JET DC-1100 User Manual

DC-1100A
Original:
Translations:
D Gebrauchsanleitung
F Mode d´emploi
Dust Collector
Walter Meier (Tool) AG
Tämperlistrasse 5 CH-8117 Fällanden Switzerland Phone +41 44 806 47 48 Fax +41 44 806 47 58 jetinfo.eu@waltermeier.com www.jettools.com
M-708639M/T, 2010-06-25
CE-Conformity Declaration
Product: Dust Collector
DC-1100A
Stock Number: 708639M, 708639T
Brand: JET
Manufacturer:
Walter Meier (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden, Switzerland
On our own responsibility we hereby declare that this product complies
with the regulations
* 2006/42/EC Machinery Directive * 2004/108/EC EMC Directive (Electro Magnetic Compatibility) * 2006/95/EC Low Voltage Directive * 2002/95/EC RoHS Directive (Reduction of Hazardous Substances)
designed in consideration of the standards
** EN 12100-1, EN 12100-2, EN 294, - EN 349, EN 55014, EN 60204-1
VDI 0165, VDI 3677, ZH 1/487
Technical file compiled by: Bruno Bergmann, Product Management
2010-06-25 Carl Müller, General Manager
Walter Meier (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden, Switzerland
2
GB - ENGLISH
Operating Instructions
Dear Customer, Many thanks for the confidence you have shown in us with the purchase of your new JET-product. This manual has been
prepared for the owner and operators of a JET DC-1100A dust collector to promote safety during installation, operation and maintenance procedures. Please read and understand the information contained in these operating instructions and the accompanying documents. To obtain maximum life and efficiency from your dust collector, and to use it safely, read this manual thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. Warranty
3. Safety
Authorized use General safety notes Remaining hazards
4. Machine specifications Technical data Noise emission Contents of delivery
5. Assembly and start up Assembly Dust collection Mains connection
6. Machine operation
7. Maintenance and inspection
Cleaning filter Changing collector bag
8. Trouble shooting
9. Available accessories
10. Environmental protection
1. Declaration of conformity
On our own responsibility we hereby declare that this product complies with the regulations* listed on page 2. Designed in consideration with the standards**.
2. Warranty
The Seller guarantees that the supplied product is free from material defects and manufacturing faults. This warranty does not cover any defects which are caused, either directly or indirectly, by incorrect use, carelessness, accidental damage, repair, inadequate maintenance or cleaning and normal wear and tear.
Guarantee and/or warranty claims must be made within twelve months from the date of purchase (date of invoice). Any further claims shall be excluded.
This warranty includes all guarantee obligations of the Seller and replaces all previous declarations and agreements concerning warranties.
The warranty period is valid for eight hours of daily use. If this is exceeded, the warranty period shall be reduced in proportion to the excess use, but to no less than three months.
Returning rejected goods requires the prior express consent of the Seller and is at the Buyer’s risk and expense.
Further warranty details can be found in the General Terms and Conditions (GTC). The GTC can be viewed at www.jettools.com or can be sent by post upon request.
The Seller reserves the right to make changes to the product and accessories at any time.
3. Safety
3.1 Authorized use
This dust collector is designed for sucking wood dust only. Any other application is not permitted and may be carried out in specific cases only after consulting with the manufacturer.
Materials such as liquids, metal shavings, metal dust, screws, glass, plastic or rock can cause sparks and/or damage when coming into contact with any part of the dust collector.
The product is not suitable for use in wet or humid environment.
Don’t use appliance in places with a risk of explosion.
The proper use also includes compliance with the operating and maintenance instructions given in this manual.
The dust collector must be operated only by persons familiar with its operation and maintenance and who are familiar with its hazards.
The required minimum age must be observed.
The dust collector must only be used in a technically perfect condition.
Before connecting the dust collector to electric power, all safety mechanisms and covers must be mounted.
In addition to the safety requirements contained in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the dust collection on woodworking machines.
Any other use exceeds authorization. In the event of unauthorized use of the product, the manufacturer renounces all liability and the responsibility is transferred exclusively to the operator.
3.2 General safety notes
Read and understand the entire instruction manual before attempting assembly or operation of the air cleaner.
3
Keep this operating instruction close by the product, protected from dirt and humidity, and pass it over to the new owner if you part with the tool.
No changes to the dust collector may be made.
Daily inspect the function and existence of the safety appliances before you start the air cleaner. Do not attempt operation in this case, protect the dust collector by unplugging the power cord.
Always disconnect the dust collector from the power source (unplug) before servicing or changing filters.
During the changing or cleaning of the filters it’s necessary to use a mask (mask with filtration).
Never reach into the machine while it is operating or running down.
To reduce the risk of injury from moving parts, always keep inlet port covered with the caps provided, if they are not connected to a hose.
Make sure that the power cord does not impede work and cause people to trip.
Do not operate the machine under the influence of drugs, alcohol or any medication. Be aware that medication can change your behaviour.
Keep children and visitors a safe distance from the work area.
Never leave a running machine unattended. Before you leave the workplace switch off the unit.
Do not operate the electric tool near inflammable liquids or gases. Observe the fire fighting and fire alert options, for example the fire extinguisher operation and place.
Do not use the dust collector in a dump environment and do not expose it to rain.
Do not use this equipment to filter volatile fumes or smoke.
Wood dust is explosive and can also represent a risk to health. Dust form some tropical woods in particular, and from hardwoods like beach and oak, is classified as a carcinogenic substance.
Connection and repair work on the electrical installation may be carried out by a qualified electrician only.
Have a damaged or worn power cord replaced immediately.
3.3 Remaining hazards
When using the machine according to regulations some remaining hazards may still exist.
Dust can cause injuries. The use of incorrect mains supply or a
damaged power cord can lead to injuries caused by electricity.
Danger of explosion if not properly grounded.
4. Machine specifications
4.1 Technical data
Dust inlet Ø150mm (2xØ100mm) Air flow Ø150 1620 m³/h Air flow Ø100 1150 m³/h Vacuum pressure 1700Pa Collector bag capacity 200L
Overall DC-1100A: (LxWxH) 940x510x2000mm Net weight 48 kg
Mains 230V ~1/N/PE 50Hz Output power 1,1kW (1,5HP) S1 Reference current 4.8 A Extension cord (H07RN-F)3x1,5mm² Installation fuse protection 10A
Mains 400V ~3L/PE 50Hz Output power 1,1kW (1,5HP) S1 Reference current 2 A Extension cord (H07RN-F)4x1,5mm² Installation fuse protection 10A
4.2 Noise emission
Acoustic pressure level (EN ISO
3744): 80 dB (A).
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
4.3 Content of delivery
Filter bag (DC-1100A) Canister filter (DC-1100CK) Mobile casters Dust inlet 2 x 100 mm Set of 5 collection bags
5. Assembly and start up
5.1 Assembly
If you notice transport damage while unpacking, notify your supplier immediately. Do not operate the unit!
Dispose of the packing in an environmentally friendly manner.
Base:
Install four casters to the under side of the base with lock washer and nut (Fig
1)
Fig 1
Motor and fan assembly:
Attach the motor and fan assembly (A) to the base, using 4 hex cap screws (B) and flat washers.
Fig 2
Attach inlet guard (A, Fig 3) to fan housing using 8 pan head screws (B).
4
Fig 3
Press the inlet port (C) and secure with provided screw.
Attention:
To reduce the risk of injury from moving parts, always keep inlet port covered with the caps provided, if they are not connected to a hose.
Connector Housing:
Attach 3 support brackets (A, Fig 4) to the base using 6 hex cap screws and washers.
Fig 6
Collector bag:
Fold the plastic bag over the top of the snap ring (E, Fig 7).
Fig 9
Install the filter bag with retainer strap (D).
Canister filter (DC-1100CK):
Mount the handle (I, Fig 10) with 2 hex nuts (G), flat wasshers (H) and a lock washer (J).
Fig 4
Install the housing (A, Fig 5) with 6 hex cap screws.
Fig 5
Hose:
Attach the hose (A, Fig 6) with 2 provided clamps (B).
Fig 7
Insert the snap ring (E) of the collector bag into the bottom of the housing at an angle. Pull down until it engages in the grove (F, Fig 8)
Fig 8
Filter bag (DC-1100A):
Attach the bag support rods (A, B Fig
9).
5
Fig 10
Mount the canister filter with 4 knobs (K) on the collector housing.
5.2 Dust connection
The hose or ductwork you use to connect the tool to the dust collector must be grounded for avoiding explosion. (JET Dust Collector Grounding Kit, Article Number: JW1053).
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