Jet DC-650BK, DC-650MK, DC-650CK Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
Dust Collector
Models: DC-650BK, DC-650CK, DC-650MK
DC-650BK shown DC-650CK shown
JET 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-708642 Ph.: 800-274-6848 Revision E1 01/2017 www.jettools.com Copyright © 2017 JET
Warranty and Service
JET, Wilton and Powermatic warrants every product they sell against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET, Wilton or Powermatic branded websites.
JET, Wilton and Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural ite ms that are made speci fic ally for w ood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain
and assist with any additional action needed. JET, Wilton and Powermatic have Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET, Wilton or Powermatic website.
More Information
JET, Wilton and Powermatic are consistently adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET, Wilton or Powermatic website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET, WILTON AND POWERMATIC LIMIT ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET, WILTON AND POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. JET, Wilton and Powermatic sell through distributors only. The specifications listed in JET, Wilton and Powermatic printed materials and on official JET, Wilton and Powermatic-branded websites are given as general information and are not binding. JET, Wilton and Powermatic reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories 5 Year – Woodworking Machinery Limited Lifetime – Wilton branded products; JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET, Wilton and Powermatic are divisions of JPW Industries, Inc. References in this document to JET, Wilton and/or Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the JET, Wilton and/or Powermatic brands.
®
branded products are
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Table of Contents
Warranty and Service ........................................................................................................................................... 2
Table of Contents .................................................................................................................................................. 3
Warnings ............................................................................................................................................................... 4
Introduction ........................................................................................................................................................... 5
Specifications ........................................................................................................................................................ 6
Unpacking ............................................................................................................................................................. 7
Shipping Contents ................................................................................................................................................. 7
Bag Filter Kits .................................................................................................................................................... 7
Base Unit ........................................................................................................................................................... 7
Canister Filter Kit ............................................................................................................................................... 7
Tools Required for Assembly ............................................................................................................................ 7
Base Unit Assembly .............................................................................................................................................. 8
Motor Housing and Support Cylinder ................................................................................................................ 8
Base Assembly .................................................................................................................................................. 8
Mounting the Support Canister to Base ............................................................................................................ 8
Mounting the Inlet Guard Assembly .................................................................................................................. 9
Filter Bag Kit Assembly ......................................................................................................................................... 9
Filter Bag Installation ......................................................................................................................................... 9
Collector Bag Installation (30 Micron Kit) .......................................................................................................... 9
Collector Bag Installation (5 Micron Kit) ............................................................................................................ 9
Canister Kit Assembly ......................................................................................................................................... 10
Canister Filter Installation ................................................................................................................................ 10
Collector Bag Installation................................................................................................................................. 10
Electrical Connections ........................................................................................................................................ 11
Turning the Machine On & Off ............................................................................................................................ 11
All Models ........................................................................................................................................................ 11
Remote Control (Optional) .............................................................................................................................. 11
Dust Collector RF Remote Power Control (Optional) ......................................................................................... 11
Turning the DC-RC On & Off........................................................................................................................... 11
Changing Operating Frequency ...................................................................................................................... 12
Installing the DC-RC Remote Power Control .................................................................................................. 12
Maintenance........................................................................................................................................................ 13
Cleaning the Filter Bag – DC-650BK/MK ........................................................................................................ 13
Removing the Collector Bag – DC-650BK ...................................................................................................... 13
Cleaning the Filter – DC-650CK ...................................................................................................................... 13
Removing the Collector Bag – DC-650CK and DC-650MK ............................................................................ 13
Motor ............................................................................................................................................................... 13
Connecting the Dust Collector to a Machine ................................................................................................... 13
Grounding the Dust Collection System ........................................................................................................... 13
Parts .................................................................................................................................................................... 14
Replacement Parts .......................................................................................................................................... 14
Parts List – Base Machine............................................................................................................................... 14
Parts Breakdown – Base Machine .................................................................................................................. 15
Canister Filter Assembly ................................................................................................................................. 16
30 Micron Filter Bag Assembly ....................................................................................................................... 17
5 Micron Filter Bag Assembly ......................................................................................................................... 18
Wiring Diagrams for DC-650 ............................................................................................................................... 19
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Warnings
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the war ni ngs pos te d on the machine and in this manual. Failure to com pl y wit h al l of
these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This dust collector is d es igned an d i nte nde d for use by proper l y trai ned a nd ex pe r ienced per sonnel only. If
you are not fam iliar with the proper and safe operation of a dust c ollector, do not use until proper training and knowledge have been obtained.
5. Do not use this dust co llec tor f or other t han its inte nde d us e. If us ed f or oth er purposes, JET discla ims any
real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using th is dust collector. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this dus t collec tor, rem ove tie, rings, watch es and other je welry, an d roll s leeves up past
the elbows. Remove a ll loos e clothing and co nfine long ha ir. Non-slip f ootwear or anti- skid floor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust cr eated by power sanding, sa wing, grinding, drilling and other construction activities contain
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposur e varies, depend ing on how often you do this t ype of work. To r educe your exposure to these chemicals , work in a well-ve ntilated ar ea and wor k with appro ved safet y equipm ent, such as f ace or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Rem ove adjusting k eys and wrenches. F orm a habit of check ing to see that k eys and adjusting wrenches
are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes,
use extreme caution and replace the guards immediately.
16. Chec k damaged parts. Bef or e f urther us e of the machine, a guar d or o ther part that is damaged should b e
carefully check ed to determine that it will operate properl y and perform its intended function. Check for alignment of moving parts , binding of moving parts , breakage of par ts, mounting and an y other conditi ons that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
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20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Do not use t he dust collector for anything except wood dust. Materials s uch as liquids, metal shavin gs,
metal dust, screws, gl ass, plast ic or rock can c ause spark s and/or dam age when coming into contact wit h any part of the dust collector.
23. Use recommended accessories; improper accessories may be hazardous.
24. Maintain tools with care. Follow instructions for lubricating and changing accessories.
25. T urn off the machine befor e cleaning. Us e a brush or compr essed air to rem ove chips or debris — do n ot
use your hands.
26. Do not stand on the machine. Serious injury could occur if the machine tips over.
27. Never leave the m achine running unattended. Turn the p ower off and do not leave the mac hine until it
comes to a complete stop.
28. Remove loose items and unnecessary work pieces from the area before starting the machine.
29. Never place hands near the inlet of the machine.
30. Always make certain machine is off and unplugged when making any connections to the inlet.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
- - SAVE THESE INSTRUCTIONS - -
Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for models DC-650 Series Dust Collec tors. This manual contains instructions on instal lation, safety precautions, ge neral operating procedures , maintenance instructions and parts breakdown. This machin e has been designed and constructed to provide consistent, long-term operation if used in accordance to instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our website: www.jettools.com
Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury.
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Specifications
Base Machine with 30 micron Filter Bag Kit .................................................................................. 708642BK
Base Machine with 5 micron Filter Bag Kit .................................................................................... 708642MK
Base Machine with Canister Kit ..................................................................................................... 708642CK
Base Machine (All Models):
Model ............................................................................................................................................ DC-650M
Stock Number .................................................................................................................................. 708642
Blower Wheel Diameter (in.) ................................................................................................................ 9-1/2
Sound Rating at 3 feet ................................................................................................................... 65-70 dB
Hose Diameter (in.) .................................................................................................................................... 4
Air Flow at 4” (CFM): .............................................................................................................................. 650
Max. Static Pressure (inch of water): ...................................................................................................... 6.5
Velocity at 4" (FPM) ............................................................................................................................. 6300
Motor ............................................................ TEFC, 1 HP, 1Ph, 115V/230V, Prewired 115V, 60Hz, 7/3.5A
Switch .................................................................................................... paddle style, removable safety key
30 Micron Filter Bag Kit:
Stock Number ................................................................................................................................ 708642B
Filter Bag Efficiency ........................................................................................... 96% of 30 micron particles
Filter Bag Length (in.) .............................................................................................................................. 24
Filter and Collector Bag Diameter (in.) .................................................................................................... 14
Collector Bag Length (in.) ........................................................................................................................ 23
Collector Bag Capacity (cu. ft.) ............................................................................................................... 2.1
5 Micron Filter Bag Kit:
Stock Number ............................................................................................................................. 708642MF
Filter Bag Efficiency ..................................... 98% of 5 micron particles; 92% of 3 micron; 74% of 1micron
Filter Bag Length (in.) .............................................................................................................................. 24
Filter and Collector Bag Diameter (in.) .................................................................................................... 14
Collector Bag Length (in.) ........................................................................................................................ 23
Collector Bag Capacity (cu. ft.) ............................................................................................................... 2.1
Canister Filter Kit:
Stock Number ................................................................................................................................ 708737C
Canister Efficiency .................................................... 86% of 1 micron particles; 98% of 2 micron particles
Canister Length (in.) ................................................................................................................................ 25
Collector Bag Diameter (in.) ..................................................................................................................... 14
Collector Bag Length (in.) ........................................................................................................................ 23
Collector Bag Capacity (cu. ft.) ............................................................................................................... 2.1
Model DC-650BK DC-650MK DC-650CK
Overall Dimensions (in.) ................ 27L x 14W x 66H ............... 27L x 14W x 66H ............ 27L x 14W x 61H
Net Weight (lbs) ....................................................62 ....................................... 62 ................................... 70
Gross weight (lbs) .................................................74 ....................................... 74 ................................... 87
RF Remote Control Unit (Optional Accessory)
Stock Number (Main unit and transmitter) (115V only) ................................................................. 708636C
Stock Number (Transmitter only) ................................................................................................... 708636T
The above specifications were current at the time this manual was published, but because of our policy of continuous improv ement, JET res erves the right to change s pecifications at any time and without pri or notice, without incurring obligations.
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