JET GH-1340W-1, GH-1340W-3, GH-1440W-1, GH-1440W-3 Operating Instructions and Parts Manual

This .pdf document is bookmarked

PARTS LIST

and Electrical Diagrams

for GH-1340W/1440W Lathes

See manual no. M-321810 for operating and maintenance instructions.

WALTER M EIE R (Manufacturin g) Inc.

427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-321810-1
Ph.: 800-274-6848 Revision G 08/2010
www.waltermeier.com Copyright © 2010 Walter Meier (Manufacturi ng) Inc .

Table of Contents

Headstock Assembly I .......................................................................................................................... 3

Headstock Assembly II ......................................................................................................................... 6

Headstock Assembly III ........................................................................................................................ 8

Gearbox Assembly I ........................................................................................................................... 11

Gearbox Assembly II .......................................................................................................................... 13

Gearbox Assembly III ......................................................................................................................... 15

Apron Assembly I ............................................................................................................................... 18

Apron Assembly II .............................................................................................................................. 20

Carriage and Cross Sli de A ssem bly ................................................................................................... 22

Four Way Tool Post and Compound Sli de A ssembly .......................................................................... 25

Tailstock Assembly ............................................................................................................................ 27

Bed Assembly .................................................................................................................................... 29

Stand Assembly ................................................................................................................................. 32

End Gear Assembly ........................................................................................................................... 34

Follow Rest ........................................................................................................................................ 36

Steady Rest ....................................................................................................................................... 38

Coolant and Work Light A ssem bly ...................................................................................................... 40

Electric al Com ponents ....................................................................................................................... 42

W Series Lathes Electrical Schematic Symbol Glossary ..................................................................... 43

Wiring Diagram – 1 Phase.................................................................................................................. 44

Wiring Diagram – 3 Phase.................................................................................................................. 45

To order parts or reac h our service department, call 1-800-274-6848, Monday through F riday (see our
website for busi nes s hours, www.waltermeier.com). Having the Model Number and S er ial Number of y our
machine avail able when you call will allow us to serve you quickly and ac c ur ately.

2

Headstock Assembly I

3

Headstock Assembly I

Index No. Part No. Description Si z e Qty

1 ............... GH1340A-04-06 ............. Plug ................................................................................................ 1

2 ............... GH1440W-04-60 ............ Headstock Cover ............................................................................. 1

3 ............... TS-1503081 ................... Hex Socket Cap Scre w .................................M6x35 ........................ 6

4 ............... GH1440W-04-61 ............ Gasket ............................................................................................ 1

5 ............... GB3452.1-14X2.65 ........ O-Ring .........................................................14x2.65 ...................... 8

6 ............... GH1440W-04-38 ............ Gear.............................................................38T............................. 1

7 ............... GH1440W-04-41 ............ Shaft ............................................................................................... 3

8 ............... GB75-M6 x10 .................. Set Screw ....................................................M6x10 ........................ 3

9 ............... GB77-M6x6 .................... Set Screw ....................................................M6x6 .......................... 3

10 ............. GH1440W-04-37 ............ Gear.............................................................48T............................. 1

11 ............. GH1440W-04-36 ............ Gear.............................................................43T............................. 1

12 ............. GB77-M12x12 ................ Set Screw ....................................................M12x12 ...................... 2

13 ............. GH1440W-04-43 ............ Shift Arm ......................................................................................... 1

14 ............. GB879-5X30 .................. Spring Pin ....................................................5x30 ........................... 7

15 ............. GB894.2-12 ................... Retainer Ring ...............................................12 ............................... 3

16 ............. GH1440W-04-45 ............ Shift Fork ........................................................................................ 1

17 ............. GH1440W-04-35 ............ Shift Arm ......................................................................................... 2

18 ............. GH1440W-04-44 ............ Gear Shifter..................................................................................... 2

19 ............. GH1440W-04-10 ............ Plug ................................................................................................ 3

20 ............. GB1096-5X16 ................ Key ..............................................................5x16 ........................... 4

21 ............. GB308-SB8.................... Steel Ball ......................................................8 ................................. 5

22 ............. C6240-20018 ................. Spring ............................................................................................. 5

23 ............. GH1440W-04-49 ............ Handle Body ................................................................................... 2

24 ............. GB4141.14-BM10X50 .... Handle Cap ..................................................................................... 5

25 ............. GH1440W-04-34 ............ Handle Lever ................................................................................... 5

26 ............. C6240-20001 ................. Lever Name Plate............................................................................ 3

27 ............. TS-1531012 ................... Pan Head Machine Screw ............................M3x6 ........................ 14

28 ............. GH1440W-04-59 ............ Screw .............................................................................................. 3

29 ............. TS-1503031 ................... Screw ...........................................................M6x12 ........................ 6

30 ............. GH1440W-04-50 ............ Position Plate .................................................................................. 2

31 ............. GB3452.9-19X2.65 ........ O-Ring .........................................................19x2.65 ...................... 3

32 ............. GH1440W-04-40 ............ Gear Shaft....................................................22T............................. 1

33 ............. GH1440W-04-42 ............ Gear Shaft....................................................17T............................. 1

34 ............. GH1440W-04-51 ............ Position Plate .................................................................................. 1

35 ............. GH1440W-04-48 ............ Handle Body ................................................................................... 1

36 ............. TS-1506041 ................... Hex Socket Cap Screw .................................M12 x35 ...................... 4

37 ............. GB5782-M10x40 ............ Alignment Bolt ..............................................M10x40 ...................... 2

38 ............. GH1440W-04-62 ............ Alignment Bolt ................................................................................. 2

39 ............. GH1440W-04-63 ............ Alignment Block .............................................................................. 1

40 ............. GB1160.1-89 ................. Oil Sight Glass .............................................20 ............................... 1

................. GHW1160-20A............... Oil Sight Glass

41 ............. GH1440W-04-01 ............ Headstock Casting (14”) .................................................................. 1

................. GH1340W-04-01 ............ Headstock Casting (13”) .................................................................. 1

42 ............. 05-75 ............................. Drain Plug ....................................................................................... 1

43 ............. GH1440W-04-39 ............ Gear Shaft....................................................27T............................. 1

44 ............. GH1440W-04-47 ............ Shaft Fork ....................................................................................... 1

45 ............. GH1440W-04-72 ............ Shifting Crank ................................................................................. 1

46 ............. GH1440W-04-71 ............ Shaft Fork ....................................................................................... 1

47 ............. GH1440W-04-56 ............ Shifting Crank ................................................................................. 1

48 ............. GB308-SB9.................... Steel Ball ......................................................9 ................................. 2

49 ............. GH1440W-49 ................. Spring ............................................................................................. 2

50 ............. GH1440W-04-52 ............ Shaft ............................................................................................... 1

51 ............. GH1440W-04-54 ............ Shaft ............................................................................................... 1

52 ............. GH1440W-04-53 ............ Shaft ............................................................................................... 1

53 ............. GB1096-4X10 ................ Key ..............................................................4x10 ........................... 1

54 ............. GB3452.9-10.6X2.65 ..... O-Ring .........................................................10.6 x2.65 ................... 1

(serial no. 1002W2659W and higher)

...M20x1.5 ............ 1

4

Index No. Part No. Description Si z e Qty

55 ............. GH1440W-04-55 ............ Collar .............................................................................................. 1

56 ............. TS-1503031 ................... Hex Socket Cap Screw .................................M6x12 ...................... 18

57 ............. GH1440W-04-57 ............ Collar .............................................................................................. 1

58 ............. GH1440W-04-58 ............ Handle Body ................................................................................... 1

59 ............. 04-62 ............................. Washer ........................................................................................... 1

60 ............. 04-90 ............................. Indicator Disk .................................................................................. 1

142 ........... GB3452.9-25X2.65 ........ O-Ring .........................................................25x2.65 ...................... 3

159 ........... GH1340W-04-02 ............ Name Plate ..................................................................................... 1

................. GH1440W-04-02 ............ Name Plate ..................................................................................... 1

................. GH-1340W-3J.B.S ......... 3-Jaw Chuck (not shown) ................................................................ 1

................. GH-1340W-4J.B.S ......... 4-Jaw Chuck (not shown) ................................................................ 1

5

Headstock Assembly II

A

6

Headstock Assembly II

Index No. Part No. Description Si z e Qty

56 ............. TS-1503031 ................... Hex Socket Cap Screw .................................M6x12 ...................... 18

61 ............. TS-1504041 ................... Hex Socket Cap Screw .................................M8x20 ........................ 1

62 ............. 04-12 ............................. Washer ........................................................................................... 1

63 ............. 04-11 ............................. Pulley .............................................................................................. 1

64 ............. 11-10 ............................. Break Block ..................................................................................... 1

65 ............. GB879-5X16 .................. Pin ...............................................................5x16 ........................... 1

66 ............. 11-09 ............................. Brake Actuator Shaft ....................................................................... 1

67 ............. GB894.2-12 ................... Retainer Ring ...............................................12 ............................... 1

68 ............. GB9877.1-SD25X45X7 .. Spacer .........................................................SD25x45x7 ................. 1

69 ............. GB117-A6X26 ................ Pin ...............................................................A6x26 ......................... 2

70 ............. GB894.2-8 ..................... Retainer Ring ...............................................8 ................................. 1

71 ............. 11-11 ............................. Brake Retainer Stud ........................................................................ 1

72 ............. 04-13 ............................. Cover .............................................................................................. 1

73 ............. 04-14 ............................. Gasket ............................................................................................ 1

74 ............. GB894.2-25 ................... Retainer Ring ...............................................25 ............................... 6

75 ............. GB/T276-6205 ............... Ball Bearing..................................................6205/p5 ...................... 1

76 ............. GB1096-8X20 ................ Key ..............................................................8x20 ........................... 2

77 ............. GH1440W-04-03 ............ Shaft ............................................................................................... 1

78 ............. GB1096-8X72 ................ Key ..............................................................8x72 ........................... 1

79 ............. GH1440W-04-04 ............ Gear.............................................................50T............................. 1

80 ............. GH1440W-04-05 ............ Gear.............................................................37T............................. 1

81 ............. GH1440W-04-06 ............ Gear.............................................................43T............................. 1

82 ............. GB/T276-6204 ............... Ball Bearing..................................................6204/p5 ...................... 5

83 ............. GH1440W-04-17 ............ Washer ........................................................................................... 1

84 ............. GH1440W-04-12 ............ Gear.............................................................57T............................. 1

85 ............. GH1440W-04-11 ............ Gear Shaft....................................................20T............................. 1

86 ............. GB893.1-47 ................... Retainer Ring ...............................................47 ............................... 1

87 ............. GB3452.1-40X2.65 ........ O-Ring .........................................................40x2.65 ...................... 1

88 ............. 04-28 ............................. Plug ................................................................................................ 1

89 ............. 04-53 ............................. Bearing Cap .................................................................................... 2

90 ............. 04-52 ............................. Bearing Cap Gasket ........................................................................ 2

91 ............. GH1440W-04-08 ............ Gear.............................................................28T............................. 1

92 ............. GB1096-8X38 ................ Key ..............................................................8x38 ........................... 1

93 ............. GH1440W-04-09 ............ Gear.............................................................41T............................. 1

94 ............. GH1440W-04-10 ............ Gear.............................................................34T............................. 1

95 ............. GB894.2-40 ................... Retainer Ring ...............................................40 ............................... 1

96 ............. GB/T276-6005 ............... Ball Bearing..................................................6005/p5 ...................... 4

97 ............. GH1440W-04-07 ............ Gear Shaft....................................................21T............................. 1

98 ............. GB894.2-17 ................... Retainer Ring ...............................................17 ............................... 1

99 ............. GB/T276-61803 ............. Ball Bearing..................................................61803/p5 .................... 2

100 ........... GH1440W-04-15 ............ Gear.............................................................21T............................. 1

101 ........... GH1440W-04-14 ............ Gear.............................................................58T............................. 1

102 ........... GH1440W-04-16 ............ Washer ........................................................................................... 1

103 ........... GB894.2-55 ................... Retainer Ring ...............................................55 ............................... 1

104 ........... GH1440W-04-19 ............ Gear.............................................................59T............................. 1

105 ........... GH1440W-04-18 ............ Gear.............................................................31T............................. 1

106 ........... GB1096-10X18 .............. Key ..............................................................10x18 ......................... 1

107 ........... GH1440W-04-13 ............ Spline Shaft..................................................................................... 1

108 ........... GH1440W-04-24 ............ Cover .............................................................................................. 1

109 ........... TS-1503081 ................... Hex Socket Cap Scre w .................................M6x35 ........................ 4

157 ........... 11-15 ............................. Brake Shoe Assembly ..................................................................... 1

164 ........... VB-A73 .......................... V-Belt (GH-1340 W-1/3 & GH-1440W-1)........................................... 2

................. VB-A74 .......................... V-Belt (GH- 1440W-3) ...................................................................... 2

7

Headstock Assembly III

8

Headstock Assembly III

Index No. Part No. Description Si z e Qty

56 ............. TS-1503031 ................... Hex Socket Cap Screw .................................M6x12 ...................... 18

74 ............. GB894.2-25 ................... Retainer Ring ...............................................25 ............................... 6

82 ............. GB/T276-6204 ............... Ball Bearing..................................................6204/p5 ...................... 5

89 ............. 04-53 ............................. Bearing Cap .................................................................................... 2

90 ............. 04-52 ............................. Bearing Cap Gasket ........................................................................ 2

95 ............. GB894.2-40 ................... Retainer Ring ...............................................40 ............................... 1

96 ............. GB/T276-6005 ............... Ball Bearing..................................................6005/p5 ...................... 4

102 ........... GH1440W-04-16 ............ Washer ........................................................................................... 1

110 ........... TS-1503041 ................... Hex Socket Cap Scre w .................................M6x16 ........................ 3

111 ........... GH1440W-04-29 ............ Cover .............................................................................................. 1

112 ........... 04-60 ............................. Gasket ............................................................................................ 1

113 ........... TS-1502031 ................... Hex Socket Cap Scre w .................................M5x12 ........................ 2

114 ........... GH1440W-04-31 ............ Nut .................................................................................................. 1

115 ........... GB/T297-32011 ............. Tapered Roller Bearing ................................32011/p5 .................... 1

116 ........... GH1440W-04-30 ............ Gear.............................................................38T............................. 1

117 ........... GH1440W-04-27 ............ Lock Collar ...................................................................................... 1

118 ........... GH1440W-04-21 ............ Gear.............................................................59T............................. 1

119 ........... TS-1504061 ................... Hex Socket Cap Scre w .................................M8x30 ........................ 1

120 ........... GH1440W-04-23 ............ Gear.............................................................87T............................. 1

121 ........... GH1440W-04-25 ............ Collar .............................................................................................. 1

122 ........... GB/T297-30212 ............. Tapered Roller Bearing ................................30212/p5 .................... 1

123 ........... GH1440W-04-32 ............ Gasket ............................................................................................ 1

124 ........... GH1440W-04-28 ............ Cover .............................................................................................. 1

125 ........... TS-1503051 ................... Hex Socket Cap Scre w .................................M6x20 ........................ 3

126 ........... GB1096-6X30 ................ Key ..............................................................6x30 ........................... 1

127 ........... GB1096-10X55 .............. Key ..............................................................10x55 ......................... 1

128 ........... TS-1504031 ................... Hex Socket Cap Scre w .................................M8x16 ........................ 3

129 ........... 04- 31/1 .......................... Spring ............................................................................................. 3

130 ........... 04-86 ............................. Camlock Set Pin .............................................................................. 3

131 ........... 04-85 ............................. Camlock .......................................................................................... 3

132 ........... GH1440W-04-22 ............ Spindle ............................................................................................ 1

133 ........... GB894.2-20 ................... Retainer Ring ...............................................20 ............................... 4

134 ........... 04-36 ............................. Spacer ............................................................................................ 2

135 ........... 04-35 ............................. Gear.............................................................32T............................. 1

136 ........... GB894.2-37 ................... Retainer Ring ...............................................37 ............................... 1

137 ........... 04-54 ............................. Gear.............................................................32T............................. 1

138 ........... GB1096-5X16 ................ Key ..............................................................5x16 ........................... 1

139 ........... 04-55 ............................. Gear.............................................................32T............................. 1

140 ........... TS-1523041 ................... Set Screw ....................................................M6x12 ........................ 1

141 ........... 04-37 ............................. Shaft ............................................................................................... 1

142 ........... GB3452.9-25X2.65 ........ O-Ring .........................................................25x2.65 ...................... 3

143 ........... 04- 47/1 .......................... Key ..............................................................6x90 ........................... 1

144 ........... 04-46 ............................. Gear ............................................................42T............................. 1

145 ........... 04-45 ............................. Collar .............................................................................................. 1

146 ........... 04-44 ............................. Gear ............................................................32T............................. 1

147 ........... 04-39 ............................. Collar .............................................................................................. 1

148 ........... 04-41 ............................. Gear.............................................................32T............................. 1

149 ........... GB/T276-6004 ............... Ball Bearing..................................................6004/p5 ...................... 2

150 ........... GH1440W-04-33 ............ Plug ................................................................................................ 1

151 ........... 04-47 ............................. Shaft (D) ......................................................................................... 1

152 ........... 04-43 ............................. Gear.............................................................38T............................. 1

153 ........... 04-42 ............................. Spline Shaft (E) ............................................................................... 1

154 ........... 04-48 ............................. Housing Gasket ............................................................................... 1

155 ........... 04-49 ............................. Housing........................................................................................... 1

156 ........... GB9877.1-SD25X40X7 .. Spacer .........................................................SD25x40x7 ................. 1

158 ........... GH1440W-04-65 ............ Collar .............................................................................................. 1

9

Index No. Part No. Description Si z e Qty

160 ........... GH1440W-04-66 ............ Balance Space ................................................................................ 1

161 ........... GH1440W-04-67 ............ Balance Block ................................................................................. 1

162 ........... TS-1523041 ................... Set Screw ....................................................M6x12 ........................ 1

163 ........... TS-1524031 ................... Set Screw ....................................................M8x12 ........................ 1

10

Gearbox Assembly I

11

Gearbox Assembly I

Index No. Part No. Description Si z e Qty

1 ............... 05-73 ............................. Plug ................................................................................................ 1

2 ............... GH1440W-05-06 ............ Gearbox Casting ............................................................................. 1

3 ............... 05-07 ............................. Front Cover ..................................................................................... 1

4 ............... TS-1532032 ................... Flat Head Machine Screw.............................M4x10 ........................ 8

5 ............... GH1440W-05-26 ............ Oil Cover (14”)................................................................................. 1

................. GH1340W-05-26 ............ Oil Cover (13”)................................................................................. 1

6 ............... GH1440W-05-07/1 ......... Cover (14”) ...................................................................................... 1

................. GH1340W-05-07/1 ......... Cover (13”) ...................................................................................... 1

7 ............... GH1440W-05-08 ............ Top Cover ....................................................................................... 1

8 ............... GH1440W-05-09 ............ Bracket............................................................................................ 1

9 ............... TS-1531012 ................... Pan Head Machine Screw ............................M 3x6 .......................... 4

10 ............. GH1440W-05-11 ............ Electrical Plate ................................................................................ 1

11 ............. 05-61 ............................. Gearbox Gasket .............................................................................. 1

12 ............. TS-1504081 ................... Hex Socket Cap Screw .................................M8x40 ........................ 2

13 ............. TS-1504051 ................... Hex Socket Cap Screw .................................M8x25 ........................ 3

14 ............. GH1440W-14 ................. Pin ...............................................................5x20 ........................... 2

15 ............. GH1440W-15 ................. Pin ...............................................................5x28 ........................... 2

16 ............. 05-75 ............................. Plug ................................................................................................ 2

33 ............. GB118-A8X30 ................ Pin ...............................................................A8x30 ......................... 2

121 ........... GB867-2X4 .................... Rivet ............................................................2x4 ............................. 4

122 ........... GH-1440W-05-12/1 ........ Speed Chart .................................................................................... 1

12

Gearbox Assembly II

13

Gearbox Assembly II

Index No. Part No. Description Si z e Qty

17 ............. 05-49 ............................. Gear.............................................................16T............................. 1

18 ............. GH893.1-19 ................... Retainer Ring ...............................................19 ............................... 1

19 ............. GB/T276-6198 ............... Bearing ........................................................6198/p5 ...................... 1

20 ............. 05-51 ............................. Shaft ............................................................................................... 1

21 ............. TS-1523021 ................... Set Screw ....................................................M6x8 .......................... 4

22 ............. 05-03 ............................. Shifter ............................................................................................. 1

23 ............. 05-02 ............................. Shaft ............................................................................................... 1

24 ............. TS-1503051 ................... Hex Socket Cap Screw .................................M6x20 ........................ 2

25 ............. 05-13 ............................. Rack ............................................................................................... 1

26 ............. 05-01 ............................. Shift Key ......................................................................................... 3

27 ............. 05-12 ............................. Shift Fork ........................................................................................ 1

28 ............. TS-1523021 ................... Set Screw ....................................................M6x8 .......................... 2

29 ............. 05-15 ............................. Shaft ............................................................................................... 1

30 ............. 05-05 ............................. Locating Plate ................................................................................. 1

31 ............. 05-04 ............................. Control Plate ................................................................................... 1

32 ............. TS-1503031 ................... Hex Socket Cap Screw .................................M6x12 ........................ 4

33 ............. GB118-A8X30 ................ Pin ...............................................................A8x30 ......................... 2

34 ............. 05-60 ............................. Shift Hub ......................................................................................... 1

35 ............. GB1096-4X10 ................ Key ..............................................................4x10 ........................... 3

36 ............. GH1440W-05-02 ............ Shaft ............................................................................................... 1

37 ............. GB879-5X20 .................. Pin ...............................................................5x20 ........................... 1

38 ............. 05-14 ............................. Gear.............................................................26T............................. 1

39 ............. 05-55 ............................. Shift Fork ........................................................................................ 1

40 ............. 05-56 ............................. Shift Lever ....................................................................................... 1

41 ............. GB879-5X20 .................. Pin ...............................................................5x20 ........................... 1

42 ............. GH1440W-05-03 ............ Shaft ............................................................................................... 1

43 ............. GH1440W-05-01 ............ Cover .............................................................................................. 1

44 ............. 05-58 ............................. Locating Disk .................................................................................. 1

45 ............. GB819-M5X10 ............... Flat Head Machine Screw.............................M5x10 ........................ 8

46 ............. GB4141.14-BM10X50 .... Knob ............................................................................................... 1

47 ............. GH1440W-05-15 ............ Handle Shaft ................................................................................... 1

48 ............. GH14440W-05-14 .......... Shift Hub ......................................................................................... 1

49 ............. 05-08 ............................. Washer ........................................................................................... 3

50 ............. TS-1503041 ................... Hex Socket Cap Screw .................................M6x16 ...................... 14

51 ............. 04-90 ............................. Indicator Disk .................................................................................. 1

52 ............. TS-1531012 ................... Pan Head Machine Screw ............................M3x6 ........................ 12

53 ............. 05-70 ............................. Indicator Disk .................................................................................. 2

54 ............. TS-1524011 ................... Set Screw ....................................................M8x8 .......................... 4

55 ............. GH1440W-05-72 ............ Spring ............................................................................................. 4

56 ............. GB308-SB6.5 ................. Steel Ball ......................................................6.5 .............................. 4

57 ............. 05-10 ............................. Locating Disk .................................................................................. 1

58 ............. GH1440W-05-27 ............ Oil Sight Glass ................................................................................ 1

................. GHW1160-16A............... Oil Sight Glass

59 ............. 05-59 ............................. Locating Disk .................................................................................. 1

60 ............. GH1440W-05-13 ............ Shift Hub ......................................................................................... 2

61 ............. TS-1503081 ................... Hex Socket Cap Screw .................................M6x35 ........................ 7

123 ........... GH1440W-05-10-1 ......... Name Plate (1 Phase) ..................................................................... 1

................. GH1440W-05-10-3 ......... Name Plate (3 Phase) ..................................................................... 1

................. GH1340W-05-10-1 ......... Name Plate (1 Phase) ..................................................................... 1

................. GH1340W-05-10-3 ......... Name Plate (3 Phase) ..................................................................... 1

(serial no. 1007W2720W and higher)......

M16x1.5 .......... 1

14

Gearbox Assembly III

15