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Operating Instructions and Parts Manual
Box and Pan Brake
Models: BP-1648H, BP-2248H
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-752116
Ph.: 800-274-6848 Revision B 06/2014
www.jettools.com Copyright © 2014 JET
Warranty and Service
JET® warrant s ever y product it sells agai nst manufa cturers ’ defect s. If one of our tools n eeds s ervice or r epair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these ma chines in the pr ocessing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pro of
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Informa t io n
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How S tate Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Table of Contents
Warranty and Service ............................................................................................................................................ 2
Table of Contents .................................................................................................................................................. 3
Specifications .................................................................................................................................................... 3
Warnings ............................................................................................................................................................... 4
Uncrating and Clean-Up .................................................................................................................................... 5
Brake Setup ....................................................................................................................................................... 5
Apron Adjustments ............................................................................................................................................ 5
Operating the Brake .......................................................................................................................................... 5
Adjustin g for Metal Thick n e ss ................................................................................................. .......... 5
Adjusting the Clamping Pressure ...................................................................................................... 5
Flange Capacity................................................................................................................................ 5
Repeat Bends ................................................................................................................................... 5
Counter Weight................................................................................................................................. 5
Lubrication ........................................................................................................................................ 5
Ordering Replacement Parts ................................................................................................................................. 6
Breakdown for BP-1648H & BP-2248H Box & Pan Brake .................................................................................... 6
Parts List for the BP-1648H & BP-2248H Box & Pan Brake ................................................................................. 7
Optional Accessory: #754200 Stand for BP-2248H, 1648H ............................................................................. 8
The specifications in this manual are given as general information and are not binding. JET reserves the right
to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment
deemed necessary for any reason whatsoever.
Specifications
Model Number .................................................................... BP-1648H .................................................. BP-2248H
Stock Number ......................................................................... 752116 ....................................................... 752122
Capacity (mild steel) ............................................................. 16 gauge .................................................... 22 gauge
Bending Length Capaci ty ............................................................... 48” .............................................................. 48”
Maximum Box Depth ........................................................................ 4” ................................................................ 3”
Maximum Lift of Beam ...............................................................1-1 /4” ............................................................. 7/8”
Beam Adjustment .......................................................................... 5/8” ............................................................. 1/8”
Number of Fingers and Width .............................. 5@2”, 6@3”, 5@4” .....................................5@2”, 6@3”, 5@4”
Finger Nose Angle ......................................................................... 45 .............................................................. 45
Finger Nose Radius .................................................................... 1/32” ................................. .......................... 1/32”
Overall Dimensions (LxWxH) ....................................... 61” x 21” x 30” ............................................ 61” x 21” x 28”
Net Weight (lb.) ............................................................................. 430 ............................................................. 258
Shipping Weight (lb.) ..................................................................... 507 ............................................................. 325
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Warnings
1. Keep guards in place and in working order.
2. Keep all body parts away from moving parts. Avoid placing any part of your body near belts, cutters, gears,
etc.
3. Do not exceed rated capacity on this brake.
4. Keep the work area clean. Cluttered areas and workbenches invite accidents.
5. Keep children away. All visitors should be kept a safe distance from the work area.
6. Make your workshop child proof with padlocks, master switches or by removing starter keys.
7. Don't force t he machine. It will d o the job better and safer at the rate for which it was designed.
8. Use the right machine. Don’t force a machine or attachment to do a job for which it was not designed.
9. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry, which
may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair.
10. Always use safety glasses. Also use face or dust masks if the cutting operation is dusty. Everyday
eyeglasses only have impact resistant lenses; they are not safety glasses.
11. Don't overreach. Keep proper footing and balance at all times.
12. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
13. Nev er stand on a machine. Serious injury could occur if the machine tipped.
14. Check damaged parts. Bef ore further use of the machine, a guard or ot her part that is damaged should b e
carefully checked to determine that it will operate proper ly and perform its intended function - check for
alignment of moving parts, bindi ng of m oving part s, breakage of parts, m ounting, a nd any other conditions
that may affect its operation. A guard or other part that is damaged should be properly repaired or
replaced.
15. Sh eet metal stock has sharp edges. To prevent cuts, use caution when handling.
16. Keep h ands and fingers clear of the area in front and rear of the brake.
17. Do not use the machine for any purpose other than for which it was designed
18. Failu re to comply with all of these warnings may cause serious injury.
19. Some dust created by power sanding, sawing, grinding, dril ling and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead based paint
Crystalline silica from bricks and cement and other masonry products, and
Arsenic and chromium from chemicall y t reated l umber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specifically designed to filter out microscopic particles.
20. Do not operate tool while under the influence of drugs, alcohol or any medication.
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Uncrating and Clean-Up
1. Remove the crate from around the machine.
2. Carefully clean all rust protected surfaces with
a mild solvent or kerosene and a soft rag. Do
not use lacquer thinner, paint thinner, or
gasoline. These will damage painted surfaces.
3. Coat all machined surf aces with a lig ht coat of
oil to inhibit rust.
4. Remove bolts holding the machine to the skid.
5. Carefully move the machine to a well-lighted
area on a solid, level workbench, and secure
to the bench with lag screws or bolts.
NOTE: An optional stand (p/n 754200)
designed for your brake is available from JET.
Call your dealer or JET to order.
6. Machine location must allow access to all
sides.
Brake Setup
The brake will not bend properly if it is not level.
Use a machin ist’s level and shims if necessary.
Apro n Ad j u s t m e n t s
The (#) in the text refers to the breakdown.
The apron assembly has been adjusted at the
factory for proper use of capacity material. During
shipment of this unit the machine may have come
out of alignment.
The forward edge of the holddow n fingers (58, 59
& 60) should be adjusted parallel to the pi vot edge
of the clamp block. Release clam ping pressure on
the holddown assembly by pushing clamp handles
slightly to the rear. Turn the hex cap screws (64) to
adjust for parallel.
The center of the apron can be adjusted by
tightening the truss nut on the apron assembly.
Finger alignment can be achieved by loosening al l
socket head cap screws (57) and rotating the
apron (903) to the 90-degree position. This will
align fi ng ers. T i ghten scr e ws (5 7 ) .
Operating the Brake
Adjusting for Metal Thickness
The holddown assembly must be adjusted to
allow for clearance when making bends
according to the thickness of the material.
Clearance for material wit hin four gauges of the
capacity should be twice the thickness of the
material. F or lighter gauges use 1-1/2” tim es the
thickness. The forward edge of the holddown
fingers should be adjusted parallel to the pivot
edge of the clamp block. Release clamping
pressure on the holddo wn assembly by pushi ng
clamp handles (42 & 43) slightly to the rear.
Turn the hex cap screws (64) to adjust for
parallel and pr oper clearance. The cent er of the
holddown can be adjusted by tightening the
truss nut on the holddown assembly.
Adjusting the Clamping Pressure
The clamping pressure should be adjusted
according to the thickness of the material. The
clamping pressure should be great enough to
hold the material securely in place but not so
much that it is difficult to lock the clamping
handles. Clam ping pressure can be adjusted by
turning the l ower nuts (54) on the threaded r od
portion of the y ok e assembly ( 47 & 48).
Flange Capacity
The recommended minimum flange in capacity
material is one inch.
Repeat Bends
Adjust the stop (81) on the stop rod (69) to limit the
swing of the apron assembly.
Counter Weight
The counter weight (68) can be moved up or down
to provide more or less leverage.
Lubrication
The machine must be lubricated every day of
service with a few drops of oil. Oil pinholes are
located at both yoke assemblies (47 & 48), and the
apron assembly near the hinge pin (53). Lightly oil
the machined parts when not in use to prevent rust.
5
Ordering Replacement Parts
To order parts or reach o ur service department, call 1-80 0-274-6848 Monday through Fr iday (see our w ebsite
for busin ess hours, www.jettools.com). Having the Model Number and Serial Number of your machine av ailable
when you call will allow us to serve you quickly and accurately.
Breakdown for BP-1648H & BP-2248H Box & Pan Brake
40
82
43
48
41
49
50
70
80
77
68
76
72
54
51
53
903
71
56
55
45
64
52
83
60
57
64
67
64
75
902
63
59
900
67
64
62
78
52
58
83
75
62
57
53
900
41
56
55
64
51
50
47
49
42
82
45
40
54
73
74
70
79
69
81
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Parts List for the BP-1648H & BP-2248H Box & Pan Brake
Index No. Part No. Description Size Qty
40 .............. BP1648N-40.............. Hex Nut .................................................................... M16 ............................... 4
41 .............. TS-155011 ................ Flat Washer ............................................................. M20 ............................... 2
42 .............. BP1648N-42.............. Clamp Handle R.H. .................................................. ...................................... 1
43 .............. BP1648N-43.............. Clamp Handle L.H. .................................................. ...................................... 1
45 .............. BP1648N-45.............. Handgrip .................................................................. ...................................... 2
47 .............. BP1648N-47.............. Yoke Ass e mbly R.H. ................................................ ...................................... 1
48 .............. BP1648N-48.............. Yoke Ass e mbly L.H. ................................................ ...................................... 1
49 .............. BP1648N-49.............. Retainer Ring ........................................................... 12 mm ........................... 2
50 .............. BP1648N-50.............. Bushing .................................................................... ...................................... 2
51 .............. BP1648N-51.............. Hex Cap Screw ........................................................ M12x 30 ......................... 2
52 .............. TS-2276081 .............. Set Screw ................................................................ M6x8 ... .......................... 2
53 .............. BP1648N-53.............. Hinge Pin ................................................................. ...................................... 2
54 .............. BP1648N-54.............. Hex Nut .................................................................... M16 ............................... 4
55 .............. BP1648N-55.............. Swivel Pin ................................................................ ...................................... 2
56 .............. BP1648N-56.............. Washer .................................................................... M12 ............................... 2
57 .............. BP1648N-57.............. Hex Socket Cap Screw ............................................ M8x30 ......................... 16
58 .............. BP1648N-58.............. Finger....................................................................... 4” ................................... 5
.................. BP2248N-58.............. Finger....................................................................... 4” ................................... 5
59 .............. BP1648N-59.............. Finger....................................................................... 3” ................................... 6
.................. BP2248N-59.............. Finger....................................................................... 3” ................................... 6
60 .............. BP1648N-60.............. Finger....................................................................... 2” ................................... 5
.................. BP2248N-60.............. Finger....................................................................... 2” ................................... 5
62 .............. BP1648N-62.............. Clamp ...................................................................... 3” ................................. 11
63 .............. BP1648N-63.............. Clamp ...................................................................... 2” ................................... 5
64 .............. BP1648N-64.............. Hex Cap Screw ........................................................ M8x 50 ........................... 4
67 .............. BP1648N-67.............. C-Clip ....................................................................... 22 .................................. 2
68 .............. BP1648N-68.............. Counter Weight ........................................................ ...................................... 1
69 .............. BP1648N-69.............. Stop Rod .................................................................. ...................................... 1
70 .............. BP1648N-70.............. Pipe.......................................................................... ...................................... 2
71 .............. BP1648N-71.............. Flat Head Screw ...................................................... M8x16 ....... .................... 8
72 .............. BP1648N-72.............. Blade........................................................................ ...................................... 1
73 .............. BP1648N-73.............. Angle Support .......................................................... ...................................... 1
74 .............. TS-1504041 .............. Socket Head Cap Screw.......................................... M8x20 ........................... 5
75 .............. BP1648N-75.............. Step Bracket L & R .................................................. ...................................... 2
76 .............. TS-1505031 .............. Socket Head Cap Screw.......................................... M10x 25 ......................... 1
77 .............. TS-1490011 .............. Hex Head Cap Screw .............................................. M8x10 ........................... 2
78 .............. TS-1490011 .............. Socket Set Screw .................................................... M6x12 ........................... 1
79 .............. 5519949 .................... Cotter Pin ................................................................. 125 x 0.75 ..................... 1
80 .............. BP1648N-80.............. Rod .......................................................................... ...................................... 1
81 .............. BP1648N-81.............. Stop ......................................................................... ...................................... 1
82 .............. TS-155010 ................ Flat Washer ............................................................. M16 ............................... 2
.................. BP1648N-ID .............. ID Label (not shown)................................................ ...................................... 1
.................. BP-2248N-ID ............. ID Label (not shown)................................................ ...................................... 1
.................. BP-1648N-W ............. Warning Label (not shown) ...................................... ...................................... 1
.................. BP-1648N-J............... JET Label (not shown) ............................................. ...................................... 1
83 .............. TS-0571082 .............. Hex Jam Nut ............................................................ M8 ................................. 2
900 ............ BP1648N-900............ Hold Down Asse mbly............................................... ...................................... 1
.................. BP2248N-900............ Hold Down Ass e mbl y............................................... ...................................... 1
902 ............ BP1648N-902............ Base Assembly ........................................................ ...................................... 1
.................. BP2248N-902............ Base Assembly ........................................................ ...................................... 1
903 ............ BP1648N-903............ Apron Assembly....................................................... ...................................... 1
.................. BP2248N-903............ Apron Assembly....................................................... ...................................... 1
.................. STRIPE-1-3/4 ............ JET Stripe ................................................................ 1-3/4”W .................. per ft.
7
Optional Accessory: #754200 Stand for BP-2248H, 1648H
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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