JET DC-650BK, DC-650CK, DC650M Operating Instructions and Parts Manual

Operating Instructions and Parts Manual

Dust Co llector

Mode ls: DC-650BK, DC-650CK, DC-6 50MK

DC-650BK shown DC-650CK shown

WALTER MEIER ( M anuf act ur ing) In c. 427 New Sanford Road

W arranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine

maintenance and major repair on your JET 1-800-274-6848.

MORE INFORMATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for co mmercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the co mplaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our w arranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO T HE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET products are not sold in Canada by Walter Meier.

tools. For the name of an Authorized Service Center in your area call

branded

Table of Contents

Warranty and Service .................................................................................................................................2

Table of Contents ......................................................................................................................................3

Warnings ...................................................................................................................................................4

In trodu c tion ...............................................................................................................................................5

Spe ci fic ati ons ............................................................................................................................................6

Unpacking .................................................................................................................................................7

Shipping Contents......................................................................................................................................7

Bag Filter Kits .........................................................................................................................................7

Base Unit ...............................................................................................................................................7

Canister Filter Kit ....................................................................................................................................7

Tools Required for Assembly ......................................................................................................................7

Base Unit Assembly ...................................................................................................................................8

Motor Housing and Support Cylinder .......................................................................................................8

Base Assembly ......................................................................................................................................8

Mounting the Support Canister t o Base ....................................................................................................8

Filter Bag Kit Assembly ..............................................................................................................................9

Filter Bag Installation ..............................................................................................................................9

Collector Bag Installation.........................................................................................................................9

Canister Kit Assembly .............................................................................................................................. 10

Canister Filter Installation ...................................................................................................................... 10

Collector Bag Installation....................................................................................................................... 10

Electrical Connect io ns .............................................................................................................................. 11

Turning the Machine O n & Off .................................................................................................................. 11

All Models ............................................................................................................................................ 11

Remote Control (Optiona l)..................................................................................................................... 11

Dust Co lle c tor RF Remote Po wer Co ntrol (Optional) .................................................................................. 11

Turning the DC-RC On & Off ................................................................................................................. 11

Changing Operating Frequency ............................................................................................................. 12

Installing the DC-RC Remote Power Control .......................................................................................... 12

Maintenance............................................................................................................................................ 13

Cleaning the Filter Bag – DC-650BK/MK ................................................................................................ 13

Removing the Collector Bag – DC-650BK .............................................................................................. 13

Cleaning the Filter – DC-650CK............................................................................................................. 13

Removing the Collector Bag – DC-650CK and DC-650MK ...................................................................... 13

Motor ................................................................................................................................................... 13

Connecting the Dust Collector to a Machine ........................................................................................... 13

Grounding the Dust Collection System ................................................................................................... 13

Parts ....................................................................................................................................................... 14

Replacement Parts ............................................................................................................................... 14

Parts List – Base Machine ..................................................................................................................... 14

Parts Breakdown – Base Machine ......................................................................................................... 15

Canister Filter Assembly ....................................................................................................................... 16

30 Micron Filter Bag Assembly .............................................................................................................. 17

5 Micron Filter Bag Assembly ................................................................................................................ 18

Wiring Diagrams for DC-650 ..................................................................................................................... 19

Warnings

1. Read and understand t he entire owner's ma nual before at t empting assemb ly or oper ation.

2. Read and understand the war ni ngs posted on the machine and in this manual. Failure t o comp ly w ith all of

these warnings may cause serio us injury.

3. Replace the warning labels if they become obscured or removed.

4. This dust collector is designed and intended for use by properly trai ned and experienced personnel o nly. If

you are not familiar wit h the proper and safe operatio n of a dust c ollector, do not use until proper training and knowledge have been obtained.

5. Do not use this dust collector for other than its intended use. If used for other purposes, Walter Meier

(Manufacturing) I nc., disclaims a ny real or implied war ranty a nd holds itself harmless from a ny injury t hat may result from that use.

6. Always wear approved safety glasses/face shields while using this dust collector. Everyday eyeglasses

only have impact r esistant lenses; t hey are not safety glasses.

7. Before operating this dust collector, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clot hing a nd confine long hair. Non-slip foot wear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear pr otect or s (plugs or muff s) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other constr uction activities contain

chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and ot her masonry products.

• Arsenic and chromium fr om chemically treated lumber.

Your risk of expos ure var ies, depe nding on how often you do t his type of wor k. To reduce your exposure to these che micals, wor k in a well-ventilated area and work with approved safety equipme nt, such as face or dust masks that are specifically desig ned t o f ilter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medicat io n.

11. Make cer t ain the switch is in the OFF position before co nnecti ng the machine to the power supply.

12. Make cer t ain the machine is properly grounded.

13. Make all machine adjustme nts or maintenance with the machine unplugged from the power source.

14. Remove adjusti ng keys and wr enches. Form a habit of checking to see that keys and adjusting wrenches

are removed from the machine before t ur ning it on.

15. Keep safet y guards i n place at all times when the machine is in use. If r emoved for maintena nce purposes,

use extreme caution and replace the guards im mediately.

16. Check damaged parts. Before f urt her use of t he machi ne, a g uard or ot her part t hat is da maged s hould be

carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounti ng and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

17. Provide for adequate space surrounding work area and non-glare, overhead lighti ng.

18. Keep the floor around t he machine clean and free of sc r ap material, oil and grease.

19. Keep visitors a saf e dist ance from the wor k ar ea. Keep children away.

20. Make your workshop child proof with padlocks, master switches or by removing star t er keys.

21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

22. Do not use the d ust c ollector for anything except w ood dust. Mat erials such as liq uids, m etal shavings,

metal dust, screws , glass, plastic or rock c an cause sparks and/or damage when coming into contact with any part of the dust collector.

23. Use recommended accessor ies; improper acc essor ies may be ha zardo us.

24. Maintain tools with care. Follow instructions for lubricating and c hangi ng accessories.

25. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not

use your h and s.

26. Do not stand on the machine. Serio us injury co uld occur if the machine tips over.

27. Never leave the machine running unattended. Turn the power off and do not leave the machine until it

comes to a complete stop.

28. Remove loose items a nd unnecessary w or k pieces f r om the area befor e starting the machine.

29. Never place ha nds near the inlet of the machine.

30. Always make cert ain mac hine is off and unplugged whe n making any connectio ns to t he inlet.

Familiarize yours elf with the f ollow ing saf et y not ices used in t his manual:

This means that if precautions are not heeded, it may result i n minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result i n serio us injury or possibly e ven

death.

- - SAVE THESE I NSTRUCTI ONS - -

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for models DC-650 Series Dust Collector s. This manual co ntai ns instructio ns on installat io n, saf ety precautions, ge neral operating procedures, mainte nance instr uctions and parts breakdow n. This machine has been designed and constructed to provide years of trouble free operation if used in accordance to instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Walter Meier (Manufacturing) Inc. Walt er M eier can also be reached at our website: www.waltermeier.c om

Read and understand the ent ire cont ent s of t his manual bef ore at t emptin g set - up or operation! Fai lure t o comp ly may cause ser ious injur y.

Specifications

Base Machine with 30 micron Filter Bag Kit ............................................................................ 708642BK

Base Machine with 5 micron Filter Bag Kit ............................................................................. 708642MK

Base Machine with Canister Kit..............................................................................................708642CK

Base Machine (All Models) :

Model ................................................................................................................................. DC-650M

Stock Number ........................................................................................................................ 708642

Blower Wheel Diameter (in.) ....................................................................................................... 9-1/2

Sound Rating at 3 feet .......................................................................................................... 65-70 dB

Hose Diameter (in.) ..........................................................................................................................4

Air Flow at 4” (CFM): .................................................................................................................... 650

Max. Static Pressure (inch of water): .............................................................................................. 6.5

Velocity at 4" (FPM) ................................................................................................................... 6300

Motor ...................................................... TEFC, 1 HP, 1Ph, 115V/230V, Prewired 115V, 60Hz, 7/3. 5A

30 Micron Filter Bag Kit:

Stock Number ...................................................................................................................... 708642B

Filter Bag Efficiency.................................................................................... 96% of 30 micron part icles

Filter Bag Length (in.) ..................................................................................................................... 24

Filter and Collector Bag Diameter (in.) ............................................................................................. 14

Collector Bag Length (in.) ............................................................................................................... 23

Collector Bag Capacity (cu. ft.) ....................................................................................................... 2.1

5 Micron Filter Bag Kit:

Stock Number ................................................................................................................... 708642MF

Filter Bag Efficiency................................... 98% of 5 micron particles; 92% of 3 micron; 74% of 1micron

Filter Bag Length (in.) ..................................................................................................................... 24

Filter and Collector Bag Diameter (in.) ............................................................................................. 14

Collector Bag Length (in.) ............................................................................................................... 23

Collector Bag Capacity (cu. ft.) ....................................................................................................... 2.1

Canister Filter Kit:

Stock Number ...................................................................................................................... 708737C

Canister Efficiency ................................................ 86% of 1 micron particles; 98% of 2 micron particles

Canister Length (in.) ....................................................................................................................... 25

Collector Bag Diameter (in.) ............................................................................................................ 14

Collector Bag Length (in.) ............................................................................................................... 23

Collector Bag Capacity (cu. ft.) ....................................................................................................... 2.1

Model DC-650BK DC-650M K DC-650CK

Overall Dimensions (in.) .............. 27L x 14W x 66H .............. 27L x 14W x 66H ........... 27L x 14W x 61H

Net Weight (lbs) ................................................ 62 .................................... 62 ................................. 70

Gross weight (lbs) ............................................. 74 .................................... 74 ................................. 87

RF Re mot e Co ntrol Un it (Optional Accessory)

Stock Number ( M ain unit and transmitt er ) ( 115V only) ............................................................ 708636C

Stock Number (Transmitter only) ........................................................................................... 708636T

The above specifications were current at the time this manual was published, but because of our policy of continuous im pr ovem ent, Walter Meier reserves the right to change specifi c ations at any time and without prior notice, without incur r ing obligations.

+ 14 hidden pages

JET DC-650BK, DC-650CK, DC650M Operating Instructions and Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual