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Operating Instructions and Parts Manual
Geared Head Bench Lathe 14x40 inch
Model GH-1440B
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-331440
Ph.: 800-274-6848 Edition 2 05/2019
www.jettools.com Copyright © 2017 JET
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1.0 IMPORTANT SAFETY
INSTRUCTIONS
Read and understand the entire owner's
manual before attempting set-up or operation
of this lathe.
WARNING: To reduce risk of injury:
1. This machine is designed and intended for use
by properly trained and experienced personnel
only. If you are not familiar with the proper and
safe use of a lathe, do not use this machine
until proper training and knowledge have been
obtained.
2. Keep guards in place. Safety guards must be
kept in place and in working order.
3. Remove adjusting keys and wrenches. Before
turning on machine, check to see that any
adjusting wrenches are removed from the tool.
4. Reduce the risk of unintentional starting. Make
sure switch is in the OFF position before
plugging in the tool.
5. Do not force tools. Always use a tool at the
rate for which it was designed.
6. Use the right tool. Do not force a tool or
attachment to do a job for which it was not
designed.
7. Maintain tools with care. Keep tools sharp and
clean for best and safest performance. Follow
instructions for lubrication and changing
accessories.
8. Always disconnect the tool from the power
source before adjusting or servicing.
9. Check for damaged parts. Check for alignment
of moving parts, breakage of parts, mounting,
and any other condition that may affect the
tool’s operation. A guard or any part that is
damaged should be repaired or replaced.
10. Turn power off. Never leave a tool unattended.
Do not leave a tool until it comes to a complete
stop.
11. Keep work area clean. Cluttered areas and
benches invite accidents.
12. Keep work area well lighted.
13. Keep children and visitors away. All visitors
should be kept a safe distance from the work
area.
14. Make the workshop child proof. Use padlocks,
master switches, and remove starter keys.
15. Wear proper apparel. Loose clothing, gloves,
neckties, rings, bracelets, or other jewelry may
get caught in moving parts. Non-slip footwear
is recommended. Wear protective hair
covering to contain long hair. Do not wear any
type of glove.
16. Always wear ANSI Z87.1 approved safety
glasses or face shield while using this
machine. (Everyday eyeglasses only have
impact resistant lenses; they are not safety
glasses.)
17. Do not overreach. Keep proper footing and
balance at all times.
18. Do not place hands near the chuck or
workpiece while the machine is operating.
19. Do not perform any set-up work while machine
is operating.
20. Read and understand all warnings posted on
the machine.
21. This manual is intended to familiarize you with
the technical aspects of this lathe. It is not, nor
was it intended to be, a training manual.
22. Do not attempt to adjust or remove tools during
operation.
23. Never stop a rotating chuck or workpiece with
your hands.
24. Choose a low spindle speed when working
unbalanced workpieces, and for threading and
tapping operations.
25. Do not exceed the maximum speed of the
workholding device.
26. Do not exceed the clamping capacity of the
chuck.
27. Workpieces longer than 3 times the chucking
diameter must be supported by the tailstock or a
steady rest.
28. Avoid small chuck diameters with large turning
diameters.
29. Avoid short chucking lengths and small chucking
contact.
30. Turn off the machine and disconnect from power
before cleaning. Use a brush to remove shavings
or debris — do not use bare hands.
31. Do not stand on the machine. Serious injury
could occur if the machine tips over.
32. Never leave the machine running unattended.
Turn the power off and do not leave the machine
until moving parts come to a complete stop.
33. Remove loose items and unnecessary work
pieces from the area before starting the machine.
34. Do not operate the lathe in flammable or
explosive environments. Do not use in a damp
environment or expose to rain.
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WARNING: This product can expose you to chemicals including lead and cadmium which are known to
the State of California to cause cancer, and phthalates which are known to the State of California to cause
birth defects or other reproductive harm. For more information go to http://www.p65warnings. ca.gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding
and other construction activities contain chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and other masonry products
arsenic and chromium from chemically treated lumber
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust
masks that are specifically designed to filter out microscopic particles. For more information go to
http://www.p65warnings.ca.gov/ and http://www. p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this +manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
2.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model GH1440B Lathe. This manual contains instructions on installation, safety precautions, general operating
procedures, and maintenance instructions. Your machine has been designed and constructed to provide
consistent, long-term operation if used in accordance with the instructions as set forth in this document.
This manual is not intended to be a training guide for lathe operations, or tool and workpiece selection. Consult
a machinery handbook or shop supervisor for information on proper speed and feed rates for specific materials,
or type of cutter suitable for a particular operation. Whatever accepted methods or materials are used, always
make personal safety a priority.
Note: The Figures in this manual may or may not show your exact lathe model, but the procedures will be
identical.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly
or operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/serviceand-support/warranty/registration/
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3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 6
5.0 Setup and assembly ....................................................................................................................................... 8
5.1 Shipping contents ....................................................................................................................................... 8
5.2 Uncrating and cleanup ............................................................................................................................... 9
5.3 Chuck preparation (three jaw) .................................................................................................................... 9
5.4 Chuck guard installation ........................................................................................................................... 10
6.0 Lubrication .................................................................................................................................................... 10
7.0 Electrical connections .................................................................................................................................. 11
7.1 GROUNDING INSTRUCTIONS ............................................................................................................... 11
7.2 Extension cords ........................................................................................................................................ 12
8.0 General description ...................................................................................................................................... 12
8.1 Lathe bed .................................................................................................................................................. 12
8.2 Carriage .................................................................................................................................................... 12
8.3 Headstock ................................................................................................................................................. 12
8.4 Quick change tool post ............................................................................................................................. 12
8.5 Apron ........................................................................................................................................................ 13
8.6 Tailstock ................................................................................................................................................... 13
8.7 Leadscrew and feed rod ........................................................................................................................... 13
8.8 Gear box ................................................................................................................................................... 13
8.9 Steady rest ............................................................................................................................................... 13
8.10 Follow rest .............................................................................................................................................. 13
9.0 Controls ........................................................................................................................................................ 13
10.0 Operation ................................................................................................................................................... 15
10.1 Break-in procedure ................................................................................................................................. 15
10.2 Feed and thread selection ...................................................................................................................... 15
10.3 Change gear replacement ...................................................................................................................... 15
10.4 Automatic feed operation and feed changes .......................................................................................... 15
10.5 Powered carriage travel ......................................................................................................................... 15
10.6 Thread cutting ........................................................................................................................................ 16
11.0 Adjustments ............................................................................................................................................... 16
11.1 Saddle adjustment .................................................................................................................................. 16
11.2 Cross slide adjustment ........................................................................................................................... 16
11.3 Compound slide adjustment ................................................................................................................... 16
11.4 Tailstock adjustment ............................................................................................................................... 16
11.5 Half nut gib adjustment ........................................................................................................................... 16
11.6 Headstock alignment .............................................................................................................................. 17
11.7 Removing gap bridge ............................................................................................................................. 17
11.8 Installing gap bridge ............................................................................................................................... 17
12.0 Thread and feed chart ................................................................................................................................ 18
13.0 Replacement parts ..................................................................................................................................... 18
13.1.1 Bed Assembly – Exploded View .......................................................................................................... 19
13.1.2 Bed Assembly – Parts List .................................................................................................................. 20
13.2.1 Headstock Assembly – Exploded View ............................................................................................... 22
13.2.2 Headstock Assembly – Parts List ........................................................................................................ 23
13.3.1 Headstock Controls – Exploded View ................................................................................................. 25
13.3.2 Headstock Controls – Parts List .......................................................................................................... 26
13.4.1 Stand and Brake Assembly – Exploded View ..................................................................................... 27
13.4.2 Stand and Brake Assembly – Parts List .............................................................................................. 28
13.5.1 Gear Box Assembly – Exploded View I ............................................................................................... 29
13.5.2 Gear Box Assembly – Exploded View II .............................................................................................. 30
13.5.3 Gear Box Assembly – Parts List .......................................................................................................... 31
13.6.1 Change Gears and Cover Assembly – Exploded View ....................................................................... 33
13.6.2 Change Gears and Cover Assembly – Parts List ................................................................................ 34
13.7.1 Apron Assembly – Exploded View ...................................................................................................... 35
13.7.2 Apron Assembly – Parts List ............................................................................................................... 36
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13.8.1 Cross Slide Assembly – Exploded View .............................................................................................. 38
13.8.2 Cross Slide Assembly – Parts List ...................................................................................................... 39
13.9.1 Compound Rest Assembly – Exploded View ...................................................................................... 40
13.9.2 Compound Rest Assembly – Parts List ............................................................................................... 41
13.10.1 Tailstock Assembly – Exploded View ................................................................................................ 43
13.10.2 Tailstock Assembly – Parts List ......................................................................................................... 44
13.11.1 Coolant and Work Light – Exploded View ......................................................................................... 45
13.11.2 Coolant and Work Light – Parts List .................................................................................................. 46
13.12.1 Electrical Box Assembly – Exploded View ........................................................................................ 47
13.12.2 Electrical Box Assembly – Parts List ................................................................................................. 48
13.13.1 Steady Rest and Follow Rest – Parts List ......................................................................................... 49
13.13.2 Steady Rest and Follow Rest – Parts List ......................................................................................... 50
13.14.1 Chuck and Leadscrew Guards – Exploded View .............................................................................. 51
13.14.2 Chuck and Leadscrew Guards – Parts List ....................................................................................... 52
13.15.1 Accessories – Exploded View ........................................................................................................... 53
13.15.2 Accessories – Parts List .................................................................................................................... 54
14.0 Warranty and service ................................................................................................................................. 55
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4.0 Specifications
Table 1
Model number
Stock number 331440
Motor and Electricals
Motor type TEFC induction
Horsepower 2.4 HP (1.8 kW)
Phase single
Voltage 230V only
Cycle 60 Hz
Listed FLA (full load amps) 15.3 A
Start capacitor 300MFD 350VAC
Run capacitor
Motor speed 1720 RPM
Power cord
Power plug installed n/a
Recommended circuit size 1 20 A
Sound emission without load 2 88 db
Coolant pump 230V/60Hz/1PH/0.2A/40W (1/18HP)
Capacities
Swing over bed 14 in. (355 mm)
Swing over cross slide 8 in. (203 mm)
Distance between centers 36-7/8 in. (936 mm)
Swing through gap 18 in. (457 mm)
Length of gap 8 in. (203 mm)
Steady rest capacity 5/16 – 2-15/16 in. (8 – 74.6 mm)
Follow rest capacity 2-3/16 in. (55.6 mm)
Headstock
Hole through spindle 2 in. (50.8 mm)
Spindle nose D1-5
Taper in spindle nose MT6
Spindle taper adaptor MT4
Spindle bearing type Tapered roller bearing
Number of spindle speeds 8
Range of spindle speeds 70-1900 RPM
Leadscrew 7/8 in. x 8 TPI
Feed rod diameter 3/4 in. (19 mm)
Gearbox
Number of longitudinal and cross feed rates 32/32
Range of longitudinal feeds 0.002 – 0.0548 in./rev
Range of cross feeds 0.007 – 0.0187 in./rev
Number of inch threads 34
Range of inch threads 4 – 56 TPI
Number of metric threads 26
Range of metric threads 0.4 – 7 mm
Compound and carriage
Tool post type Quick change
Maximum tool size 5/8 x 5/8 in. (15.88 mm)
Maximum compound slide travel 3-1/2 in. (88.9 mm)
Maximum cross slide travel 7 in. (177.8 mm)
Maximum carriage travel 37-2/5 in. (950 mm)
GH-1440B
40F 350VAC
3 x 2.08 mm²
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Tailstock
Tailstock spindle travel 4 in. (101.6 mm)
Diameter of tailstock spindle 1-1/4 in. (31.8 mm)
Taper in tailstock spindle MT4
Main materials
Headstock Cast iron
Bed Cast iron
Apron/Saddle Cast iron
Tailstock Cast iron
Splash guard Steel
Stand Cast iron
Dimensions
Bed width 7-5/16 in. (186 mm)
Overall dimensions, L x W x H
76-2/5 x 29-15/16 x 59-4/5 in. (1940.5 x 759.5 x 1518.9 mm)
Shipping dimensions, L x W x H 66-5/16 x 29-15/16 x 59-7/8 in. (1940 x 760 x 1520 mm)
Weights
Net weight, approx. 1572 lb. (713 kg)
Shipping weight, approx. 1753 lb. (795.1 kg)
1
subject to local and national electrical codes.
2
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
L = length, W = width, H = height, TPI = threads per inch
n/a = not applicable
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
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Read and understand the entire
contents of this manual before attempting set-up
or operation. Failure to comply may cause
serious injury!
5.0 Setup and assembly
5.1 Shipping contents
See Figure 5-1.
1 Lathe
1 Steady Rest (mounted on lathe)
1 Follow Rest (mounted on lathe)
1 8" Three Jaw Chuck (mounted on lathe)
1 8" Four Jaw Chuck (strapped to container)
1 10" Face Plate (strapped to container)
1 Tool Box # GH1440B-TBCP (strapped to container)
1 Chip Tray
1 Splash Guard
Tool Box (# GH1440B-TBCP) contents:
3 Open End Wrenches (10/12, 14/17, 17/19mm)
1 Oil Gun
1 Hex Key Set (2, 3, 4, 5, 6mm)
1 40T Gear
1 42T Gear
1 44T Gear
1 46T Gear
1 52T Gear
1 54T Gear
1 56T Gear
1 57T Gear
1 60T Gear
1 63T Gear
2 MT-4 Dead Centers
1 MT-4 Live Center
1 MT-4 to MT-6 Reducing Sleeve
1 Drift Key for Tailstock Sleeve
1 Cross Point Screwdriver
1 Flat Head Screwdriver
1 Quick Change Tool Holders
(250-202, 250-204, 250, 207, 250-210)
1 Key for 3-Jaw Chuck
1 Key for 4-Jaw Chuck & Cam Locks
1 Set of Reverse Jaws for 3-Jaw Chuck
1 Handle for Cross Slide Handwheel
1 Handle for Apron Handwheel
2 V-Belts (A-864)
6 Leveling Pads (with M14x50 Bolts & Washers)
1 Operation Instructions and Parts Manual
1 Packing List
1 Test Record
1 Product Registration Card
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Figure 5-1
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5.2 Uncrating and cleanup
mounting bolts. The lathe must be level to be
accurate.
Machine is heavy. Use an
appropriate lifting device and use extreme
caution when moving the machine to its final
location. Failure to comply may cause serious
injury.
1. Finish removing wooden crate from around
lathe.
2. Unbolt lathe from shipping pallet.
3. Choose a location for the lathe that is dry, has
good lighting, and has enough room to be able
to service the lathe on all four sides.
4. Move carriage and tailstock to the tailstock end
of the bed.
5. Place two steel rods or pipes of sufficient
strength into four holes (A, Figure 5-2) of lathe
stand. Sling the lathe with properly rated
straps. Do not lift by spindle. With adequate
lifting equipment, slowly raise lathe off
shipping pallet. Make sure lathe is balanced
before moving to sturdy bench or optional
stand.
5.3 Chuck preparation (three jaw)
Read and understand all
directions for chuck preparation. Failure to
comply may cause serious injury and/or
damage to the lathe.
Note: Before removing chuck from spindle, place
a way board across bedways under the chuck.
1. Support the chuck while turning three
camlocks 1/4 turn counter-clockwise with the
chuck key enclosed in the toolbox. Figure 5-3
shows the cam in the secure position. Line up
the two marks (A, Figure 5-3) for removal.
Figure 5-2
6. To avoid twisting the bed, the lathe's location
must be absolutely flat and level. Bolt lathe to
stand (if used). If using a bench, through-bolt
for best performance.
7. Clean all rust protected surfaces using a mild
commercial solvent, kerosene or diesel fuel.
Do not use paint thinner, gasoline, or lacquer
thinner, as these will damage painted
surfaces. Cover all cleaned surfaces with a
light film of Mobil DTE Oil Heavy Medium or
equivalent.
8. Remove end gear cover. Clean all
components of end gear assembly and coat all
gears with a heavy, non-slinging grease.
9. Using a machinist’s precision level on the
bedways, check to make sure lathe is level
side to side and front to back. If necessary,
loosen mounting bolts, shim, and retighten
Figure 5-3
2. Carefully remove chuck from spindle and place
on an adequate work surface.
3. Inspect the camlock studs. Make sure they
have not become cracked or broken during
transit. Clean all parts thoroughly with solvent.
Also clean spindle and camlocks.
4. Cover all chuck jaws and scroll inside the
chuck with Mobilith AW2. Cover spindle, cam
locks, and chuck body with a light film of Mobil
DTE Oil Heavy Medium.
5. Lift chuck up to spindle nose and press onto
spindle. Tighten in place by turning cam locks
1/4 turn clockwise. The index mark (A, Figure
5-3) on the camlock should be between the
two indicator arrows (B, Figure 5-3). If the
index mark is not between the two arrows,
remove chuck and adjust the camlock studs by
either turning out one full turn (if cams will not
engage) or turning in one full turn (if cams turn
beyond indicator marks).
6. Install chuck and tighten in place.
ATTENTION: Only when the incised line on chuck
lines up with that on the spindle, can the chuck be
mounted.
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5.4 Chuck guard installation
Install chuck guard to headstock, if it is not already
mounted. (See parts breakdown if clarification is
needed for assembly.)
6.0 Lubrication
Lathe must be serviced at all
lubrication points and all reservoirs filled to
operating level before lathe is placed into
service. Failure to comply may cause serious
damage to lathe.
1. Headstock – Oil must be up to indicator mark
in oil sight glass (A, Figure 6-1). Top off with
Mobil DTE Oil Heavy Medium. Fill by pulling
plug located on top of headstock cover
beneath rubber mat. Drain oil by removing
drain plug (C, Figure 6-2) and refill after first
month of operation. Clean out any metal
shavings. Then, change oil in headstock
annually.
2. External Gears – Coat all gears with a heavy,
non-slinging grease, see Figure 6-2. Do not
get grease on pulleys or belts.
3. Gear Shaft – Find the oil nipple (F, Figure 8-2)
and oil with a couple drops of Mobil DTE Oil
Heavy Medium once weekly.
4. Gearbox – Oil must be up to indicator mark in
oil sight glass (B, Figure 6-1). Top off with
Mobil DTE Oil Heavy Medium. Fill by
removing plug (D, Figure 6-2). Drain oil by
removing drain plug (E, Figure 6-2) and refill
after first month of operation. Then, change oil
in gearbox annually.
5. Apron – Oil must be up to indicator mark in oil
sight glass (A, Figure 6-3). Top off with Mobil
DTE Oil Heavy Medium. Fill by removing oil
knurled plug (B, Figure 6-3). After the first
three months of operation, drain oil completely
(drain is on bottom of apron) and refill with
Mobil DTE Oil Heavy Medium or equivalent,
to the indicator line. Then, change oil annually.
6. Carriage – Lubricate two ball oilers on top of
carriage once daily with Mobil DTE Oil Heavy
Medium.
Figure 6-1
Figure 6-2
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Figure 6-3
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7. Compound Rest – Lubricate three ball oilers
(F, Figure 6-4) once daily with Mobil DTE Oil
Heavy Medium.
8. Cross Slide – Lubricate four ball oilers (G,
Figure 6-4) once daily with Mobil DTE Oil
Heavy Medium.
9. Longitudinal Feed Handwheel – Lubricate
ball oiler (H, Figure 6-4) once daily with Mobil
DTE Oil Heavy Medium.
Figure 6-4
10. Tailstock – Lubricate ball oilers (I, Figure 6-5)
once daily with Mobil DTE Oil Heavy
Medium.
11. Leadscrew/Feed Rod – Lubricate ball oilers
once daily (J, Figure 6-5) with Mobil DTE Oil
Heavy Medium.
Figure 6-5
7.0 Electrical connections
Electrical connections must be
made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fatal injury.
The GH-1440B Lathe is rated at 230-volt power
only. It is not provided with a power plug; you may
either attach a proper 230V UL-listed plug, or
“hardwire” the machine directly to a service panel
(make sure a disconnect is available to the
operator).
Before connecting to power source, be sure switch
is in off position.
It is recommended that the lathe be connected to a
dedicated 20A amp circuit with circuit breaker or
fuse. Local codes take precedence over
recommendations.
7.1 GROUNDING INSTRUCTIONS
This tool must be grounded. In the event of a
malfunction or breakdown, grounding provides a
path of least resistance for electric current to
reduce the risk of electric shock. This tool is
equipped with an electric cord having an
equipment-grounding conductor. If a plug is used,
the plug must be inserted into an appropriate outlet
that is properly installed and grounded in
accordance with all local codes and ordinances.
Improper connection of the
equipment-grounding conductor can result in a
risk of electric shock. Check with a qualified
electrician or service person if you are in doubt
as to whether the outlet is properly grounded.
Do not modify the plug – if it will not fit the
outlet, have a proper outlet installed by a
qualified electrician.
The conductor with insulation having an outer
surface that is green with or without yellow stripes
is the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
necessary, do not connect the equipmentgrounding conductor to a live terminal.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool's plug.
Repair or replace damaged or worn cord
immediately.
If used with a plug:
Grounded, cord-connected tools intended for use
on a supply circuit having a nominal rating between
150-250 V inclusive:
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This tool is intended for use on a circuit that has an
outlet that looks like the one illustrated in Figure 7-
1. The tool is intended for use with a grounding
plug that looks like the plug illustrated in Figure 7-
1. Make sure the tool is connected to an outlet
having the same configuration as the plug. No
adapter is available or should be used with this
tool. If the tool must be reconnected for use on a
different type of electric circuit, the reconnection
should be made by qualified service personnel;
and after reconnection, the tool should comply with
all local codes and ordinances.
If hardwired:
Permanently connected tools: This tool should be
connected to a grounded metal permanent wiring
system; or to a system having an equipmentgrounding conductor.
8.0 General description
8.1 Lathe bed
The lathe bed (A, Figure 8-1) is made of high grade
cast iron. By combining high cheeks with strong
cross ribs, a bed with low vibration and high rigidity
is realized. Two precision ground V-slideways,
reinforced by heat hardening and grinding, are an
accurate guide for the carriage and headstock. The
main drive motor is mounted to the rear of the bed.
Figure 8-1
Figure 7-1
7.2 Extension cords
The use of extension cords is discouraged; try to
position equipment within reach of the power
source. If an extension cord becomes necessary,
be sure it is heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating.
Table 1 shows recommended size to use
depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Ampere
Rating
More
Than
00 06 18 16 16 14
06 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Not
More
Than
Table 2: Extension cord recommendations
Volts
240 50 100 200 300
AWG
Total length of
cord in feet
Not
Recommended
8.2 Carriage
The carriage (B, Fig. 10) is made from high quality
cast iron. The sliding parts are smooth ground. The
cross-slide is mounted on the carriage and moves
on a dove-tailed slide which can be adjusted for
play by means of gibs.
The compound slide (C, Figure 8-1), which is
mounted on the cross slide (D, Figure 8-1), can be
rotated through 360°. The compound slide and the
cross slide travel in a dovetail slide and have
adjustable gibs. A four-way tool post (E, Figure 8-
1) is fitted on the compound slide.
8.3 Headstock
The headstock (F, Figure 8-1) is cast from high
grade, low vibration cast iron. It is mounted to the
bed by four bolts with two adjusting bolts for
alignment. In the head, the spindle is mounted on
two precision taper roller bearings. The hollow
spindle has Morse Taper #6 with a 2" bore.
8.4 Quick change tool post
The quick change tool post (E, Figure 8-1) is
mounted on the compound slide and allows tool
holders to be mounted easily. Remember to use a
minimum of two clamping screws when installing a
cutting tool.
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Figure 8-2
8.5 Apron
The apron (A, Figure 8-2) is mounted to the
carriage. In the apron a half nut is fitted. The half
nut gibs can be adjusted from the outside. The half
nut is engaged by use of a lever. Quick travel of
the apron is accomplished by means of a bedmounted rack and pinion, operated by a
handwheel on front of apron.
8.6 Tailstock
The tailstock (B, Figure 8-2) slides on a v-way and
can be locked at any location by a clamping lever.
The tailstock has a heavy-duty spindle with a
Morse Taper #4.
The sliding fingers are set similar to the steady
rest, free of play, but not binding. The sliding
fingers require continuous lubrication at the contact
points with the workpiece to prevent premature
wear.
9.0 Controls
8.7 Leadscrew and feed rod
The leadscrew (C Figure 8-2) and feed rod (D,
Figure 8-2) are mounted on the front of machine
bed. They are connected to the gearbox at the left
for automatic feed and lead. They are supported by
bushings on both ends.
8.8 Gear box
The gear box (E, Figure 8-2) is made from high
quality cast iron and is mounted to left side of
machine bed.
8.9 Steady rest
The steady rest (F, Figure 8-2) serves as a support
for shafts on the free tailstock end. The steady rest
is mounted on the bedway and secured from below
with bolt, nut and locking plate.
8.10 Follow rest
The traveling follow rest (G, Figure 8-2) is mounted
on the saddle and follows the movement of the
turning tool. Only two fingers are required as the
turning tool takes the place of the third. The follow
rest is used for tuning operations on long, slender
workpieces. It prevents flexing of the workpiece
from the pressure of the cutting tool.
Figure 9-1
1. Emergency Stop Switch (A, Figure 9-1) –
Press to stop all machine functions. Caution:
lathe will still have power. To restart
machine, rotate button clockwise until it
disengages.
2. Jog Switch (B, Figure 9-1) – Press and
release to advance spindle momentarily.
3. Power Indicator Light (C, Figure 9-1) –
Illuminated whenever lathe has power.
4. Coolant On-Off Switch (D, Figure 9-1) –
Turns coolant pump on and off.
5. Feed Rod/Leadscrew Selector (E, Figure 9-
1) – Use knob to activate leadscrew and feed
rod.
6. Speed Selector Levers (F, Figure 9-1) – Use
to select spindle speeds in ranges.
7. Feed Direction Selector (G, Figure 9-1) –
Selects carriage travel direction when chuck is
rotating in forward direction (or counterclockwise as viewed from front of chuck).
8. Feed Rate Selector (H, Figure 9-1) – Use
knobs to set desired feed, or lead rates.
13
Page 14
9. Longitudinal Traverse Handwheel (A, Figure
9-2) – Rotate handwheel clockwise to move
apron assembly toward tailstock (right). Rotate
handwheel counterclockwise to move apron
assembly toward headstock (left).
10. Feed Selector (B, Figure 9-2) – Push lever to
the left and down to activate crossfeed
function. Pull lever to the right and up to
activate longitudinal function.
11. Half Nut Engagement Lever (thread cutting)
(C, Figure 9-2) – Move lever down to engage.
Move lever up to disengage.
12. Cross Traverse Handwheel (D, Figure 9-2) –
Clockwise rotation moves cross slide toward
rear of machine.
13. Compound Slide Traverse Handwheel (E,
Figure 9-2) – Rotate clockwise or counterclockwise to move or position.
14. Tool Post Clamping Lever (F, Figure 9-2) –
Rotate counterclockwise to loosen and
clockwise to tighten. Rotate tool post when
lever is unlocked.
15. Threading Dial (G, Figure 9-2) – Engage by
pushing into the leadscrew. Pull out to
disengage. The dial indicator and chart will
specify at which point a thread can be entered.
16. Forward/Reverse Lever (H, Figure 9-2) – Pull
lever up for clockwise spindle rotation
(reverse). Push lever down for counterclockwise spindle rotation (forward). Neutral
position is a center detent and spindle remains
idle.
17. Compound Rest Lock (I, Figure 9-3) – Turn
hex nut clockwise to lock and counterclockwise to unlock.
18. Compound Slide Lock (J, Figure 9-4) – Turn
set screw clockwise to tighten and counterclockwise to loosen.
19. Cross Slide Lock (K, Figure 9-4) – Turn set
screw clockwise, and tighten to lock. Turn
counterclockwise and loosen to unlock.
Cross slide lock screw
must be unlocked before engaging
automatic feeds or damage to lathe may
occur.
20. Carriage Lock (L, Figure 9-3) – Turn hex
socket cap screw clockwise and tighten to
lock. Turn counterclockwise and loosen to
unlock.
22. Tailstock Clamping Lever (N, Figure 9-4) –
Lift up lever to lock. Push down lever to
unlock.
23. Tailstock Quill Traverse Handwheel (O,
Figure 9-4) – Rotate clockwise to advance
quill. Rotate counterclockwise to retract quill.
24. Tailstock Off-Set Adjustment – Three set
screws located on tailstock base are used to
off-set tailstock for cutting tapers. Loosen lock
screw on tailstock end. Loosen one side set
screw (P, Figure 9-4) while tightening the other
until the amount of off-set is indicated on
scale. Tighten lock screw.
Figure 9-2
Figure 9-3
Carriage lock screw must
be unlocked before engaging automatic
feeds or damage to lathe may occur.
21. Tailstock Quill Clamping Lever (M, Figure 9-
4) – Lift up to lock spindle. Push down to
unlock.
14
Figure 9-4
Page 15
10.0 Operation
10.1 Break-in procedure
During manufacturing and testing, this lathe has
been operated in the low RPM range for three
hours.
To allow time for the gears and bearings to breakin and run smoothly, do not run the lathe above
755 RPM for the first six hours of operation and
use.
10.2 Feed and thread selection
1. Refer to the feed and thread table (A, Figure
10-1; also sect. 12.0 of this manual).
2. Move knobs and handle (B, Figure 10-1) to
appropriate positions.
Figure 10-2
10.4 Automatic feed operation and
feed changes
1. Move the forward/reverse selector (A, Figure
10-3) up or down depending on desired
direction.
Figure 10-1
10.3 Change gear replacement
Note: The 30T, 60T, 120T and 127T gears are
installed in the end gear compartment when
delivered from the factory. This combination will
cover most inch feeds and threads under normal
circumstances. The additional gears found in the
toolbox are used for some metric threads and
feeds.
1. Disconnect machine from power source.
2. Open the cover on left end of headstock.
3. Loosen hex nuts (E/F, Figure 10-2). Move
quadrant out of the way.
4. Change gears (G, Figure 10-2) to match feed
and thread chart.
5. Thoroughly clean and install new gears.
6. Move quadrant so the large gear meshes with
the smaller gears, and tighten to secure in
place. Note: Make sure there is backlash of
0.002” – 0.003” between gears. Setting gears
too tight will cause excessive noise and wear.
7. Close cover and connect machine to power
source.
Figure 10-3
2. Turn knob (B, Figure 10-4) so that the arrow
points at the round circle to start the feed rod
rotating.
Figure 10-4
10.5 Powered carriage travel
Push lever (C, Figure 10-3) down to engage cross
feed. Pull lever up to engage longitudinal feed.
15
Page 16
10.6 Thread cutting
1. Set feed rate selectors (D/E/F, Figure 10-4) in
proper position for correct feed rate of the
thread pitch to be cut.
2. Turn knob (B, Figure 10-4) so that the arrow
points to 1, 2, 3 or 4 to start the thread cutting.
3. Engage half nut lever (G, Figure 10-3).
4. The half nut lever and the threading dial are
used to thread in the conventional manner.
The thread dial chart specifies at which point a
thread can be entered using the threading dial.
5. To cut metric threads, the half nuts must be
left continually engaged once the start point
has been selected and the half nut is initially
engaged (thread dial cannot be used).
11.0 Adjustments
11.1 Saddle adjustment
1. Loosen four hex nuts (A, Figure 11-1) found on
the bottom rear of cross slide.
2. Turn each of four set screws (B, Figure 11-1)
equally with a hex wrench until a slight
resistance is felt. Do not overtighten.
3. Move carriage with handwheel and determine
if drag is to your preference. Readjust
setscrews as necessary to achieve desired
drag.
4. Hold socket set screw firmly with a hex wrench
and tighten hex nut to lock in place.
5. Move the carriage again and adjust if
necessary. CAUTION: Over-adjustment will
cause excessive, premature wear of gibs.
2. Tighten front gib screw a quarter turn. Turn the
cross slide handwheel to see if the cross slide
is still loose. If it is still loose, tighten the front
screw a bit more and try again.
3. When cross slide is properly adjusted, snug
rear gib screw. Do not overtighten; this will
cause premature wear on the gib and mating
parts.
11.3 Compound slide adjustment
Follow same procedure as for cross slide
adjustment, to adjust the compound rest.
11.4 Tailstock adjustment
If the handle will not lock the tailstock securely, use
the following procedure:
1. Lower handle to unlocked position.
2. Slide tailstock to an area that will allow you to
reach under the tailstock.
3. Tighten tailstock clamping nut 1/4 turn, and retest for proper locking. Repeat as necessary.
11.5 Half nut gib adjustment
1. Remove thread dial assembly by unscrewing
the screw (D, Figure 11-2).
2. Loosen three hex nuts (E, Figure 11-2) found
on side of apron, and turn three set screws (F,
Figure 11-2) equally with a hex wrench.
3. Adjust properly for wear and play. Hold socket
set screw firmly with a hex wrench and tighten
hex nut to lock in place. CAUTION: Overadjustment will cause excessive, premature
wear on gib and mating parts.
Figure 11-1
11.2 Cross slide adjustment
If the cross slide is too loose, follow procedure
below to tighten:
1. Loosen the rear gib screw (C, Fig. 20)
approximately one turn.
Figure 11-2
16
Page 17
11.6 Headstock alignment
The headstock has been aligned at the factory and
should not require adjustment. However, if
adjustment is deemed necessary, follow procedure
below to align headstock.
1. Using an engineer's precision level on the
bedways, make sure lathe is level side-to-side
and front-to-back. If lathe is not level, correct
to a level condition before proceeding. Re-test
alignment if any leveling adjustments were
made.
2. From steel bar stock of approximately two
inches in diameter, cut a piece approximately
eight inches long.
3. Place two inches of bar stock into chuck and
tighten chuck. Do not use tailstock or center to
support the other end.
4. Set up and cut along five inches of bar stock.
5. Using a micrometer, measure bar stock next to
the chuck and at the end. The measurement
should be the same.
6. If the measurements are not the same and
adjustment is required, loosen the four bolts
that hold headstock to bed. Do not loosen
completely; some drag should remain.
7. Loosen two hex nuts found on the two
adjusting bolts located on backside of
headstock just above motor mount bracket.
Adjust the bolts for alignment and tighten hex
nuts. Tighten headstock bolts and make
another cut. Keep adjusting screws after each
cut until the bar stock measurements are the
same. Tighten all headstock bolts and jam
nuts on adjusting screws.
2. Remove the four hex socket cap screws (C,
Figure 11-3) with a hex key wrench.
3. Gap bridge can now be removed.
11.8 Installing gap bridge
1. Clean bottom and ends of gap bridge
thoroughly.
2. Set gap bridge in place and align.
3. Remove nuts (A, Figure 11-3) from taper pins
(B, Figure 11-3).
4. Slide taper pins in their respective holes and
seat using a mallet. Install nuts on taper pins
finger tight.
5. Install four socket head cap screws (C, Figure
11-3) and tighten securely.
11.7 Removing gap bridge
1. Using an open end wrench, tighten the two
hex nuts (A, Figure 11-3). This will cause the
taper pins (B, Figure 11-3) to release. Remove
the taper pins.
17
Figure 11-3
Page 18
12.0 Thread and feed chart
Table 3
13.0 Replacement parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
18
Page 19
13.1.1 Bed Assembly – Exploded View
19
Page 20
13.1.2 Bed Assembly – Parts List
Index No. Part No. Description Size Qty
101 ............ VB-A86 ...................... V-Belt ....................................................................... A86 ............................... 2
102 ............ D330A-11106-2 ......... Pulley ....................................................................... 60Hz ............................. 1
103 ............ GB1096 ..................... Key .......................................................................... 8x35mm ........................ 1
104 ............ TS-1490041 .............. Hex Cap Screw ........................................................ M8x25 ........................... 4
105 ............ TS-1550061 .............. Flat Washer ............................................................. M8 ................................. 4
106 ............ GH1440B-106 ........... Motor…………………………………………..1.8KW/220V/60HZ/1PH ............. 1
106-1 ......... GH1440B-106-SC ..... Start Capacitor ......................................................... 300MFD 350VAC .......... 1
106-2 ......... GH1440B-106-RC ..... Run Capacitor .......................................................... 40mF 350VAC .............. 1
107 ............ TS-2276081 .............. Socket Set Screw CP .............................................. M6x8 ............................. 1
108 ............ TS-1504061 .............. Hex Socket Hd Cap Screw ...................................... M8x30 ........................... 2
109 ............ TS-1490081 .............. Hex Cap Screw ........................................................ M8x45 ........................... 2
109a .......... TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 2
110 ............ TS-1505051 .............. Hex Socket Hd Cap Screw ...................................... M10x35 ......................... 2
111 ............ TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 7
112 ............ TS-1491061 .............. Hex Cap Screw ........................................................ M10x40 ......................... 2
113 ............ D330B-11107G ......... Motor Mount Plate ................................................... ...................................... 1
114 ............ TS-1491041 .............. Hex Cap Screw ........................................................ M10x30 ......................... 3
115 ............ TS-1505051 .............. Hex Socket Hd Cap Screw ...................................... M10x35 ......................... 2
116 ............ TS-1506051 .............. Hex Socket Hd Cap Screw ...................................... M12x40 ......................... 4
117 ............ GH1440B-117 ........... Taper Pin, Ext Thread ............................................. 8x70mm ........................ 2
117a .......... GB6170 ..................... Hex Nut .................................................................... M8 ................................. 2
118 ............ D330B-11103G ......... Gap Bridge .............................................................. ...................................... 1
119 ............ D330B-11101G ......... Bed .......................................................................... ...................................... 1
120 ............ TS-1504101 .............. Hex Socket Hd Cap Screw ...................................... M8x50 ........................... 2
121 ............ TS-1504061 .............. Hex Socket Hd Cap Screw ...................................... M8x30 ........................... 2
122 ............ ZX-C34 ...................... Taper pin ................................................................. 6x30mm ........................ 2
123 ............ GH1440B-123 ........... Taper pin, Int Thread ............................................... 4x36mm ........................ 1
125 ............ D330B-11203G ......... Control Rod ............................................................. ...................................... 1
126 ............ D330B-11202G ......... Feed Rod ................................................................. ...................................... 1
127 ............ D330B-11201G ......... Leadscrew ............................................................... ...................................... 1
128 ............ ZX-S13 ...................... Taper pin ................................................................. 5x20mm ........................ 8
129 ............ TS-1503041 .............. Hex Socket Hd Cap Screw ...................................... M6x16 ......................... 13
130 ............ D330B-11205G ......... Short rack ................................................................ ...................................... 1
131 ............ D330B-11204G ......... Long rack ................................................................. ...................................... 3
132 ............ F014000 .................... Key, Dbl Rd Hd ........................................................ 4x50mm ........................ 1
133 ............ D330B-11217G ......... Collar ....................................................................... ...................................... 1
134 ............ F010439 .................... Socket Set Screw FP ............................................... M8x8 ............................. 1
135 ............ GH1440B-135 ........... Spring ...................................................................... 6x1x15mm .................... 1
136 ............ D330B-11105G-1 ...... Pin ........................................................................... ...................................... 1
137 ............ GH1440B-137 ........... Spring ...................................................................... 32x3.6x50mm ............... 1
138 ............ D330B-11105G ......... Bracket .................................................................... ...................................... 1
139 ............ 5510484 .................... Roll Pin .................................................................... 5x20 .............................. 2
140 ............ GH1440B-140 ........... Knob ........................................................................ M10x50 ......................... 1
141 ............ D330B-11206G ......... Lever ........................................................................ ...................................... 1
142 ............ 5508804 .................... Roll Pin .................................................................... 4x20mm ........................ 1
143 ............ D330B-11104G ......... Fork ......................................................................... ...................................... 1
144 ............ TS-1523051 .............. Socket Set Screw CP .............................................. M6x16 ........................... 2
145 ............ TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
146 ............ GH1440B-146 ........... Taper Pin, Int Thread ............................................... 6x45mm ........................ 2
147 ............ BDB919-021 .............. Ball Oiler .................................................................. 6mm .............................. 2
148 ............ TS-1504121 .............. Hex Socket Hd Cap Screw ...................................... M8x60 ........................... 2
149 ............ TS-1524031 .............. Socket Set Screw CP .............................................. M8x12 ........................... 1
150 ............ D330C-3012C ........... Cam ......................................................................... ...................................... 1
151 ............ F001217 .................... Phillips Pan Hd Mach Screw ................................... M8x12 ........................... 2
152 ............ F001218 .................... Phillips Pan Hd Mach Screw ................................... M4x42 ........................... 2
153 ............ D330C-11301C ......... Switch Box ............................................................... ...................................... 1
153a .......... D330C-11302C ......... Switch Box Cover .................................................... ...................................... 1
154 ............ GH1440B-154 ........... Switch ...................................................................... LXW5-11D1 .................. 2
155 ............ TS-1532032 .............. Phillips Pan Hd Mach Screw ................................... M4x10 ........................... 4
156 ............ D330B-11210G-1 ...... Cover ....................................................................... 19mm ............................ 1
20
Page 21
Index No. Part No. Description Size Qty
157 ............ D330B-11210G-2 ...... Cover ....................................................................... 22mm ............................ 1
158 ............ TS-2211451 .............. Hex Cap Screw ........................................................ M12x45 ......................... 6
159 ............ TS-2360121 .............. Flat Washer ............................................................. M12 ............................... 6
160 ............ TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 1
161 ............ D330B-11102G ......... Shaft End Bracket .................................................... ...................................... 1
162 ............ D330C-11209C ......... Collar ....................................................................... ...................................... 1
163 ............ TS-1523031 .............. Socket Set Screw CP .............................................. M6x10 ........................... 1
164 ............ BB-51104 .................. Thrust Bearing ......................................................... 51104 ............................ 1
165 ............ D330B-CS004 ........... Bearing Cover .......................................................... ...................................... 1
166 ............ TS-1523031 .............. Socket Set Screw CP .............................................. M6x10 ........................... 1
167 ............ SB-6MM .................... Steel Ball ................................................................. 6mm .............................. 4
168 ............ GH1440B-168 ........... Spring ...................................................................... 6x1x25mm .................... 4
169 ............ TS-1524011 .............. Socket Set Screw FP ............................................... M8x8 ............................. 4
170 ............ 811404 ...................... Roll Pin .................................................................... 4x40mm ........................ 1
171 ............ D330B-36101A-1 ...... Clutch ...................................................................... ...................................... 1
21
Page 22
13.2.1 Headstock Assembly – Exploded View
22
Page 23
13.2.2 Headstock Assembly – Parts List
Index No. Part No. Description Size Qty
201 ............ D360D-21107 ............ Headstock ................................................................ ...................................... 1
202 ............ GH1440B-168 ........... Oil seal ..................................................................... 20x2.65mm ................... 1
203 ............ D330A-21246 ............ Sleeve ...................................................................... ...................................... 1
204 ............ D330A-21235 ............ Sleeve ...................................................................... ...................................... 1
205 ............ F010946 .................... Flat Hd Soc Cap Screw ........................................... M4x8 ............................. 4
206 ............ TS-1503091 .............. Hex Socket Hd Cap Screw ...................................... M6x40 ........................... 4
207 ............ ZX-S41 ...................... Roll Pin .................................................................... 5x40mm ........................ 2
208 ............ D330B-21113G-1 ...... Case frame .............................................................. ...................................... 1
208a .......... D330A-11230 ............ Rocker Shaft ............................................................ ...................................... 1
209 ............ F006041 .................... C-Retaining Ring Ext. .............................................. 12mm ............................ 1
210 ............ TS-1503051 .............. Hex Socket Hd Cap Screw ...................................... M6x20 ........................... 3
211 ............ D330A-21124 ............ Pulley Shaft Cover ................................................... ...................................... 1
212 ............ D330A-21601 ............ Gasket ..................................................................... ...................................... 1
213 ............ GH1440B-213 ........... Oil seal ..................................................................... 25x40x7mm .................. 1
214 ............ BB-6005 .................... Ball Bearing ............................................................. 6005 .............................. 1
215 ............ D330A-21215 ............ Shaft ........................................................................ ...................................... 1
216 ............ GHB1340-109 ........... Key, Dbl Rd Hd ........................................................ A6x120mm .................... 1
217 ............ D330D-21217 ............ Gear ......................................................................... 20T ................................ 1
218 ............ GHB1340-107 ........... Key, Dbl Rd Hd ........................................................ A6x50mm ...................... 2
219 ............ D330A-21218 ............ Gear ......................................................................... 29T ................................ 1
220 ............ D330D-21219 ............ Gear ......................................................................... 50T ................................ 1
221 ............ D330A-21220 ............ Gear ......................................................................... 38T ................................ 1
222 ............ F006054 .................... C-Retaining Ring Ext. .............................................. 35mm ............................ 1
223 ............ BB-6203 .................... Bearing .................................................................... 6203 .............................. 1
224 ............ D330A-21106 ............ Front Cylinder .......................................................... ...................................... 1
225 ............ TS-1524041 .............. Socket Set Screw .................................................... M8x16 ........................... 3
226 ............ GH1440B-226 ........... Oil Seal .................................................................... 40x3.1mm ..................... 1
227 ............ TS-1503061 .............. Hex Socket Hd Cap Screw ...................................... M6x25 ........................... 7
228 ............ TS-1501041 .............. Hex Socket Hd Cap Screw ...................................... M4x12 ........................... 3
229 ............ D330A-21104 ............ Cover ....................................................................... ...................................... 1
230 ............ D330A-21602 ............ Gasket ..................................................................... ...................................... 1
231 ............ BB-6204 .................... Bearing .................................................................... 6204 .............................. 2
232 ............ D330A-21211 ............ Washer .................................................................... ...................................... 1
233 ............ D330A-21222 ............ Gear ......................................................................... 52T .
234 ............ D330A-21209 ............ Gear ......................................................................... 43T ................................ 1
235 ............ D330D-21221 ............ Spacer ..................................................................... ...................................... 1
236 ............ D330D-21210 ............ Gear ......................................................................... 22T ................................ 1
237 ............ D330D-21223 ............ Gear ......................................................................... 34T ................................ 1
238 ............ D330D-21224 ............ Gear ......................................................................... 45T ................................ 1
239 ............ 5300871 .................... Key, Dbl Rd Hd ........................................................ A8x55mm ...................... 2
240 ............ D330A-21212 ............ Shaft ........................................................................ 16T ................................ 1
240a .......... D330A-21215 ............ Front Plug ................................................................ ...................................... 1
241 ............ GH1440B-241 ........... Oil seal ..................................................................... 47x3.1mm ..................... 1
242 ............ D330D-21208 ............ Nut ........................................................................... ...................................... 2
243 ............ D330D-21102 ............ Collar ....................................................................... ...................................... 1
244 ............ D330D-21103 ............ End cover ................................................................ ...................................... 1
245 ............ D330D-21603 ............ Gasket ..................................................................... ...................................... 1
246 ............ BB-32012 .................. Bearing .................................................................... 32012 ............................ 1
247 ............ D330D-21207 ............ Gear ......................................................................... 37T/37T ........................ 1
248 ............ D330D-21227 ............ Gear ......................................................................... 45T ................................ 1
249 ............ GHB1340-110 ........... Key, Dbl Rd Hd ........................................................ 8x18mm ........................ 1
250 ............ D330D-21226 ............ Gear ......................................................................... 74T ................................ 1
251 ............ F006063 .................... C-Retaining Ring, Ext .............................................. 90mm ............................ 1
252 ............ BB-32015 .................. Bearing .................................................................... 32015 ............................ 1
253 ............ D330D-21108 ............ Front Cover .............................................................. ...................................... 1
254 ............ D330D-21605 ............ Gasket ..................................................................... ...................................... 1
255 ............ D330D-21251 ............ Key, Dbl Rd Hd ........................................................ ...................................... 1
256 ............ D330D-21252 ............ Circlip ....................................................................... ...................................... 1
257 ............ TS-2276081 .............. Socket Set Screw .................................................... M6x8 ............................. 1
258 ............ GHB1340-155 ........... Key, Dbl Rd Hd ........................................................ A8x85 ............................ 1
............................... 1
23
Page 24
Index No. Part No. Description Size Qty
259 ............ D330D-21228 ............ Spindle ..................................................................... ...................................... 1
260 ............ D330D-21231 ............ Cam ......................................................................... ...................................... 6
261 ............ D330D-21253 ............ Cam Pin ................................................................... ...................................... 6
262 ............ D330D-21254 ............ Spring ...................................................................... ...................................... 6
263 ............ D330D-21250 ............ Screw ....................................................................... ...................................... 6
264 ............ GH1440B-264 ........... Oil Seal .................................................................... 25x2.4mm ..................... 1
265 ............ D330A-21238 ............ Shaft ........................................................................ ...................................... 1
266 ............ F006077 .................... C-Retaining Ring, Int ............................................... 42mm ............................ 2
267 ............ BB-16004 .................. Bearing .................................................................... 16004 ............................ 2
268 ............ D330A-21237 ............ Gear ......................................................................... 30T ................................ 1
269 ............ F006047 .................... C-Retaining Ring, Ext .............................................. 20mm ............................ 3
270 ............ D330B-21239G ......... Shaft ........................................................................ ...................................... 1
271 ............ GH1440B-271 ........... Oil Seal .................................................................... 24x32x5mm .................. 1
272 ............ D330A-21202 ............ Washer .................................................................... ...................................... 2
273 ............ TS-1502041 .............. Hex Socket Hd Cap Screw ...................................... M5x16 ........................... 3
274 ............ D330A-21101 ............ Cover ....................................................................... ...................................... 1
275 ............ D330A-21604 ............ Gasket ..................................................................... ...................................... 1
276 ............ D330A-21201 ............ Gear ......................................................................... 37T ................................ 1
24
Page 25
13.3.1 Headstock Controls – Exploded View
25
Page 26
13.3.2 Headstock Controls – Parts List
Index No. Part No. Description Size Qty
301 ............ GH1440B-301 ........... Hex Socket Hd Plug ................................................ M16×1.5 ........................ 2
302 ............ D330B-21112G ......... Cover Board ............................................................ ...................................... 1
302a .......... D330A-21606 ............ Gasket ..................................................................... ...................................... 1
303 ............ TS-1503061 .............. Hex Socket Cap Screw ............................................ M6×25 ........................... 4
304 ............ GH1440B-304 ........... Oil Sight Glass ......................................................... M27X1.5 ....................... 1
309 ............ TS-2171012 .............. Pan Hd Machine Screw ........................................... M4X6 ............................ 2
312 ............ GH1440B-312 ........... Oil seal ..................................................................... 14×2.4mm ..................... 2
313 ............ ZX-Q66 ...................... Taper Pin ................................................................. 5×35mm ........................ 1
313a .......... ZX-B34 ...................... Taper Pin ................................................................. 5×30mm ........................ 1
314 ............ D330A-21109 ............ Rocker ..................................................................... ...................................... 1
315 ............ D330A-21233 ............ Shift Fork ................................................................. ...................................... 1
316 ............ D330A-21234 ............ Gear ......................................................................... 51T ................................ 1
317 ............ D330A-21232 ............ Shaft ........................................................................ ...................................... 1
318 ............ D330B-21241G ......... Geared Shaft ........................................................... 17T ................................ 1
319 ............ 5217791 .................... Key, Dbl Rd Hd ........................................................ 5×14mm ........................ 2
320 ............ GH1440B-312 ........... Oil Seal .................................................................... 16×2.4mm ..................... 1
321 ............ D330A-21403 ............ Shift Fork ................................................................. ...................................... 1
322 ............ D330D-21121 ............ Shift Collar ............................................................... ...................................... 1
323 ............ GH1440B-323 ........... Oil Seal .................................................................... 30×3.1mm ..................... 1
324 ............ D330A-21240 ............ Washer .................................................................... ...................................... 1
325 ............ D330A-21118 ............ Base ........................................................................ ...................................... 1
326 ............ GH1440B-326 ........... Handle Grip ............................................................. M8×40 ........................... 3
327 ............ D330A-21248-1 ......... Lever ........................................................................ ...................................... 1
328 ............ D330A-21119 ............ Lever Base .............................................................. ...................................... 1
329 ............ SB-6MM .................... Steel Ball ................................................................. 6mm .............................. 2
330 ............ D330A-21257 ............ Spring ...................................................................... 6×1×13mm .................... 1
331 ............ F010439 .................... Socket Set Screw FP ............................................... M8×8 ............................. 2
332 ............ F006052 .................... C-Retaining Ring Ext ............................................... 30mm ............................ 1
333 ............ TS-1523051 .............. Socket Set Screw .................................................... M6×16 ........................... 2
334 ............ D330A-21249 ............ Handle Shaft ............................................................ ...................................... 1
335 ............ D330A-21117 ............ Handle Hub .............................................................. ...................................... 1
336 ............ D330A-21256 ............ Spring ...................................................................... 6×1×26mm .................... 1
337 ............ GH1440B-337 ........... Indicator Plate .......................................................... ...................................... 1
338 ............ D330A-21248 ............ Handle Shaft ........
339 ............ F010444 .................... Socket Set Screw FP ............................................... M6×8 ............................. 1
340 ............ D330A-21258 ............ Spring ...................................................................... 5X0.8X25 ...................... 1
341 ............ SB-5MM .................... Steel ball .................................................................. 5mm .............................. 1
342 ............ D330A-21120 ............ Handle Hub .............................................................. ...................................... 1
343 ............ D330A-21402 ............ Shift fork .................................................................. ...................................... 1
344 ............ D330A-21111 ............ Rocker ..................................................................... ...................................... 1
345 ............ JWBS15-1124 ........... Roll Pin .................................................................... 4×18mm ........................ 1
346 ............ D330A-21236 ............ Shaft ........................................................................ ...................................... 1
347 ............ GH1440B-347 ........... Oil Seal .................................................................... 10×1.9mm ..................... 1
348 ............ GH1440B-348 ........... Copper Washer ....................................................... 16mm ............................ 1
.................................................... ...................................... 1
26
Page 27
13.4.1 Stand and Brake Assembly – Exploded View
27
Page 28
13.4.2 Stand and Brake Assembly – Parts List
Index No. Part No. Description Size Qty
401 ............ TS-1503021 .............. Hex Socket Cap Screw ............................................ M6×10 ........................... 8
402 ............ TS-1550041 .............. Flat Washer ............................................................. 6mm ............................ 18
403 ............ D330B-14205 ............ Splash Guard ........................................................... ...................................... 1
404 ............ D330B-14214-1 ......... Brake Linkage/Upper ............................................... ...................................... 1
405 ............ D330B-14218 ............ Rocker .................................................................... ...................................... 1
406 ............ D330A-11239 ............ Clevis Pin ................................................................. ...................................... 1
407 ............ P-25 ........................... Cotter Pin ................................................................. 3X16mm ....................... 2
408 ............ D330A-11232 ............ Rocker Pin ............................................................... ...................................... 1
409 ............ F006039 .................... C-Retaining Ring, Ext .............................................. 8mm .............................. 1
410 ............ GH1440B-410 ........... Pulley Brake Assembly ............................................ ...................................... 1
411 ............ GH1440B-411 ........... Steel Tube ............................................................... ...................................... 1
412 ............ D330B-14214-2 ......... Brake Linkage/Middle .............................................. ...................................... 1
413 ............ D330B-14214-3 ......... Brake Linkage/Lower ............................................... ...................................... 1
414 ............ TS-154010 ................ Hex Nut .................................................................... M16X1.5 ....................... 1
415 ............ D330A-21105 ............ Pulley ....................................................................... ........................................
416 ............ TS-1540061 .............. Flat Washer ............................................................. 8mm .............................. 1
417 ............ TS-1504031 .............. Hex Socket Cap Screw ............................................ M8×16 ........................... 1
418 ............ AK052 ....................... Key, Dbl Rd Hd ........................................................ 8×20mm ........................ 1
421 ............ D330D-14203B ......... Chip Pan .................................................................. ...................................... 1
422 ............ D330D-14204B ......... Removable Chip Tray .............................................. ...................................... 1
423 ............ D330D-14201B ......... Left Stand ................................................................ ...................................... 1
424 ............ TS-1505041 .............. Hex Socket Cap Screw ............................................ M10×30 ......................... 1
425 ............ TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 2
426 ............ D330D-14210B ......... Left Stand Rear Cover ............................................. ...................................... 1
427 ............ TS-1534032 .............. Pan Head Screw ..................................................... M6X10 ........................ 26
428 ............ D330D-14209B ......... Left Stand Side Cover ............................................. ...................................... 1
429 ............ D330A-11237 ............ Extension Spring ..................................................... ...................................... 1
430 ............ D330A-11236 ............ Pin ........................................................................... ...................................... 1
431 ............ D330A-11242 ............ Shaft ........................................................................ ...................................... 1
432 ............ TS-1503091 .............. Hex Socket Cap Screw ............................................ M6×40 ........................... 1
433 ............ ZX-S41 ...................... Roll Pin .................................................................... 5×40mm ........................ 1
434 ............ D330A-11235 ............ Rocker ..................................................................... ...................................... 1
438 ............ 5F-E208 .................... Roll Pin .................................................................... 5×28mm ........................ 3
439 ............ D330B-14215 ............ Shaft ...............
440 ............ D330B-14206 ............ Left Bracket ............................................................. ...................................... 1
441 ............ TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 8
442 ............ D330A-14207-1 ......... Stand Plate .............................................................. ...................................... 1
443 ............ D330A-14212-1 ......... Brake Pedal ............................................................. ...................................... 1
444 ............ D330B-14216 ............ Shaft ........................................................................ ...................................... 1
445 ............ D330D-14202B ......... Right Stand .............................................................. ...................................... 1
446 ............ D330D-14208B ......... Cover ....................................................................... ...................................... 4
449 ............ D330D-14213B ......... Coolant Chute .......................................................... ...................................... 1
450 ............ D330D-14211B ......... Right Stand Side Cover ........................................... ...................................... 1
451 ............ TS-1501011 .............. Hex Socket Cap Screw ............................................ M4×6 ............................. 1
452 ............ D330A-92206 ............ Coolant Hose Collar ................................................ ...................................... 1
453 ............ TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 1
454 ............ TS-1550041 .............. Flat Washer ............................................................. 6mm .............................. 4
455 ............ GH1440B-455 ........... Handle ..................................................................... ...................................... 2
456 ............ TS-1534042 .............. Pan Head Screw ..................................................... M6X12 .......................... 4
458 ............ GH1440B-458 ........... Limit Switch Cover ................................................... ...................................... 1
459 ............ GH1440B-459 ........... Limit Switch ............................................................ YBLXW-5/11N1 ............ 1
460 ............ PS1652T-105 ............ Pan Head Screw ..................................................... M4X40 .......................... 2
461 ............ D330DV-11210 ......... Collar ....................................................................... ........................................
462 ............ TS-1523041 .............. Socket Set Screw .................................................... M6X12 .......................... 1
463 ............ D330B-14206-1 ......... Right Bracket ........................................................... ...................................... 1
464 ............ TS-1504101 .............. Hex Socket Cap Screw ............................................ M8X50 .......................... 2
465 ............ GH1440B-465 ........... Chuck Wrench Bracket ............................................ ...................................... 1
466 ............ GH1440B-466 ........... Proximity Switch ...................................................... LJ12A3-4-J/ED/AC24V . 1
......................................................... ...................................... 1
28
Page 29
13.5.1 Gear Box Assembly – Exploded View I
29
Page 30
13.5.2 Gear Box Assembly – Exploded View II
30
Page 31
13.5.3 Gear Box Assembly – Parts List
Index No. Part No. Description Size Qty
501 ............ BB-6203 .................... Bearing .................................................................... 6203 .............................. 1
502 ............ D330B-31105 ............ Collar ....................................................................... ...................................... 1
503 ............ F006044 .................... C-Retaining Ring, Ext .............................................. 16mm ............................ 2
504 ............ D330B-31201 ............ Gear ......................................................................... 25T/16T ........................ 1
505 ............ D330B-31106 ............ Washer .................................................................... ...................................... 1
506 ............ BB-6202 .................... Bearing .................................................................... 6202 .............................. 6
507 ............ D330B-31107 ............ Washer .................................................................... ...................................... 3
508 ............ F006051 .................... C-Retaining Ring, Ext .............................................. 28 .................................. 2
509 ............ D330B-34201-3 ......... Gear ......................................................................... 24T ................................ 2
510 ............ D330B-34201-2 ......... Gear ......................................................................... 28T ................................ 2
511 ............ F014003 .................... Key, Dbl Rd Hd ........................................................ A4×22 ........................... 2
512 ............ D330B-34201-1 ......... Gear ......................................................................... 18T ................................ 2
513 ............ F006047 .................... C-Retaining Ring, Ext .............................................. 20mm ............................ 4
514 ............ D330C-0546C ........... Spanner Nut ............................................................ ...................................... 2
515 ............ BB-51105 .................. Thrust Bearing ......................................................... 51105 ............................ 2
516 ............ BD920N-GB40 .......... Hex Socket Cap Screw ............................................ M5×14 ......................... 15
517 ............ D330B-31102 ............ Flange ...................................................................... ...................................... 1
518 ............ D330B-31103 ............ Gasket ..................................................................... ...................................... 1
519 ............ D330B-31101 ............ Shaft ........................................................................ ...................................... 1
520 ............ S0400545 .................. Key, Dbl Rd Hd ........................................................ 5×45mm ........................ 1
521 ............ D330B-30101 ............ Gearbox ................................................................... ...................................... 1
522 ............ D330B-37103 ............ Gasket ..................................................................... ...................................... 1
523 ............ D330B-37102 ............ Bushing .................................................................... ...................................... 1
524 ............ JHM610-22 ................ Hex Socket Cap Screw ............................................ M6×14 ........................... 3
525 ............ D330B-37101-1 ......... Shaft ........................................................................ ...................................... 1
525a .......... D330B-37101-2 ......... Coupler Sleeve ........................................................ ...................................... 1
525b .......... GH1440B-525B ......... Taper Pin ................................................................. 4X50mm ....................... 1
526 ............ D330B-32102 ............ End cover ................................................................ ...................................... 1
527 ............ D330B-32103 ............ Gasket ..................................................................... ...................................... 1
27a ............ BB-6202Z .................. Bearing .................................................................... 6202-Z .......................... 3
528 ............ F014004 .................... Key, Dbl Rd Hd ........................................................ 4×55mm ........................ 1
529 ............ D330B-32101 ............ Shaft ........................................................................ ...................................... 1
530 ............ JWDP12-128 ............. Key, Dbl Rd Hd ........................................................ 4×80mm ........................ 1
531 ............ D330B-35101 ............ Shaft ........................................................................ ....
532 ............ KEY4418 ................... Key, Dbl Rd Hd ........................................................ 4×18mm ........................ 2
533 ............ D330B-35103 ............ Gasket ..................................................................... ...................................... 1
534 ............ D330B-35102 ............ End cover ................................................................ ...................................... 1
535 ............ D330B-33102 ............ End cover ................................................................ ...................................... 1
536 ............ D330B-33103 ............ Gasket ..................................................................... ...................................... 1
537 ............ GH1440B-537 ........... Oil Plug .................................................................... M16×1.5 ........................ 2
538 ............ GH1440B-348 ........... Copper washer ........................................................ 16mm ............................ 1
539 ............ BB-6004Z .................. Bearing .................................................................... 6004-Z .......................... 1
540 ............ D330B-36103 ............ Gasket ..................................................................... ...................................... 1
541 ............ D330B-36102 ............ Flange ...................................................................... ...................................... 1
542 ............ GH1440B-542 ........... Oil seal ..................................................................... 25X40X7 ....................... 1
543 ............ D330B-36101 ............ Shaft ........................................................................ ...................................... 1
544 ............ D330B-32201 ............ Gear ......................................................................... 25T ................................ 1
545 ............ D330B-32202 ............ Gear ......................................................................... 16T ................................ 1
546 ............ D330B-32104 ............ Spacer ..................................................................... ...................................... 1
547 ............ D330B-32203 ............ Gear ......................................................................... 32T ................................ 1
548 ............ D330B-32105 ............ Spacer ..................................................................... ...................................... 1
549 ............ D330B-35106 ............ Spacer ..................................................................... ...................................... 1
550 ............ D330B-35205 ............ Gear ......................................................................... 32T ................................ 1
551 ............ D330B-35105 ............ Spacer ..................................................................... ...................................... 1
552 ............ D330B-35204 ............ Gear ......................................................................... 30T ................................ 1
553 ............ D330B-35203 ............ Gear ......................................................................... 28T ................................ 1
555 ............ D330B-35202 ............ Gear ......................................................................... 30T ................................ 1
556 ............ D330B-35104 ............ Spacer ..................................................................... ...................................... 1
557 ............ D330B-35201 ............ Gear ......................................................................... 16T ................................ 1
558 ............ D330B-33101 ............ Shaft ........................................................................ ...................................... 1
.................................. 1
31
Page 32
Index No. Part No. Description Size Qty
559 ............ D330B-33201 ............ Gear ......................................................................... 32T/16T ........................ 1
560 ............ D330B-36104 ............ Spacer ..................................................................... ...................................... 1
561 ............ F006044 .................... C-Retaining Ring, Ext .............................................. 16mm ............................ 1
562 ............ D330B-36201 ............ Gear ......................................................................... ...................................... 1
563 ............ D330B-38102 ............ End cover ................................................................ ...................................... 2
564 ............ D330B-38103 ............ Rack-A ..................................................................... ...................................... 1
565 ............ D330B-38104 ............ Shift fork-A ............................................................... ...................................... 1
566 ............ D330B-38105 ............ Rack-B ..................................................................... ...................................... 1
567 ............ D330B-38106 ............ Shift fork-B ............................................................... ...................................... 1
568 ............ D330B-38101 ............ Shaft ........................................................................ ...................................... 2
569 ............ D330B-38108 ............ Shift fork-C ............................................................... ...................................... 1
570 ............ D330B-38107 ............ Rack-C ..................................................................... ...................................... 1
571 ............ D330B-38110 ............ Shift fork-D ............................................................... ...................................... 1
572 ............ D330B-38109 ............ Rack-D ..................................................................... ...................................... 1
573 ............ TS-1522021 .............. Set Screw ................................................................ M5×8 ............................. 2
574 ............ GH1440B-574 ........... Oil Seal .................................................................... 12×1.9mm ..................... 2
575 ............ D330B-38111 ............ Gear ......................................................................... ...................................... 4
576 ............ KF2R5508 ................. Key, Dbl Rd Hd ........................................................ 5×8mm .......................... 4
577 ............ GH1440B-312 ........... Oil Seal .................................................................... 16×2.4mm ..................... 4
578 ............ D330A-3054 .............. Handle ..................................................................... ...................................... 4
579 ............ SB-6MM .................... Steel Ball ................................................................. 6mm .............................. 4
580 ............ D330A-21256 ............ Spring ...................................................................... 6X1X26mm ................... 4
581 ............ F010439 .................... Socket Set Screw FP ............................................... M8×8 ............................. 4
582 ............ TS-1550041 .............. Flat Washer ............................................................. 6mm .............................. 4
583 ............ TS-1503031 .............. Hex Socket Cap Screw ............................................ M6×12 ........................... 4
584 ............ GH1440B-584 ........... Indicator Plate .......................................................... ...................................... 4
585 ............ TS-2171012 .............. Pan Head Screw ..................................................... M4×6 ........................... 14
586 ............ GH1440B-586 ........... Control Plate ............................................................ ...................................... 1
587 ............ GH1440B-304 ........... Oil Sight Glass ......................................................... M27X1.5 ....................... 1
588 ............ 111001-00-43 ............ Roll Pin .................................................................... 4×25mm ........................ 2
589 ............ TS-1503051 .............. Hex Socket Cap Screw ............................................ M6×20 ........................... 8
590 ............ D330B-38112 ............ Gearbox Cover ........................................................ ...................................... 1
591 ............ D330B-38113 ............ Gasket ..................................................................... ...................................... 1
592 ............ 5508152 .................... Socket Flat Hd Screw .............................................. M4×6 .......
593 ............ D330B-38115 ............ Cover-2 .................................................................... ...................................... 1
594 ............ D330B-38114 ............ Cover-1 .................................................................... ...................................... 1
...................... 4
32
Page 33
13.6.1 Change Gears and Cover Assembly – Exploded View
33
Page 34
13.6.2 Change Gears and Cover Assembly – Parts List
Index No. Part No. Description Size Qty
601 ............ TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 2
602 ............ TS-1550071 .............. Flat Washer ............................................................. 10mm ............................ 2
603 ............ F006033 .................... C-Retaining Ring, Int ............................................... 35mm ............................ 1
604 ............ D330A-91208 ............ Gear ......................................................................... 120T/127T .................... 1
605 ............ BB-6003Z .................. Bearing .................................................................... 6003-Z .......................... 2
606 ............ D330B-91209G ......... Collar ....................................................................... ...................................... 1
607 ............ D330B-91101G ......... Gear frame .............................................................. ...................................... 1
608 ............ TS-1540081 .............. Hex Nut .................................................................... M12 ............................... 2
609 ............ D330B-91210G ......... Bolt .......................................................................... ...................................... 1
610 ............ TS-2360121 .............. Flat Washer ............................................................. 12mm ............................ 2
612 ............ D330B-91201G-1 ...... Change Gear ........................................................... 30T ................................ 1
613 ............ D330B-91214G ......... Spacer ..................................................................... ...................................... 1
614 ............ GH1440B-614 ........... Double-End Stud ..................................................... M10×70 ......................... 1
615 ............ 5217791 .................... Key, Dbl Rd Hd ........................................................ 5×14mm ........................ 2
616 ............ TS-1504051 .............. Hex Socket Hd Cap Screw ...................................... M8X25 .......................... 1
617 ............ D330B-91212G ......... Spacer ..................................................................... ...................................... 1
618 ............ GH1440B-618 ........... Change Gear ........................................................... 60T ................................ 2
619 ............ D330B-91202G ......... Change Gear ........................................................... 40T ................................ 1
620 ............ D330B-91203G-3 ...... Change Gear ........................................................... 42T ................................ 1
621 ............ D330B-91203G-4 ...... Change Gear ........................................................... 44T ................................ 1
622 ............ D330B-91203G-5 ...... Change Gear ........................................................... 46T ................................ 1
623 ............ D330B-91203G-6 ...... Change Gear ........................................................... 52T ................................ 1
624 ............ D330B-91203G-7 ...... Change Gear (not shown) ....................................... 54T ................................ 1
625 ............ D330B-91203G-8 ...... Change Gear (not shown) ....................................... 56T ................................ 1
626 ............ D330B-91203G-9 ...... Change Gear (not shown) ....................................... 57T ................................ 1
627 ............ D330B-91203G-11 .... Change Gear (not shown) ....................................... 63T ................................ 1
631 ............ TS-2171012 .............. Pan Head Screw ..................................................... M4×6 ............................. 4
632 ............ TS-1550021 .............. Flat Washer ............................................................. 4mm .............................. 6
633 ............ D360D-13401A-1 ...... Door ......................................................................... ...................................... 1
634 ............ TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 4
635 ............ D330A-71209 ............ Bracket .................................................................... ...................................... 1
636 ............ GH1440-636 .............. Switch Key ............................................................... ...................................... 1
637 ............ TS-2171012 .............. Pan Head Screw ..................................................... M4×6 ............................. 2
638 ............ GH1440B-638 ........... Flat Washer ..........
639 ............ D360D-13401A ......... Change Gear Cover ................................................ ...................................... 1
640 ............ TS-1502011 .............. Hex Socket Hd Cap Screw ...................................... M5X8 ............................ 8
641 ............ TS-1550031 .............. Flat Washer ............................................................. 5mm .............................. 9
642 ............ D330B-14220 ............ Motor Cover ............................................................. ...................................... 1
643 ............ GH1440B-643 ........... Limit Switch ............................................................. QKS8 ............................ 1
644 ............ TS-2284302 .............. Pan Head Screw ..................................................... M4X30 .......................... 2
645 ............ TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 2
646 ............ BG379-34 .................. Hex Socket Hd Cap Screw ...................................... M5X50 .......................... 1
647 ............ TS-1503031 .............. Hex Socket Hd Cap Screw ...................................... M6X12 .......................... 1
648 ............ D330D-14208B-1 ...... Door Cover .............................................................. ...................................... 1
649 ............ TS-1541021 .............. Nylon Lock Hex Nut ................................................. M6 ................................. 1
650 ............ TS-1550041 .............. Flat Washer ............................................................. 6mm .............................. 1
651 ............ GH1440B-651 ........... Door Latch Assy ...................................................... ...................................... 1
................................................... ...................................... 2
34
Page 35
13.7.1 Apron Assembly – Exploded View
35
Page 36
13.7.2 Apron Assembly – Parts List
Index No. Part No. Description Size Qty
701 ............ 33-4012 ..................... Gear ......................................................................... 60T ................................ 1
702 ............ ZX-S48 ...................... Spring Pin ................................................................ 5×30mm ........................ 2
703 ............ 33-4024 ..................... Gear ......................................................................... 40T ................................ 1
704 ............ 33-4010 ..................... Pinion Shaft ............................................................. 13T ................................ 1
705 ............ F010438 .................... Socket Set Screw DP .............................................. M6×16 ........................... 1
706 ............ 33-4049 ..................... Sleeve ..................................................................... ...................................... 1
707 ............ TS-1503031 .............. Socket Head Cap Screw ......................................... M6×12 ........................... 1
708 ............ 32-06240 ................... Washer ................................................................... ...................................... 1
709 ............ 32-06231 ................... Gear ......................................................................... 18T ................................ 1
710 ............ 32-06232 ................... Idle Shaft ................................................................. ...................................... 1
711 ............ TS-1502031 .............. Socket Head Cap Screw ......................................... M5×12 ........................... 1
712 ............ GH1440B-712 ........... O-Ring .................................................................... 76mm ............................ 1
713 ............ 33-4026 ..................... Shaft ........................................................................ ...................................... 1
714 ............ 32-06429 ................... Worm Gear .............................................................. 22T ................................ 1
715 ............ 33-4028 ..................... Washer .................................................................... ...................................... 1
716 ............ TS-1482021 .............. Hex Cap Bolt ........................................................... M6×12 ........................... 1
717 ............ 33-4038 ..................... Interlock Piece ......................................................... ...................................... 1
718 ............ TS-2286202 .............. Pan Head Screw ...................................................... M6×20 ........................... 1
719 ............ TS-1523041 .............. Socket Set Screw .................................................... M6×12 ........................... 1
720 ............ TS-2205201 .............. Hex Cap Bolt ........................................................... M5×20 ........................... 3
721 ............ 33-4036 ..................... Gib .......................................................................... ...................................... 1
722 ............ TS-1482011 .............. Hex Cap Bolt ........................................................... M6×10 ........................... 1
723 ............ GHB1340-A74 ........... Socket Set Screw .................................................... M6×35 ........................... 1
724 ............ TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
726 ............ 33-4035 ..................... Half Nut Base (2 pcs) .............................................. ...................................... 1
727 ............ 33-4035-1 .................. Half Nut (2 pcs) ........................................................ ...................................... 1
728 ............ F004046 .................... Dowel Pin ............................................................... 8×16mm ........................ 2
729 ............ 32-06228 ................... Worm ...................................................................... ...................................... 1
730 ............ 32-06225 ................... Cam Shaft ................................................................ ...................................... 1
731 ............ TS-1522051 .............. Socket Set Screw .................................................... M5×16 ........................... 3
732 ............ TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 3
733 ............ 33-4040A ................... Dial Indicator ............................................................ ...................................... 1
734 ............ 33-4039A ................... Thread Dial Body ..................................................... ...................................... 1
735 ............ 32-06206 ................... Spacer ..................................................................... ...................................... 1
736 ............ TS-1504101 .............. Socket Head Cap Screw ......................................... M8×50 ........................... 1
739 ............ TS-1550061 .............. Flat Washer ............................................................. 8mm .............................. 1
740 ............ TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 1
742 ............ 32-06237 ................... Spacer ..................................................................... ...................................... 3
744 ............ 33-4041 ..................... Helical Gear ............................................................. 32T ................................ 1
745 ............ VS020500 ................. Button Head Rivet ................................................... 2×5mm .......................... 4
748 ............ GH1440B-748 ........... Drain Plug ................................................................ 1/8〞 ............................. 1
749 ............ 33-4050 ..................... Half Nut Indicator ..................................................... ...................................... 1
750 ............ GH1440B-750 ........... Oil Sight Glass ......................................................... M27X1.5 ....................... 1
751 ............ GB117-5X40 ............. Taper Pin ................................................................ 5×40mm ........................ 1
752 ............ GH1440B-752 ........... Compression Spring ............................................... ...................................... 1
753 ............ SB-6MM .................... Steel Ball ................................................................. 6mm .............................. 2
754 ............ 33-4027 ..................... Plug ........................................................................ ...................................... 1
755 ............ GA7X-865 ................. Spring Pin ................................................................ 3×25mm ........................ 1
756 ............ GH1440B-756 ........... Dowel Pin ................................................................ C5×25 ........................... 1
757 ............ TS-1523011 .............. Socket Set Screw .................................................... M6×6 ............................. 2
758 ............ 33-4033 ..................... Lever Hub ................................................................ ...................................... 1
759 ............ 33-4034 ..................... Lever ........................................................................ ...................................... 1
761 ............ 33-4002-1 .................. Spacer ..................................................................... ...................................... 1
762 ............ 33-4002 ..................... Front Cover ............................................................. ...................................... 1
763 ............ 33-4047 ..................... Feed Direction Indicator ......................................... ...................................... 1
764 ............ ZX-S75 ...................... Taper Pin ................................................................. 5×20mm ........................ 2
765 ............ 33-4020 ..................... Cam Shaft ................................................................ ........................................
766 ............ CQ6230-4041 ............ Change Lever .......................................................... ...................................... 1
767 ............ GB2089-80 ................ Compression Spring ................................................ ...................................... 1
768 ............ 33-4019 ..................... Bracket ................................................................... ...................................... 1
36
Page 37
Index No. Part No. Description Size Qty
769 ............ TS-1503081 .............. Socket Head Cap Screw ......................................... M6×35 ........................... 3
770 ............ CL6132-06-02 ........... Plug ........................................................................ ...................................... 1
771 ............ 33-4013 ..................... Shifting Shaft ........................................................... ...................................... 1
772 ............ TS-1503041 .............. Socket Head Cap Screw ......................................... M6×16 ........................... 4
773 ............ 33-4016 ..................... Clutch Gear ............................................................. 63T ..................................
774 ............ 33-4015 ..................... Clutch Gear ............................................................. 40T ................................ 1
775 ............ 33-4014 ..................... Clutch Gear ............................................................. 30T ................................ 1
776 ............ 33-4011 ..................... Plug ......................................................................... ...................................... 1
777 ............ GH1440B-777 ........... Ball Oiler .................................................................. ...................................... 1
778 ............ 33-4008 ..................... Bolt ......................................................................... ...................................... 1
779 ............ 33-4009 ..................... Handle .................................................................... ...................................... 1
780 ............ 5512222 .................... Pan Head Screw ...................................................... M6×15 ........................... 1
781 ............ 33-4007 ..................... Washer .................................................................... ...................................... 1
782 ............ 33-4005 ..................... Handwheel ............................................................... ...................................... 1
783 ............ 33-4006 ..................... Dial ......................................................................... ...................................... 1
784 ............ TS-1502061 .............. Socket Head Cap Screw ......................................... M5×25 ........................... 3
785 ............ 33-4004 ..................... Bracket ................................................................... ...................................... 1
786 ............ 33-4004-1 .................. Spacer ..................................................................... ...................................... 1
787 ............ 5519710 .................... Key, Dbl Rd Hd ........................................................ 5×5×20mm .................... 1
788 ............ 33-4003 ..................... Gear Shaft .............................................................. 14T ................................ 1
789 ............ TS-1504061 .............. Socket Head Cap Screw ......................................... M8×30 ........................... 4
790 ............ GH1440B-790 ........... Taper Pin, Int Thread ............................................... 6×45mm ........................ 2
37
Page 38
13.8.1 Cross Slide Assembly – Exploded View
38
Page 39
13.8.2 Cross Slide Assembly – Parts List
Index No. Part No. Description Size Qty
801 ............ D330A-81202A .......... Handle ..................................................................... ...................................... 1
802 ............ D330A-8120A-1 ........ Screw ....................................................................... M10 ............................... 1
803 ............ TS-1523071 .............. Socket Set Screw .................................................... M6×25 ........................... 1
804 ............ D330B-51207G-1 ...... Adjusting Screw ....................................................... ...................................... 1
805 ............ D330B-51207G ......... Handwheel ............................................................... ...................................... 1
806 ............ D330A-21257 ............ Spring ...................................................................... 5×0.8×13mm ................. 1
807 ............ SB-5MM .................... Steel Ball ................................................................. 5 .................................... 1
808 ............ D330B-51208G ......... Index Ring ............................................................... ...................................... 1
809 ............ BB-51102 .................. Bearing .................................................................... 51102 ............................ 2
810 ............ D330B-51106G ......... Bracket .................................................................... ...................................... 1
811 ............ TS-1503051 .............. Hex Socket Cap Screw ............................................ M6×20 ........................... 2
812 ............ D330B-51206G ......... Cross Leadscrew ..................................................... ...................................... 1
813 ............ KF2R5508 ................. Key, Dbl Rd Hd ........................................................ 5×8mm .......................... 1
814 ............ D330A-51210 ............ Washer .................................................................... ...................................... 1
815 ............ 701-118 ..................... Roll Pin .................................................................... 4×25mm ........................ 1
816 ............ D330C-51202C ......... Gear ......................................................................... 19T ................................ 1
817 ............ F010443 .................... Socket Set Screw DP .............................................. M6×8 ............................. 1
818 ............ D330B-51401G ......... Copper Nut .............................................................. ...................................... 1
819 ............ TS-1503041 .............. Hex Socket Cap Screw ............................................ M6×16 ........................... 1
820 ............ TS-1505041 .............. Hex Socket Cap Screw ............................................ M10×30 ......................... 4
821 ............ GH1440B-146 ........... Taper pin ................................................................. 6×45mm ........................ 2
822 ............ D330A-51301 ............ Left Rubber Wiper ................................................... ...................................... 1
823 ............ D330A-S1001 ............ Lock Handle Screw .................................................. ...................................... 1
823a .......... D330A-S1003 ............ Bushing .................................................................... ...................................... 1
823b .......... D330A-S1002 ............ Lock Handle ............................................................ ...................................... 1
824 ............ D330B-51101G ......... Saddle Casting ........................................................ ...................................... 1
825 ............ D330A-51214 ............ Gib Adjusting Screw ................................................ ...................................... 2
826 ............ D330B-51212G ......... Gib ........................................................................... ...................................... 1
827 ............ D330B-51102G ......... Cross Slide .............................................................. ...................................... 1
829 ............ D330B-51203G ......... Special Nut .............................................................. ...................................... 2
830 ............ D330B-51219G ......... Slide Axis ................................................................. 4×80mm ........................ 1
831 ............ D330B-51201G ......... Washer .................................................................... ...................................... 1
832 ............ TS-1504031 .............. Hex Socket Cap Screw ............................................ M8×16 ...........
833 ............ BDB919-021 .............. Oil Cup ..................................................................... 6 .................................... 5
834 ............ D330A-51103 ............ Front Pressure Plate ................................................ ...................................... 1
835 ............ TS-1490031 .............. Hex Cap Bolt ........................................................... M8×20 ........................... 4
836a .......... D330A-51215 ............ Screw Plug .............................................................. ...................................... 1
836 ............ D330A-51105 ............ Pressure Plate ......................................................... ...................................... 1
837 ............ D330A-51302 ............ Right Rubber Wiper ................................................. ...................................... 1
838 ............ D330A-51205 ............ Plate ........................................................................ ...................................... 2
839 ............ TS-1533042 .............. Pan Head Screw ..................................................... M5×12 ........................... 8
840 ............ GH1440B-840 ........... Square Hd Bolt ........................................................ M8×25 ........................... 4
841 ............ TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 4
842 ............ TS-1490041 .............. Hex Cap Bolt ........................................................... M8×25 ........................... 3
843 ............ D330B-51104G ......... Rear Pressure Plate ................................................ ...................................... 1
844 ............ D330A-51216 ............ Gib ........................................................................... ...................................... 2
845 ............ D330A-51204 ............ Plate ........................................................................ ...................................... 2
846 ............ D330A-51303 ............ Back Rubber Wiper.................................................. ...................................... 2
847 ............ TS-1524041 .............. Socket Set Screw .................................................... M8×16 ........................... 1
848 ............ D330B-S2001 ............ Lock Handle Screw .................................................. ...................................... 1
849 ............ D330A-S1002 ............ Lock Handle ............................................................ ...................................... 1
850 ............ D330A-S2004 ............ Locking Washer ....................................................... ...................................... 1
851 ............ D330A-S2003 ............ Screw ....................................................................... ...................................... 1
................ 1
39
Page 40
13.9.1 Compound Rest Assembly – Exploded View
40
Page 41
13.9.2 Compound Rest Assembly – Parts List
Index No. Part No. Description Size Qty
901 ............ TS-1504031 .............. Hex Socket Cap Screw ............................................ M8×16 ........................... 2
902 ............ GH1440B-902 ........... Compound Rest ....................................................... ...................................... 1
903 ............ GH1440B-903 ........... Gib ........................................................................... ...................................... 1
904 ............ BDB919-021 .............. Ball Oiler .................................................................. 6mm .............................. 3
905 ............ GH1440B-905 ........... Compound Rest Body ............................................. ...................................... 1
906 ............ GH1440B-906 ........... Turning Facing Holder ............................................. ...................................... 1
906-1 ......... .................................. Wave Washer 10mm ............................................... 10MM ............................ 1
906-2 ......... .................................. Round Thumb Nut ................................................... 10MM ............................ 1
906-3 ......... .................................. Set Screw ................................................................ M10X45 ........................ 1
906-4 ......... .................................. Facing Holder .......................................................... ...................................... 1
906-5 ......... .................................. Set Screw DP .......................................................... M10X20 ........................ 4
906-6 ......... .................................. Hex Nut .................................................................... M10 ............................... 1
907 ............ GH1440B-907 ........... Turning Boring Facing Holder .................................. ...................................... 1
907-1 ......... .................................. Wave Washer 10mm ............................................... 10MM ............................ 1
907-2 ......... .................................. Round Thumb Nut ................................................... 10MM ............................ 1
907-3 ......... .................................. Set Screw ................................................................ M10X45 ........................ 1
907-4 ......... .................................. Boring Facing Holder ............................................... ...................................... 1
907-5 ......... .................................. Set Screw DP .......................................................... M10X20 ........................ 4
907-6 ......... .................................. Hex Nut .................................................................... M10 ............................... 1
908 ............ GH1440B-908 ........... Knurling & Facing Holder ......................................... ...................................... 1
908-1 ......... .................................. Wave Washer 10mm ............................................... 10MM ............................ 1
908-2 ......... .................................. Round Thumb Nut ................................................... 10MM ............................ 1
908-3 ......... .................................. Set Screw ................................................................ M10X45 ........................ 1
908-4 ......... .................................. Knurling Holder ........................................................ ...................................... 1
908-5 ......... .................................. Set Screw DP .......................................................... M10X20 ........................ 2
908-6 ......... .................................. Hex Nut .................................................................... M10 ............................... 1
908-7 ......... .................................. Roller Shaft .............................................................. ...................................... 2
908-8 ......... .................................. Idler Wheel .............................................................. ...................................... 2
909 ............ GH1440B-909 ........... Universal Parting Blade Holder ............................... ...................................... 1
909-1 ......... .................................. Wave Washer 10mm ............................................... 10MM ............................ 1
909-2 ......... .................................. Round Thumb Nut ................................................... 10MM ............................ 1
909-3 ......... .................................. Set Screw ................................................................ M10X45 ........................ 1
909-4 ......... .................................. Parting Holder .......................................................... ...................................... 1
909-5 ......... .................................. Screw .....
909-6 ......... .................................. Hex Nut .................................................................... M10 ............................... 1
909-7 ......... .................................. Lock Nut .................................................................. ...................................... 1
910 ............ GH1440B-910 ........... Heavy Duty Boring Bar Holder ................................ ...................................... 1
910-1 ......... .................................. Wave Washer 10mm ............................................... 10MM ............................ 1
910-2 ......... .................................. Round Thumb Nut ................................................... 10MM ............................ 1
910-3 ......... .................................. Set Screw M10X45 .................................................. M10X45 ........................ 1
910-4 ......... .................................. Boring Bar Holder .................................................... ...................................... 1
910-5 ......... .................................. Hex Socket Cap Screw ............................................ ...................................... 1
910-6 ......... .................................. Hex Nut .................................................................... M10 ............................... 1
910-7 ......... .................................. Elastic Sleeve .......................................................... ...................................... 1
910-8 ......... .................................. Lock Nut .................................................................. ...................................... 1
911 ............ GH1440B-911 ........... Flange Nut ............................................................... M16 ............................... 1
912 ............ GH1440B-912 ........... Handle Grip ............................................................. ...................................... 1
913 ............ GH1440B-913 ........... Handle Shaft ............................................................ ...................................... 1
914 ............ GH1440B-914 ........... Quick Change Tool Post Body................................. ...................................... 1
915 ............ GH1440B-915 ........... Leadscrew ............................................................... ...................................... 1
916 ............ GH1440B-916 ........... Cylindrical Nut ......................................................... ...................................... 1
917 ............ F014001 .................... Key, Dbl Rd Hd ........................................................ 4×14mm ........................ 1
918 ............ GH1440B-918 ........... Bracket .................................................................... ...................................... 1
919 ............ TS-1503041 .............. Hex Socket Cap Screw ............................................ M6×16 ........................... 2
920 ............ BB-51103 .................. Bearing .................................................................... 51103 ............................ 1
921 ............ GH1440B-921 ........... Index ring ................................................................. ...................................... 1
922 ............ SB-5MM .................... Steel Ball ................................................................. 5mm .............................. 1
923 ............ GH1440B-923 ........... Spring ...................................................................... 5×1×12mm .................... 1
924 ............ GH1440B-924 ........... Handwheel ............................................................... ...................................... 1
925 ............ GH1440B-925 ........... Handle ..................................................................... ...................................... 1
.................................................................. ...................................... 1
41
Page 42
Index No. Part No. Description Size Qty
926 ............ GH1440B-926 ........... Bolt .......................................................................... ...................................... 1
927 ............ TS-1523071 .............. Socket Set Screw .................................................... M6×25 ........................... 1
928 ............ GH1440B-928 ........... Disc .......................................................................... ...................................... 1
929 ............ GH1440B-929 ........... Bolt .......................................................................... ...................................... 1
930 ............ GH1440B-930 ........... Handle ..................................................................... ...................................... 1
931 ............ TS-1523051 .............. Socket Set Screw .................................................... M6×16 ........................... 1
932 ............ GH1440B-932 ........... Gib Adjusting Screw ................................................ ...................................... 1
933 ............ GH1440B-933 ........... Pin ........................................................................... 4X8mm ......................... 1
934 ............ D330A-S2002 ............ Lock Handle ............................................................ ...................................... 1
935 ............ D330B-S3001 ............ Lock Handle Screw .................................................. ...................................... 1
936 ............ D330A-S2003 ............ Shaft ....................................................................... ...................................... 1
937 ............ GH1440B-937 ........... Mounting Shaft ........................................................ ...................................... 1
42
Page 43
13.10.1 Tailstock Assembly – Exploded View
43
Page 44
13.10.2 Tailstock Assembly – Parts List
Index No. Part No. Description Size Qty
1001 .......... D330D-0606 .............. Quill ......................................................................... ...................................... 1
1002 .......... D330D-0608 .............. Copper Nut .............................................................. ...................................... 1
1003 .......... TS-1501041 .............. Hex Socket Cap Screw ............................................ M4X12 .......................... 3
1004 .......... D330D-0607 .............. Leadscrew ............................................................... ...................................... 1
1005 .......... 6286475 .................... Key, Dbl Rd Hd ........................................................ A4X15 ........................... 1
1006 .......... D330A-81202 ............ Handle .................................................................... ...................................... 1
1007 .......... D330A-81203-2 ......... Bolt .......................................................................... ...................................... 1
1008 .......... GH1440B-1008 ......... Handwheel ............................................................... ...................................... 1
1009 .......... GH1440B-1009 ......... Leaf Spring ............................................................. ...................................... 1
1010 .......... D330D-0610 .............. Graduated Collar ..................................................... ...................................... 1
1011 .......... D330D-0609 .............. Leadscrew Bracket .................................................. ...................................... 1
1012 .......... GH1440B-1012 ......... Oil Cup ..................................................................... ...................................... 3
1013 .......... BB-51102 .................. Thrust Bearing ......................................................... 51102 ............................ 1
1014 .......... D330D ....................... Tailstock Casting ..................................................... ...................................... 1
1015 .......... GH1440B-1015 ......... Lock Nut .................................................................. ...................................... 1
1016 .......... D330A-6003 .............. Screw ....................................................................... ...................................... 2
1017 .......... GH1440B-1017 ......... Lock Bolt .................................................................. ...................................... 1
1018 .......... GH1440B-1018 ......... Lock Handle ............................................................. ...................................... 1
1019 .......... GH1440B-1019 ......... Tapered Knob .......................................................... M10X50 ........................ 2
1020 .......... F010442 .................... Socket Set Screw DP .............................................. M10×50 ......................... 3
1021 .......... TS-2360121 .............. Flat Washer ............................................................. 12mm ............................ 1
1022 .......... GH1440B-1022 ......... Adjusting Screw ....................................................... ...................................... 1
1023 .......... TS-1523071 .............. Socket Set Screw .................................................... M6×25 ........................... 1
1024 .......... F010443 .................... Socket Set Screw DP .............................................. M6×8 ............................. 1
1025 .......... GH1440B-1025 ......... Key, spcl .................................................................. ...................................... 1
1026 .......... GH1440B-1026 ......... Lock Handle ............................................................. ...................................... 1
1026a ........ GH1440B-1026A ....... Taper Knob .............................................................. M10X50 ........................ 1
1027 .......... GH1440B-1027 ......... Shaft ........................................................................ ...................................... 1
1027a ........ GH1440B-1027A ....... Cam Sleeve ............................................................. ...................................... 1
1028 .......... GH1440B-1028 ......... Block ........................................................................ ...................................... 1
1029 .......... 811616 ...................... Roll Pin .................................................................... 4×50mm ........................ 1
1030 .......... GH1440B-1030 ......... Tailstock Base ......................................................... ...................................... 1
1031 .......... TS-1503091 .............. Hex Socket Cap Screw ............................................ M6x40 ........................... 1
1032 .......... GH1440B-1032 ......... Washer, spcl ............................................................ ............
1033 .......... GH1440B-1033 ......... Spring ...................................................................... ...................................... 1
1034 .......... GH1440B-1034 ......... Washer, spcl ............................................................ ...................................... 1
1035 .......... GH1440B-1035 ......... Clamp Block ............................................................ ...................................... 1
1036 .......... GH1440B-1036 ......... Washer, spcl ............................................................ 16mm ............................ 1
1037 .......... TS-154010 ................ Hex Nut .................................................................... M16 ............................... 1
.......................... 1
44
Page 45
13.11.1 Coolant and Work Light – Exploded View
45
Page 46
13.11.2 Coolant and Work Light – Parts List
Index No. Part No. Description Size Qty
1101 .......... GH1440B-1101 ......... Work Lamp .............................................................. ...................................... 1
1102 .......... TS-1502031 .............. Hex Socket Cap Screw ............................................ M5X12 .......................... 4
1103 .......... GH1440B-1103 ......... Coolant Nozzle ........................................................ ...................................... 1
1104 .......... D330A-71206-2 ......... Bracket .................................................................... ...................................... 1
1105 .......... TS-1503051 .............. Hex Socket Cap Screw ............................................ M6X20 .......................... 2
1106 .......... GH1440B-1106 ......... Lock Connector ....................................................... ...................................... 2
1107 .......... GH1440B-1107 ......... Plastic Tube ............................................................. ...................................... 1
1108 .......... TS-1502031 .............. Hex Socket Cap Screw ............................................ M5X12 .......................... 1
1109 .......... D330A-92202 ............ Double End Connector ............................................ ...................................... 1
1110 .......... GH1440B-1110 ......... Metal Cooling Tube ................................................. ...................................... 1
1111 .......... GH1440B-1111 ......... Strain Relief ............................................................. M12X1.5 ....................... 1
1112 .......... D330A-92203 ............ Double End Connector ............................................ ...................................... 1
1113 .......... TS-1503051 .............. Hex Socket Cap Screw ............................................ M6×20 ........................... 2
1114 .......... GH1440B-1114 ......... Coolant Pump .......................................................... 40W 230V 1PH ............. 1
1115 .......... TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
1116 .......... D330B-14401 ............ Coolant Tank ........................................................... ...................................... 1
1117 .......... GH1440B-1117 ......... Pipe Hanger ............................................................. C-16 .............................. 2
1118 .......... TS-1533032 .............. Pan Head Screw ..................................................... M5×10 ........................... 4
1119 .......... GH1440B-1119 ......... PVC tube ................................................................. Ф16x200mm ................. 1
1120 .......... GH1440B-1120 ......... Elbow Connector ..................................................... ...................................... 1
46
Page 47
13.12.1 Electrical Box Assembly – Exploded View
47
Page 48
13.12.2 Electrical Box Assembly – Parts List
Index No. Part No. Description Size Qty
1201 .......... GH1440B-1201 ......... Circuit Breaker ......................................................... DZ47-63 -1PC3 ............. 1
1202 .......... GH1440B-1202 ......... Circuit Breaker ......................................................... DZ47-63-2PD20 ............ 1
1203 .......... GH1440B-1203 ......... Transformer ............................................................. JBK5-100VA-TH ........... 1
1204 .......... TS-2171012 .............. Pan Head Screw ..................................................... M4X6 .......................... 15
1205 .......... GH1440B-1205 ......... DIN Rail Lower ........................................................ ...................................... 1
1206 .......... GH1440B-1206 ......... Rubber Cushion ....................................................... ...................................... 4
1207 .......... D330B-14102 ............ Cover ....................................................................... ...................................... 1
1208 .......... TS-1550021 .............. Flat Washer ............................................................. 4mm .............................. 4
1209 .......... TS-1501031 .............. Hex Socket Cap Screw ............................................ M4×10 ........................... 4
1210 .......... TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 4
1211 .......... D330A-71401 ............ Grounding Block ...................................................... ...................................... 1
1212 .......... TS-1532042 .............. Pan Head Screw ..................................................... M4X12 .......................... 5
1213 .......... GH1440B-1213 ......... Earth Grounding Label ............................................ ...................................... 1
1214 .......... GH1440B-1214 ......... Strain Relief ............................................................. M16X1.5 ....................... 6
1215 .......... D330B-14103 ............ Mounting Plate ......................................................... ...................................... 1
1216 .......... GH1440B-1216 ......... Strain Relief ............................................................. M20X1.5 ....................... 3
1217 .......... GH1440B-1217 ......... Terminal Bar ............................................................ TD1516 ......................... 1
1218 .......... GH1440B-1218 ......... DIN Rail Ground ...................................................... ...................................... 1
1219 .......... GH1440B-1219 ......... AC Contactor ........................................................... CJX2S-1801-24V .......... 2
1220 .......... GH1440B-1220 ......... AC Contactor ........................................................... CJX2S-0901-24V .......... 1
1222 .......... GH1440B-1222 ......... Contactor Relay ....................................................... JZC4-40-24V ................ 1
1223 .......... TS-1502031 .............. Hex Socket Cap Screw ............................................ M5X12 .......................... 4
1224 .......... GH1440B-1224 ......... DIN Rail Upper ........................................................ ...................................... 1
1225 .......... D330B-14101A .......... Electrical Box ........................................................... ...................................... 1
1226 .......... GH1440B-1226 ......... Power Switch ........................................................... LW26-20 ....................... 1
1227 .......... GH1440B-1227 ......... E-Stop Button .......................................................... XB2-BS545 ................... 1
1228 .......... GH1440B-1228 ......... Jog Button ............................................................... LAY5-22D/23 ................ 1
1229 .......... GH1440B-1229 ......... Selector Switch ........................................................ LAY3-11/2 .......................
1230 .......... GH1440B-1230 ......... Power Light .............................................................. AD62-22D/S 23/24V ..... 1
1231 .......... TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 3
1232 .......... GH1440B-1232 ......... Name Plate .............................................................. ...................................... 1
1233 .......... B330B-14220A .......... Motor Upper Cover .................................................. ...................................... 1
1234 .......... GH1440B-1234 ......... Small Contactor Relay ............................................. CDZ9L-54P/AC24V ...... 1
48
Page 49
13.13.1 Steady Rest and Follow Rest – Parts List
49
Page 50
13.13.2 Steady Rest and Follow Rest – Parts List
Index No. Part No. Description Size Qty
1301 .......... D330A-8205 .............. Pinned Knob ............................................................ ...................................... 3
1302 .......... TS-209203 ................ Roll Pin .................................................................... 3X20mm ....................... 3
1303 .......... D330A-8207 .............. Collar ....................................................................... ...................................... 3
1304 .......... D330B-8206 .............. Jack Screw .............................................................. ...................................... 3
1305 .......... D330B-8208A ............ Finger Slide ............................................................. ...................................... 3
1306 .......... BB-625ZZ .................. Bearing .................................................................... 625ZZ ........................... 3
1306a ........ F004038 .................... Dowel Pin ................................................................ 5X16mm ....................... 3
1307 .......... D330A-8204 .............. Knurled Thumb Knob ............................................... ...................................... 1
1308 .......... TS-1523031 .............. Socket Set Screw .................................................... M6X10 .......................... 3
1309 .......... D330B-8202 .............. Steady Rest Upper Body ......................................... ...................................... 1
1310 .......... TS-1523051 .............. Socket Set Screw .................................................... M6×16 ........................... 3
1311 .......... TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 3
1312 .......... D330A-8203 .............. Pivot Stud ................................................................ ...................................... 1
1313 .......... 5217841 .................... Roll Pin .................................................................... 4×20mm ........................ 1
1314 .......... F004045 .................... Dowel Pin ................................................................ 6×20mm ........................ 1
1315 .......... D330B-8201-1 ........... Steady Rest Base .................................................... ...................................... 1
1316 .......... D330A-8210 .............. Clamp Block ............................................................ ...................................... 1
1317 .......... GH1440B-1317 ......... T-Bolt ....................................................................... M12X60 ........................ 1
1318 .......... TS-1540081 .............. Hex Nut .................................................................... M12 ............................... 1
1319 .......... TS-2360121 .............. Flat Washer ............................................................. 12mm ............................ 1
1401 .......... TS-209203 ................ Roll Pin .................................................................... 3X20 ............................. 2
1402 .......... D330A-8205 .............. Pinned Knob ............................................................ ...................................... 2
1403 .......... D330A-8207 .............. Collar ....................................................................... ...................................... 2
1404 .......... D330A-8304 .............. Jack Screw .............................................................. ...................................... 2
1405 .......... D330A-8303 .............. Finger Slide ............................................................. ...................................... 2
1406 .......... D330A-8209 .............. Brass Finger ............................................................ ...................................... 2
1407 .......... TS-1523031 .............. Socket Set Screw .................................................... M6X10 .......................... 2
1408 .......... TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
1409 .......... F010438 .................... Socket Set Screw DP .............................................. M6×16 ........................... 2
1410 .......... D330A-8301-1 ........... Follow Rest Body ..................................................... ...................................... 1
1411 .......... TS-1504081 .............. Hex Socket Cap Screw ............................................ M8×40 ........................... 2
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13.14.1 Chuck and Leadscrew Guards – Exploded View
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13.14.2 Chuck and Leadscrew Guards – Parts List
Index No. Part No. Description Size Qty
1501 .......... TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 1
1502 .......... F010438 .................... Socket Set Screw DP .............................................. M6 ×16 .......................... 1
1503 .......... D330A-71101 ............ Switch Box ............................................................... ...................................... 1
1504 .......... TS-1503101 .............. Hex Socket Cap Screw ............................................ M6×45 ........................... 2
1505 .......... D330A-71203 ............ Shaft ........................................................................ ...................................... 1
1506 .......... 701-118 ..................... Roll Pin .................................................................... 4×25 .............................. 1
1507 .......... D330A-71204A-1 ...... Chuck Guard ........................................................... ........................................
1508 .......... D330A-71402 ............ Acrylic Plate ............................................................. ...................................... 1
1509 .......... TS-1540011 .............. Hex Nut .................................................................... M3 ................................. 4
1510 .......... TS-2361031 .............. Spring Washer ......................................................... 3mm .............................. 4
1511 .......... TS-1550011 .............. Flat Washer ............................................................. 3mm .............................. 4
1512 .......... WRT2000-38 ............. Pan Head Screw ..................................................... M3X12 .......................... 4
1513 .......... TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
1514 .......... TS-1550041 .............. Flat Washer ............................................................. 6mm .............................. 4
1515 .......... GH1440B-1515 ......... Handle ..................................................................... ...................................... 2
1516 .......... TS-1534042 .............. Pan Head Screw ..................................................... M6X12 .......................... 4
1601 .......... D330B-1030G ........... Left Bracket ............................................................. ...................................... 1
1602 .......... TS-1502021 .............. Hex Socket Cap Screw ............................................ M5×10 ........................... 2
1603 .......... D330A-F7001 ............ Spring Sleeve .......................................................... ...................................... 2
1604 .......... D330A-1034 .............. Cover LH ................................................................. ...................................... 1
1605 .......... TS-1503031 .............. Hex Socket Cap Screw ............................................ M6×12 ........................... 8
1606 .......... D330A-1033 .............. Bracket Plate ........................................................... ...................................... 2
1608 .......... D330B-1029G ........... Cover RH ................................................................. ...................................... 1
1609 .......... D330A-1031 .............. Right Bracket ........................................................... ...................................... 1
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13.15.1 Accessories – Exploded View
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13.15.2 Accessories – Parts List
Index No. Part No. Description Size Qty
1701 .......... GH1440B-1701 ......... 3-Jaw Chuck Assembly ........................................... 200MM-D5 .................... 1
1701-1 ....... TS-1503051 .............. Hex Socket Cap Screw ............................................ M6X20 .......................... 6
1701-2 ....... D330D-81201 ............ Camlock Stud .......................................................... ...................................... 6
1701-3 ....... GH1440B-1701-3 ...... 3-Jaw Chuck Key * .................................................. ...................................... 1
1701-4 ....... GH1440B-1701-4 ...... 3-Jaw Chuck Body ................................................... ...................................... 1
1701-5 ....... GH1440B-1701-5 ...... Internal Jaws 3PC Set ............................................. ...................................... 1
1701-6 ....... GH1440B-1701-6 ...... Reverse Jaws 3PC Set * ......................................... ...................................... 1
1702 .......... GH1440B-1702 ......... 4-Jaw Chuck Assembly ........................................... 200MM-D5 .................... 1
1702-1 ....... TS-1503051 .............. Hex Socket Cap Screw ............................................ M6X20 .......................... 6
1702-2 ....... D330D-81201 ............ Camlock Stud .......................................................... ...................................... 6
1702-3 ....... GH1440B-1702-3 ...... 4-Jaw Chuck Key * .................................................. ...................................... 1
1702-4 ....... GH1440B-1702-4 ...... 4-Jaw Chuck Body ................................................... ...................................... 1
1702-5 ....... GH1440B-1702-5 ...... Jaws 4PCS Set ........................................................ ...................................... 1
1703 .......... GH1440B-1703 ......... Face Plate Assembly ............................................... 250MM .......................... 1
1703-1 ....... TS-1503051 .............. Hex Socket Cap Screw ............................................ M6X20 .......................... 6
1703-2 ....... D330D-81201 ............ Camlock Stud .......................................................... ...................................... 6
1703-3 ....... 330D-81103 .............. Face Plate ............................................................... ...................................... 1
1704 .......... GH1440B-TBCP ........ Tool Box .................................................................. ...................................... 1
1705 .......... D330B-F5001 ............ Drift Key * ................................................................ ...................................... 1
1706 .......... GH1440B-1707 ......... Oil Gun * .................................................................. ...................................... 1
1708 .......... GH1440B-1708 ......... Dead Center MT4 * .................................................. MT4 ............................... 2
1709 .......... GH1440B-1709 ......... Tapered Reducing Sleeve * ..................................... MT6-MT4 ...................... 1
1710 .......... JLH610-901 ............... Hex Wrench 2MM *.................................................. 2MM .............................. 1
1711 .......... TS-152704 ................ Hex Wrench 3MM *.................................................. 3MM .............................. 1
1712 .......... TS-152705 ................ Hex Wrench 4MM *.................................................. 4MM .............................. 1
1713 .......... TS-152706 ................ Hex Wrench 5MM *.................................................. 5MM .............................. 1
1714 .......... TS-152707 ................ Hex Wrench 6MM *.................................................. 6MM .............................. 1
1715 .......... GH1440B-1715 ......... Live Center MT4 * .................................................... MT4 ............................... 1
1716 .......... JBOS5-106 ................ Open End Wrench * ................................................. 10-12MM ....................... 1
1717 .......... JBOS5-105 ................ Open End Wrench * ................................................. 14-17MM ....................... 1
1718 .......... 6295508 .................... Open End Wrench * ................................................. 17-19MM ....................... 1
1719 .......... ZX-OP-15 .................. Cross Point Screwdriver * ........................................ 3‘’ .................................. 1
1720 .......... ZX-OP-14 .................. Flat Blade Screwdriver * .......................................... 3‘’ .................................. 1
1721 .......... GH1440B-1721 ......... Sizing Block Assembly *
1721-1 ....... F008920 .................... Hex Cap Bolt * ......................................................... M14x50 ......................... 6
1721-2 ....... TS-154009 ................ Hex Nut * ................................................................. M14 ............................. 12
1721-3 ....... TS-155009 ................ Flat Washer * ........................................................... 14MM .......................... 12
1721-4 ....... 330A-14301 ............... Flat Washer, spcl * .................................................. ...................................... 6
* included in GH1440B-TBCP, Tool Box Complete
.......................................... ...................................... 6
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14.0 Warranty and service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846.Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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