Blocking Flange ..................................................................................... 1

1 19 ...... TS-1503041 ..................Socket Cap Screw ..............................................M6x15 ........................ 3

120 ...... TS-1503041 ..................Socket Cap Screw ..............................................M6x15 ........................ 3

121 ...... ZX-02103 ......................Blocking Flange ..................................................................................... 1

122 ...... ZX-H1 17 .......................Ring Seal ...........................................................60x3.1 ........................ 1

123 ...... BB-6305/P5 ..................Ball Bearing ........................................................25x62x17 ................... 1

124 ...... ZX-H124 .......................Sleeve ................................................................62x6 ........................... 1

125 ...... BB-6305/P5 ..................Ball Bearing ........................................................25x62x17 ................... 1

126 ...... ZX-H126 .......................Circle Clip For Shaft............................................35 ............................... 1

127 ...... ZX-02705 ......................Gear ...................................................................3m19T ........................ 1

128 ...... ZX-H128 .......................Flat Key ..............................................................8x7x50 ....................... 2

129 ...... ZX-02706 ......................Gear ...................................................................3m67T ........................ 1

130 ...... ZX-02707 ......................Gear ...................................................................3m59T ........................ 1

131 ...... ZX-H62 .........................Flat End Set Screw .............................................M8x12 ........................ 1

132 ...... ZX-02708 ......................Shaft ................................................................................................... .. 1

133 ...... ZX-H133 .......................C-Clip .................................................................35 ............................... 1

134 ...... ZX-H134 .......................Sleeve ................................................................35x8 ........................... 1

135 ...... BB-6007/P5 ..................Ball Bearing ........................................................35x62x14 ................... 1

136 ...... ZX-H134 .......................Sleeve ................................................................35x8 ........................... 1

137 ...... ZX-H133 .......................C-Clip .................................................................35 ............................... 1

138 ...... ZX-02756 ......................Gear (for 14” models) .........................................2.5m42T ..................... 1

............ ZX-02756/6P .................Gear (for 16”/18”/22” models) .............................2.5m36T ..................... 1

139 ...... ZX-H139 .......................Pin......................................................................8n6x25 ....................... 1

140 ...... ZX-02757 ......................Gear (for 14” models) .........................................2.5m65T ..................... 1

............ ZX-02757/6P .................Gear (for 16”/18”/22” models) .............................2.5m65T ..................... 1

141 ...... ZX-02758 ......................Gear (for 14” models) .........................................2.5m55T ..................... 1

............ ZX-02758/6P .................Gear (for 16”/18”/22” models) .............................2.5m51T ..................... 1

142 ...... ZX-H142 .......................Flat Key ..............................................................10x6x60 ..................... 2

Index Part No. No. Description Size Qty.

143 ...... ZX-H143 .......................Flat Head Set Screw ...........................................M8x12 ........................ 2

144 ...... ZX-02755X ...................Gear (for 14” models) .........................................2.5m31T ..................... 1

............ ZX-02755X/6P ..............Gear (for 16”/18”/22” models) .............................2.5m22T ..................... 1

145 ...... ZX-H133 .......................C-Clip .................................................................35 ............................... 1

146 ...... BB-6305........................Ball Bearing ........................................................25x62x17 ................... 1

147 ...... ZX-H147 .......................Pushing Disc ......................................................62 ............................... 1

148 ...... ZX-02109C ...................Co ver .................................................................................................... 1

149 ...... TS-1503041 ..................Socket Cap Screw ..............................................M6x15 ........................ 3

150 ...... ZX-H150 .......................Set Screw ...........................................................M12x65 ...................... 1

151 ...... ZX-H151 .......................Hex Nut ..............................................................M12 ............................ 1

187 ...... ZX-H187 .......................Ring Seal ...........................................................35x3.1 ........................ 1

188 ...... ZX-02714 ......................Shaft ................................................................................................... .. 1

189 ...... ZX-02716 ......................Double Gear .......................................................2m48T ........................ 1

190 ...... ZX-02303 ......................Copper Sleeve....................................................................................... 1

191 ...... ZX-02734C ...................Positioning Sleeve ................................................................................. 1

192 ...... TS-1523031 ..................Set Screw ...........................................................M6x10 ........................ 1

193 ...... TS-1524041 ..................Set Screw ...........................................................M8x15 ........................ 1

194 ...... ZX-02733C ...................Blocking Piece ....................................................................................... 1

195 ...... ZX-02718 ......................Taper End Set Screw ............................................................................. 1

196 ...... ZX-021 14C....................Sleeve ................................................................................................... 1

197 ...... BB-6203........................Ball Bearing ........................................................17x40x12 ................... 1

198 ...... ZX-H198 .......................C-Clip .................................................................28 ............................... 1

199 ...... ZX-02717 ......................Gear ...................................................................2m65T ........................ 1

200 ...... ZX-02715 ......................Shaft ................................................................................................... .. 1

201 ...... ZX-H201 .......................Flat Key ..............................................................5x5x1 ......................... 1

202 ...... ZX-H198 .......................C-Clip .................................................................28 ............................... 1

203 ...... ZX-02722C ...................Sleeve ................................................................................................... 1

204 ...... ZX-02301 ......................Oil Bushing ............................................................................................ 1

205 ...... ZX-08106A ...................Bracket (for Shaft V, Vb) (for 14”/16” models) ......................................... 1

............ ZX-08106B ...................Bracket (for Shaft V, Vb) (for 18” models) ............................................... 1

............ GH2280ZX-08106 .........Bracket (for Shaft V, Vb, Vc) (for 22” model)........................................... 1

206 ...... ZX-H77 .........................T aper Pin ............................................................8x40 ........................... 1

207 ...... TS-1505031 ..................Hex Socket Cap Screw .......................................M10x25 ...................... 1

208 ...... TNMP-08706A(N) .........Gear (for 14”/16”/22” models) .............................3.5m16T ..................... 1

............ TNMP-08706B(N) .........Gear (for 18” models) .........................................4m16T ........................ 1

209 ...... ZX-02724C ...................Washer .................................................................................................. 1

210 ...... ZX-H59 .........................Pin......................................................................3n6x10 ....................... 1

21 1 ...... ZX-H21 1 .......................Countersunk Head Screw ...................................M5x16 ........................ 1

221 ...... VB-A75 .........................V-Belt (for 14” models) ........................................A-75 ........................... 4

............ VB-A76 .........................V -Belt (fo r 16” models) ........................................A-76 ........................... 4

............ VB-A77 .........................V -Belt (fo r 18” models) ........................................A-77 ........................... 4

............ VB-A85 .........................V -Belt (fo r 22” model)..........................................A-85 ........................... 4

233 ...... ZX-02506 ......................Paper Gasket ........................................................................................ 2

234 ...... ZX-H234 .......................Set Screw ...........................................................M8x6 .......................... 2

235 ...... ZX-02743N ...................Clamping Round Nut ............................................................................. 1

236 ...... ZX-H236 .......................Pin......................................................................8×3 0 ......................... 2

Headstock Assembly III

Index Part No. No. Description Size Qty.

152 ...... ZX-02704 ......................Spin dle .................................................................................................. 1

153 ...... ZX-H153 .......................Flat Key ..............................................................10x8x40 ..................... 1

154 ...... ZX-H154 .......................Flat Key ..............................................................10x8x50 ..................... 1

155 ...... ZX-H155 .......................Flat Key ..............................................................12x8x50 ..................... 1

156 ...... ZX-H156 .......................Flat Key ..............................................................14x9x50 ..................... 1

157 ...... ZX-02701 ......................Cam Lock .............................................................................................. 6

158 ...... ZX-H158 .......................Sp ring .................................................................1x8 x25 ....................... 6

159 ...... ZX-02703 ......................Cam Posit io n ing S cr e w .......................................................................... 6

160 ...... TS-1505041 ..................Hex Socket Cap Screw .......................................M10x28 ...................... 6

161 ...... ZX-02102 ......................Bearing Front Cover .............................................................................. 1

162 ...... ZX-02501 ......................Gasket................................................................................................... 1

163 ...... ZX-02702 ......................Oil Splashing Ring ................................................................................. 1

164 ...... NN3024/P5 ...................Taper Roller Bearing ...........................................120x180x46 ................ 1

165 ...... ZX-02726 ......................Lining .................................................................................................. .. 1

168 ...... ZX-02725A ...................Round Nut w/Screw ............................................................................... 1

169 ...... ZX-02723 ......................Gear ...................................................................3m98T ........................ 1

170 ...... ZX-02722 ......................Gear ...................................................................3m50T ........................ 1

171 ...... ZX-02721 ......................Gear ...................................................................3m58T ........................ 1

172 ...... ZX-02720A ...................Round Nut w/Screw ............................................................................... 1

175 ...... ZX-02710 ......................Gear ...................................................................2m65T ........................ 1

176 ...... 51120/P5 ......................Thrust Bearing ....................................................100x135x25 ................ 1

179 ...... BB-7020AC/P5..............Angular Bearing ..................................................100x150x24 ................ 1

184 ...... ZX-02713A ...................Round Nut w/Screw ............................................................................... 1

212 ...... ZX-H212 .......................Drain Plug (14” models, serial # 001204ZX258 and lower) ..................... 1

............ ZX-H212 .......................Drain Plug (1 6 ” models, serial #010312ZX293 and lower, also includes

serial # 010319ZX298 and 299) ............................................................. 1

............ ZX-H212 .......................Drain Plug (18” models, serial # 010416ZX313 and lower) ..................... 1

............ ZX-H212A .....................Drain Plug (14” models, serial # 010105ZX263 and higher) .................... 1

............ ZX-H212A .....................Drain Plug (16” models, serial #010319ZX294 and higher, except

for serial # 010319ZX298 and 299) ........................................................ 1

............ ZX-H212A .....................Drain Plug (18” models, serial # 010514ZX323 and higher) .................... 1

............ ZX-H212A .....................Drain Plug (22” model) ........................................Z3/8” .......................... 1

213 ...... ZX-02101A ...................Headstock Casting ( 14” models, serial # 001204ZX258 and lower) ........ 1

............ ZX-02101AN .................Headstock Casting (14” models, serial # 010105ZX263 and higher) ....... 1

............ ZX-01201B ...................Headstock Casting (16” models, serial # 010312ZX293 and lower, also

includes serial # 110319ZX298 and 299) ............................................... 1

............ ZX-02101BN .................Headstock Casting (16” models, serial # 010319ZX294 and higher,

except for serial # 010319ZX298 and 299)............................................. 1

............ ZX-02101C ...................Headstock Casting (18” models, serial # 010416ZX313 and lower) ........ 1

............ ZX-02101CN .................Headstock Casting ( 18” models, serial # 010514ZX323 and higher) ....... 1

............ GH2280ZX-02101 .........Headstock Casting (22” model) .............................................................. 1

224 ...... ZX-G38-3A ...................Screw .................................................................................................... 1

226 ...... ZX-H22 6 .......................Hex Socket Cap Screw .......................................M8x28 ........................ 9

227 ...... ZX-02502F ....................Gasket................................................................................................... 1

228 ...... ZX-02108F ....................Bearing Support .................................................................................... 1

229 ...... ZX-02711F ....................Sleeve ................................................................................................... 1

230 ...... ZX-02510F ....................Gasket................................................................................................... 1

231 ...... ZX-02761F ....................Bearing Back Cover ............................................................................... 1

232 ...... ZX-H232 .......................Screw .................................................................M5x10 ........................ 6

Headstock Assembly IV

Index Part No. No. Description Size Qty.

214 ...... ZX-08302A ...................Back Cover (for 14” models) .................................................................. 1

............ ZX-08302B ...................Back Cover (for 16” models) .................................................................. 1

............ ZX-08302C ...................Back Cover (for 18” models) .................................................................. 1

............ GH2280ZX-08301 .........Back Cover (for 22” model) .................................................................... 1

215 ...... ZX-08114A ....................Rear Side Plate (for 14” models) ............................................................ 1

............ ZX-08114B ....................Rear Side Plate (for 16” models) ............................................................ 1

............ ZX-08114C....................Rear Side Plate (for 18” models) ............................................................ 1

............ GH2280ZX-08114 .........Rear Side Plate (for 22” model).............................................................. 1

216 ...... ZX-08113A ....................Front Side Plate (for 14” models) ........................................................... 1

............ ZX-08113B ....................Front Side Plate (for 16” models) ........................................................... 1

............ ZX-08113C....................Front Side Plate (for 18” models) ........................................................... 1

............ GH2280ZX-08113 .........Front Side Plate (for 22” model) ............................................................. 1

217 ...... TS-1504051 ..................Socket Cap Screw ..............................................M8x25 ........................ 4

218 ...... ZX-H218 .......................T aper Pin ............................................................6x25 ........................... 4

219 ...... TS-1503051 ..................Socket Cap Screw ..............................................M6x20 ........................ 8

220 ...... TS-1514021 ..................Socket Cap Screw ..............................................M6x15 ........................ 3

222 ...... ZX-08712 ......................Upper Hinge .......................................................................................... 2

223 ...... ZX-H223 .......................Pin......................................................................6n6x40 ....................... 2

225 ...... ZX-08711 ......................Lower Hinge .......................................................................................... 2

Change Gear Box Assembly I

Index Part No. No. Description Size Qty.

1 .......... ZX-08101 ......................Change Gear Box Casting ..................................................................... 1

2 .......... ZX-08108 ......................Front Cover ........................................................................................... 1

5 .......... ZX-05104C ...................Hand Wheel .......................................................................................... 1

6 .......... ZX-05301C ...................Sign Plate .............................................................................................. 1

7 .......... ZX-08708 ......................Positioning Disc ..................................................................................... 1

8 .......... ZX-08505 ......................Gasket................................................................................................... 1

9 .......... ZX -08 1 1 1 ......................Cr ank .................................................................................................... 1

10 ........ ZX-08705 ......................Connecting Rod ..................................................................................... 1

11 ........ ZX-08304 ......................Sliding Bloc k .......................................................................................... 1

12 ........ ZX-05103C ...................Cam ...................................................................................................... 1

13 ........ ZX-05702C ...................Roller .................................................................................................... 2

14 ........ ZX-08109 ......................Crank .................................................................................................... 1

15 ........ ZX-081 10 ......................Bus hing ................................................................................................. 1

16 ........ ZX-08704 ......................Rotating Shaft ........................................................................................ 1

17 ........ ZX-08703 ......................Connecting Rod ..................................................................................... 1

18 ........ ZX-08304 ......................Sliding Block .......................................................................................... 1

26 ........ ZX-C26 .........................C ross Head Screw ..............................................M4x12 ........................ 3

28 ........ TS-1504051 ..................Socket Cap Screw ..............................................M8x25 ........................ 4

29 ........ TS-1516051 ..................Hex Socke t Cap Scre w .......................................M10x40 ...................... 2

30 ........ TS-1525021 ..................Set Screw ...........................................................M10x12 ...................... 1

31 ........ ZX-C31 .........................Fla t Head Set Screw ...........................................M6x8 .......................... 1

33 ........ ZX-C33 .........................T aper Pin ............................................................4x45 ........................... 1

34 ........ ZX-C34 .........................T aper Pin ............................................................6x30 ........................... 2

35 ........ ZX-C35 .........................T aper Pin ............................................................6x50 ........................... 1

36 ........ ZX-C36 .........................Pin ......................................................................10m6x40 .................... 2

37 ........ ZX-C37 .........................Pin ......................................................................10m6x50 .................... 2

38 ........ ZX-H5 ...........................S teel Ball ............................................................8 ................................. 1

42 ........ ZX-C42 .........................S pring .................................................................1x8x30 ....................... 1

Change Gear Box Assembly II

Index Part No. No. Description Size Qty.

3 .......... ZX-08104 ......................End Cover ............................................................................................. 4

4 .......... ZX-08103 ......................Bearing Support .................................................................................... 1

19 ........ ZX-08107 ......................Gear ...................................................................3m36T ........................ 1

20 ........ ZX-08105 ......................Double Gear .......................................................3.75m28T /3m30T ....... 1

21 ........ ZX-08702 ......................Shaft ..................................................................................................... 1

22 ........ ZX-08701 ......................Shaft ..................................................................................................... 1

23 ........ ZX-08710 ......................Gear ...................................................................3.75m27T ................... 1

24 ........ ZX-08709 ......................Gear ...................................................................3m41T ........................ 1

25 ........ ZX-08102 ......................Double Gear .......................................................3.75m30T /3m29T ....... 1

27 ........ ZX-C27 .........................Slo tted Cheese Head Screw ...............................M5x12 ...................... 15

32 ........ ZX-C32 .........................Fla t Head Set Screw ...........................................M10 x12 ...................... 1

39 ........ BB-6203ZZ/P6 ..............Ball Bearing ........................................................17x40x12 ................... 5

40 ........ ZX-C40 .........................C -Clip .................................................................25 ................ 4(5 for 22”)

41 ........ ZX-C41 .........................C -Clip .................................................................40 ............................... 1

43 ........ ZX-C43 .........................Oi l Cup ...............................................................8 ................. 1 (2 for 22”)

44 ........ TNMP08108..................Washer .................................................................................. 1 (2 for 22”)

45 ........ TNMP08102..................Splined Sleeve....................................................................................... 1

46 ........ TNMP08504..................Gear ...................................................................3m41T ........................ 1

47 ........ TNMP08501A ...............Gear (for 14”/16”/22” models) .............................3.5m36T ..................... 1

............ TNMP08501B ...............Gear (for 18” model s) .........................................4m36T ........................ 1

48 ........ ZX-05502C ...................Oil Bushing ............................................................................................ 1

49 ........ ZX-08707 ......................Shaft Vb ................................................................................................ 1

50 ........ ZX-C50 .........................Fla t Head Set Screw ...........................................M8x10 ........ 1 (2 for 22”)

51 ........ GH2280ZX-08112 .........Gear (for 22” model) ...........................................3m30T ........................ 1

52 ........ GH2280ZX-1052 ...........Washer .................................................................................................. 1

53 ........ GH2280ZX-1053 ...........Oil Bushing ............................................................................................ 1

54 ........ GH2280ZX-08707 .........Axis Vc (for 22” model) .......................................................................... 1

Quick Change Gear Box I

Index Part No. No. Description Size Qty.

1 .......... ZX-05153A ...................Upper Cover .......................................................................................... 1

2 .......... TS-1503071 ..................Hex Socket Cap Scre w .......................................M6x30 ........................ 2

6 .......... TS-1504031 ..................Hex Socket Cap Scre w .......................................M8x16 ...................... 1 0

7 .......... ZX-05109 ......................Rear Cover ............................................................................................ 1

8 .......... ZX-05502 ......................Gasket................................................................................................... 1

9 .......... ZX-Q09 .........................Countersunk Head Screw ...................................M10x18 ...................... 1

10 ........ ZX-05101 ......................Feedbox Casti ng ................................................................................... 1

11 ........ ZX-05501 ......................Gasket................................................................................................... 1

12 ........ ZX-05108 ......................Flange ................................................................................................... 1

13 ........ TS-1504031 ..................Hex Socke t Cap Scre w .......................................M8x16 ........................ 6

14 ........ ZX-05151 ......................Extending Plate ..................................................................................... 1

15 ........ TS-1503131 ..................Hex Socke t Cap Scre w .......................................M6x60 ........................ 4

19 ........ ZX -Q19 .........................Hex Cap Bolt ......................................................M10x1 ........................ 1

20 ........ TS-1491061 ..................Hex Cap Bolt ......................................................M10x40 ...................... 2

21 ........ ZX-H68 .........................T aper Pin ............................................................6x35 ........................... 2

22 ........ ZX-05738 ......................Control Shaft ......................................................................................... 1

23 ........ ZX-05739 ......................Sliding Key ............................................................................................ 3

24 ........ ZX-05128 ......................Sliding Sleeve........................................................................................ 3

25 ........ ZX-Q25 .........................Flat Head Set Screw ...........................................M5x8 .......................... 4

26 ........ ZX-05125 ......................Right Fork .............................................................................................. 1

27 ........ ZX-05126 ......................Middle Fork ........................................................................................... 1

28 ........ ZX-05127 ......................Left Fork ................................................................................................ 1

29 ........ ZX-Q29 .........................Ring Seal ...........................................................32x3.1 ........................ 1

30 ........ ZX-Q30 .........................Taper Pin ............................................................4x25 ........................... 2

31 ........ ZX-05129 ......................Cover .................................................................................................... 1

32 ........ ZX-Q32 .........................Pin......................................................................5n6x15 ....................... 1

33 ........ ZX-Q33 .........................Cheese Head Screw ...........................................M5x16 ........................ 3

34 ........ ZX-05122 ......................Cam ...................................................................................................... 1

35 ........ ZX-05728 ......................Rolling Sleeve ....................................................................................... 5

36 ........ ZX-05729 ......................Poking Key ............................................................................................ 3

37 ........ ZX-05123 ......................Crank .................................................................................................... 1

38 ........ ZX-Q38 .........................Pin......................................................................8n6x32 ....................... 5

39 ........ ZX-Q39 .........................Pin......................................................................6n6x20 ....................... 5

40 ........ ZX-05124 ......................Crank .................................................................................................... 1

41 ........ ZX-05111 ......................Sleeve ................................................................................................... 1

42 ........ ZX-05726 ......................Lever Shaft ............................................................................................ 1

43 ........ ZX-Q43 .........................Taper Pin ............................................................4x32 ........................... 2

44 ........ ZX-Q44 .........................Taper Pin ............................................................4x65 ........................... 1

45 ........ ZX-05121 ......................Crank .................................................................................................... 1

46 ........ ZX-051 18 ......................Cam ...................................................................................................... 1

47 ........ ZX-05120 ......................Crank .................................................................................................... 1

48 ........ ZX-051 16 ......................Fork ....................................................................................................... 1

49 ........ ZX-Q49 .........................Pin......................................................................8n6x18 ....................... 2

50 ........ ZX-051 17 ......................Slee ve ................................................................................................... 1

51 ........ ZX-05737 ......................Lever Shaft ............................................................................................ 1

52 ........ ZX-C33 .........................T aper Pin ............................................................4x45 ........................... 2

53 ........ ZX-051 15 ......................Fork ....................................................................................................... 1

54 ........ ZX-051 19 ......................Cran k .................................................................................................... 1

55 ........ ZX-05735 ......................Pin......................................................................................................... 1

56 ........ ZX-051 12 ......................Fork ....................................................................................................... 1

57 ........ ZX-051 13 ......................Cran k .................................................................................................... 1

58 ........ ZX-05730 ......................Small Shaft ............................................................................................ 1

59 ........ ZX-05731 ......................Big Gear .............................................................1m44T ........................ 1

60 ........ ZX-05732 ......................Small Gear .........................................................1m22T ........................ 1

Index Part No. No. Description Size Qty.

61 ........ ZX-051 14 ......................Slee ve ................................................................................................... 1

62 ........ ZX-05734 ......................Lever Shaft ............................................................................................ 1

63 ........ ZX-05503 ......................Gasket................................................................................................... 1

64 ........ ZX-051 10 ......................Front Cover ........................................................................................... 1

65 ........ TS-1505021 ..................Hex Socke t Cap Scre w .......................................M10x20 ...................... 5

66 ........ ZX-Q66 .........................Taper Pin ............................................................5x35 ........................... 6

67 ........ ZX-05303A ...................Sign Plate .............................................................................................. 1

68 ........ ZX-Q68 .........................Cross Head Screw ..............................................M3x6 .......................... 7

69 ........ ZX-Q69 .........................Oil Sight Glass ....................................................20 ............................... 1

70 ........ ZX-05727 ......................Positioning Disc ..................................................................................... 1

71 ........ ZX-Q71 .........................Countersunk Head Screw ...................................M4x12 ........................ 9

72 ........ ZX-05740 ......................Lever ..................................................................................................... 1

73 ........ ZX-05130A ...................Lever Support ........................................................................................ 1

74 ........ ZX-05301 ......................Sign Disc ............................................................................................... 3

75 ........ ZX-H5 ...........................S teel Ball ............................................................8 ................................. 3

76 ........ ZX-Q76 .........................Compression Spring ...........................................YZ-1x8x25 .................. 3

77 ........ ZX-H3 ...........................Flat End Set Screw .............................................M10x12 ...................... 3

78 ........ ZX-05736 ......................Positioning Disc ..................................................................................... 1

79 ........ ZX-05140 ......................Hand Wheel .......................................................................................... 2

80 ........ ZX-05733 ......................Positioning Disc ..................................................................................... 1

Quick Change Gear Box II

Index Part No. No. Description Size Qty.

81 ........ ZX-05104 ......................Middle Bearing Support ......................................................................... 2

82 ........ ZX-Q82 .........................Taper End Set Screw ..........................................M10x16 ...................... 2

83 ........ ZX-B23 .........................C-Clip .................................................................20 ............................... 3

84 ........ ZX-Q84 .........................C-Clip .................................................................42 ............................... 5

85 ........ BB-6004........................Single Row Radial Ball Bearing...........................20x42x12 ................... 5

86 ........ ZX-05721 ......................Shaft ..................................................................................................... 1

87 ........ ZX-05722 ......................Double Gear .......................................................2m26T/2m52T ............ 1

88 ........ ZX-Q88 .........................Iron Wire ............................................................1x190 ......................... 2

89 ........ TS-1524051 ..................Set Screw ...........................................................M8x20 ........................ 2

90 ........ ZX-05720 ......................Positioning Sleeve ................................................................................. 1

91 ........ ZX-05719 ......................Gear ...................................................................2.25m28T ................... 1

92 ........ ZX-05718 ......................Double Gear .......................................................2m26T/2m28T ............ 1

93 ........ ZX-05717 ......................Gear ...................................................................3.5m20T ..................... 1

94 ........ ZX-05716 ......................Double Gear .......................................................3.5m18 T/3.5m19 T ...... 1

95 ........ ZX-05715 ......................Gear ...................................................................3.25m22T ................... 1

96 ........ ZX-05714 ......................Double Gear .......................................................3.25m24T /3.25 m23T .. 1

97 ........ BB-6205........................Single Row Radial Ball Bearing...........................25x52x15 ................... 2

98 ........ ZX-C40 .........................C -Clip .................................................................25 ............................... 3

99 ........ ZX-05125 ......................Shaft End Cover .................................................................................... 1

100 ...... TS-1504041 ..................Hex Socket Cap Screw .......................................M8x18 ........................ 2

101 ...... ZX-05704 ......................Spacer ................................................................................................... 1

102 ...... ZX-05705 ......................Double Gear .......................................................2m52T/2 m26T ............ 1

103 ...... ZX-05502C ...................Oil Bushing ............................................................................................ 3

104 ...... ZX-05105 ......................Sleeve ................................................................................................... 2

105 ...... ZX-05707 ......................Double Gear .......................................................2m39T/2 m26T ............ 1

106 ...... ZX-Q106 .......................Iron Wire ............................................................1x16 0 ......................... 3

107 ...... TS-1524031 ..................Set Screw ...........................................................M8x12 ........................ 3

108 ...... ZX-05714C ...................Fixed Bushing........................................................................................ 1

109 ...... ZX-05710 ......................Shaft ................................................................................................... .. 1

1 10 ...... ZX-05709 ......................Double Gear .......................................................2m48T/2.25 m42T ....... 1

1 1 1 ...... ZX-05711 ......................Sliding Gear .......................................................3 .5 m24T ..................... 1

1 12 ...... ZX-05712 ......................Sliding Gear .......................................................3 .2 5 m24 T ................... 1

1 13 ...... ZX-05713 ......................Sleeve ................................................................................................... 1

1 14 ...... ZX-G51-1 ......................S pacer ................................................................32 ............................... 1

1 15 ...... ZX-05106 ......................Bearing Support .................................................................................... 1

1 16 ...... TS-1504051 ..................Hex Socket Cap Screw .......................................M8x25 ........................ 3

141 ...... ZX-05504 ......................Gasket................................................................................................... 1

142 ...... ZX-05505 ......................Gasket................................................................................................... 1

Quick Change Gear Box III

Index Part No. No. Description Size Qty.

66 ........ ZX-Q66 .........................Taper Pin ............................................................5x35 ........................... 6

83 ........ ZX-Q83 .........................C-Clip .................................................................20 ............................... 3

84 ........ ZX-Q84 .........................C-Clip .................................................................42 ............................... 5

85 ........ BB104 ...........................Single Row Radial Ball Bearing...........................20x42x12 ................... 5

98 ........ ZX-Q98 .........................C-Clip .................................................................25 ............................... 3

106 ...... ZX-Q106 .......................Iron Wire ............................................................1x16 0 ......................... 3

107 ...... TS-1524031 ..................Set Screw ...........................................................M8x12 ........................ 3

1 17 ...... ZX-051 13C....................Sha ft Coupling ....................................................................................... 2

1 18 ...... ZX-Q1 18 .......................Round Nut ..........................................................M24x1.5 ..................... 2

1 19 ...... TS-1503021 ..................Hex Socket Cap Screw .......................................M6x10 ........................ 2

120 ...... ZX-051 14C....................Cover .................................................................................................... 1

121 ...... BB-51105 ......................Thrust Bearing ....................................................25x42x11 .................... 2

122 ...... ZX-Q122 .......................Spacer ................................................................25 ............................... 2

123 ...... BB-6305........................Ball Bearing ........................................................25x62x17 ................... 1

124 ...... ZX-05725 ......................Shaft ................................................................................................... .. 1

125 ...... ZX-Q125 .......................Key.....................................................................8x7x50 ....................... 1

126 ...... ZX-05724 ......................Double Gear .......................................................2.25m35T /2.25 m36T .. 1

127 ...... ZX-05723 ......................Gear ...................................................................2.5m36T ..................... 1

128 ...... ZX-05107 ......................Sleeve ................................................................................................... 2

129 ...... BB-6005........................Ball Bearing ........................................................25x47x12 ................... 1

130 ...... TS-1525021 ..................Set Screw ...........................................................M10x12 ...................... 2

131 ...... ZX-05103 ......................Bearing Support .................................................................................... 1

132 ...... ZX-05701 ......................Shaft ................................................................................................... .. 1

133 ...... ZX-Q133 .......................Half Circle Key ....................................................6x22 ........................... 1

134 ...... ZX-05703 ......................Gear ...................................................................2.5m36T ..................... 1

135 ...... ZX-05102 ......................Bearing Support .................................................................................... 1

136 ...... ZX-05702 ......................Double Gear .......................................................2.5m24 T/2.25m35 T .... 1

137 ...... ZX-05708 ......................Shaft ................................................................................................... .. 1

138 ...... ZX-05706 ......................Triple Gear .........................................................2m39T/2m52T/2m26T 1

139 ...... BB-6203........................Ball Bearing ........................................................17x40x12 ................... 1

140 ...... ZX-Q140 .......................C-Clip .................................................................17 ............................... 1

Apron Assembly I

Index Part No. No. Description Size Qty.

1 .......... TL06101 .......................Apron Casting........................................................................................ 1

2 .......... TL06103 .......................Bottom Cover ........................................................................................ 1

3 .......... TS-1540072 ..................Hex Nut ..............................................................M10 ............................ 1

4 .......... ZX-A4 ...........................Flat Head Set Screw ...........................................M10 x70 ...................... 1

5 .......... TL06502 .......................Cushion Cap ......................................................................................... 1

6 .......... ZX-A6 ...........................Pin......................................................................6n6x16 ....................... 2

7 .......... ZX -A7 ...........................T en sile S pring .....................................................YI1.2x9 x50 ................. 1

8 .......... TL06734 .......................Lever ..................................................................................................... 1

9 .......... ZX-A9 ...........................Pin......................................................................8n6x30 ....................... 1

10 ........ ZX-A10 .........................Pin......................................................................6n6x18 ....................... 1

11 ........ TL06701-A ....................Pushing Rod .......................................................................................... 1

12 ........ ZX-A12 .........................Oil Seal ..............................................................15 x2.4 ........................ 1

13 ........ BB60016 .......................Ball Bearing ........................................................6x17x6 ....................... 1

14 ........ ZX-A6 ...........................Pin......................................................................6n6x16 ....................... 1

15 ........ ZX-A15 .........................Drain Plug ..........................................................Z 1/4" ......................... 1

16 ........ ZX-B34 .........................Taper Pin ............................................................5x30 ........................... 2

17 ........ TS-1504041 ..................Hex Socke t Cap Scre w .......................................M8x20 ........................ 6

18 ........ TL06501 .......................Gasket................................................................................................... 1

19 ........ TL06307 .......................Sign Plate .............................................................................................. 1

20 ........ TL06716 .......................Lever ..................................................................................................... 1

21 ........ ZX-06122 ......................Lever Support ........................................................................................ 1

22 ........ ZX-B27 .........................Taper Pin ............................................................6x60 ........................... 1

23 ........ TL06717 .......................Half Nut Shaft ........................................................................................ 1

24 ........ TL06111 ........................Positioning Block ................................................................................... 1

25 ........ ZX-A25 .........................Thread T ail Taper Pin ..........................................6x25 ........................... 1

26 ........ TS-1523031 ..................Set Screw ...........................................................M6x10 ........................ 1

27 ........ ZX-06733 ......................Half Nut Control Plate ............................................................................ 1

28 ........ ZX-A28 .........................Taper Pin ............................................................6x55 ........................... 1

29 ........ ZX-06732 ......................Pin......................................................................................................... 2

30 ........ ZX-06302 ......................Half Nut (serial # 010611ZX349 and lower) ............................................ 1

............ ZX-06302N ...................New Half Nut (serial # 010618ZX350 and higher) .................................. 1

31 ........ TS-1540072 ..................Hex Nut ..............................................................M10 ............................ 1

32 ........ ZX-A32 .........................Cylindrical End Set Screw ...................................M10x60 ...................... 1

33 ........ ZX-06121 ......................Gib ........................................................................................................ 1

34 ........ ZX-06731 ......................Cylindrical End Set Screw ...................................................................... 3

35 ........ TS-1540061 ..................Hex Nut ..............................................................M8 .............................. 3

36 ........ ZX-A36 .........................Set Screw ...........................................................M8x32 ........................ 1

37 ........ ZX-A37 .........................Oil Sight Glass ....................................................20 ............................... 1

69 ........ TL06727 .......................Gear (serial # 010611Z X349 and l ower) ..............2m25T ........................ 1

............ TL06727N .....................New Gear (serial # 010618ZX350 and higher) ....2m25T ........................ 1

70 ........ TL06728 .......................Sliding Key ............................................................................................ 2

71 ........ TL06121 .......................Spacer (serial # 010611ZX349 and l ower) .............................................. 2

............ TL06121N .....................New Spacer (serial # 010618ZX350 and higher) .................................... 2

72 ........ TL06304 .......................Positioning Sleeve (serial # 010611ZX349 and lower) ............................ 2

............ TL06304N .....................New Positioning Sleeve (serial # 010618ZX350 and higher) .................. 2

73 ........ ZX-A73 .........................Ring Seal F or Rotating .......................................3x55 ........................... 2

74 ........ ZX-A74 .........................Oil Seal ..............................................................35 x3.1 ........................ 1

75 ........ TL06729 .......................Sleeve (serial # 010611ZX349 and l ower) .............................................. 1

............ TL06729N .....................New Sleeve (serial # 010618ZX350 and higher) .................................... 1

122 ...... TL06302 .......................Sign Plate .............................................................................................. 1

123 ...... TL06730 .......................Shaft ..................................................................................................... 1

124 ...... BB-51104 ......................Thrust Bearing ....................................................................................... 2

125 ...... TL06305 .......................Sleeve ................................................................................................... 2

126 ...... TL06726 .......................Worm (serial # 010611ZX349 and lower) ............................................... 1

............ TL06726N .....................New Worm (serial # 010618ZX350 and higher) ...................................... 1

127 ...... TL06122 .......................Worm Support (serial # 010611ZX349 and lower) .................................. 1

Index Part No. No. Description Size Qty.

............ TL06122N .....................New Wor m Support (serial # 010618ZX350 and higher) ......................... 1

128 ...... TL06720 .......................Control Plate ......................................................................................... 1

129 ...... TS-1514031 ..................Hex Socket Cap Screw .......................................M6x20 ........................ 4

130 ...... ZX-A130 .......................Taper Pin ............................................................4x20 ........................... 1

131 ...... TS-1524031 ..................Set Screw ...........................................................M8x12 ........................ 2

132 ...... ZX-A132 .......................Screw .................................................................M8x25 ........................ 2

133 ...... ZX-A133 .......................Cylin d rical Tensile Spr ing ....................................LI-1.6x10x58 .............. 1

134 ...... TL06503 .......................Gasket................................................................................................... 1

135 ...... TL06114 ........................Back Cover ............................................................................................ 1

136 ...... TS-1514011 ..................Hex Socket Cap Screw .......................................M6x12 ........................ 5

137 ...... ZX-A137 .......................Set Screw ...........................................................M8x30 ........................ 2

138 ...... ZX-A138 .......................Iron Wire ............................................................1x50 ........................... 2

139 ...... ZX-A139 .......................Oil Conducting Cord ...........................................3x10 0 ......................... 2

140 ...... ZX-A140 .......................Screw .................................................................M10x40 ...................... 1

158 ...... TS-1540041 ..................Hex Nut ..............................................................M6 .............................. 1

159 ...... TL06124 .......................Bracket .................................................................................................. 1

160 ...... ZX-A160 .......................Taper Pin ............................................................5x25 ........................... 2

161 ...... TL06308 .......................Bracket .................................................................................................. 1

162 ...... TS-1503041 ..................Hex Socket Cap Screw .......................................M6x16 ........................ 1

Apron Assembly II

Index Part No. No. Description Size Qty.

38 ........ ZX-B23 .........................C-Clip .................................................................20 ............................... 1

39 ........ BB-6204........................Ball Bearing ........................................................20x47x14 ................... 1

40 ........ TL06705 .......................Gear ...................................................................2m65T ........................ 1

41 ........ ZX-A41 .........................Taper Pin ............................................................6x40 ........................... 1

42 ........ ZX-C40 .........................C -Clip .................................................................25 ............................... 1

43 ........ ZX-06127 ......................Bearing Support (serial # 010611ZX349 and lower) ............................... 1

............ ZX-06127N ...................New Bearing Support (serial # 010618ZX350 and hi gher ) ...................... 1

44 ........ TS-1504041 ..................Hex Socke t Cap Scre w .......................................M8x18 ........................ 3

45 ........ BB-6205Z .....................Ball Bearing ........................................................25x52x15 ................... 1

46 ........ ZX-A46 .........................C-Clip .................................................................52 ............................... 1

47 ........ TL06704 .......................Shaft (serial # 010611ZX349 and lower) .............2m14T ........................ 1

............ TL06704N .....................New Shaft (serial # 010618ZX350 and higher .....2m14T ........................ 1

48 ........ TL06706 .......................Hand Wheel Shaft ..............................................2mx15 T ...................... 1

49 ........ ZX-H10 .........................H alf Circle Key ....................................................4x16 ........................... 1

50 ........ ZX-A50 .........................Oil Cup ...............................................................8 ................................. 1

51 ........ TL06104 .......................Lever Support ........................................................................................ 1

52 ........ TS-1503051 ..................Hex Socke t Cap Scre w .......................................M6x18 ........................ 3

53 ........ TL06105 .......................Dial Support .......................................................................................... 1

54 ........ ZX-A54 .........................Cross Head Screw ..............................................M5x12 ........................ 3

55 ........ TL06732 .......................Dial........................................................................................................ 1

56 ........ TL06107 .......................Hand Wheel .......................................................................................... 1

57 ........ ZX-06710 ......................Shaft Driven Lever ................................................................................. 1

58 ........ TL06709 .......................Shaft Cover ........................................................................................... 1

59 ........ ZX-A54 .........................Cross Head Screw ..............................................M5x12 ........................ 1

60 ........ TL06708 .......................Screw .................................................................................................... 1

61 ........ TL06707 .......................Pin......................................................................................................... 1

62 ........ TL06112 ........................End Cover ............................................................................................. 1

63 ........ TS-1503031 ..................Hex Socke t Cap Scre w .......................................M6x12 ........................ 3

64 ........ TL06733 .......................T Shaped Flat Key ................................................................................. 1

65 ........ TL06115 ........................Flange Sleeve ....................................................................................... 1

66 ........ TS-1503031 ..................Hex Socke t Cap Scre w .......................................M6x12 ........................ 3

67 ........ ZX-A67 .........................Flat End Set Screw .............................................M6x30 ........................ 1

68 ........ TS-1540041 ..................Hex Nut ..............................................................M6 .............................. 1

76 ........ TL06109 .......................Flange ................................................................................................... 1

77 ........ TS-1503031 ..................Hex Socke t Cap Scre w .......................................M6x12 ........................ 3

78 ........ TL06303 .......................Sign Plate .............................................................................................. 1

79 ........ TL06714 .......................Adjusting Screw ..................................................................................... 1

80 ........ ZX-A80 .........................Oil Seal ..............................................................8x1.9 .......................... 1

81 ........ BB-7203........................Ball Bearing ........................................................17x40x12 ................... 1

82 ........ TL06713 .......................Shaft ..................................................................................................... 1

83 ........ TL06715 .......................Adjusting Rod ........................................................................................ 1

84 ........ ZX-H10 .........................H alf Circle Key ....................................................4x16 ........................... 1

85 ........ TL06712 .......................Spring Cover ......................................................................................... 1

86 ........ ZX-A86 .........................Spring .................................................................YI-5x35x50 ................. 1

87 ........ TL06718 .......................Gear ...................................................................2m28T ........................ 1

88 ........ TL06113 ........................Helical Ge a r .......................................................2.5m40T ..................... 1

89 ........ BB7006/P6 ...................Ball Bearing ........................................................30x55x13 ................... 1

90 ........ TS-1523031 ..................Set Screw ...........................................................M6x10 ........................ 1

91 ........ ZX-A25 .........................Thread T ail Taper Pin ..........................................6x25 ........................... 1

92 ........ TL06110 ........................Fork ....................................................................................................... 1

93 ........ TL06721 .......................Control Rod ........................................................................................... 1

94 ........ TL06116 ........................Lever Support ........................................................................................ 1

95 ........ ZX-A9 ...........................Pin......................................................................8n6x30 ....................... 1

96 ........ ZX-H5 ...........................S teel ball ............................................................8 ................................. 1

97 ........ ZX-A97 .........................Spring .................................................................YI-1x7x25 ................... 1

98 ........ ZX-A98 .........................Flat Head Set Screw ...........................................M10x16 ...................... 1

Index Part No. No. Description Size Qty.

99 ........ TL06722 .......................Lever ..................................................................................................... 1

100 ...... ZX-A100 .......................Cross Head Screw ..............................................M5x10 ........................ 3

101 ...... TL06117 ........................Cover .................................................................................................... 1

102 ...... ZX-A102 .......................Adjusting Screw ..................................................M6x30 ........................ 1

103 ...... TS-1503051 ..................Hex Socket Cap Screw .......................................M6x18 ........................ 3

104 ...... ZX-A104 .......................Flat Head Set Screw ...........................................M4x8 .......................... 1

105 ...... TL06301 .......................Sleeve ................................................................................................... 1

106 ...... TL06710 .......................Gear ...................................................................2m21T/2m57T ............ 1

107 ...... ZX-A107 .......................Pin......................................................................6n6x8 ......................... 1

108 ...... TL06711 ........................Shaft ..................................................................................................... 1

109 ...... TL06108 .......................End Cover ............................................................................................. 1

1 10 ...... TS-1503031 ..................Hex Socket Cap Screw .......................................M6x12 ........................ 3

1 1 1 ...... TL06723 .......................Control Shaft ......................................................................................... 1

1 12 ...... TL06725 .......................Pin......................................................................................................... 1

1 13 ...... TL06724 .......................Control Block ......................................................................................... 1

1 14 ...... ZX-A1 14 ........................Oil Seal ..............................................................20x2.4 ........................ 1

1 15 ...... ZX-A1 15 ........................Oil Seal ..............................................................50x3.1 ........................ 1

1 16 ...... TL06119 ........................Lever Flange ......................................................................................... 1

1 17 ...... TS-1503031 ..................Hex Socket Cap Screw .......................................M6x12 ........................ 3

1 18 ...... TL06118 ........................Lever Support ........................................................................................ 1

1 19 ...... TL06307 .......................Sign Plate .............................................................................................. 1

120 ...... TL06716 .......................Lever ..................................................................................................... 1

121 ...... ZX-B27 .........................T aper P in ............................................................6x60 ........................... 1

Apron Assembly III

Index Part No. No. Description Size Qty.

141 ...... ZX-A141 .......................Half Round Head Screw .....................................M6x18 ........................ 1

142 ...... ZX-1 1704 ......................Washer .................................................................................................. 1

143 ...... ZX-1 1301 ......................Dial........................................................................................................ 1

144 ...... ZX-1110 5 ......................Adjusting Wa sher ........................................................................ .......... 1

145 ...... ZX-1 1701 ......................Shaft ..................................................................................................... 1

146 ...... ZX-H10 .........................Half Circle Key ....................................................4x16 ........................... 1

147 ...... ZX-A147 .......................Half Round Head Screw .....................................M3x6 .......................... 8

148 ...... ZX-1 1303 ......................Positioning Sign Plate ............................................................................ 1

149 ...... ZX-1 1703 ......................Adjusting W a sher .................................................................................. 1

150 ...... ZX-1 1101 ......................Casting .................................................................................................. 1

151 ...... ZX-A151 .......................Acorn Nut ...........................................................M12 ............................ 1

152 ...... ZX-1 1304 ......................Thread Chasing Label ........................................................................... 1

153 ...... ZX-1110 2 ......................Helical Gear .......................................................2 m16 T ........................ 1

154 ...... TS-1550071 ..................Fla t W a sher ........................................................M10 ............................ 1

155 ...... TS-1540072 ..................Hex Nut ..............................................................M10 ............................ 1

156 ...... ZX-1 1702 ......................Bolt........................................................................................................ 1

157 ...... ZX-A157 .......................Oil Cup ...............................................................8 ................................. 2

Carriag e A ss embl y

Carriage Assembly

Index Part No. No. Description Size Qty.

1 .......... ZX-04101A ...................Saddle Casting ...................................................................................... 1

............ GH2280ZX-14101 .........Saddle Casting (for 2280ZX).................................................................. 1

2 .......... ZX-04505 ......................W ipe Plate ............................................................................................. 1

3 .......... ZX-04504 ......................W ipe Plate ............................................................................................. 1

4 .......... ZX-H21 1 .......................Countersunk Head Screw ...................................M5x16 ...................... 11

5 .......... ZX-04724 ......................Clamping Bloc k ..................................................................................... 2

6 .......... ZX-041 13 ......................Lining Plate ........................................................................................... 2

7 .......... TS-1505041 ..................Hex Socket Cap Scre w .......................................M10x30 ...................... 4

8 .......... TS-1540061 ..................Hex Nut ..............................................................M8 .............................. 4

9 .......... ZX-CA0 9 .......................Square Set Screw...............................................M8x20 ........................ 4

10 ........ ZX-04506 ......................Wipe Plate ............................................................................................. 1

11 ........ TS-1505071 ..................Hex Socket Cap Scre w .......................................M10x45 ...................... 8

12 ........ ZX-CA12 .......................Square Cap Bolt .................................................M12x70 ...................... 1

13 ........ ZX-CA13 .......................Taper Pin ............................................................8x60 ........................... 2

14 ........ ZX-04729 ......................Clamping Blo ck ..................................................................................... 1

15 ........ ZX-04730 ......................Locking Plate ......................................................................................... 1

16 ........ ZX-CA16 .......................Pin......................................................................4n6x12 ....................... 1

17 ........ ZX-04772 ......................Blocking Piece ....................................................................................... 1

18 ........ ZX-CA18 .......................Fitting Joint Seal .................................................A4 .............................. 8

19 ........ ZX-C A19 .......................Hollowed Bolt .....................................................A4 .............................. 8

20 ........ ZX-CA20 .......................Copper Tube ......................................................................................... 4

21 ........ ZX-04782 ......................Manual Oil Pump Casti ng ...................................................................... 1

22 ........ ZX-04781A ...................In Valve ................................................................................................. 1

23 ........ ZX-CA23 .......................Oil Ring ..............................................................15x2.4 ........................ 1

24 ........ ZX-04784 ......................Piston .................................................................................................... 1

25 ........ ZX-CA25 .......................Spring .................................................................1.2x14x65................... 1

26 ........ ZX-04785 ......................Oil Pump Cover ..................................................................................... 1

27 ........ TS-1502041 ..................Hex Socke t Cap Scre w .......................................M5x16 ........................ 2

28 ........ ZX-04783 ......................Lever ..................................................................................................... 1

29 ........ ZX-CA29 .......................Countersunk Head Screw ...................................M4x16 ........................ 3

30 ........ ZX-A130 .......................Taper Pi n ............................................................4x20 ........................... 1

31 ........ ZX-04781B ...................Out Val ve............................................................................................... 1

32 ........ ZX-04716 ......................Chip Guard ............................................................................................ 1

33 ........ ZX-CA33 .......................Slotted Cheese Head Screw ...............................M5x20 ........................ 4

34 ........ ZX-04780 ......................Oil Distributor......................................................................................... 1

35 ........ ZX-04740 ......................Clamping Blo ck ..................................................................................... 1

36 ........ ZX-04750 ......................Oil Cap .................................................................................................. 1

37 ........ ZX-04301 ......................Oil Indicator Cap .................................................................................... 1

38 ........ ZX-04721 ......................Lever ..................................................................................................... 1

39 ........ ZX-CA39 .......................Cross Head Screw ..............................................M5x16 ........................ 1

40 ........ ZX-04720 ......................Handle................................................................................................... 1

41 ........ ZX-04769 ......................Sleeve ................................................................................................... 1

42 ........ ZX-CA42 .......................Round Nut ..........................................................M12x1.25 ................... 4

43 ........ ZX-04719 ......................Lining .................................................................................................. .. 1

44 ........ ZX-04770 ......................Disc Spring ............................................................................................ 1

45 ........ ZX-04108 ......................Flat Pan ................................................................................................. 1

46 ........ ZX-04790 ......................Pushing Rod .......................................................................................... 1

47 ........ ZX-04789 ......................Screw .................................................................................................... 1

48 ........ ZX-04717 ......................Dial........................................................................................................ 1

49 ........ BB-51102 ......................Thrust Bearing ....................................................15x28x9 ..................... 2

50 ........ ZX-04111 ......................Sleeve ................................................................................................... 2

51 ........ TS-1490041 ..................Hex Cap Bolt ......................................................M8x25 ........................ 2

52 ........ ZX-04109 ......................Screw Support ....................................................................................... 1

............ GH2280ZX-04109B.......Screw Support (for 2280ZX) .................................................................. 1

53 ........ ZX-CA53 .......................Oil Cup ...............................................................8 ................................. 2

Index Part No. No. Description Size Qty.

54 ........ ZX-04707-1 ...................Gear Sliding Sleeve ............................................2m16T ........................ 1

............ ZX-04707-1A ................Gear Sliding Sleeve(for 2280ZX) ........................................................... 1

55 ........ ZX-H10 .........................H alf Circle Key ....................................................4x16 ........................... 1

56 ........ ZX-04751 ......................Flat Key ................................................................................................. 1

57 ........ ZX-04302 ......................Nut Ass embly ........................................................................................ 1

............ ML-2080-04301.............Nut As se mbly (for 2280ZX) .................................................................... 1

58 ........ ZX-04748 ......................Wedge ................................................................................................... 1

59 ........ ZX-04707-2 ...................Lead Screw ........................................................................................... 1

............ GH2280ZX-04707-2 ......Lead Screw (for 2280ZX) ....................................................................... 1

60 ........ BB-51101/P6 .................Thrust Bearing ....................................................12x26x9 ..................... 2

61 ........ ZX-041 16 ......................Brack et .................................................................................................. 1

62 ........ ZX-CA62 .......................Oil Cup ...............................................................6 ................................. 1

63 ........ TS-1491041 ..................Cap Screw..........................................................M10x30 ...................... 2

64 ........ ZX-CA64 .......................Taper Pin ............................................................8x30 ........................... 2

65 ........ ZX-04731 ......................Cross Slide Gib ..................................................................................... 1

66 ........ ZX-04725C ...................Screw .................................................................................................... 2

67 ........ ZX-04102A ...................Cross Slide ............................................................................................ 1

............ GH2280ZX-04102 .........Cross Slide (for 2280ZX) ....................................................................... 1

68 ........ ZX-04714 ......................Screw (for 18”/22” models, T-Slot).......................................................... 2

............ ZX-04714C ...................Screw (for 14”/16” models, T-Slot).......................................................... 2

69 ........ ZX-04732 ......................Pin......................................................................................................... 1

70 ........ TS-1540081 ..................Hex Nut ..............................................................M12 ............................ 2

71 ........ ZX-04709 ......................Sleeve ................................................................................................... 1

............ GH2280ZX-04701 .........Sleeve (for 2280ZX) .............................................................................. 1

72 ........ ZX-04304 ......................Pressing Pin .......................................................1 ................................. 1

73 ........ ZX-04746 ......................Screw .................................................................................................... 1

74 ........ ZX-04786 ......................Set Screw .............................................................................................. 1

75 ........ ZX-CA75 .......................Long Copper Tube ................................................................................. 1

76 ........ TS-1504051 ..................Socket Head Cap Screw .....................................M8x22 ........................ 3

77 ........ ZX-04502 ......................Wipe Plate ............................................................................................. 1

............ GH2280ZX-04502 .........Wipe Plate (for 2280ZX) ........................................................................ 1

78 ........ ZX-CA78 .......................Copper Tube ......................................................................................... 6

79 ........ ZX-04503 ......................Wipe Plate ............................................................................................. 1

80 ........ ZX-04771 ......................Lining .................................................................................................. .. 1

81 ........ ZX-04788 ......................Stop Pin ................................................................................................. 1

82 ........ ZX-04507 ......................Stop Pin Cap ......................................................................................... 1

83 ........ ZX-CA83 .......................Oil Cup ...............................................................10 ............................... 1

............ ZX-CSN A ......................Crossfeed Screw & Nut Assy. (i ncl udes # 57- 59. f or 14/16/18”) ...............

............ ZX-CSN A-GH2280ZX ...Crossfeed Screw & Nut Assy. (i ncl udes #57-59,. for 22”) ..........................

............ ZX-CD A ........................Cross feed Dial Assy. (includes # 41-50, 51-56. for 14/16/18”) ...................

............ ZX-CD A-GH2280ZX ......Crossfeed Dial Assy. (includes # 41-50, 51- 56. for 22”) ............................

Micro Carriage Stop

Index Part No. No. Description Size Qty.

1 .......... ZX-09709 ......................Dial........................................................................................................ 1

2 .......... ZX-MS2 ........................Pin......................................................................B4x8 ........................... 1

3 .......... ZX-09708 ......................Axle ....................................................................................................... 1

4 .......... ZX-09105 ......................Stop....................................................................................................... 1

5 .......... ZX-03302 ......................Sign Plate .............................................................................................. 1

6 .......... ZX-MS6 ........................Nail.....................................................................3x8 ............................. 2

7 .......... ZX-MS7 ........................Hex Socke t Se t Scre w ........................................M6x12 ........................ 1

8 .......... ZX-09106 ......................Clamping Plate ...................................................................................... 1

9 .......... ZX-MS9 ........................Hex Socke t Ca p Scre w .......................................M8x20 ........................ 2

Carriag e S t o p Assembly

Index Part No. No. Description Size Qty.

1 .......... ZX-26101 ......................Left Support ........................................................................................... 1

2 .......... TS-1504041 ..................Hex Socket Cap Scre w .......................................M8x20 ........................ 4

3 .......... ZX-C34 .........................T aper Pin ............................................................6x30 ........................... 4

4 .......... ZX-26704 ......................Control Ring .......................................................................................... 1

5 .......... TS-1523031 ..................Set Screw ...........................................................M6x10 ........................ 2

6 .......... ZX-26702 ......................Eccentric Travel Setting Ring ................................................................. 5

7 .......... ZX-H66 .........................Flat End Set Screw .............................................M6x10 ...................... 10

8 .......... ZX-C08 .........................Pin ......................................................................4n6x10 ....................... 5

9 .......... ZX-26703 ......................Locking Key ........................................................................................... 5

10 ........ ZX-26701A ...................Travel Setting Rod (for 1440/1640/1840ZX) ........................................... 1

............ ZX-26701B ...................Travel Setting Rod (for 1460/1660/1860ZX) ........................................... 1

............ ZX-26701C ...................Travel Setting Rod (for 1880/2280ZX) .................................................... 1

11 ........ ZX-26705 ......................Control Ring .......................................................................................... 1

12 ........ ZX-26104 ......................Right Support ........................................................................................ 1

13 ........ ZX-H5 ...........................S teel Ball ............................................................8 ................................. 1

14 ........ ZX-CS14 .......................Compression Spring ...........................................2x8x25 ....................... 1

15 ........ ZX-CS15 .......................Flat Head Set Screw ...........................................M10x12 ...................... 1

16 ........ ZX-CS16 .......................Oil Cup ...............................................................8 ................................. 2

17 ........ ZX-26301 ......................Dial........................................................................................................ 1

Four Way Tool Post

Index Part No. No. Description Size Qty.

1 .......... ZX-04103A ...................Revolving Plate (for 14” models) ............................................................ 1

............ ZX-04103B ...................Revolving Plate (for 16” models) ............................................................ 1

............ ZX-04103C ...................Revolving Plate (for 18” models) ............................................................ 1

............ GH2280ZX-04103 .........Revolving Plate (for 22” model) .............................................................. 1

2 .......... ZX-04725 ......................Screw .................................................................................................... 1

3 .......... ZX-04710 ......................Gib ........................................................................................................ 1

4 .......... ZX-04786 ......................Screw .................................................................................................... 1

5 .......... ZX-04303 ......................Pressing Block ....................................................................................... 1

6 .......... ZX-04706 ......................Lead Screw ........................................................................................... 1

7 .......... ZX-04106A ...................Nut ........................................................................................................ 1

8 .......... ZX-04107A ...................Top Slide (for 14” models) ...................................................................... 1

............ ZX-04107B ...................Top Slide (for 16”/18” models) ................................................................ 1

............ GH2280ZX-04107 .........Top Slide (for 22” model)........................................................................ 1

9 .......... ZX-04501 ......................W ipe Plate ............................................................................................. 1

10 ........ ZX-F10 .........................Half Circle Key ....................................................3x13 ........................... 1

11 ........ BB-51 102 ......................Thrust Bearing ....................................................15x28x9 ..................... 2

12 ........ ZX-041 15 ......................Slee ve ................................................................................................... 1

13 ........ ZX-F13 .........................Slotted Cheese Head Screw ...............................M5x12 ........................ 3

14 ........ ZX-F14 .........................Taper P in ............................................................3x18 ........................... 2

15 ........ ZX-04727 ......................Dial........................................................................................................ 1

16 ........ ZX-041 14 ......................Slee ve ................................................................................................... 1

17 ........ ZX-04768 ......................Disc Spring ............................................................................................ 1

18 ........ ZX-04767 ......................Sleeve ................................................................................................... 1

19 ........ ZX-04726 ......................Handle................................................................................................... 1

20 ........ ZX-04771 ......................Lining .................................................................................................. .. 1

21 ........ ZX-04763 ......................Spring .................................................................0.8x6x25 .................... 1

22 ........ ZX-04787 ......................Position ing Block ................................................................................... 1

23 ........ ZX-04752A ...................T-Slot Nut .............................................................................................. 1

24 ........ ZX-04754 ......................Shaft ..................................................................................................... 1

25 ........ ZX-04759 ......................Adjusting Lining Sheet ........................................................................... 1

26 ........ ZX-041 10 ......................Le ver Support ........................................................................................ 1

27 ........ ZX-04753 ......................Handle................................................................................................... 1

28 ........ ZX-Q66 .........................Taper Pin ............................................................5x35 ........................... 1

29 ........ ZX-04713A ...................Tool Post (for 14” models) ...................................................................... 1

............ ZX-04713B ...................Tool Post (for 16”/18”/22” models) .......................................................... 1

30 ........ ZX-F30A .......................Clamping Screw (for 16”/18”/22” models) ............M12x45 ...................... 8

............ ZX-F30B .......................Clamping Screw (for 14” models) ........................M12x50 ...................... 8

31 ........ ZX-F31 .........................Oil Cup ...............................................................8 ................................. 1

32 ........ ZX-H211 .......................Countersunk Head Screw ...................................M5x16 ........................ 3

33 ........ ZX-04725C ...................Screw .................................................................................................... 1

34 ........ ZX-F34 .........................Oil Cup ...............................................................8 ................................. 2

35 ........ ZX-F35 .........................Spring .................................................................0.7x5x9 ...................... 1

36 ........ ZX-F36 .........................S te e l Ball ............................................................6 ................................. 1

37 ........ ZX-F37 .........................Round Nut ..........................................................M12x1.25 ................... 2

38 ........ ZX-CA39 .......................Cross Head Screw ..............................................M5x16 ........................ 1

39 ........ ZX-04746K ...................Screw Wrench ....................................................................................... 1

............ ZX -TA14 .......................Toolholder As s embly 14” (includes # 29 & 30) ..........................................

............ ZX-TA16/18/22 ..............Toolholder Assembly 16”/18"/22" (includes # 29 & 30) ..............................

............ ZX-CP A14 .....................Compound Assembly 14” (includes # 1-20,32- 39) ....................................

............ ZX-CP A16 .....................Compound Assembly 16” (includes # 1-20,32- 39) ....................................

............ ZX-CP A18 .....................Compound Assembly 18” (includes # 1-20,32- 39) ....................................

............ ZX-CP A22 .....................Compound Assembly 22” (includes # 1-20,32- 39) ....................................

T ailst o ck A ssembly I

Index Part No. No. Description Size Qty.

1 .......... ZX-03711 ......................Handle................................................................................................... 1

2 .......... ZX-03717 ......................Lever Support ........................................................................................ 1

3 .......... ZX-03718 ......................Washer .................................................................................................. 1

4 .......... ZX-03719 ......................Clamping Bloc k ..................................................................................... 1

5 .......... ZX-03720 ......................Clamping Bloc k ..................................................................................... 1

6 .......... ZX-T06 .........................Cylindrical End Set Screw ...................................M8x14 ........................ 2

7 .......... ZX-03712 ......................Eccentric Shaft ...................................................................................... 1

10 ........ ZX-03701A ...................Center Sleeve (for 18”/22” models) ........................................................ 1

............ ZX-03701B ...................Center Sleeve (for 14”/16” models) ........................................................ 1

11 ........ ZX-T1 1 ..........................Ring Seal ...........................................................75x2.65 ...................... 1

12 ........ ZX-03703 ......................Front Cover ........................................................................................... 1

13 ........ ZX-T13 .........................Cross Recessed Countersunk Head Screw.........M5x10 ........................ 4

14 ........ ZX-T14A .......................Center Morse (for 18”/22” models) ......................No.5 ........................... 1

............ ZX-T14B .......................Center Morse (for 14”/16” models) ......................No.4 ........................... 1

22 ........ ZX-03702 ......................Position ing Block ................................................................................... 1

35 ........ ZX-03714 ......................Eccentric Shaft ...................................................................................... 1

36 ........ ZX-T36 .........................Taper P in ............................................................6x32 ........................... 1

37 ........ ZX-03104 ......................Lever Sleeve ......................................................................................... 1

38 ........ ZX-03709 ......................Lock handle ........................................................................................... 1

39 ........ ZX-A28 .........................Taper Pin ............................................................6x55 ........................... 1

40 ........ TS-1504041 ..................Hex Socke t Cap Scre w .......................................M8x20 ........................ 4

41 ........ TS-1515031 ..................Hex Socke t Cap Scre w .......................................M8x22 ........................ 3

42 ........ ZX-T42 .........................Pin......................................................................10n6x22 ..................... 1

43 ........ ZX-03302 ......................Sign Plate .............................................................................................. 1

45 ........ ZX-T45 .........................Nail.....................................................................3x8 ............................. 4

46 ........ ZX-03105 ......................Nut ........................................................................................................ 1

47 ........ BB-51205 ......................Thrust Ball Bea rin g .............................................25x47x15 ................... 1

48 ........ ZX-03104 ......................Back Cover ............................................................................................ 1

49 ........ ZX-03103 ......................Hand Wheel .......................................................................................... 1

50 ........ ZX-03707 ......................Lever ..................................................................................................... 1

51 ........ ZX-T51 .........................Acorn Nut ...........................................................M16 ............................ 1

52 ........ TS-155010 ....................Flat Wash e r ........................................................M16 ............................ 1

53 ........ ZX-T53 .........................Key.....................................................................6x40 ........................... 1

54 ........ ZX-03710A ...................Lead Screw (for 18”/22” models) ............................................................ 1

............ ZX-03710B ...................Lead Screw (for 14”/16” models) ............................................................ 1

55 ........ ZX-03101A ...................Tailstock Casting (for 18” models) .......................................................... 1

............ ZX-03101B ...................Tailstock Casting (for 16” models) .......................................................... 1

............ ZX-03101C ...................Tailstock Casting (for 14” models) .......................................................... 1

............ GH2280ZX-03101 .........Tailstock Casting (for 22” model) ............................................................ 1

56 ........ ZX-T56 .........................Oil Cup ...............................................................8 ................................. 1

57 ........ ZX-03708 ......................Dial........................................................................................................ 1

58 ........ ZX-03706 ......................Sleeve ................................................................................................... 1

59 ........ ZX-03711C....................Spring Leaf ............................................................................................ 1

65 ........ TS-2310162 ..................Nut .....................................................................M 16 ............................ 1

T ai lstock Ass embly II

Index Part No. No. Description Size Qty.

8 .......... ZX-T8 ...........................Flat End Set Screw (except in 14” models)..........M6x18 ........................ 4

9 .......... ZX-T9 ...........................S te e l Ba l l (except in 14 ” models) .........................4 ................................. 4

15 ........ ZX-03712 ......................Rubber Washer (except in 14” models) .................................................. 4

16 ........ ZX-03713 ......................Pressing Block (except in 14” models) ................................................... 4

17 ........ ZX-03501 ......................Circle Plate (except in 14 ” models) ........................................................ 4

18 ........ ZX-03714 ......................Bearing Support (except in 14” models) ................................................. 4

19 ........ ZX-03715 ......................Small Axle (except in 14” models) .......................................................... 4

20 ........ ZX-T20 .........................Ball Bearing (except in 14” models).....................7x19x6 ....................... 4

21 ........ ZX-03102A ...................Sliding Base (for 18”/22” models) ........................................................... 1

............ ZX-03102B ...................Sliding Base (for 16” model s) ................................................................. 1

............ ZX-03102C ...................Sliding Base (for 14” models) ................................................................. 1

23 ........ TS-1550071 ..................Flat Wash e r ........................................................M10 ............................ 2

24 ........ TS-1491151 ..................Hex Cap Bolt (for 18”/22” models) .......................M10x90 ...................... 2

............ TS-1491121 ..................Hex Cap Bolt (for 16” models) .............................M10x70 ...................... 2

............ TS-1491081 ..................Hex Cap Bolt (for 14” models) .............................M10x50 ...................... 2

25 ........ ZX-03704 ......................Gib ........................................................................................................ 1

26 ........ ZX-03721C ...................Spherical Washer .................................................................................. 2

27 ........ ZX-03718C ...................Adjusting Screw ..................................................................................... 2

28 ........ ZX-T28 .........................Taper Washer .....................................................16 ............................... 2

29 ........ ZX-T29 .........................Spherical Washer ...............................................16 ............................... 2

30 ........ TS-2310162 ..................Hex Nut ..............................................................M16 ............................ 2

31 ........ ZX-03106 ......................Clamping Bracket .................................................................................. 1

32 ........ ZX-03105C ...................Nut ........................................................................................................ 1

33 ........ ZX-T33 .........................Hex Socket Cap Scre w .......................................M8x85 ........................ 2

34 ........ ZX-03705A ...................Pulling Rod (for 18”/22” models) ............................................................ 2

............ ZX-03705B ...................Pulling Rod (for 16” models) .................................................................. 2

............ ZX-03705C ...................Pulling Rod (for 14” models) .................................................................. 2

44 ........ ZX-03303 ......................Sign Plate .............................................................................................. 1

45 ........ ZX-T45 .........................Nail.....................................................................3x8 ............................. 4

60 ........ ZX-T60 .........................Half Round Head Screw .....................................M5 x12 ..................... 10

61 ........ ZX-03721 ......................Plate ...................................................................................................... 1

62 ........ ZX-03502 ......................Wipe Plate ............................................................................................. 2

63 ........ ZX-03503 ......................Wipe Plate ............................................................................................. 2

64 ........ ZX-03716 ......................Plate ...................................................................................................... 1

............ ZX-TSA14 .....................Tailstock Assembly, 14” (includes # 1-13,15-64) .......................................

............ ZX-TSA16 .....................Tailstock Assembly, 16” (includes # 1-13,15-64) .......................................

............ ZX-TSA18 .....................Tailstock Assembly, 18” (includes # 1-13,15-64) .......................................

............ ZX-TSA22 .....................Tailstock Assembly, 22” (includes # 1-13,15-64) .......................................

Steady Rest Assembly

Index Part No. No. Description Size Qty.

............ ZX-SRA 14 ....................Steady Rest Assembly, 14” (includes # 1-16) ...........................................

............ ZX-SRA 16 ....................Steady Rest Assembly, 16” (includes # 1-16) ...........................................

............ ZX-SRA 18 ....................Steady Rest Assembly, 18” (includes # 1-16) ...........................................

............ ZX-SRA 22 ....................Steady Rest Assembly, 22” (includes # 1-16) ...........................................

1 .......... ZX-10702A ...................Screw (for 14” models) .......................................................................... 3

............ ZX-10702B ...................Screw (for 16” models) .......................................................................... 3

............ ZX-10702C ...................Screw (for 18”/22” models) .................................................................... 3

2 .......... ZX-10704D ...................S l idin g Sle eve ....................................................90-180 ........................ 3

............ ZX-10705D ...................S l idin g Sle eve.....................................................20-210 ........................ 3

3 .......... ZX-10301D ...................Pushing Block........................................................................................ 3

4 .......... ZX-SR04 .......................Slotted Set Screw ...............................................M6x20 ........................ 3

5 .......... ZX-10705 ......................Lever ..................................................................................................... 3

6 .......... ZX-10706 ......................Locking Screw ....................................................................................... 3

7 .......... ZX-C36 .........................Pin ......................................................................10n6x40 ..................... 1

8 .......... ZX-10701F ....................Hinge Screw .......................................................................................... 1

9 .......... ZX-SR9 .........................Pin ......................................................................8n6x40 ....................... 1

10 ........ ZX-SR1 0 .......................Hex Nut ..............................................................M 20 ............................ 1

1 1 ........ ZX-SR1 1 .......................Flat Washer ........................................................20 ............................... 1

12 ........ ZX-10708 ......................Tighte n ing Scre w ................................................................................... 1

13 ........ ZX-10103D ...................Clamping P late ...................................................................................... 1

14 ........ ZX-10101A ...................Lower Part of Steady Rest (for 14” models) ............................................ 1

............ ZX-10101B ...................Lower Part of Steady Rest (for 16” models) ............................................ 1

............ ZX-10101C ...................Lower Part of Steady Rest (for 18” m odels) ............................................ 1

............ GH2280ZX-10101 .........Lower Part of Steady Rest (for 22” m odel) ............................................. 1

15 ........ ZX-10102AS .................Upper Part of Steady Rest (for 14” models) ............................................ 1

............ ZX-10102BS .................Upper P ar t of Steady Rest (for 16”/18” models) ...................................... 1

............ ZX-10102F ....................Upper Part of Steady Rest (for 22” model) ............................................. 1

16 ........ ZX-SR16 .......................Round Nut ..........................................................M10 ............................ 1

Follo w Rest Assembly

Index Part No. No. Description Size Qty.

............ ZX-FRA1 4 .....................Follow Rest Assembly, 14” (includes #1-7,9) ............................................

............ ZX-FRA1 6 .....................Follow Rest Assembly, 16” (includes #1-7,9) ............................................

............ ZX-FRA1 8 .....................Follow Rest Assembly, 18” (includes #1-7,9) ............................................

............ ZX-FRA2 2 .....................Follow Rest Assembly, 22” (includes #1-7,9) ............................................

1 .......... ZX-10710 ......................Screw .................................................................................................... 2

2 .......... ZX-10704 ......................Nut ........................................................................................................ 2

3 .......... ZX-10707 ......................Sliding Sleeve........................................................................................ 2

4 .......... ZX-10301 ......................Supporting Piece ................................................................................... 2

5 .......... ZX-FR05 .......................Slotted Set Screw ...............................................M6x10 ........................ 2

6 .......... ZX-10705 ......................Locking Screw ....................................................................................... 2

7 .......... ZX-10706 ......................Handle................................................................................................... 2

8 .......... ZX-FR8 .........................Hex Cap Bolt ......................................................M12x55 ...................... 2

9 .......... ZX-10102A ...................Follow Rest Casting (for 14” model s) ..................................................... 1

............ ZX-10102B ...................Follow Rest Casting (for 16” models) ..................................................... 1

............ ZX-10102C ...................Follow Rest Casting (for 18” models) ..................................................... 1

............ GH2280ZX-10102 .........Follow Rest Casting (for 22” model) ....................................................... 1

Coolant & Work Light Assembly

Index Part No. No. Description Size Qty.

1 .......... RT -001A .......................Rubber Tube (for 1440/1640/1840ZX) .................ID 1/2"x1280mm ......... 1

............ RT -001B .......................Rubber Tube (for 1460/1660/1860ZX) .................ID 1/2"x1780mm ......... 1

............ RT -001C .......................Rubber Tube (for 1880/2280ZX) .........................ID 1/2"x2280mm ......... 1

2 .......... ZX-C W02 ......................Hex Cap Bolt ......................................................M5 x25 ........................ 4

3 .......... ZX-C W03 ......................Hex Nut ..............................................................5 ................................. 4

4 .......... ZX-C W04 ......................Coolant Pump.......................................................................... .............. 1

5 .......... ZX-C W05 ......................Hex Nut ..............................................................M6 .............................. 2

6 .......... ZX-01727 ......................Clip For Rubber T ube ............................................................................ 2

7 .......... ZX-C W07 ......................Half Round Head Screw .....................................M6 x16 ........................ 2

8 .......... ZX-01728 ......................Fitting .................................................................................................... 1

9 .......... ZX-01729 ......................Flow Pipe .............................................................................................. 1

10 ........ ZX-C W10 ......................Coolant Device ...................................................................................... 1

............ ZX-C W10-1 ...................Coo lant Ta p ........................................................G 3/8" ......................... 1

11 ........ TS-1514021 ..................Hex Socket Cap Scre w .......................................M6x16 ........................ 2

12 ........ TS-1515051 ..................Hex Socke t Cap Scre w .......................................M8x40 ........................ 2

13 ........ ZX-CW13 ......................Lamp Support ........................................................................................ 1

14 ........ ZX-S04 .........................Cross Head Screw ..............................................M6x14 ........................ 4

15 ........ ZX-CW15 ......................Lamp Frame .......................................................................................... 1

............ ZX-C W16 ......................Bulb ....................................................................50 W, AC 24V ............... 1

............ ZX-LA ...........................Light Assembly (includes # 13-15) ...........................................................

Other Parts

Index Part No. No. Description Size Qty.

1A ....... ZX-OP-1A .....................3-Jaw Chuck (mounted on lathe) ........................10”, D1-8 .................... 1

1B ....... ZX-OP-1B .....................Chuck Wrench ....................................................................................... 1

2A ....... ZX-OP-2A .....................4-Jaw Chuck ......................................................12”, D1-8 .................... 1

2B ....... ZX-OP-2B .....................Chuck Wrench ....................................................................................... 1

3 .......... ZX-OP-03 .....................12” Face Plate (for 14”/16” models)........................................................ 1

............ ZX-OP-03N ...................16” Face Plate (for 18”/22” models)........................................................ 1

4 .......... ZX -OP-0 4 .....................Tool T ighte ning Wren ch ......................................................................... 1

5 .......... ZX-OP-05 .....................C a m Tighte ning Wre n ch ........................................................................ 1

6 .......... ZX-OP-06 .....................Center ................................................................................................... 1

7 .......... ZX-OP-07 .....................MT-4 Live Center (for 14”/16” models) ................................................... 1

............ ZX-OP-07N ...................MT-5 Live Center (for 18”/22” models) ................................................... 1

8 .......... ZX-OP-08 .....................Morse Reduction Sl eeve ........................................................................ 1

9 .......... ZX-OP-09 .....................Oil Gun .................................................................................................. 1

10 ........ ZX-OP-10 .....................Touchup Paint Can ................................................................................ 1

11 ........ ZX-OP-1 1 ......................Gap Bridge Pin Driver ............................................................................ 1

12 ........ ZX -OP -12 .....................Hex Wre nch ........................................................2 .5,4,5 ,6,8 ,1 0 ............. 1

13 ........ ZX-OP-13 .....................Double End ........................................................................................... 1

14 ........ ZX-OP-14 .....................Flat Blade Screw Driver ......................................................................... 1

15 ........ ZX-OP-15 .....................Cross Point Screw Driver ....................................................................... 1

16 ........ ZX-OP-16 .....................Adjustable Wrench................................................................................. 1

17 ........ ZX-OP-17 .....................Round Nut Wrench ................................................................................ 1

............ ZX-18TBCP ..................Tool Box Complete (not shown) ..........................ZX-18” ..........................

Electrical Cabinet

Index Part No. No. Description Size Qty.

1 .......... ZX-SB1 .........................Jog Button ..........................................................LA Y3-1 1...................... 1

2 .......... ZX-SA2 .........................Coolant Control Button .......................................LAY3-11X/2 ................ 1

3 .......... ZX-SB2 .........................Emergency Stop .................................................LAY3-012S/1 .............. 1

4 .......... ZX-HL ...........................P ower Indicator Light ..........................................XD1 1-30/20 ................ 1

5 .......... ZX-SA3 .........................Rotary Switch .....................................................HZ3-452 ..................... 1

6 .......... ZX-QF ...........................Master Switch (40A) ...........................................D215-40 ..................... 1

7 .......... ZX-FU1 .........................Fuse (3A) ...........................................................JRT1-16A ................... 1

8 .......... ZX-FU2 .........................Fuse (2A) ...........................................................JRT1-16A ................... 1

9 .......... ZX-FU3 .........................Fuse (2A) ...........................................................JRT1-16A ................... 1

10 ........ ZX-FU5 .........................Fuse (2A) ...........................................................JRT1-16A ................... 1

............ ZX-FB ...........................Fuse Block ............................................................................................ 1

11 ........ ZX-Q .............................Temperature Relay .............................................JW6 ............................ 1

12 ........ ZX-KM 2 ........................A.C. Contacto r ....................................................3TB40 ........................ 1

13 ........ ZX-KA ...........................A.C. Contactor ....................................................3TB80 ........................ 1

14 ........ ZX-KM3 ........................A.C. Contactor (for 14,16,18” models) .................3TB43 ........................ 1

............ GH-2280ZX-KM3 ..........A.C. Contactor (for 22” models) ..........................3TB44 ........................ 1

15 ........ ZX-KM4 ........................A.C. Contactor (for 14,16,18” models) .................3TB43 ........................ 1

............ GH-2280ZX-KM4 ..........A.C. Contactor (for 22” models) ..........................3TB44 ........................ 1

16 ........ ZX-XB ...........................Copper Plat e (for gr ounding).................................................................. 1

17 ........ ZX-XT1 .........................Wir ing Board ......................................................JT1 ............................. 1

18 ........ ZX-XT2 .........................Wir ing Board ......................................................JX0............................. 1

19 ........ ZX-TC ...........................Control Transformer ............................................JBK3-100-TH.............. 1

20 ........ ZX-SQ2.........................Stroke Switch .....................................................LXW5-11N1 ................ 1

Wiring Diagram

Rotary Switch Diagram

1.....The Cord f r om t he Wiring B oar d ( par t no. ZX-XT2)

2.....The Gr ounding Wire from the Copper Plate (part no. ZX-XB)

NOTES

WALTER MEIER (Ma nufacturing) Inc.

427 New Sanford Road

LaVe rgne , Tennessee 37086

Phone: 800-274-6848

www.waltermeier.com

JET GH-1660ZX, GH-1440ZX, GH-1880ZX, GH-2280ZX Operating Instructions and Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual