JET ECB-1422V Operating Instructions and Parts Manual

Operating Instructions and Parts Manual
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Horizontal Band Saw, 14 Semi-Auto Dual-Column

Model ECB-1422V
®
JET
427 New Sanford Road LaVergne, Tennessee 37086 www.jettools.com Ph.: 855-336-4032
Document No. M-891160
Edition 1 09/2020
Copyright © 2020 JET

1.0 WARRANTY AND SERVICE

JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-855-336-4032, 8AM to 5PM CST, Monday through Friday.
WARRANTY PERIOD
The general warranty lasts for the time period specifi ed in the literature included with your product or on the offi cial JET branded website, jettools.com.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product from the date of delivery.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.
HOW TO GET TECHNICAL SUPPORT
Please contact Technical Service by calling 1-855-336-4032. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-855-336-4032 or use the Service Center Locator on the JET website.
2
Horizontal Band Saw
MORE INFORMATION
JET® is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website, jettools.com.
HOW STATE LAW APPLIES
This warranty gives you specifi c legal rights, subject to applicable state law.
LIMITATIONS ON THIS WARRANTY
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifi cations listed in JET printed materials and on offi cial JET website are given as general information and are not binding. JET reserves the right to eff ect at any time, without prior notice, those alterations to parts, fi ttings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
ECB-1422V
3

2.0 TABLE OF CONTENTS

1.0 WARRANTY AND SERVICE ........................................................................................................................................2
2.0 TABLE OF CONTENTS ................................................................................................................................................4
3.0 IMPORTANT SAFETY INSTRUCTIONS .......................................................................................................................5
4.0 INTRODUCTION ..........................................................................................................................................................7
5.0 SPECIFICATIONS ........................................................................................................................................................8
6.0 UNCRATING AND ASSEMBLY ....................................................................................................................................8
7.0 INSTALLATION .............................................................................................................................................................9
8.0 COOLANT ....................................................................................................................................................................9
9.0 ELECTRICAL CONNECTIONS ....................................................................................................................................9
10.0 CONTROLS..............................................................................................................................................................10
11.0 AUXILIARY COOLANT HOSE ..................................................................................................................................10
12.0 PRIOR TO OPERATION ..........................................................................................................................................10
13.0 OPERATING ADJUSTMENTS .................................................................................................................................10
13.1 REMOVING AND INSTALLING BLADE ................................................................................................................10
13.2 BLADE BREAK-IN .................................................................................................................................................11
13.3 ADJUSTING BLADE GUIDE POST ...................................................................................................................... 11
13.4 ADJUSTING BLADE GUIDES ...............................................................................................................................12
13.5 CHANGING BLADE SPEED .................................................................................................................................12
13.6 ADJUSTING FEED RATE .....................................................................................................................................13
13.7 OPERATING VISE ...............................................................................................................................................13
13.8 ADJUSTING STOCK ADVANCE STOP ...............................................................................................................13
13.9 GENERAL OPERATING PROCEDURE ...............................................................................................................13
13.10 LIMIT SWITCHES FOR SAW HEAD ..................................................................................................................14
13.11 BLADE TENSION AND TRACKING ...................................................................................................................14
13.12 POWERED CHIP BRUSH ..................................................................................................................................14
14.0 USER-MAINTENANCE ............................................................................................................................................15
14.1 LUBRICATION ......................................................................................................................................................15
14.2 GEAR CASE .........................................................................................................................................................15
14.3 ADDITIONAL GREASE/OIL POINTS ...................................................................................................................15
14.4 COOLANT ............................................................................................................................................................16
14.5 ADDITIONAL SERVICING ....................................................................................................................................16
14.6 MAINTENANCE SCHEDULE ...............................................................................................................................16
15.0 OPTIONAL ACCESSORIES .....................................................................................................................................17
16.0 REPLACEMENT PARTS ..........................................................................................................................................17
17.0 WIRING DIAGRAM ..................................................................................................................................................34
4
Horizontal Band Saw

3.0 IMPORTANT SAFETY INSTRUCTIONS

Warning - To reduce risk of injury:
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, JET®, disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this band saw. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses; they are NOT safety glasses.
7. Wear proper apparel: Do not wear loose clothing, necktie, rings, bracelets or other jewelry which may get caught in moving parts. Non-slip footwear or anti-skid floor strips are recommended. Wear protective hair covering to contain long hair.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
10. Make certain the switch is in the OFF position before connecting the machine to the power supply.
11. Make certain the machine is properly grounded.
12. Make all machine adjustments or maintenance with the machine unplugged from the power source.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
14. Avoid contact with coolant, especially guarding your eyes.
15. Keep hands and fingers away from the blade when the machine is running.
16. Never hand hold the material. Always use the vise and clamp it securely.
17. Always provide adequate support for long and heavy material.
18. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.
19. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
Do not use power tools in damp/wet locations or other dangerous environments. Do not expose them to rain. Keep work
20.
area well lighted. Provide for adequate space surrounding work area and non-glare overhead lighting.
21. Keep work area clean. Cluttered areas and benches invite accidents. Keep the floor free of scrap material, oil and grease.
Keep visitors a safe distance from the work area. Keep children away. Workshop should be childproof; padlocks, master
22.
switches, remove starter keys.
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
26. Use recommended accessories; improper accessories may be hazardous.
27. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
ECB-1422V
5
28. Maintain proper adjustment of blade tension, blade guides and thrust bearings.
29. Turn off the machine and disconnect from power before cleaning. Use a brush to remove chips or debris — do not use bare hands.
30. Do not stand on the machine. Serious injury could occur if the machine tips over.
31. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
32. Be sure that the blade is not in contact with the workpiece when the motor is started. The motor shall be started and you should allow the saw to come up to full speed before bringing the saw blade into contact with the workpiece.
33. Adjust left blade guide to just clear workpiece.
34. Do not open blade covers while machine is running.
35. Direction of feed — feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
36. Installation work and electrical wiring must be done by qualifi ed electrician in accordance with all applicable codes and standards.
37. Do not remove jammed pieces until blade has stopped.
38. Do not store combustible materials near or around machine.
WARNING: This product can expose you to chemicals including lead and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov.
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction
activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead based paint
• crystalline silica from bricks, cement and other masonry products
• arsenic and chromium from chemically treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
This means that if precautions are not heeded, it may result in serious or even fatal injury.
6
Horizontal Band Saw
3.1 Warning Labels
Replace warning labels if they become obscured or removed.
LM000420. LM000421
LM000422

4.0 INTRODUCTION

This manual is provided by JET® covering the safe operation and maintenance procedures for a JET Model ECB-1422V. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent long-term operation if used in accordance with the instructions set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www. jettools.com. Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
This manual is not intended to be an exhaustive guide to band saw operation. Consult your supervisor for more detailed instruction.
ECB-1422V
7

5.0 SPECIFICATIONS

Model Number ECB-1422V
Stock Number 891160
Capacities:
Round at 90° 14 in. (360 mm)
Rectangle at 90° 14 x 22 in. (360 x 560 mm)
Square at 90° 14 x 14 in (360 x 360 mm)
Blade Size 1.3 x 0.043 x 192.13 in (34 x 1.1 x 4880 mm)
Blade Wheel Diameter 18-1/2 in. (470 mm)
Blade Wheel Speed variable within 75-250 SFPM
Main motor 5HP, 60 Hz, 230/460V, 3PH, 4P, 12.9/6.5A
Oil Pump 1HP 230/460V 3PH 4P 60Hz, 3.3/1.65A
Coolant Pump (180mm L) 1/6HP,230/460V,3PH, 2P, 60Hz, 0.67/0.35A
Hydraulic Vise Travel 1-3/16 in. (30 mm)
Gear ratio 1:40
Bed Height from fl oor 29.21 in. (742 mm)
Coolant capacity 90 L (23.8 gal)
Overall Dimensions 93.5 x 25.9 x 72.83 in. (2375x660x1850mm)
Net Weight - approx. 2266 lbs. (1030 kg)
Shipping Weight - approx. 2508 lbs. (1140 kg)
NOTE: Conversion to 460 volt will require additional purchases, and installation of parts by qualifi ed persons only.
The specifi cations in this manual were current at time of publication, but because of our policy of continuous improve­ment, JET reserves the right to change specifi cations at any time and without prior notice, without incurring obligations.

6.0 UNCRATING AND ASSEMBLY

Note: Read and understand the entire manual before attempting setup or operation.
1. Finish uncrating the saw and inspect for damage.
Should any have occurred, contact your local distributor.
2. Remove all bolts attaching machine to shipping base.
3. Clean all rust protected surfaces with kerosene or a
cleaner/degreaser to remove protective coating. Do not use gasoline, paint thinner, or mineral spirits, as these may damage painted surfaces.
4. Lubricate all slideways with SAE 10W oil.
Shipping contents:
1 Band Saw
1 Stock Stop Assembly
1 Splash Plate
1 Test Piece
1 Product Manual
1 Product Registration Card
1 Tool Box Complete (#ECB-1422V-TBC), contains:
1 Adjustable Wrench 12”
1 Set of Open-end Wrenches
1 Set of Hex Wrenches
2 Screwdrivers (cross-point and fl at blade)
4 Hex Bolts with Nuts
8
Horizontal Band Saw

7.0 INSTALLATION

For best performance, the band saw should be located on a solid and level concrete foundation. Allow room for servicing and for moving large stock around the band saw when deciding upon a location for the machine.
1. Lift machine with forklift, using lifting straps that are isolated from the band saw’s fi nished surfaces, levers, knobs, etc.
2. Install the four leveling bolts with lock nuts on both sides of the base as shown in Fig 7-1. Lower machine to the fl oor.
3. Place a level on the work table surface and check side-to-side and front-to-back. When leveling side-to­side, adjust left side to be approximately 5mm higher than the right side. When leveling front-to-back, adjust back to be approximately 5mm higher than the front.
4. Adjust leveling screws as needed, then tighten nuts.

9.0 ELECTRICAL CONNECTIONS

Electrical connections must be made by a qualifi ed electrican in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

9.1 GROUNDING INSTRUCTIONS

The ECB-1422V is prewired for 230V, 3 phase, and can be converted to 460V 3 phase. Confi rm that power avail­able at the saw’s location matches that for which the saw is wired.
The machine is not provided with an electrical plug; it can be “hardwired” directly to a service panel.
It is recommended that the band saw be connected to a dedicated 20 amp circuit with circuit breaker or time-delay fuse marked “D”. Local codes take precedence over
recommendations.
Before connecting to power source, be sure switch is in off position.
Fig. 7-1

8.0 COOLANT

Cutting fl uid or coolant must be supplied by the operator. See sect. 14.4 for information.
Check with a qualifi ed electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury.
Permanently connected tools: This tool should be con­nected to a grounded metal permanent wiring system; or to a system having an equipment-grounding conductor. Make sure a disconnect is available for the operator. During hard-wiring of the machine, make sure the fuses have been removed or the breakers have been tripped in the circuit to which the band saw will be connected. ALWAYS FOLLOW PROPER LOCK-OUT/TAG-OUT PRO­CEDURES.
ECB-1422V
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9.2 Converting to 460 Volt

T
Voltage conversion must be done by a qualifi ed electrican.
The Band Saw is prewired for 230 volt. To change to 460 volt operation, proceed as follows. Additional purchases will be required: see electrical box parts list for any part numbers to order.
1. Open main motor junction box cover, and change leads based on wiring diagram inside cover. This diagram is also shown in Figure 9-1. (Note: In case of discrepancy, diagram inside junction box cover takes precedence.) Reinstall cover.
2. Remove oil pump motor junction box cover, and change incoming leads for oil pump, based on dia­gram shown in Figure 9-2. Reinstall cover.
3. Remove coolant pump motor junction box cover, and change incoming leads for coolant pump, based on diagram shown in Figure 9-3. Reinstall cover.
4. Open the electrical box.
5. On the transformer, change the wire position from 230V to 460V
6. Replace main motor 230V overload relay with the 460V overload relay: Set dial to 7A.
7. Replace oil pump 230V overload relay with the 460V overload relay: Set dial to 1.8A.
8. Replace coolant pump 230V overload relay with the 460V overload relay: Set dial to 0.35A.
9. On the primary fuse block, replace the two 2A fuses with two 1A fuses.
10. Voltage conversion is now complete.
Figure 9-1: Main motor wiring
Figure 9-2 Oil pump wiring
10
Figure 9-3 Coolant pump wiring
Horizontal Band Saw

10.0 CONTROLS

11.0 AUXILIARY COOLANT HOSE

Refer to Figure 10-1.
Power Indicator Light (A) – Illuminated whenever machine is connected to power.
If the bulb is out, lamp will not light, but machine may still have power.
Start Button (B) – Press to activate hydraulic pump.
Emergency Stop Button (C) – Press to immediately stop
all machine functions. Rotate clockwise to disengage.
Coolant Switch (D) – Turn switch to “I” to turn on coolant fl ow. Turn switch to “O” to stop coolant fl ow.
Feed Rate Control (E) – Sets the amount of downward force that is applied to the work piece by the blade. The feed rate is proportional to the opening of the valve. When set to zero, the saw head is locked in the raised position. Increasing the valve opening (clockwise adjustment) increases the feed rate; decreasing the valve opening (counterclockwise adjustment) reduces the feed rate.
Blade Movement (F) - Starts and stops the cutting opera­tion cycle. When the stop is pressed, blade stops and saw head rises to start position. Press start again to resume cutting cycle.
Saw Head Movement (G) - Raises or lowers saw head.
Manual/Auto (H) - When Manual is selected, saw head
will remain down after cut. When Auto is selected, saw head will return to raised position after cut.
Vise Action (J) - Activates or releases clamping action of the vise.
A
C
H E
D
B
F
G
J
Fig. 10-1
The saw is equipped with an auxiliary coolant hose and nozzle. This can be used when a larger fl ood of coolant must be directed at the work piece, or when cleaning off the lower sections of the saw.

12.0 PRIOR TO OPERATION

1. Check that blade tooth direction matches arrows on red blade guides.
2. Check to see that blade is properly seated on wheels and correct blade tension is applied (approximately 313 psi.).
3. Adjust blade guides and bearings. See sect. 13.4.
4. Position left blade guide as close to workpiece as possible.
5. Select proper speed and feed rate for material being cut.
6. Material to be cut must be securely held in vise.
7. Check to see that coolant level is adequate and turn on coolant pump if material to be cut requires it. Machine should be fi lled with four gallons of the proper coolant mixture. Follow the directions on the product maker’s label and fi ll the coolant tank through the chip tray area.
8. Do not start cut on a sharp edge.
9. Keep machine lubricated. See sect. 14.0.

13.0 OPERATING ADJUSTMENTS

13.1 REMOVING AND INSTALLING BLADE

When your machine was shipped, a new blade was supplied and assembled to the saw. When replacement becomes necessary:
1. Raise saw head to convenient position for accessing
the blade. Close the feed rate dial by turning it clockwise as far as it will go.
2. Release blade tension using the tension lever (see D,
Fig. 13-8).
3. Press the E-stop button, and disconnect machine from
power.
4. Open the wheel covers all the way until they are held
by the ball detent (A, Fig. 13-1).
5. Remove the two red blade guards (B), and back off
the carbide guides by turning the knurled knobs (see F, Fig. 13-1).
6. Back off the chip brush on the drive wheel.
ECB-1422V
11
15. Jog the blade “on” and “off ” to be sure the blade is in
A
C
place and tracking properly.
16. If blade is not tracking properly refer to sect. 13.11.
Otherwise blade installation is done.
17. Close all covers, replace all guards, and fasten
securely.
18. Follow blade break-in procedures, sect. 13.2.
B
Fig. 13-1
7. Remove the blade from both wheels and out of each
blade guide. CAUTION: Even dull blades are sharp
to the skin. Wear leather gloves when handling blades.
8. Clean the swarf out of the blade wheel area.
9. Make sure the teeth of the new blade are pointing in the direction of travel. If necessary, turn the blade inside out.
10. Position the blade on the wheels and beneath the urethane block (C, Fig. 13-1). Make sure back of the blade rests lightly against wheel fl anges.
MAKE SURE THAT BACK OF BLADE IS AGAINST THE WHEEL FLANGES OF BOTH WHEELS. THIS IS VERY IMPORTANT.

13.2 BLADE BREAK-IN

A new blade should be “broken in” before normal, extended use. Failure to break in a new blade will shorten the service life of the blade, and result in ineffi cient cutting performance.
1. Reduce blade speed to 1/2 of normal setting.
2. Set feed rate at 2 to 3 times longer than normal.
3. Make 5 complete cuts at the above settings, through an 8-inch (200mm) diameter workpiece. Listen for unusual noises or metallic sounds.
4. If no unusual sounds or other issues are detected, then the blade is ready for normal operations.

13.3 ADJUSTING BLADE GUIDE POST

The blade guides should be set as close to the vise jaw as possible. The right blade guide bracket is not adjustable and is set at the factory to clear the right hand vise jaw. The left blade guide post can be moved left or right depending on the position of the sliding vise jaw.
Make sure the wheel cover frame fully engages the ball detent atop the machine - listen for the audible “click.” Failure to comply may cause severe injury if the wheel covers fall.
11. Twist the blade and slip it into the blade guides with the back of the blade against the back-up bearing (see Fig. 13-3). NOTE: If roller bearings need adjusting refer to sect. 13.4.
12. When you are sure the back of the blade is against the wheel fl anges of both wheels and properly inserted into the guides, reconnect power to the saw and release E-stop..
13. Turn lever (D, Fig. 13-8) to tension blade.
14. Reposition chip brush so that it contacts the blade, and tighten in place.
12
To move the left blade guide post, loosen handle (R, Fig. 13-2), slide post into position as close to workpiece as possible without causing obstruction, then retighten handle. The accompanying scale measures distance of exposed blade between the blade guides.
Horizontal Band Saw

13.5 CHANGING BLADE SPEED

Only adjust speed with power on and blade turning. Failure to comply may cause damage to machine.
R
Fig. 13-2

13.4 ADJUSTING BLADE GUIDES

Proper adjustment of blade guide bearings is critical to effi cient operation of the saw. The band saw is shipped with the blade tensioned and blade guides properly set, but these should be confi rmed by the operator. They will rarely require adjustment except after a blade change. Failure to maintain proper blade guide settings may cause inaccurate cuts and/or blade damage.
First verify that the blade is sharp and in good condition; properly adjusted guides will not compensate for an inferior blade.
Fig. 13-3 shows the left hand blade guide assembly. Adjustments for the right hand guide will be identical.
1. Raise cutting head approximately six inches above work piece and turn feed rate knob to zero.
2. Turn power on and turn speed adjuster knob (Fig. 13-4) to match appropriate material. The LED display will show the current speed. The adjoining chart shows general recommendations for speeds in relation to material.
LED display
Speed Adjuster Knob
Fig. 13-4
D
C
F
B
A
The back of the blade should ride against the back­up support bearing (A, Fig. 13-3) which is positioned at 90-degrees to provide greater support and prevent defl ection at the back of the blade.
The saw blade should also ride between the two roller bearings (B) and (C) and the carbide blocks (E).
Use the knobs (F) to lightly press the carbide blocks against the surface of the blade.
ECB-1422V
E
Fig. 13-3
F
13

13.6 ADJUSTING FEED RATE

Rate of feed is adjusted with control dial (E, Fig. 10-1).
Feed rate is important to band saw performance; excessive pressure may break the blade or stall the saw. Insuffi cient pressure rapidly dulls the blade.
Material chips and shavings are the best indicator of proper feed pressure. The ideal chip is thin, tightly curled, and warm to the touch. Chips that range from golden brown to black indicate excessive force. Blue chips indicate extreme heat from too high a blade speed; this will shorten blade life. Thin, powdery chips indicate insuffi cient feed pressure.

13.8 ADJUSTING STOCK ADVANCE STOP

The Stock Stop is used mainly for repetitive cuts of the same length. Install the stock stop assembly to the ma­chine bed with two hex bolts.
Position the stop block (J, Fig.13-6), and adjust the rod (K) the desired distance away from the blade. Securely tighten the handle on the stop block, and the screw on the rod holder.
The stop may also be adjusted out of the way when not being used.

13.7 OPERATING VISE

The workpiece is placed between the vise jaws with the required amount to be cut-off extending out past the blade.
1. Place workpiece in cutting position. Lift up pawl (G,
Fig. 13-5) and slide jaw close to workpiece.
2. Turn handwheel (H) clockwise for a fi ne adjustment to
create a 5 to 6 mm (1/4 in.) gap with workpiece.
3. Turn clamp switch (see J, Fig. 10-1) to the right to
clamp the workpiece.
4. Perform cut.
5. Release clamping pressure via the switch (J, Fig. 10-
1).
6. Lift pawl (G) and manually retract vise jaw.
G
H
Fig. 13-5
Note: Figure 13-5 shows the 891161 Bundling Kit mounted (optional accessory, see our website).
J
K
Fig. 13-6

13.9 GENERAL OPERATING PROCEDURE

1. Select the proper speed and blade for the type of
material you are cutting.
2. Make sure blade tension is adjusted properly.
3. Make sure the left blade guide bracket is adjusted
as close as possible to the left vise jaw, without causing obstruction.
4. Use the controls to raise the saw head, and turn the
feed rate dial to zero.
5. Place the stock between the vise jaws, position the
stock for the desired length of cut and tighten the vise.
6. Start the blade and turn on coolant system. Adjust
coolant fl ow using the individual valves.
7. Set feed rate until saw blade begins to lower at desired
rate of speed.
8. Proceed to cut through the workpiece. The blade will
shut off at end of cut in manual mode; the saw head will return to raised position in auto mode.
14
Horizontal Band Saw

13.10 LIMIT SWITCHES FOR SAW HEAD

The upper limit switch (A, Fig. 13-7) stops the saw head at the height set by the upper stop (B). This should be set to stop the head just above the workpiece, to optimize cycle time.
The lower limit switch (C) stops the saw head in bottom position after the cut, when it contacts the lower stop (D).
B
A
D
C
Fig. 13-7

13.11 BLADE TENSION & TRACKING

Push lever (D, Fig. 13-8) to the right to tighten the blade, or left to detension it for blade replacement. Do not overtension blades.
Blade tension has been preset by the manufacturer for the supplied blade, at 313 psi (22kg/cm2). Tension is shown in the gauge above the lever.
The safety limit switch (E) cuts power when there is a sudden loss of tension, such as when a blade breaks, to prevent further damage.
CAUTION: Tracking adjustments must be performed by qualifi ed persons who are familiar with this type of adjustment and the dangers associated with it.
The saw blade has been properly tracked from the factory. If a tracking problem occurs, proceed as follows:
1. Raise saw head to a convenient position.
2. Disconnect machine from power source.
3. Locate tracking adjustment bolts on the backside of the saw head behind the driven wheel (Figure 13-8).
4. Minor adjustment generally only requires turning the (F) screw. More signifi cant adjustments may involve (G) and (H) screws.
F
F
G
D
G
H
5. Loosen the inner hex cap screw (F) and turn the outer screw (F) in or out as needed.
6. If blade has a tendency to come off the wheels, loosen G and H inner hex cap screws. Turn outer screws (G, H) as needed. Turning clockwise moves blade toward wheel; counterclockwise moves blade away from wheel.
7. Tracking is set properly when the back of the blade lightly touches the wheel fl ange. Note: Over tracking (allowing blade back to rub hard against the wheel fl ange) will damage wheels and blade.
8. Tighten inner hex cap screws (F, G, H) to secure settings.
IMPORTANT: If band saw will remain idle for an extended period, back off blade tension to reduce unnecessary wear on wheels and components.
H

13.12 POWERED CHIP BRUSH

The chip brush is driven by the drive wheel. Keep the brush in contact with the blade to prevent excess debris from entering the wheel track; this will help prolong the life of the blade.
E
Fig. 13-8
ECB-1422V
Fig. 13-9
15

14.0 USER-MAINTENANCE

Before doing maintenance on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch. Failure to comply may cause serious injury.
14.1 LUBRICATION
Use a light machine oil to lubricate moving parts and con­tact areas, as needed.
All ball bearings are permanently lubricated and sealed. They require no further attention.
14.2 GEAR CASE
After the fi rst 50 hours of use the gear case should be drained and refi lled. Change lubricant from then on every 250 hours of operation. Top off as needed.
To drain and refi ll:
1. Disconnect machine from power source.
2. Remove drain plug (A, Fig. 14-1) and allow gear oil to drain completely. Dispose of oil according to local regulations.
3. Replace drain plug.
4. Remove fi ller cap (B) and fi ll gear box with a good quality gear oil, such as Mobil® SHC Gear Oil 460 or eqivalent, until level reaches dot in middle of sight glass (C).
5. Replace fi ller cap.
14.3 ADDDITIONAL GREASE/OIL POINTS
See Figures 14-2 and 14-3.
• Column oil cup - Top off as needed with Mobil DTE® Oil Heavy Medium, or equivalent.
• Grease nipple, cylinder pivot - Mobil Mobilux® 1, or equivalent.
• Grease nipple, center of driven wheel - Mobil Mobilux 1, or equivalent.
Oil cup
Grease nipple
Fig. 14-2
®
16
B
Grease nipple
C
Fig. 14-3
A
Fig. 14-1
Horizontal Band Saw
14.4 COOLANT
JET off ers a bio-degradable, concentrated fl ood coolant (not provided) formulated for band saws, lathes, and milling machines, with a 20:1 water/coolant mix ratio. See JET website for more information and to order.
414124 JET Bio-Degradable Flood Coolant, 1/2 Gal.
414126 JET Bio-Degradable Flood Coolant, 1 Gal.
414127 JET Bio-Degradable Flood Coolant, 5 Gal. Pail
FILLING AND DRAINING
Pour coolant mixture into chip tray so that it drains through strainer into basin. The sight glass is located on right side of base.
To drain coolant use drain plug located on right side of machine base. Follow local regulations when disposing of used machine fl uids. Apply thread sealing tape to the drain plug before re-installing.
Keep the overfl ow hole on right side of base, clean and unobstructed.
Diff erent brands of coolant may not mix properly. If chang­ing to new brand, fi rst fl ush coolant line and sump with an industrial degreaser or cleaner that does not contain silicone or petroleum based ingredients.
14.5 ADDITIONAL SERVICING
Any additional servicing should be done by qualifi ed service personnel.
14.6 MAINTENANCE SCHEDULE
If routine maintenance is neglected, the result will be premature wear and poor performance.
DAILY:
• General cleaning of machine; remove accumulated shavings.
• Clean coolant drain hole to avoid excess fl uid buildup in the trough.
• Top off the lubricating coolant.
• Check blade for wear.
• Raise saw head to top position and partially slacken the blade to avoid unneccesary yield stress.
• Check functioning of blade guards and E-stop button
WEEKLY:
• Thoroughly clean the machine to remove swarf, especially from the the coolant tank.
• Remove pump from its housing, clean the suction fi lter and suction zone.
• Clean fi lter of pump section head and suction area.
• Use brush to clean blade guides, especially the guide bearings. Clean drain hole over the coolant tank.
• Clean blade wheel housings and races.
MONTHLY:
• Check tightness of drive wheel screws.
• Check that blade guide bearings are in perfect running condition.
• Check tightness of screws for motor, pump, and blade guards
EVERY SIX MONTHS:
• Perform circuit continuity checks.
ECB-1422V
17

15.0 OPTIONAL ACCESSORIES

16.0 REPLACEMENT PARTS — ECB1422V

The following accessories are available for your saw. Con­tact your dealer to order.
891161 - Bundling Kit for ECB-1422V 891162 - Infeed Roller Table for ECB-1422V 891163 - Outfeed Roller Table for ECB-1422V
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-855-336-4032, Monday through Friday, 8 a.m. to 5 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
®
JET 427 New Sanford Road LaVergne, Tennessee 37086 www.jettools.com Phone: 855-336-4032
18
Horizontal Band Saw

BASE ASSEMBLY — ECB1422V

ECB-1422V
19

PARTS LIST BASE ASSEMBLY — ECB1422V

Index No. Part No. Description Size Qty.
1 TS-0209051 Socket Hd Cap Screw 3/8"-16x1"L 1 2 TS-0720091 Lock Washer 3/8" 1 3 ECB-1422V-A03 Length Rod Washer 1 4 TS-0270021 Socket Set Screw 5/16"-18x5/16"L 1 5 ECB-1422V-A05 Length Rod Right Bracket 1 6 TS-0209051 Socket Hd Cap Screw 3/8"-16x1"L 1 7 TS-0720091 Lock Washer 3/8" 1 8 ECB-1422V-A08 Length Rod Washer 1 9 TS-0720091 Lock Washer 3/8" 1 10 TS-0209051 Socket Hd Cap Screw 3/8"-16x1"L 1 11 ECB-1422V-A11 Stopper Bracket 1 12 ECB-1422V-A12 Length Stopper 1 13 ECB-1422V-A13 Welding Rod 1 14 ECB-1422V-A14 Length Rod 1 15 ECB-1422V-A15 Length Setting Bracket 1 16 ECB-1422V-A16 Handle 3/8"x30mmL 1 17 ECB-1422V-A17 Length Rod Washer 1 18 TS-0720091 Lock Washer 3/8" 1 19 TS-0209051 Socket Hd Cap Screw 3/8"-16x1"L 1 20 ECB-1422V-A20 Length Rod Left Bracket 1 21 TS-0270021 Socket Set Screw 5/16"-18x5/16"L 1 22 ECB-1422V-A22 Length Rod Washer 1 23 TS-0720091 Lock Washer 3/8" 1 24 TS-0209051 Socket Hd Cap Screw 3/8"-16x1"L 1 25 TS-1491031 Hex Cap Screw M10x25L 4 26 TS-2361101 Lock Washer M10 4 27 TS-1550071 Flat Washer M10 4 28 TS-0246031 Socket Head Flat Screw 5/16"-18x3/4"L 4 29 ECB-1422V-A29 Side Plate 1 30 ECB-1422V-A30 Hex Cap Screw M12x20L 4 31 TS-2361121 Lock Washer M12 4 32 TS-2360121 Flat Washer M12 4 33 ECB-1422V-A33 Front Table 1 34 TS-2361141 Lock Washer M14 4 35 5515366 Hex Cap Screw M14x50L 4 36 TS-2310142 Nut M14 1 37 5515452 Hex Cap Screw M14x60L 1 38 ECB-1422V-A38 Large Column 1 39 TS-1550071 Flat Washer M10 2 40 TS-2361101 Lock Washer M10 2 41 TS-1491061 Hex Cap Screw M10x40L 2 42 ECB-1422V-A42 Scale Bracket 1 43 ECB-1422V-A43 Down Adjusting Sleeve 1 44 ECB-1422V-A44 Down Adjusting Copper Bushing 1 45 ECB-1422V-A45 Handle M8x30 1 46 ECB-1422V-A46 Height Scale 1 47 ECB-1422V-A47 Adjusting Sleeve 1 48 TS-2276081 Socket Set Screw M6x8L 1
20
Horizontal Band Saw
Index No. Part No. Description Size Qty.
49 TS-1491061 Hex Cap Screw M10x40L 4 50 TS-2361101 Lock Washer M10 4 51 ECB-1422V-A51 Lift Cylinder 1 52 TS-154012 Nut M20xP1.5 1 53 ECB-1422V-A53 Universal Joint BB2038A/ Pos20 1 54 TS-1506041 Socket Hd Cap Screw M12x35L 4 55 ECB-1422V-A55 Rear Vise 1 56 ECB-1422V-A56 Rear Vise Steel Plate 1 57 TS-1515041 Socket Head Flat Screw M8x30L 4 58 TS-1515041 Socket Head Flat Screw M8x30L 4 59 ECB-1422V-A59 Front Vise Steel Plate 1 60 ECB-1422V-A60 Front Vise 1 61 ECB-1422V-A61 Rack 1 62 ECB-1422V-A62 Rack Slider 1 63 TS-1504051 Socket Hd Cap Screw M8x25L 1 64 TS-1504031 Socket Hd Cap Screw M8x16L 2 65 ECB-1422V-A65 Lead Screw Nut 1 66 ECB-1422V-A66 Pawl 1 67 ECB-1422V-A67 Vise Base 1 68 ECB-1422V-A68 Vise Base Shaft 1 69 TS-2276081 Socket Set Screw M6x8L 1 70 TS-2361121 Lock Washer M12 2 71 ECB-1422V-A71 Front Vise Bolt 1 72 TS-2211451 Hex Cap Screw M12x45L 1 73 ECB-1422V-A73 Roller Holder 1 74 ECB-1422V-A74 Auxiliary Roller 1 75 ECB-1422V-A75 Roller Cover 1 76 TS-1550031 Flat Washer M5 4 77 TS-2361051 Lock Washer M5 4 78 TS-1481011 Hex Cap Screw M5x8L 4 79 ECB-1422V-A79 Auxiliary Shaft 1 80 TS-1550071 Flat Washer M10 4 81 TS-2361101 Lock Washer M10 4 82 TS-1505021 Socket Hd Cap Screw M10x20L 4 83 TS-2276081 Socket Set Screw M6x8L 2 84 ECB-1422V-A84 Roller Setting Bracket 2 85 TS-1524021 Socket Set Screw M8x10L 4 86 F008871 Hex Cap Screw M12x20L 4 87 TS-2361121 Lock Washer M12 4 88 TS-2360121 Flat Washer M12 4 89 ECB-1422V-A89 Cover Bracket 1 90 TS-1550041 Flat Washer M6 4 91 TS-2246082 Socket HD Button Screw M6x8L 4 92 ECB-1422V-A92 Small Column 1 93 TS-2246082 Socket HD Button Screw M6x8L 6 94 ECB-1422V-A94 Small Column Cover 1 95 ECB-1422V-A95 Guide Block 1 96 TS-1505031 Socket Hd Cap Screw M10x25L 7
ECB-1422V
21
Index No. Part No. Description Size Qty.
97 F012105 Roll Pin M8x20L 2 98 TS-1492051 Hex Cap Screw M12x50L 4 99 TS-2361121 Lock Washer M12 4 100 F012106 Roll Pin M10x20L 10x20L 2 101 TS-1501081 Socket Hd Cap Screw M4x30L 2 102 ECB-1422V-A102 Limit Switch 1 103 TS-2246082 Socket HD Button Screw M6x8L 2 104 ECB-1422V-A104 Limit Switch Cover 1 105 ECB-1422V-A105 Limit Switch Contact Plate 1 106 TS-1504051 Socket Hd Cap Screw M8x25L 1 107 TS-2361081 Lock Washer M8 1 108 TS-1550061 Flat Washer M8 1 109 ECB-1422V-A109 Handle Wheel 1 110 TS-149105 Hex Cap Screw M10x35L 4 111 TS-2361101 Lock Washer M10 4 112 ECB-1422V-A112 Vise Cylinder 1 113 EGH1740-B20 Key, Dbl Rd Hd 6x6x25L 1 114 ECB-1422V-A114 Lead Screw 1 115 ECB-1422V-A115 Work Table 1 116 ECB-1422V-A116 Hex Cap Screw M14x45L 4 117 TS-2361141 Lock Washer M14 4 118 F009884 Socket HD Button Screw M5x8L 4 119 ECB-1422V-A119 Outlet Box 1 120 F009884 Socket HD Button Screw M5x8L 4 121 ECB-1422V-A121 Outlet Box Cover 1 122 TS-2246082 Socket HD Button Screw M6x8L 4 123 ECB-1422V-A123 Machine Base A Sealing Plate 1 124 TS-2246082 Socket HD Button Screw M6x8L 4 125 ECB-1422V-A125 Hydraulic Unit Cover 1 126 ECB-1422V-A126 Machine Base 1 127 F012106 Roll Pin 10x20L 2 128 F009884 Socket HD Button Screw M5x8L 4 129 ECB-1422V-A129 Machine Base Small Sealing Plate 1 130 F012106 Roll Pin 10x20L 2 131 ECB-1422V-A131 Coolant Pump Plate 1 132 ECB-1422V-A132 Coolant Pump 1/6"X210l 1 133 TS-2361061 Lock Washer M6 2 134 TS-1482031 Hex Cap Screw M6x16L 2 135 ECB-1422V-A135 Oil Gauge 1 136 ECB-1422V-A136 Coolant Pump Sealing Plate 1 137 ECB-1422V-A137 Handle 1 138 TS-2246122 Socket HD Button Screw M6x12L 2 139 TS-2246082 Socket HD Button Screw M6x8L 2 140 ECB-1422V-A140 Chip Collector 1 141 TS-1503051 Socket Hd Cap Screw M6x20L 4 142 TS-2361061 Lock Washer M6 4 143 TS-1550041 Flat Washer M6 4 144 ECB-1422V-A144 Water Gun Hanger 1
22
Horizontal Band Saw
Index No. Part No. Description Size Qty.
145 ECB-1422V-A145 Waterjet Joint 1 146 ECB-1422V-A146 Water Gun, non-Zinc 5-1/2" 1 147 ECB-1422V-A147 Control Box Support Cover 1 148 TS-2246082 Socket HD Button Screw M6x8L 6 149 ECB-1422V-A149 Splash Guard 1 150 ECB-1422V-A150 Hexalobular Socket Screw M6x8L 2 151 ECB-1422V-A151 Control Box Support Screw Axis 1 152 ECB-1422V-A152 Control Box Support Bushing 1 153 TS-1524051 Socket Set Screw M8x20L 1 154 TS-1540061 Nut M8 1 155 ECB-1422V-A155 Control Box Fixed Support 1 156 TS-2228161 Hex Cap Screw M8x16L 4 157 ECB-1422V-A157 Handle M8x35L 1 158 TS-2361081 Lock Washer M8 4 159 TS-2228161 Hex Cap Screw M8x16L 4 160 TS-1503041 Socket Hd Cap Screw M6x16L 4 161 ECB-1422V-A161 Control Box Support 1 162 TS-1481011 Hex Cap Screw M5x8L 4 163 ECB-1422V-A163 Control Box 1 164 TS-1503011 Socket HD Button Screw M6x8L 2 165 ECB-1422V-A165 Handle HPU-120AL 1 166 ECB-1422V-A166 Flow Control Fixed Support 1 167 ECB-1422V-A167 Flow Control Plate 1 168 TS-1550041 Flat Washer M6 4 169 TS-2361061 Lock Washer M6 4 170 TS-1503041 Socket Hd Cap Screw M6x16L 4 171 TS-1550031 Flat Washer M5 4 172 TS-2361051 Lock Washer M5 4 173 TS-1502041 Socket Hd Cap Screw M5x16L 4 174 F009884 Socket HD Button Screw M5x8L 8 175 ECB-1422V-A175 Control Panel 1 176 ECB-1422V-A176 Control Box Splash Guard 1 177 TS-1503011 Socket HD Button Screw M6x8L 3 178 ECB-1422V-A178 Control Box 1 179 TS-1482031 Hex Cap Screw M6x16L 2 180 TS-1550041 Flat Washer M6 2 181 ECB-1422V-A181 Control Box Bottom Plate 1 182 TS-2311061 Nut M6 4 183 ECB-1422V-A183 Control Box Door 1 184 TS-1503071 Socket Hd Cap Screw M6x30 2 185 ECB-1422V-A185 Hose Seat Fixed Plate 1 186 TS-2361061 Lock Washer M6 2 187 TS-1503041 Socket Hd Cap Screw M6x16L 2 188 ECB-1422V-A188 Hose Seat 1 189 ECB-1422V-A189 Wing Screw M6x30L 2 190 ECB-1422V-A190 Hose Sp105*1/4"X18" 1
LM000423 ID-Warning Label, ECB-1422V (not shown) 1 ECB-1422V-TBC Tool Box Complete (not shown) 1
ECB-1422V
23

SAW HEAD ASSEMBLY — ECB1422V

24
Horizontal Band Saw

PARTS LIST SAW HEAD ASSEMBLY — ECB1422V

Index No. Part No. Description Size Qty.
1 F006047 C-Retaining Ring, Ext S20 3 2 BB-6304 Bearing BB-6304 3 3 ECB-1422V-B03 Adjustable Shaft 2 4 ECB-1422V-B04 Eccentric Shaft 1 5 ECB-1422V-B05 Adjusting Bracket 1 6 TS-154010 Hex Nut M16 6 7 ECB-1422V-B07 45° Steel Screw 4 8 TS-2361121 Lock Washer M12 4 9 TS-1492051 Hex Cap Screw M12x50L 4 10 F005679 Socket Hd Cap Screw M12x135L 4 11 TS-2361121 Lock Washer M12 4 12 ECB-1422V-B12 Blade Tension Cylinder 1 13 ECB-1422V-B13 Tension Slider 1 14 TS-1490081 Hex Cap Screw M8x45L 1 15 TS-1540061 Hex Nut M8 1 16 TS-1501081 Socket Hd Cap Screw M4x30L 2 17 ECB-1422V-B17 Limit Switch 1 18 TS-1492051 Hex Cap Screw M12x50L 3 19 TS-1525021 Socket Set Screw M10x12L 1 20 TS-2361121 Lock Washer M12 3 21 ECB-1422V-B21 Adjusting Screw 3 22 ECB-1422V-B22 Tension Slider 1 23 ECB-1422V-B23 Bolt Bushing 1 24 ECB-1422V-B24 Bushing Washer 1 25 TS-2361121 Lock Washer M12 1 26 TS-1492021 Hex Cap Screw M12x30L 1 27 ECB-1422V-B27 Cover Plate 2 28 TS-2361081 Lock Washer M8 6 29 TS-1504051 Socket Hd Cap Screw M8x25L 6 30 ECB-1422V-B30 Blade Wheel Guide Arm
Washer 31 TS-2361121 Lock Washer M12 1 32 TS-1492021 Hex Cap Screw M12x30L 1 33 TS-1504051 Socket Hd Cap Screw M8x25L 4 34 ECB-1422V-B34 Cable Carrier SQ604V*KR40*808L*NO1 1 35 TS-1501081 Socket Hd Cap Screw M4x30L 4 36 ECB-1422V-B36 Limit Switch 2 37 ECB-1422V-B37 Limit Switch Fixed Plate 2 38 TS-2246202 Socket Hd Button Screw M6x20L 4 39 TS-2246082 Socket Hd Button Screw M6x8L 8 40 ECB-1422V-B40 Large Column Plate 2 41 ECB-1422V-B41 Oil Seal DKB-110*126*9/12 2 42 ECB-1422V-B42 Oil less Bushing 11070 2 43 ECB-1422V-B43 Filling Cup 1 44 ECB-1422V-B44 90° Fitting 1/8"x1/8" 1 45 ECB-1422V-B45 Column Slider 1 46 ECB-1422V-B46 Upper Holder 1
1
ECB-1422V
25
Index No. Part No. Description Size Qty.
47 TS-2361101 Lock Washer M10 4 48 TS-1505041 Socket Hd Cap Screw M10x30L 4 49 TS-1523011 Socket Set Screw M6x6L 1 50 TS-1506031 Socket Hd Cap Screw M12x30L 6 50-1 ECB-
1422V-B50-1 51 F012107 Roll Pin 10x30L 2 52 ECB-1422V-B52 Key, Dbl Rd Hd 14x9x50L 1 53 ECB-1422V-B53 Speed Reducer 100#1/40WT 1 54 ECB-1422V-B54 Motor 5HP 230/460V 3PH 4P 1 55 TS-2361101 Lock Washer M10 4 56 TS-1491041 Hex Cap Screw M10x30L 4 57 ECB-1422V-B57 Key, Dbl Rd Hd 8x7x50L 1 58 TS-1491031 Hex Cap Screw M10x25L 4 59 TS-2361101 Lock Washer M10 4 60 ECB-1422V-B60 Motor Fixed Plate 1 61 TS-2245102 Socket Hd Button Screw M5x8L 1 62 ECB-1422V-B62 Reducer Guard 1 63 TS-2245102 Socket Hd Button Screw M5x8L 3 64 ECB-1422V-B64 Belt 1922V426 1 65 ECB-1422V-B65 Adjustable Pulley 1 66 ECB-1422V-B66 Fixed Pulley 1 67 ECB-1422V-B67 Socket Hd Cap Screw M8x65L 1 68 ECB-1422V-B68 Cover Plate 1 69 TS-2245102 Socket Hd Button Screw M5x8L 6 70 TS-2245102 Socket Hd Button Screw M5x8L 1 71 ECB-1422V-B71 Speed Bracket 1 72 ECB-1422V-B72 Speed Display 1 73 TS-2245102 Socket Hd Button Screw M5x8L 4 74 ECB-1422V-B74 Wheel Cover Plate 1 75 TS-2245102 Socket Hd Button Screw M5x8L 4 76 TS-1503041 Socket Hd Cap Screw M6x16L 1 77 TS-2361061 Lock Washer M6 1 78 ECB-1422V-B78 Brush Pulley Sleeve 2 79 ECB-1422V-B79 Brush Pulley 1 80 TS-1523011 Socket Set Screw M6x6L 1 81 ECB-1422V-B81 Position Shaft 1 82 ECB-1422V-B82 Brush Guide Wheel Shaft 1 83 TS-1503011 Socket Hd Cap Screw M6x8L 2 84 TS-1523011 Socket Set Screw M6x6L 2 85 ECB-1422V-B85 Fixed Shaft 1 86 TS-1504081 Socket Hd Cap Screw M8x40L 1 87 ECB-1422V-B87 Brush Bracket 1 88 ECB-1422V-B88 Brush Spring 1 89 ECB-1422V-B89 Brush Shaft Bushing 1 90 TS-1523011 Socket Set Screw M6x6L 1 91 ECB-1422V-B91 Position Sleeve 1 92 ECB-1422V-B92 Brush 1
Saw Bow Upper Shaft 1
26
Horizontal Band Saw
Index No. Part No. Description Size Qty.
93 TS-2361101 Lock Washer M10 1 94 TS-1540071 Hex Nut M10 1 95 ECB-1422V-B95 Bearing Bushing (Short) 1 96 ECB-1422V-B96 Bearing Bushing (Long) 1 97 BB-6201 Bearing BB-6201 2 98 ECB-1422V-B98 Bearing Shaft (Long) 1 99 ECB-1422V-B99 Bearing Shaft (Short) 1 100 TS-1540071 Hex Nut M10 2 101 TS-2361101 Lock Washer M10 2 102 ECB-1422V-B102 Blade Guide Block (Rear) 1 103 TS-1504091 Socket Hd Cap Screw M8x45L 1 104 ECB-1422V-B104 Guide Screw 1 105 ECB-1422V-B105 Guide Spring 1 106 ECB-1422V-B106 Guide Pin 1 107 TS-1503041 Socket Hd Cap Screw M6x16L 1 108 ECB-1422V-B108 Upper Bracket 2 109 ECB-1422V-B109 Bracket Shaft 1 110 BB-6000 Bearing BB-6000 2 111 ECB-1422V-B111 Bearing Shaft 2 112 ECB-1422V-B112 Carbide Guide (L/R) 1 113 ECB-1422V-B113 Carbide Guide (R/R) 1 114 TS-1505051 Socket Hd Cap Screw M10x35L 2 115 TS-2361101 Lock Washer M10 2 116 TS-1550071 Flat Washer M10 2 117 TS-1492021 Hex Cap Screw M12x30L 4 118 TS-2361121 Lock Washer M12 4 119 ECB-1422V-B119 Guide Arm (Rear) 1 120 ECB-1422V-B120 Socket Set Screw M8x30L 3 121 TS-1517011 Socket Hd Flat Screw M12x25L 1 122 ECB-1422V-B122 Wheel Washer 1 123 ECB-1422V-B123 Drive Wheel 1 124 TS-1526041 Socket Set Screw M12x25L 2 125 TS-2246082 Socket Hd Button Screw M6x8L 2 126 TS-2211451 Hex Cap Screw M12x45L 4 127 TS-2361121 Lock Washer M12 4 128 TS-1540021 Hex Nut M4 2 129 ECB-1422V-B129 Speed Sensor Bracket 1 130 TS-2361061 Lock Washer M6 2 131 TS-2246122 Socket Hd Button Screw M6x12L 2 132 ECB-1422V-B132 Speed Sensor 1 133 F001186 Pan Hd Machine Screw M4x25L 2 134 ECB-1422V-B134 Saw Head 1 135 TS-2246082 Socket Hd Button Screw M6x8L 2 136 ECB-1422V-B136 Wires Locking Plate 1 137 TS-1512011 Socket Hd Flat Screw M4x10L 2 138 ECB-1422V-B138 Cover Hook 1 139 ECB-1422V-B139 Blade Press Cake (Plastic) 1 140 TS-2361081 Lock Washer M8 2 141 TS-1504081 Socket Hd Cap Screw M8x40L 2
ECB-1422V
27
Index No. Part No. Description Size Qty.
142 ECB-1422V-B142 Holder Plates 2 143 TS-1550071 Flat Washer M10 4 144 TS-2361101 Lock Washer M10 4 145 TS-1505041 Socket Hd Cap Screw M10x30 4 146 TS-2246162 Socket Hd Button Screw M6x16L 4 147 ECB-1422V-B147 Work Light 9W/ 24VAC 1 148 ECB-1422V-B148 Rear Coolant Tray 1 149 ECB-1422V-B149 Laser Fixed Plate 1 150 TS-1550031 Flat Washer M5 1 151 TS-2361051 Lock Washer M5 1 152 TS-1502041 Socket Hd Cap Screw M5x16L 1 153 ECB-1422V-B153 Hex Washer Head Screw M6x12L 1 154 ECB-1422V-B154 Laser Line Projector 1 155 ECB-1422V-B155 Guide Arm Holder 1 156 TS-1525031 Socket Set Screw M10x16L 4 157 TS-1505031 Socket Hd Cap Screw M10x25L 4 158 ECB-1422V-B158 Socket Set Screw M8x16L 3 159 ECB-1422V-B159 Locking Block 1 160 ECB-1422V-B160 Guide Arm (Front) 1 161 ECB-1422V-B161 Handle M12x45L 1 162 TS-1550071 Flat Washer M10 2 163 TS-2361101 Lock Washer M10 2 164 TS-1505051 Socket Hd Cap Screw M10x35L 2 165 ECB-1422V-B165 Bearing Cover 1 166 ECB-1422V-B166 Bearing Nut AN09 1 167 ECB-1422V-B167 Gear Washer AW09 1 168 BB-32009 Taper Bearing 32009 2 169 ECB-1422V-B169 Spacer 1 170 ECB-1422V-B170 Driven Shaft 1 171 ECB-1422V-B171 Driven Wheel 1 172 ECB-1422V-B172 Front Coolant Tray 1 173 TS-2246082 Socket Hd Button Screw M6x8L 2 174 ECB-1422V-B174 Blade Guide Block (Front) 1 175 TS-1503041 Socket Hd Cap Screw M6x16L 1 176 TS-1540071 Hex Nut M10 2 177 TS-2361101 Lock Washer M10 2 178 ECB-1422V-B95 Bearing Bushing (Short) 1 179 ECB-1422V-B96 Bearing Bushing (Long) 1 180 BB-6201 Bearing BB6201 2 181 ECB-1422V-B98 Bearing Shaft (Long) 1 182 ECB-1422V-B99 Bearing Shaft (Short) 1 183 TS-1504091 Socket Hd Cap Screw M8x45L 1 184 ECB-1422V-B184 Guide Pin 1 185 ECB-1422V-B185 Guide Spring 1 186 ECB-1422V-B186 Guide Screw 1 187 ECB-1422V-B187 Carbide Guide (L/F) 1 188 ECB-1422V-B188 Carbide Guide (R/F) 1 189 SP-515 Spring Pin 5x15L 1 190 ECB-1422V-B190 Bracket Shaft 1
28
Horizontal Band Saw
Index No. Part No. Description Size Qty.
191 BB-6000 Bearing 6000 2 192 ECB-1422V-B192 Upper Bracket 2 193 ECB-1422V-B193 Bearing Shaft 2 194 ECB-1422V-B194 Blade Guard 1 195 TS-2246082 Socket Hd Button Screw M6x8L 1 196 ECB-1422V-B196 Blade 34Wx4880L 1 197 ECB-1422V-B197 Blade Cover 1 198 TS-1540041 Hex Nut M6 2 199 ECB-1422V-B199 Screw Casing 8x80L 2 200 TS-1550041 Flat Washer M6 2 201 ECB-1422V-B201 Handle SK34 2 202 ECB-1422V-B202 Hex Cap Screw M6x100L 2 203 ECB-1422V-B203 Handle 1 204 TS-2246122 Socket Hd Button Screw M6x12L 2 205 ECB-1422V-B205 Fixed Block 2 206 TS-2248302 Socket Hd Button Screw M8x30L 4 207 ECB-1422V-B207 Pin 8x70 2 208 ECB-1422V-B208 Swiveling Latch 2 209 TS-2246162 Socket Hd Button Screw M6x16 4 210 TS-2245102 Socket Hd Button Screw M5x8L 2 211 ECB-1422V-B211 Blade Guard 1 212 TS-1512011 Socket Hd Flat Screw M4x10L 2 213 ECB-1422V-B213 Locking Latch 1 214 ECB-1422V-B214 Brush Cover 1 215 TS-2246082 Socket Hd Button Screw M6x8L 2
ECB-1422V
29

ELECTRICAL BOX ASSEMBLY — ECB1422V

30
Horizontal Band Saw

PARTS LIST ELECTRICAL BOX ASSEMBLY — ECB1422V

Index No. Part No. Description Size Qty.
1 ECB1422V-SB6 Emergency Stop Switch (SB6) 1 2 ECB1422V-PL Power Lamp (PL) 1 3 ECB1422V-SA2 Coolant Pump Selectric Switch (SA2) 1 4 ECB1422V-SB1 Blade Off Push Button Switch (SB1) 1 5 ECB1422V-SB3 Bow Up Push Button Switch (SB3) 1 6 ECB1422V-SA4 Main/ Auto Switch (SA4) 1 7 ECB1422V-E7 Bow Feed Valve 8 ECB1422V-SB5 Oil Pump Push Button Switch (SB5) 1 9 ECB1422V-SB2 Blade On Push Button Switch (SB2) 1 10 ECB1422V-SB4 Bow Down Push Button Switch (SB4) 1 11 ECB1422V-SA3 Vise Open/ Close Selectric Switch (SA3) 1 12 ECB1422V-FR Overload Relay For Main Motor (FR1) NTH-17 1
ECB1422V-FR-460 Overload Relay For Main Motor - 460V NTH-8 13 ECB1422V-KMC18D Magnetic Switch (KM1) C18D 1 15,16 ECB1422V-KMC12D Magnetic Switch (KM 2,3) C12D 2 13-1 ECB1422V-KM1-A Auxiliary Block (KM1-A) CA1-D22(2A2B) 1 14 ECB1422V-FR2 Overload Relay For Coolant Pump (FR2) NTH-0.75 1
ECB1422V-FR2-460 Overload Relay For Coolant Pump - 460V NTH-0.5 16-1 ECB1422V-KM3-A Auxiliary Block (KM3-A) CA1-D11(1A1B) 1 17 ECB1422V-FR3 Overload Relay For Oil Pump (FR3) NTH-4 1
ECB1422V-FR3-460 Overload Relay For Oil Pump - 460V NTH-2.5 18 ECB1422V-QC Power Supply (PC) 110 to DC24V 1 19 ECB1422V-TB Terminal Block (TB) 2.5mm2 /20A/600V 1 20 ECB1422V-QS Safety Door Lock Main Switch (QS) 2ABB OT-25F3 1 21-22 ECB1422V-KR Relay (KR1/ KR2) MY2N-AC24V 2 23-24 ECB1422V-FU1 Fuse (FU1,2) 2A 2 25 ECB1422V-FU3 Fuse (FU3) 3A 1 26 ECB1422V-FU4 Fuse (FU4) 5A 1 27 ECB1422V-FU5 Fuse (FU5) 1A 1 28 ECB1422V-TR Transformer (TR) 262VA INPUT
230/460, OUTPUT:
110V/24V ECB1422V-FTB Fuse Terminal Blocks For Primary Side (FTB not shown) 2 ECB1422V-FTB1 Fuse Terminal Blocks For Secondary Side (FTB not shown) 3
29 ECB1422V-CPP Control Panel Plate 1
1
ECB-1422V
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HYDRAULIC SYSTEM — ECB1422V

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Horizontal Band Saw

PARTS LIST HYDRAULIC SYSTEM — ECB1422V

Index No. Part No. Description Size Qty.
1 ECB-1422V-D1 Motor 1HP/4P/230/460V 3Ph 1 2 ECB-1422V-D2 Oil Pump PVF-12-35-10 1 3 ECB-1422V-D3 Oil Pressure Valve DFA-02-3C4-A110V 2 4 ECB-1422V-D4 Check Valve MPC-02W 1 5 ECB-1422V-D5 Check Valve MPC-02A 1 6 ECB-1422V-D6 Bow Down Control Valve FNC-G02-6 1 7 ECB-1422V-D7 Blade Tension Control Valve RDH-P02-H 1 8 ECB-1422V-D8 Oil Board G02-2 1 9 ECB-1422V-D9 Check Valve Fitting 1/4PF*1/4P 1 10 ECB-1422V-D10 Blade Tension Gauge 2.5"-100KG/cm2 1 11 ECB-1422V-D11 Oil Pressure Gauge 124.21.222-100KG/cm2 1 12 ECB-1422V-D12 Cover For Oil Tank FB-06S 1 13 ECB-1422V-D13 Oil Level Meter LA-40 1 14 ECB-1422V-D14 Oil Filter Net MFC-03 1 15 ECB-1422V-D15 Oil Tank 20L 1 16 ECB-1422V-D16 Bow Up/ Down Oil Hydraulic
Cylinder 17 ECB-1422V-D17 Vise Oil Hydraulic Cylinder 1 18 ECB-1422V-D18 Blade Tension Oil Hydraulic
Cylinder
1
1
ECB-1422V
33

17.0 WIRING DIAGRAM

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Horizontal Band Saw
ECB-1422V
35
NOTES
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Horizontal Band Saw
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