JET BLVS018, BLVS025, BLVS050, BLVS100, BLVS200 User guide

JET

427 New Sanford Road
La Vergne, Tennessee 37086 Document No. M-104000
Ph.: 800-274-6848 Edition 3 05/2021
www.jettools.com Copyright © 2020 JET

Operating Instructions and Parts Manual

BLVS Series Electric Hoists

2

1.0 IMPORTANT SAFETY

INSTRUCTIONS

WARNING: To avoid risk of injury:

1. Read and understand the entire owner's
manual before attempting assembly or
operation.

2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.

3. Replace warning labels if they become
obscured or removed.

4. This chain hoist is designed and intended for
use by properly trained and experienced
personnel only. If you are not familiar with the
proper and safe operation of a chain hoist, do
not use until proper training and knowledge
have been obtained.

5. Do not use this chain hoist for other than its
intended use. If used for other purposes, JET
disclaims any real or implied warranty and holds
itself harmless from any injury that may result
from that use.

6. Do not install this chain hoist where explosive
hazards may exist.

7. Give your work undivided attention. Looking
around, carrying on a conversation and “horse-

play” are careless acts that can result in serious

injury.

8. Do not use to lift people, or loads over people.
Warn others in the vicinity when lifting or
transporting a load. Avoid swinging load and
hook.

9. Do not exceed the rated lift capacity of the chain
hoist.

10. Make sure limiter devices are operating
properly. Do not use limit switches as routine
operating stops; they are emergency devices
only.

11. Verify that load chain is properly seated in load
sheeve before operating hoist.

12. Do not use the load chain as a sling or wrap
load chain around the load.

13. Do not use the load chain to side-pull a load.

14. Always inspect the chain hoist for damage prior
to use. Do not use a chain hoist with twisted,
kinked, worn or otherwise damaged chain. If the
chain hoist is damaged, do not use until it has
been repaired or replaced.

15. Do not use more than one chain hoist to lift or
move a load. If this is unavoidable, each chain
hoist must have the same capacity as the load
to be moved.

16. Never allow the load chain to “set” over sharp
edges. All lifts must be made with straight chain
that is free of obstacles.

17. Do not use chain hoist unless load is centered
between top and bottom hooks.

18. Protect load chain from weld splatter and other
contaminants. Do not allow the hook or chain to
be contacted by a live welding electrode.

19. Always take time to study the job to be
performed and choose the safest method. Do
not place yourself or other people in an unsafe
position. Maintain constant awareness of the
lifting environment.

20. Leave all internal maintenance to a qualified
JET service center.

21. Disconnect hoist from power source before
performing maintenance or opening the
housing.

22. Do not leave a suspended load unattended.

23. Replace the chain with factory replacement
chain only. Do not use any other type of chain.

24. Never use the chain hoist if either hook is
stretched, deformed, or has a broken or missing
safety latch. Always replace the safety latch
and/or the hook before placing the chain hoist
back into service.

25. Keep safety guards in place at all times when
the hoist is in use.

26. Do not operate this hoist while tired or under the
influence of drugs, alcohol or any medication.

27. This hoist is not designed for exposure to
outdoor elements.

28. Understand and follow all procedures as set
forth in American National Standards titled
Overhead Hoists (Underhung), ANSI/ASME
B30.16. This standard is available through the
American Society of Mechanical Engineers at
www.ASME.org.

3

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly even

death.

2.0 Important Notice

It is the responsibility of the owner/user to install, inspect, operate and maintain this hoist in accordance with

OSHA regulations and ANSI/ASME B30.16, “Overhead Hoists (Underhung)”, along with any state or local

codes/ordinances as applicable. If hoist is installed as part of a total lifting system (trolley, crane, monorail, etc.),
or if below-the-hook lifting devices will be used, it is the responsibility of the owner/user to comply with any
standards or regulations involving those additional elements of the system.

3.0 About This Manual

This manual is provided by JET covering the safe operation and maintenance procedures for the JET BLVS
series hoists. This manual contains instructions on installation, safety precautions, general operating procedures,
maintenance instructions and parts breakdown for your hoist. It is not intended to be an exhaustive guide to the
use of hoists or the broad subject of rigging, and cannot anticipate every system or lifting configuration in which
this product may be used.

Retain all instructions and safety warnings for continued reference. If the hoist transfers ownership, the manual
should accompany it.

If there are questions or comments, please contact either your local supplier or JET. JET can also be reached at
our web site: www.jettools.com.

Read and understand the entire contents of this manual before installing hoist or

attempting operation, adjustment or maintenance. Failure to comply may cause serious injury.

WARNING: This product can expose you to chemicals including lead and cadmium which are known to
the State of California to cause cancer and birth defects or other reproductive harm, and phthalates which
are known to the State of California to cause birth defects or other reproductive harm. For more information
go to http://www.p65warnings. ca.gov.

4

4.0 Table of Contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 Important Notice ............................................................................................................................................. 3

3.0 About This Manual ......................................................................................................................................... 3

4.0 Table of Contents ................................................................ ........................................................................... 4

5.0 Product Introduction ....................................................................................................................................... 5

6.0 Glossary ......................................................................................................................................................... 5

7.0 BLVS Series Hoist Specifications .................................................................................................................. 6

7.1 BLVS 1/8, 1/4, and 1/2 Ton – Dimensions (in.) .......................................................................................... 6

7.2 BLVS 1/8, 1/4, and 1/2 Ton – Specification Chart ...................................................................................... 7

7.3 BLVS 1 and 2 Ton – Dimensions ............................................................................................................... 8

7.4 BLVS 1 and 2 Ton – spec chart ................................................................................................................. 9

7.5 Operating Environment ............................................................................................................................ 10

7.6 Wireless Controller Specifications ............................................................................................................ 10

8.0 Unpacking .................................................................................................................................................... 11

8.1 Shipping Contents .................................................................................................................................... 11

9.0 Installation .................................................................................................................................................... 11

9.1 Mounting Top Hook .................................................................................................................................. 11

9.2 Lubrication ................................................................................................................................................ 11

9.3 Power Cable ............................................................................................................................................. 11

9.4 Controller Setup ....................................................................................................................................... 12

9.5 Chain Container ....................................................................................................................................... 12

10.0 Electrical Connections ................................................................................................................................ 12

10.1 Grounding Instructions ........................................................................................................................... 12

10.2 Inspecting Hoist Motion .......................................................................................................................... 13

11.0 Pre-Operation Inspection ................................................................................................................................. 13

11.1 Inspecting Load Chain ............................................................................................................................ 13

11.2 Inspecting Hooks .................................................................................................................................... 13

12.0 Operation ................................................................................................................................................... 14

12.1 Controls .................................................................................................................................................. 14

12.2 General Procedure ................................................................................................................................. 14

12.3 Load Brake Function .............................................................................................................................. 15

12.4 Overload Protection ................................................................................................................................ 15

13.0 Adjustments ............................................................................................................................................... 15

13.1 Replacing Load Chain ............................................................................................................................ 15

14.0 Transmitter/Receiver Synchronization ....................................................................................................... 18

15.0 Mechanical Classification (Grade) ............................................................................................................. 19

16.0 Inspection and Maintenance ...................................................................................................................... 20

16.1 Gearbox Oil ............................................................................................................................................ 20

17.0 Inspection Schedules ................................................................................................................................. 21

18.0 Allowable Limits ......................................................................................................................................... 22

18.1 Hook Wear Limits (Top and Bottom) ...................................................................................................... 22

18.2 Chain Wear Limits .................................................................................................................................. 23

19.0 Chain Container Selection for BLVS Series Hoist ...................................................................................... 24

20.0 Controllers for BLVS Hoists ....................................................................................................................... 24

21.0 Troubleshooting BLVS Series Hoists ......................................................................................................... 25

22.0 Replacement Parts ..................................................................................................................................... 26

22.1.1 BLVS018 and BLVS025 Hoists – Exploded View ............................................................................... 27

22.1.2 BLVS018 and BLVS025 – Parts List ................................................................................................... 28

22.2.1 BLVS050 Hoist – Parts List ................................................................................................................. 30

22.2.2 BLVS050 Hoist – Parts List ................................................................................................................. 31

22.3.1 BLVS018, 025, 050 Hoist – Exploded View II ..................................................................................... 33

22.3.2 BLVS018, 025, 050 Hoist – Parts List II .............................................................................................. 33

22.4.1 BLVS100 & 200 Motor & Housing – Exploded View ........................................................................... 34

22.4.2 BLVS100 & 200 Motor & Housing – Parts List .................................................................................... 35

22.5.1 BLVS100 & 200 Hook – Exploded View .............................................................................................. 36

22.5.2 BLVS100 & 200 Hook – Parts List ...................................................................................................... 37

22.6.1 BLVS100 & 200 Load Chain – Exploded View .................................................................................... 38

22.6.2 BLVS100 & 200 Load Chain – Parts List ............................................................................................ 39

5

22.7.1 BLVS100 & 200 Gear Box – Exploded View ....................................................................................... 40

22.7.2 BLVS100 & 200 Gear Box – Parts List ................................................................................................ 41

22.8.1 BLVS100 & 200 Electric – Exploded View .......................................................................................... 42

22.8.2 BLVS100 & 200 Electric – Parts List ................................................................................................... 43

23.0 Electrical connections for BLVS series hoist .............................................................................................. 44

23.1 BLVS018, 025, 050 Wiring Diagram ...................................................................................................... 44

23.2 BLVS100, 200 Wiring Diagram .............................................................................................................. 45

24.0 Warranty and Service ................................................................................................................................. 46

5.0 Product Introduction

Your JET variable speed hoist is designed and constructed to provide consistent, long-term operation if used in
accordance with the instructions set forth in this manual.

JET BLVS series hoists are variable speed, available in 120 volt, single-phase power, and varied chain lengths.
The mechanical load brake prevents slippage up to maximum load capacity. The hoist is also provided with

overload protection and limit switches.

This hoist complies with FEM standards.

6.0 Glossary

Key terms the hoist operator should know:
Creep speed: Slow, constant, fixed rate of motion

of a hoist.
Duty cycle: The amount of work a hoist can perform

in a given period of time, generally measured by
maximum run time and number of starts within that
period. Duty cycle ratings are designated H1
through H5.

Duty class: Identifies the type of service for which
a hoist is designed, designated A through F.

Headroom: Minimum distance between saddle of
top hook to saddle of load hook , measured when
load hook is at upper travel limit. Smaller headroom
allows a hoist to fit in tighter work spaces.

Hook saddle: The inside arc of the hook which
contacts the beam (top hook) or where the load sling
is seated (load hook).

Toggle or “bump fire”: Rapid press and release of
a control button to raise or lower load in intermittent
steps. (A variable frequency drive in lowest speed
range often eliminates the need for toggling.)

Overtravel limit device: A device for limiting
upward or downward travel of the load hook at the
extremities of its lift. (If activation of the device alters
the electrical circuit within the machine, it is often
called a “limit switch.”)

Load block: The assembly of hook or shackle,
swivel, bearing, pins, sheaves and frame
suspended by the chain.

Overload limit device: A mechanical or electrical
device that prevents the hoist from lifting when
excessive load is applied.

Rated Load, or Capacity: The maximum load
weight, usually labeled as tonnage, which the hoist
is designed to handle as designated by the
manufacturer.

Reeving: The system in which a chain or rope
travels around a running sheave.

Running Sheave: A sheave which engages the
chain/rope and rotates as the load block is raised or
lowered. Also called “load sheave” or “load
sprocket.”

Variable frequency drive (“inverter”): A control
system that converts fixed line voltage and
frequency into a three-phase system with infinitely
variable voltage and frequency, in order to regulate
motor speed.

6

The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.

7.0 BLVS Series Hoist Specifications

7.1 BLVS 1/8, 1/4, and 1/2 Ton – Dimensions (in.)

Figure 7-1: All dimensions in inches. (Shows OPTIONAL wired pendant; wireless remote comes standard.)

BLVS018
BLVS025

BLVS050

7

7.2 BLVS 1/8, 1/4, and 1/2 Ton – Specification Chart

Refer to Figure 7-1

BLVS018

BLVS025

BLVS050

DWG. Figure 7-1

I I II

Capacity

1/8 Ton
(120kg)

1/4 Ton

(240kg)

1/2 Ton

(480kg)

Lift

All models available in standard 10 or 20 ft. lifts. Custom lengths up to 100 ft. some models 1

Load Chain

diameter x pitch

in.

Ø .157 x .47

mm

Ø 4.0 x 12

Number of falls

1 1 2

Lifting speeds

Low speed

4.1~10.5 ft/min

(1.25~3.2 m/min)

4.1~10.5 ft/min

(1.25~3.2 m/min)

2.07~5.25 ft/min

(0.63~1.6 m/min)

High speed

41 ft/min

(12.5 m/min)

41 ft/min

(12.5 m/min)

20.67 ft/min
(6.3 m/min)

Pendant controls

Wireless controller 2

Net weight

10 ft. Lift

36.4 lb (16.5kg)

42.8 lb (19.4kg)

20 ft. Lift

38.6 lb (17.5kg)

47.4 lb (21.5kg)

Shipping weight

10 ft. Lift

43.0 lb (19.5kg)

49.4 lb (22.4kg)

20 ft. Lift

45.4 lb (20.6kg)

54.0 lb (24.5kg)

Duty Cycle

Time Rating

15 min.

Duty Rating

H3 (30%)

Max. starts

per hour

180

Motor

Horsepower

0.4 HP (300 W)

0.8 HP (600 W)

0.8 HP (600 W)

Pole

8P

8P

8P

Cycle

60Hz

Phase

Single

Voltage

115 V

Current Draw (amperage)

6.0 A

10.0 A

10.0 A

Noise level

3

81 dB

Gearbox capacity

0.5 L

Oil reservoir capacity

500 CC (±10%)

Enclosure ratings

Hoist

IP54

Pushbutton

control

IP65

Table 1

1

Stock numbers vary based upon chain length. Determine needs, then see JET website for stock numbers. Note:

Some models are shipped in a plastic molded carrying case.

2

Optional wired pendants also available. See sect. 20.0.

3

Measured at 1m horizontally from hoist during normal operation. The specified values are emission levels and are not
necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the
user to make a better estimation of the hazards and risks involved only.

8

7.3 BLVS 1 and 2 Ton – Dimensions

Figure 7-2

BLVS100

BLVS200

9

7.4 BLVS 1 and 2 Ton – spec chart

See Figure 7-2

BLVS100

BLVS200

Capacity

1 Ton

(1000kg)

2 Ton

(2000kg)

Lift

All models available in standard 10 or 20 ft. lifts.

Custom lengths up to 100 ft. some models 1

Load Chain

diameter x pitch

in.

Ø .279 x .795

mm

Ø 7.1 x 20.2

Number of falls

1

2

Lifting speeds

Low speed

1.84~4.59 ft/min

(0.56~1.4 m/min)

0.92~2.3 ft/min

(0.28~0.7 m/min)

High speed

18.4 ft/min

(5.6 m/min)

9.18 ft/min
(2.8m/min)

Pendant controls

Wireless controller 2

Net weight

10 ft. Lift

118 (53.5kg)

127 (57.6kg)

20 ft. Lift

128 (58.1kg)

153 (69.4kg)

Shipping weight

10 ft. Lift

173 (78.5kg)

183 (83.1kg)

20 ft. Lift

183 (83.1kg)

208 (94.3kg)

Duty Cycle

Time Rating

15 min.

Duty Rating

H3 (30%)

Max. starts per hour

180

Motor

Horsepower

1.34 HP (1000W)

1.34 HP (1000W)

Pole

8P

Cycle

60Hz

Phase

Single

Voltage

115 V

Current Draw (amperage)

15.0 A

Noise level

3

81 dB

Gearbox capacity

0.7 L

Oil reservoir capacity

800 CC (±10%)

Enclosure ratings

Hoist

IP54

Pushbutton control

IP65

Table 2

1

Stock numbers vary based upon chain length. Determine needs, then see JET website for stock numbers. Note:
Some models are shipped in a plastic molded carrying case.

2

Optional wired pendants also available. See sect. 20.0.

3

Measured at 1m horizontally from hoist during normal operation. The specified values are emission levels and are not
necessarily to be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the
user to make a better estimation of the hazards and risks involved only.

10

7.5 Operating Environment

Working temperature range: -5 to +40 °C (23 to 104 °F)
Working humidity range: 85% or less
Electric power supply: Single phase, 100V~240V(+/-10%), 60Hz

7.6 Wireless Controller Specifications

Frequency range

902.5 ~ 927.5 MHz

Average power consumption

16mA@DC3V (default setting)

Modulation method

2 GFSK

Radio-frequency power

<10dBm (default setting)

Operating range

328 ft. (100 m)

Operating temperature

-4° ~ +131°F (-20° ~ +55°C)

Control system

PLL

Storage temperature

-40° ~ +149°F (-40° ~ +65°C)

Antenna impedance

50 

Enclosure rating

IP65

Typical command response time

50mS~100mS

Dimensions

7.6x2.24x2 in. (193x57x51 mm)

Power supply

LR6(AA)1.5Vx2

Weight (including battery)

0.72 lb (325 g) approx.

Antenna

internal

Housing material

PA6 (30%GF)

Table 3

11

Read and understand the
entire contents of this manual before installing
hoist or attempting operation. Failure to comply
may cause serious injury.

8.0 Unpacking

Remove hoist from its crate or case and carefully
inspect its components for shipping damage. Report
any damage immediately to your distributor and
shipping agent. Do not discard any shipping
material until hoist is installed and running properly.

8.1 Shipping Contents

1 Electric chain hoist
1 Chain container with fasteners
1 Power supply cord
1 Wireless controller
1 Wrist strap (for controller)
1 Receiving antenna
1 Top hook assembly
1 Bottom hook assembly with chain
1 Hoist instructions & parts manual
1 Remote controller manual
1 Product registration card
1 Test certificate

9.0 Installation

Hoist must remain discon­nected from electrical supply during assembly
and installation unless instructed otherwise.

Support for the hoist may be hook, clevis pin, trolley,
or beam clamp. Whatever method of suspension is
chosen, the support components must be rated
equal to, or greater than the capacity of the chain
hoist. Supporting structures (such as I-Beams)
should be installed by properly licensed professional
installers.

If you are using the hoist with a trolley, refer to the
trolley manual for instructions on securing the
control cord and maintaining proper slack in the cord
during operation. Optional pendant cords for use
with a trolley system are shown in section 20.0.

TIP: If suspending from a trolley, do not mount the
top hook but install the hoist directly to the trolley if
possible.

Make sure the suspension system used is properly
grounded, in addition to the grounding of the hoist.

9.1 Mounting Top Hook

Attach the top hook with the provided lock bolt, hex
nut and cotter pin (Figure 9-1).

9.2 Lubrication

9.2.1 Gear Oil

Your hoist has been shipped with oil included in the
gearbox. Before operating, verify the oil level by
removing the fill plug on top of the hoist, shown in
Figure 9-1. The oil level should be just below the
edge of the hole.

Check the level again after the first 100 hours of
operation, then check every 3 months. See sect.

16.1 for oil specifications.
IMPORTANT: Before operating hoist, pull out the

rubber breather plug from the top fill plug (Figure 9-

1). Reinsert this plug if hoist is to be transported or
placed in storage.

Figure 9-1 (BLVS050 shown)

9.2.2 Chain Lubrication

Periodically apply a light coat of 30W oil to the chain.
This will create easier operation and prolong the
chain’s life. For optimum results, clean chain with an
acid-free solution before oiling.

9.3 Power Cable

All electrical connections must

be made by qualified personnel. Read sect. 10.0
before connecting this unit to power.

Connect the power cable leads to an extension and
run the line to the electrical panel, or install a
UL/CSA approved plug to draw from a receptacle.

IMPORTANT: The power cable should be directed
so that it is safely out of the way of loads. If a trolley
is used, power cable must not interfere with, or be
pinched by, trolley travel. See Figure 9-2 for a
recommended solution.

12

Figure 9-2

9.4 Controller Setup

Screw the receiving antenna onto the bottom of the
hoist. See Figure 9-3. The wrist strap can be placed
on the wireless controller.

The wireless controller (transmitter) has been
synchronized to your specific hoist by the
manufacturer. If replacing a transmitter, see sect.

14.0 for instructions.
If using a wired pendant controller (optional

accessory), the antenna is not needed. Connect the
12-pin male plug on the controller cable to the
receptacle beneath the hoist, and clip the carabiner
to the eye bolt to relieve stress on the plug
connection.

See sect. 12.1 for controller operation.

Figure 9-3: remote controller setup

9.5 Chain Container

Your hoist is supplied with a chain container
designed to fit the particular length of chain. If a
different length chain is ever installed on this hoist,
the chain container must be replaced by one of
proper size. See chart in sect. 19.0.

The chain container should be installed after the
power supply is connected to hoist.

Do not overfill chain container.

If chain should overfill and begin to fall, entire
chain container may empty without warning,

resulting in serious personal injury or property
damage.

To assemble chain container to hoist:

1. Hang hoist in position on the I-Beam or trolley.
Do not install chain container yet. Allow slack
side and load side of chain to hang freely from
hoist.

2. Apply power to hoist and press DOWN button
until limit switch is tripped.

3. Mount chain container to bracket on side of
hoist (Figures 9-1 and 9-4), using the two
socket head bolts and lock washers.

4. Place chain stop into container, and operate
hoist to bring load hook up until upper limit
switch is tripped.

5. Inspect chain to ensure that all non-loaded
chain is completely in container.

CHAIN BUCKET

HEX. RECESS BOLT

LOCK NUT

Figure 9-4

Do not dump chain by hand

into the chain container. By not following the
above steps, the chain can become twisted or
kinked and can damage the hoist.

10.0 Electrical Connections

Electrical connections must be

made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fatal injury.

The BLVS series hoist is pre-wired for 120V, single­phase power only.

The hoist should be connected to a circuit with
current overload protection, rated at minimum 120%

of the full load amperage listed on the hoist’s

nameplate. If fuses are used, they must be time-

delay fuses rated “D”. Local codes take
precedence over recommendations.

10.1 Grounding Instructions

In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.

This hoist is not supplied with a power plug. Power
supply cables may either be fitted with a UL/CSA­listed plug rated for the appropriate phase and
voltage, or “hard-wired” directly to a control panel. If

13

hard-wired, make sure a disconnect is available for
the operator.

If a plug is installed, it must have an equipment­grounding conductor and a grounding prong. The
plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with
all local codes and ordinances. Do not modify the
plug – if it will not fit the outlet, have the proper outlet
installed by a qualified electrician.

Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding connector.

If repair or replacement of the electric cord or plug
is necessary, do not connect the equipment­grounding conductor to a live terminal.

Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to whether
the tool is properly grounded.

Repair or replace damaged or worn cord
immediately.

10.2 Inspecting Hoist Motion

1. Allow 15 seconds for start-up after connecting
power supply.

2. Before closing circuit breaker and testing hoist,
check that wiring has been complete. If hoist
cannot be observed when circuit breaker is
closed, station an observer within sight of hoist
to report any movement when power is applied.
Be prepared to disconnect power if hoist motor
starts when power is applied – the hoist must
remain motionless when power is applied. Find
and correct any problems before continuing.

3. With no load on load hook, press UP button very
briefly and observe hoist action. The hook
should move upward.

4. Run hoist to maximum lifting height, then to
maximum lowering point to ensure that limiter
devices are operating properly.

11.0 Pre-Operation Inspection

11.1 Inspecting Load Chain

Clean chain with non-acidic solution, and carefully
inspect entire load chain. Replace damaged chain
before using hoist. Use provided chain gauge and
refer to sect. 18.2. Replace worn chain.

Also replace the load chain if any of the following are
identified:

1. Seriously rusted or cracked.

2. Marks on the chain surface are deeper than 5%
of the link’s diameter.

3. Links are twisted or deformed.

4. Links are stretched too long or considerably
worn on the surface, especially at points where
links contact each other.

Never extend load chain by welding a second piece
to the original.

Do not operate hoist with

twisted, kinked or damaged load chain. Do not
splice load chain.

Check that chain does not twist along its length from
hoist to hook (Figure 11-1). If twist is present on
units with multiple falls, the hook has been capsized;
it must be passed back through the chain loop to
remove all twist in the chain. See Figure 11-2.

Figure 11-1

Figure 11-2

The load chain supplied with

your JET chain hoist is designed, manufactured,
and tested for proper fit and durability. Over a
period of time, the chain may need to be
replaced. For your own safety, use factory
replacement chain only. Use of other than
factory replacement chain may cause serious
injury and/or damage to hoist.

A light coat of 30W oil applied periodically to the
chain will create easier operation and prolong chain
life.

11.2 Inspecting Hooks

It is important to check top and bottom hooks for
proper opening and other signs of deformation or
damage. Replace a hook immediately if any of the
following problems are identified:

1. The safety latch is damaged or bent, or no
longer has sufficient spring pressure to contact
the hook tip.

2. The vertical angle at neck of the hook reaches
10 (see Figure 11-3).

14

Figure 11-3

3. Chemical corrosion or cracks on the hook.

4. Excessive wear on the inside surface.

5. The throat opening has enlarged. (See sect.

18.1 for maximum allowable limits for the throat
opening.)

NOTE: Excessive hook throat opening or twist
indicates abuse or overloading of the hoist. If such
deformation is discovered, inspect hoist, chain and
all supporting members very carefully for additional
indications of excessive hoist loading.

Do not attempt repair of a hook

by heat treating, bending or attaching anything
by welding. Such procedures will weaken and
may cause failure of the hook.

12.0 Operation

Read all safety instructions in sect. 1.0 before
operating this hoist.

12.1 Controls

Refer to Figure 12-1.

Allow hoist to come to a full

stop before changing direction. Rapidly
reversing or catching a falling load can overload
the hoist system and cause failure in hoist
and/or chain, resulting in injury or property
damage.

The wireless controller is provided with the hoist. An
optional wired pendant controller is available. See
sect. 20.0.

Press START on wireless controller. To lift a load,
press and hold the UP button. To lower, press and
hold the DOWN button. Adjust speed using the dial.

Pressing START button during operation will sound
the horn.

Press and hold a button firmly; avoid excessive
inching. Allow at least one second before switching

between UP and DOWN buttons; hoist will not move
if the transition is too quick.

The UP and DOWN buttons are two-step. Press
lightly for slower speed, press fully for faster speed.

Press the red emergency stop button (“E-stop”) to
shut off power; the button remains locked and
prevents any movement of the hoist. To restart,
rotate stop button clockwise until it disengages.

Figure 12-1

The wireless controller has a “zero-G” sensor: If the
unit is dropped, thrown, or receives a sudden
impact, commands will be disabled, to prevent
accidental hoist movement.

The wireless controller is powered by (2) AA
batteries, which may require occasional
replacement.

12.2 General Procedure

If hoist is connected to a manual trolley, move hoist
by pushing on the suspended load. Move an
unloaded hoist by pulling on the empty hook. Do
NOT move hoist by pulling on control cord.

Always keep hoist clean, and store in a clean, dry
location.

Avoid lifting one load with two hoists. If this is
unavoidable, apply equal weight to both hoists and
use hoists with proper lift capacity. Capacity of

each hoist must be equal to the total load to be
lifted.

Follow this general procedure for hoisting loads:

1. Secure upper hook to the supporting structure.

15

2. Place load sling or chain in center of bottom
hook, making sure the safety latch is secure.

Never load the hook in front of the safety
latch. See Figure 12-2.

Figure 12-2

3. Press UP button (slow speed) and remove all
slack in load chain. Increase tension in load
chain until hoist is about to raise the load.

4. Check again that load is properly slung, is
directly under hoist, and will not suddenly swing
or twist.

5. Raise load an inch or two above ground and
stop. Observe load for a few moments, looking
for signs that load or hoist system is unstable,
or other indications of a problem.

6. Check that chain is not twisted at bottom hook.
All welds should face same direction (see
Figure 11-1). For hoists with two or more falls of
chain, make sure bottom hook is not capsized.
This may cause the chain to twist.

7. Raise load to traveling height. Raise only to
height necessary to safely clear all obstacles.

8. Lower load at destination. If both UP and
DOWN commands must be used during
lowering, pause for a moment between each
reversal of load direction.

9. Slowly allow weight to shift from hoist to ground
or new support. Do not approach load until all
tension is out of chain and load is stable.

10. Press red stop button to lock out hoist
movement until load has been unhooked.

11. Always leave bottom hook and pendant controls
in a vertical, static position, never in a position
that can produce swing or slip.

12.3 Load Brake Function

The mechanical load brake holds a full capacity load
independent of the motor brake, and prevents load
from accelerating during lowering process.

12.4 Overload Protection

The BLVS hoist is equipped with an overload
protection sensor that monitors current, voltage and

temperature inside the hoist. If current exceeds 15A,
voltage drops below 100V, and/or internal
temperature exceeds 160°F (75°C), the motor will
continue to function but at decreased speed.

13.0 Adjustments

13.1 Replacing Load Chain

Over time, the load chain will wear or elongate. This
can cause damage to hoist, breakage, or non­engagement of the load sheave. The following
procedures describe replacing the load chain for
single and multiple fall hoists. These procedures

must be performed by qualified persons only.

It is recommended that after installing new chain,
the first few lifts be limited to no more than 25-50%
of rated load capacity. Thoroughly inspect new
chain for twist before placing hoist into routine
service.

IMPORTANT: Due to the internal space of hoist,
additional length must be added to the nominal
chain length, as shown in Table 4. For example,
model BLVS018 with 10 ft. lift requires 10.66 ft. of
chain.

Model

Additional length of chain

BLVS018

0.66 ft.

BLVS025

0.66 ft.

BLVS050

1.32 ft.

BLVS100

1.65 ft.

BLVS200

3.3 ft.

Table 4

13.1.1 Cutting Chain

Use eye/face protection when

cutting chain.

Use a bolt cutter with special cutter jaws for cutting
hardened chain. Cut only one side of the link at a
time. When making the second cut, place a mat over
the chain to catch the flying chain section.

(Note that the following Figures may or may not
show your particular hoist model, but the procedure
is identical.)

13.1.2 Single Fall Chain Hoist

1. Locate the flexible chain puller that was
provided with your hoist.

2. Lower the load hook until only 1 to 2 feet of
slack chain remains in the chain container.

3. Remove chain container.

4. On the slack side of the chain, remove the chain
stop, spring, and plates (Figure 13-1). Keep
these handy for later re-installing.

16

Figure 13-1

5. Keep tension on chain and press DOWN on
controller until slack end of old chain comes free
of the hoist.

6. Insert chain puller through hoist as shown in
Figure 13-2.

7. Connect hook of chain puller to the link on new
chain (Figure 13-3), and pull chain through until
it engages the sprocket. Do not let the chain

twist or bind as it is being pulled through the
hoist.

Figure 13-2

Figure 13-3

8. Keep tension on the end of the new chain and
press the DOWN button on the controller, until
chain clears the hoist. Stop hoist when 1 to 2
feet of new chain remains on the slack side.

9. Install the chain stop, spring and plates (Figure
13-1) on the slack end of the chain.

10. Install chain container, making sure to install the
self-locking nut on the screw. Do not fill chain
container by hand.

11. Remove load hook from old chain and install on
new chain end.

12. Test limit switches by raising and lowering
hook. Inspect chain for any signs of twist or
binding, and correct before continuing.

13. Lubricate new chain with light coat of oil.

13.1.3 Vertical and Horizontal Links

Vertical and horizontal are determined by the
relationship to the load chain sheave. Vertical links
will be guided by the center slit in the sheave.
Horizontal links will engage the oval pockets on the
sheave. See Figure 13-4.

Figure 13-4

13.1.4 Double Fall Chain Hoists

The link on the load side end

must be a vertical link. If it is a horizontal link,
the chain will have a twist in it.

1. Locate the flexible chain puller that was
provided with your hoist.

2. Lower the load hook until only 1 to 2 feet of
slack chain remains in the chain container.

3. Remove chain container.

4. On the slack end of the chain, remove the chain
stop, spring, and plates (Figure 13-1). Keep
these handy for later re-installing.

5. Keep tension on chain and press DOWN on
controller until slack end of old chain comes free
of the hoist.

6. Insert chain puller through hoist as shown in
Figure 13-2.

7. Connect hook of chain puller to the link on new
chain (Figure 13-3) and move chain through
until sprockets are engaged.

17

The link on the load side

end must be a vertical link, as shown in
Figure 13-3. If it is a horizontal link, the chain
will have a twist in it.

8. Press DOWN on controller while pulling chain
through until it completely engages the sprocket
and emerges from other side. Do not let the
chain twist or bind as it is being pulled through
the hoist.

9. Keep tension on the end of the new chain and
press DOWN on the controller, until 1 to 2 feet
of new chain remains on the slack side.

10. Install the chain stop, spring, and plates (Figure
13-1) on the slack end of the chain.

11. Install chain container, making sure to install the
self-locking nut on the screw. Do not fill chain
container by hand.

12. Press UP button to further lower some of the
slack end of chain into container, while keeping
light tension on the load end of chain.

13. Attach the load hook using the chain puller, as
shown in Figure 13-5.

14. Attach the load end of chain to the connecting
pin on the hoist. Make sure the chain does not
twist to accommodate the pin.

15. Test limit switches by raising and lowering
hook. Inspect chain for any signs of twist or
binding, and correct before continuing.

Figure 13-5

18

14.0 Transmitter/Receiver Synchronization

Copy from Original Transmitter to New Transmitter

Copy from Receiver to New Transmitter

Copy from Transmitter to New Receiver

1. Turn OFF both transmitters
at the same time by pushing
the E-stops.

2. On original transmitter,
Press UP button then press
DOWN button. Repeat this 3
more times.

3. Status light will blink red and
green.

4. Press and hold UP button

until the “1” and “2” lights are

blinking rapidly.

5. Release UP button.

6. On new transmitter, Press UP
then press DOWN. Repeat this
3 more times.

7. Status light will blink red and
green.

8. Press and hold DOWN button

until the “1” and “2” lights blink

and then go dark.

9. Process complete.

Note: 2 controllers may share the
same signal but only one can turn
on to control the hoist.

1. Remove hoist cover which
has the antenna.

2. Connect power to hoist.

WARNING: Electrical
voltage.

3. Press and hold SYNC
button until status light on
the PC board blinks red
and green.

4. Press E-stop button.

5. Press UP button then
DOWN button. Repeat this 3
more times.

6. Status light will blink red and
green.

7. Press and hold DOWN

button until the “1” and “2”

lights blink. Release DOWN
button.

8. Wait until all lights “1” thru
“4” blink in sequence.

9. Process complete.

ORIGINAL NEW

1. Remove hoist cover which
has the antenna.

2. Connect power to hoist.

WARNING: Electrical
voltage.

3. Press and hold SYNC
button until status light on
the PC board blinks red
and green.

4. Press E-stop button.

5. Press UP button then DOWN
button. Repeat this 3 more
times.

6. Status light will blink green
and red.

7. Press and hold DOWN button
until the “1” and “2” lights
blink. Release DOWN button.

8. Wait until all lights “1” thru “4”

blink in sequence.

9. Process complete.

NEW

NEW

BLVS050

BLVS100

BLVS050

BLVS100

ORIGINAL

19

15.0 Mechanical Classification (Grade)

The JET BLVS-series hoists have been designed for grade 1Am in the FEM regulations (FEM 9.5.11).
See Table 5.

The life and safety of the electric hoist can only be guaranteed when the equipment is operated within its
prescribed grade.

Average daily operating time and total operating time are determined by load distribution.

Load Spectrum

(Load distribution)

Definitions

Cubic

mean

value

Average daily

Operation time

(hours)

Total operating

time

(hours)

1

(light)

Mechanisms or parts
thereof, usually subject to
very small loads and in
exceptional cases only to
maximum loads.

k≦0.50

2-4

6300

2

(medium)

Mechanisms or parts
thereof, usually subject to
small loads but rather
often to maximum loads.

0.50<k
≦0.63

1-2

3200

3

(heavy)

Mechanisms or parts
thereof, usually subject to
medium loads but
frequently to maximum
loads.

0.63<k
≦0.80

0.5-1

1600

4

(very heavy)

Mechanisms or parts
thereof, usually subject to
maximum or almost
maximum loads.

0.80<k
≦1.00

0.25-0.5

800

% operating time
Load spectrum 1

% operating time
Load spectrum 2

% operating time
Load spectrum 3

% operating time
Load spectrum 4

Table 5

20

16.0 Inspection and Maintenance

All repairs and adjustments are to be performed by qualified persons using procedures

that are approved for the hoist system being serviced. All safety-related deficiencies discovered in the
inspection are to be corrected before hoist is placed back into service. Check for internal damage
whenever external damage has occurred.

Appropriate LOCK OUT/TAG OUT procedures must be followed when performing maintenance.
Read and follow all relevant ANSI Inspection and Maintenance standards, particularly ANSI/ASME B30.16

Overhead Hoists (Underhung). Know the meaning of Frequent Inspection, Periodic Inspection, Normal Service,
Heavy Service, and Severe Service. It is the customer’s responsibility to understand and follow all ANSI and JET
inspection and maintenance instructions.

The following definitions are based upon ANSI/ASME B30.16.

Normal Service: Operation with randomly distributed loads within the rated load limit or uniform loads less
than 65% of rated load for not more than 25% of the time.

Heavy Service: Operation within rated load limit, which exceeds normal service.
Severe Service: Normal or heavy service with abnormal operating conditions.
Designated Person: A person selected or assigned as being competent to perform the specific duties to

which he/she is assigned.
Qualified Person: A person who, by a recognized degree or certificate of professional standing, or who, by

extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve
problems relating to the subject matter and work.

16.1 Gearbox Oil

The oil in the gearbox should be changed annually, or more frequently under severe service, as follows.
Use either of these recommended oil brands, or their equivalent:

ISO-VGDIN 51519

Viscosity at 40°C

mm2/s (cST)

Approximate Viscosity

of the VG Categories

50°C mm2/s (cST)

ARAL

BP

ESSO

MOBIL

OIL

SHELL

TEXACO

IP

AGIP

VG460

251

Degol

BG 460 -

BMB 460

Energol

GR-XP

460

Spartan

EP-460

Mobilgear

634

Omala
Oil 460

Meropa

460

Mellana

460

Blasia

460

Table 6

To drain and refill gearbox:

1. Open fill plug on top of hoist.

2. Open drain plug underneath hoist and drain reservoir. Reinstall drain plug.

3. Check gearbox oil capacity for your model hoist, according to sect. 7.0.

4. Pour oil into fill hole.

5. Reinstall top plug.

6. Dispose of used oil according to local regulations.

21

17.0 Inspection Schedules

The TS series Hoist should be given an initial inspection upon installation and prior to use (see also Pre­Operation Inspection in this manual). Following that, it must be inspected by a designated person at the time

interval noted below. Dated inspection and repair reports must be maintained. Copies of all reports must be
available to service personnel.

Visual inspections are divided into two general classifications based upon frequency, then further categorized by
type of service, as shown below.

More detailed information may be found in ANSI/ASME B30.16 standards publication.

FREQUENT Inspection Schedule

Service Interval:

Normal Service: Monthly
Heavy Service: Weekly
Severe Service: Daily

1. Check oil level in gearbox.

2. Check braking system for slippage.

3. Check that pushbutton controls and emergency
stop operate properly.

4. Check that limit switches function properly.
Without load, operate UP button control while
observing limit spring. If limit spring becomes
compressed and motor does not stop, STOP
operation immediately. Limit switch is not
operating properly. Repeat test with DOWN
button control.

5. Check top hook and load hook for deformation,
chemical damage, and cracks.

6. Check hook latch operation.

7. Check that load chain is clean and lightly
lubricated, free of excessive wear or
deformation at the contact points between links
and link and hook (see section 17.0 in this
manual). This hoist uses special alloy hoisting
chain and does not interchange with any other
manufacturer. All replacement chain must be
purchased from your JET distributor or from
JET directly by calling 800-274-6848.

8. Check that the chain passes smoothly through
all sprockets while under load.

9. Check entire hoist system for signs of damage
and loss of integrity. Listen for any abnormal
sounds.

PERIODIC Inspection Schedule

Service Interval:

Normal Service: Yearly
Heavy Service: Semi-Annually
Severe Service: Quarterly

1. Perform all of the Frequent Inspection items.

2. Drain and refill gearbox. (See section 10.2.1 for
details and capacities.)

3. Check entire unit for loose screws, bolts, nuts,
rivets and pins.

4. Check for evidence of excessive wear,
corrosion, cracks, or distortion in the following
parts: hook parts, chain attachments,
suspension bolts and shafts, housings, gears,
bearings, pins, rollers, and locking and
clamping devices.

5. Check for evidence of damage to hook parts
including hook retaining nuts and collars and
pins, and hook holding frame and parts used to
secure the frame.

6. Check for evidence of damage or excessive
wear of load gear, sheave and sprocket wheel.
If the pockets are too deep, the chain may jam
with corresponding failure of engagement
between chain and sprocket or sheave.

7. Check for evidence of excessive load brake
wear. Inspect clearance between brake
components, and adjust if needed.

8. Check for evidence of pitting or other
deterioration of visible controller contacts.

9. Check for evidence of deterioration of
supporting structures and trolleys.

10. Check for visible deformation of limit switch coil
springs.

11. Check that all warning labels are present and
legible.

22

18.0 Allowable Limits

18.1 Hook Wear Limits (Top and Bottom)

Replace a hook if wear or deformation exceeds 5% of the measurements in Table 7. Never heat-treat the hook
or attach anything to the hook by welding.

NOTE: Excessive hook throat opening or twist indicates abuse or overloading of the hoist. If such deformation is
discovered, inspect the hoist, chain and all supporting members very carefully for additional indications of
excessive hoist loading.

Top hook (1f) Bottom hook (1f)

A

B

C

¡ í F

E

D

C

B

A

D

E

¡ í F

Top hook (2f) Bottom hook (2f)

Figure 16-1

Fall

Hook

Dimensions (mm)

A B C D E

F

1f

Top hook

19 7 22 Bottom hook

20

12

24

2f

Top hook

23

18

28

18

28

34

Bottom hook

23

18

28

18

28

34

T = top hook; B = bottom hook

Table 7

C

B

A

B

A

C

23

18.2 Chain Wear Limits

Carefully inspect the entire load chain each month. Measure each link with the provided chain gauge. See Figures
16-4 and 16-5. Any load chain that shows noticeable deformation or heat influence must be replaced with a new
one. Never extend load chain by welding a second piece to the original.

The load sheave and chain regulator must also be inspected, as any wear or damage to the chain will be
transmitted to these parts also.

Any replacement of chain and sheave elements must be done by qualified persons only.

OK

NO

OK

OK

NO

Figure 16-4: pitch Figure 16-5: diameter

Model

Diameter

(mm)

(d)

Inside

Length

(mm)

(p)

Inside
Width

(mm)

(b1)

Outside

Width

(mm)

(b2)

Breaking

Load

(kN)

BLVS

-018, -025, -050

4

12 5 13.6

20.1

BLVS

-100, -200

7.1

20.2

8.4

23.6

63

Figure 16-6

24

19.0 Chain Container Selection for BLVS Series Hoist

If chain length is ever increased, make sure proper chain container is installed.

Hoist

tonnage

Model

Lift (feet)

10

20

30

40

50

60

70

80

90

100

1/8

BLVS018

-01

-01

1/4

BLVS025

-01

-01

-02

-02

-03

-03

-03

-04

-04

-04

1/2

BLVS050

-01

-01

-02

-02

-03

-03

-03

-04

-04

-04

1

BLVS100

-01-1

-01-1

-02-1

-02-1

-03-1

-03-1

-04-1

-04-1 2 BLVS200

-01-1

-02-1

-03-1

-04-1

Table 8

Container part numbers:

BLVS-CC-01 (polyethylene)
BLVS-CC-02 (polyethylene)
BLVS-CC-03 (canvas)
BLVS-CC-04 (canvas)
BLVS-CC-01-1 (canvas)
BLVS-CC-02-1 (canvas)
BLVS-CC-03-1 (canvas)
BLVS-CC-04-1 (canvas)

20.0 Controllers for BLVS Hoists

Part no.

Description

140192

Wireless Controller, for all models (provided with hoist)

104063

Wired Pendant, 2-BTN, for 10ft Hoist

104064

Wired Pendant, 2-BTN, for 15ft Hoist

104065

Wired Pendant, 2-BTN, for 20ft Hoist

Table 9

25

21.0 Troubleshooting BLVS Series Hoists

Important: Any servicing performed on the brake or other electrical components must be done by qualified
persons only. Further information on the remote controller may be found in its accompanying manual.

Trouble

Probable Cause

Suggested Remedy

Hoist will not respond
to controls.

Limit switch is tripped.

Move hook in opposite direction. If limit
switches need adjustment, have
qualified person inspect them.

Hoist overloaded.

Reduce load to within rated capacity.

No incoming power, or low voltage.

Check hoist connections to power
source. If low voltage, have certified
electrician check incoming power.

Fuse blown or circuit breaker tripped.

Replace fuse/re-set circuit breaker.

Broken wire to control pendant.

Locate and repair.

Incorrect phasing.

Switch any two of the three supply wires.

Brake won’t release; or rectifier
damaged in the phase protector.

Inspect continuity in brake; replace
phase protector.

Control contacts not opening/closing
properly.

Check electrical continuity; replace any
defective parts.

Faulty contactor.

Operate hoist manually; if successful,
then control circuit is faulty – locate and
repair. If hoist still does not run check
main supply. If input supply is correct but
output supply is faulty, replace contactor.

Motor malfunction.

Have motor inspected by a qualified
service technician; repair or replace as
needed.

Hoist operates only
intermittently.

Loose connectors; poor contacts; arcing.

Inspect all wiring and contacts.

Broken conductor in control cord

Test continuity of each conductor.
Replace cable if needed.

Hoist refuses to stop.

Welded contacts in contactor.

Replace contactor.

Hoist lifts but will not
lower.

Broken conductor in control cord.

Test continuity of each conductor.
Replace cable if needed.

Up/down switch malfunctioning.

Repair or replace switch.

Hoist lowers but will not
lift.

Hoist overloaded.

Reduce load to within rated capacity.

Up/down switch malfunction.

Repair or replace switch.

Load continues drifting
down excessively when
hoist is stopped.

Hoist overloaded.

Reduce load to within rated capacity.

Brake out of adjustment.

Adjust brake air gap. Replace brake
lining if worn.

Grease or oil on the lining.

Open hoist, disassemble brake and
clean the lining (qualified persons only).

Brake springs are damaged.

Replace brake springs.

Hoist moves in wrong
direction.

Incorrect phasing (230V model).

Switch any two of the three supply wires

Motor overheats.

Excessive load or too frequent use; or
affected by ambient temperature

Operate within rated load and according
to duty cycle rating. Limit use of hoist in
ambient temperatures over 104°.

Poor engagement of
chain with
sprocket/sheave.

Load chain is considerably worn.

Replace load chain.

Sprocket wheel, sheave or chain guide
is considerably worn.

Replace parts as needed.

Limit switch failure.

Bad connection of limit switch leads.

Inspect contacts of leads and limit
switches.

Limit switch damaged.

Replace.

Abnormal sounds.

Brake out of adjustment.

Inspect and adjust/repair as needed.

Dry chain or worn sprocket

Lubricate or replace as needed.

Table 10

26

22.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800­274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of
your machine available when you call will allow us to serve you quickly and accurately.

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.

NOTE: If an item shows two part numbers, the hoist model on which it is used can be identified by the part
number.

27

22.1.1 BLVS018 and BLVS025 Hoists – Exploded View

28

22.1.2 BLVS018 and BLVS025 – Parts List

Index No. Part No. Description Size Qty

1 ................ BLVS018-A01 ........... Oil Seal ................................................................... Ø25×Ø35×5t ................. 1

2 ................ BLVS018-A02 ........... Gasket ..................................................................... #40 ................................ 1

3 ................ BLVS018-A03 ........... Parallel Pin .............................................................. Ø5×12L ......................... 2

4 ................ BLVS018-A04 ........... Gearbox .................................................................. ...................................... 1

5 ................ TS-2361061 .............. Spring Washer ........................................................ M6 ................................. 6

6 ................ TS-1503071 .............. Socket Hd Cap Screw ............................................. M6×1.0×30L .................. 6

7 ................ BLVS018-A07 ........... Cover ....................................................................... ...................................... 1

8 ................ TS-1550021 .............. Flat Washer ............................................................ M4 ................................. 2

9 ................ TS-2171012 .............. Phillips Pan Hd Mach Screw ................................... M4×0.7×6L .................... 2

10 .............. BB-6202ZZ ................ Bearing ................................................................... 6202 ZZ ........................ 1

11 .............. BLVS018-A11 ........... Load Sheave ........................................................... ...................................... 1

12 .............. BLVS018-A12 ........... Key .......................................................................... t5×5×20L ....................... 1

13 .............. BLVS018-A13 ........... Key .......................................................................... t6×6×12L ....................... 1

14 .............. BLVS018-A14 ........... Sheave Spindle ...................................................... Ø30×145L ..................... 1

15 .............. BLVS018-A15 ........... Oil Seal ................................................................... Ø30×Ø50×8t ................. 1

16 .............. BLVS018-A16 ........... Brake Body ............................................................. Ø83×Ø20×17.5L ........... 1

17 .............. BLVS018-A17 ........... Ratchet Assembly .................................................... ...................................... 1

18 .............. BLVS018-A18 ........... Key .......................................................................... t10×8×16L ..................... 1

19 .............. BLVS018-A19 ........... Brake Bushing ........................................................ Ø105×27.75L ................ 1

20 .............. SB-6M ....................... Steel Ball.................................................................. Ø6 ................................. 3

21 .............. BLVS018-A21 ........... 4th Gear Assembly .................................................. M1.25×89T .................... 1

22 .............. BLVS018-A22 ........... Brake Flange .......................................................... Ø87×19.1L .................... 1

23 .............. BLVS018-A23 ........... Disc Spring .............................................................. ...................................... 3

.................. BLVS025-A23 ........... ................................................................................. ....................................... -

24 .............. BLVS018-A24 ........... Load Brake Gear Spacer ......................................... ...................................... 2

25 .............. BLVS018-A25 ........... Bushing .................................................................... Ø34×10L ....................... 1

26 .............. BB-6003 .................... Bearing .................................................................... 6003 .............................. 1

27 .............. BLVS018-A27 ........... Oil Bushing .............................................................. Ø25×Ø17×9L ................ 1

28 .............. BLVS018-A28 ........... O-Ring ..................................................................... Ø12×Ø17×2.5 ............... 1

29 .............. BLVS018-A29 ........... Flange Nut ............................................................... M10×1.5×8L .................. 1

30 .............. TS-2361101 .............. Lock Nut................................................................... M10×1.5 ........................ 1

31 .............. BLVS018-A31 ........... Over Load Assembly ............................................... ...................................... 1

.................. BLVS025-A31 ........... ................................................................................. ........................................

32 .............. BLVS018-A32 ........... Hex. Oil Plug ............................................................ ...................................... 1

33 .............. BLVS018-A33 ........... Breather Plug ........................................................... ...................................... 1

34 .............. BLVS018-A34 ........... Ratchet Pawl Pin .................................................... d14×26L ........................ 2

35 .............. BLVS018-A35 ........... Ratchet Pawl Spring ................................................ ...................................... 2

36 .............. BLVS018-A36 ........... Ratchet Pawl............................................................ ...................................... 2

37 .............. F006098 .................... C-Retaining Ring, Ext .............................................. S-11 .............................. 2

38 .............. BB-6000 .................... Bearing .................................................................... 6000 .............................. 2

39 .............. BLVS018-A39 ........... 2nd & 3rd Gear Set .................................................. ...................................... 1

40 .............. BLVS018-A40 ........... Oil plug .................................................................... ...................................... 1

41 .............. BLVS018-A41 ........... Stator Assembly ...................................................... 300W ............................ 1

.................. BLVS025-A41 ........... Stator Assembly....................................................... 600W ............................ 1

42 .............. BLVS018-A42 ........... Hall Sensor Plate ..................................................... ...................................... 1

43 .............. BLVS018-A43 ........... Oil Seal .................................................................... Ø12×Ø25×7t ................. 1

44 .............. BLVS018-A44 ........... Wave Washer ......................................................... 31×23.2×0.3t ................. 1

45 .............. BB-6201ZZ ................ Bearing ................................................................... 6201ZZ ......................... 1

46 .............. BLVS018-A46 ........... Rotor ....................................................................... 300W ............................ 1

.................. BLVS025-A46 ........... Rotor ....................................................................... 600W ............................ 1

47 .............. BLVS018-A47 ........... Motor End Cover...................................................... ...................................... 1

48 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 4

49 .............. TS-1502041 .............. Socket Hd Cap Screw.............................................. M5×0.8×16L .................. 4

50 .............. TS-1502021 .............. Socket Hd Cap Screw.............................................. M5×0.8×10L .................. 1

51 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 1

52 .............. BLVS018-A52 ........... Chain Bucket Connector .......................................... ...................................... 1

53 .............. BLVS018-A53 ........... Chain Guide ............................................................. ...................................... 1

.................. LCHAIN-4x12 ............ Load Chain .............................................................. 4.0x12mm .............. per ft.

.................. BLVS018-A54 ........... Chain Puller (not shown) ......................................... 4.0x12mm ..................... 1

29

Index No. Part No. Description Size Qty

54 .............. TS-1541011 .............. Lock Nut .................................................................. M5 ................................. 2

55 .............. (see sect. 19.0) ......... Chain Container ....................................................... ...................................... 1

56 .............. BLVS018-A56 ........... Socket Hd Cap Screw.............................................. M5×0.8×70L .................. 2

57 .............. BLVS018-A57 ........... Lock Pin .................................................................. Ø10×25.5L .................... 1

58 .............. BLVS018-A58 ........... Chain Stopper ......................................................... 24×19×13.5 ................... 1

59 .............. TS-1541011 .............. Lock Nut .................................................................. M5 ................................. 1

60 .............. TS-2361061 .............. Spring Washer ........................................................ M6 ................................. 2

61 .............. TS-1503041 .............. Socket Hd Cap Screw.............................................. M6×1.0×16L .................. 2

62 .............. BLVS018-A62 ........... Spring ...................................................................... ...................................... 2

63 .............. BLVS018-A63 ........... Buffer Steel Plate .................................................... Ø25.5×Ø14×t4 .............. 4

64 .............. TS-1502051 .............. Socket Hd Cap Screw.............................................. M5×0.8×20L .................. 2

65 .............. BLVS018-A65 ........... Lock Pin .................................................................. Ø10×25.5L .................... 1

66 .............. BLVS018-A66 ........... Parallel Pin .............................................................. Ø8×25L ......................... 1

67 .............. BLVS018-A67 ........... Safety Latch Assembly ............................................ ...................................... 2

68 .............. TS-1541011 .............. Lock Nut .................................................................. M5 ................................. 3

69 .............. BLVS018-A69 ........... Bottom Hook Cover Set ........................................... ...................................... 2

70 .............. BLVS018-A70 ........... Thrust Bearing ......................................................... ...................................... 1

71 .............. BLVS018-A71 ........... Bottom Hook ............................................................ ...................................... 1

72 .............. BLVS018-A72 ........... Collision Block ......................................................... ...................................... 1

73 .............. BLVS018-A73 ........... Collision Block Spring .............................................. ...................................... 2

74 .............. BLVS018-A74 ........... Limit Switch Assembly ............................................. ...................................... 1

75 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 2

76 .............. TS-1502051 .............. Socket Hd Cap Screw.............................................. M5×0.8×20L .................. 2

77 .............. BLVS018-A77 ........... Top Hook Suspension ............................................ t20×37×39L ................... 1

78 .............. BLVS018-A78 ........... Top Hook Lock Bolt ................................................ Ø12×29.5L .................... 2

79 .............. BLVS018-A79 ........... Top Hook ................................................................. ...................................... 1

80 .............. TS-2361081 .............. Spring Washer ........................................................ M8 ................................. 2

81 .............. TS-1541031 .............. Lock Nut .................................................................. M8×1.25 ........................ 2

82 .............. BLVS018-A82 ........... Lock Bolt ................................................................. Ø12/M12×1.75×85L ...... 1

83 .............. TS-2342121 .............. Hex. Nut .................................................................. M12×1.75 ...................... 1

84 .............. BLVS018-A84 ........... Cotter Pin ................................................................ Ø3×30L ......................... 1

85 .............. BLVS018-A85 ........... Bearing ................................................................... 62012RS ....................... 1

86 .............. BLVS018-A86 ........... Bottom Hook Assembly ........................................... ...................................... 1

30

22.2.1 BLVS050 Hoist – Parts List

31

22.2.2 BLVS050 Hoist – Parts List

Index No. Part No. Description Size Qty

1 ................ BLVS018-A01 ........... Oil Seal .................................................................... Ø25×Ø35×5t ................. 1

2 ................ BLVS018-A02 ........... Gasket ..................................................................... #40 ................................ 1

3 ................ BLVS018-A03 ........... Parallel Pin .............................................................. Ø5×12 ........................... 2

4 ................ BLVS018-A04 ........... Gearbox .................................................................. ...................................... 1

5 ................ TS-2361061 .............. Spring Washer ........................................................ M6 ................................. 6

6 ................ TS-1503071 .............. Socket Hd Cap Screw ............................................. M6×1.0×30L .................. 6

7 ................ BLVS018-A07 ........... Cover ....................................................................... ...................................... 1

8 ................ TS-1550021 .............. Flat Washer ............................................................ M4 ................................. 2

9 ................ TS-2171012 .............. Phillips Pan Hd Mach Screw ................................... M4×0.7×6L .................... 2

10 .............. BB-6202ZZ ................ Bearing ................................................................... 6202ZZ ......................... 1

11 .............. BLVS018-A11 ........... Load Sheave ........................................................... ...................................... 1

12 .............. BLVS018-A12 ........... Key .......................................................................... t5×5×20L ....................... 1

13 .............. BLVS018-A13 ........... Key .......................................................................... t6×6×12L ....................... 1

14 .............. BLVS018-A14 ........... Sheave Spindle ....................................................... Ø30×145L ..................... 1

15 .............. BLVS018-A15 ........... Oil Seal .................................................................... Ø30×Ø50×8t ................. 1

16 .............. BLVS018-A16 ........... Brake Body ............................................................. Ø83×Ø20×17.5L ........... 1

17 .............. BLVS018-A17 ........... Ratchet Assembly .................................................... ...................................... 1

18 .............. BLVS018-A18 ........... Key .......................................................................... t10×8×16L .................... 1

19 .............. BLVS018-A19 ........... Brake Bushing ........................................................ Ø105×27.75L ................ 1

20 .............. SB-6MM .................... Steel Ball.................................................................. Ø6 ................................. 3

21 .............. BLVS018-A21 ........... 4th Gear Assembly ................................................. M1.25×89T .................... 1

22 .............. BLVS018-A22 ........... Brake Flange .......................................................... Ø87×19.1L .................... 1

23 .............. BLVS050-A23 ........... Disc Spring .............................................................. ...................................... 3

24 .............. BLVS050-A24 ........... Load Brake Gear Spacer ......................................... ...................................... 2

25 .............. BLVS050-A25 ........... Bushing .................................................................... Ø34×10L ....................... 1

26 .............. BB-6003 .................... Bearing ................................................................... 6003 .............................. 1

27 .............. BLVS018-A27 ........... Oil Bushing .............................................................. Ø25×Ø 17×9L ............... 1

28 .............. BLVS018-A28 ........... O-Ring .................................................................... Ø12×Ø17×2.5 ............... 1

29 .............. BLVS018-A29 ........... Flange Nut .............................................................. M10×1.5×8L .................. 1

30 .............. TS-2342101 .............. Lock Nut .................................................................. M10×1.5 ........................ 1

31 .............. BLVS018-A31 ........... Over Load Assembly ............................................... ...................................... 1

32 .............. BLVS018-A32 ........... Hex. Oil Plug ............................................................ ...................................... 1

33 .............. BLVS018-A33 ........... Breather Plug ........................................................... ...................................... 1

34 .............. BLVS018-A34 ........... Ratchet Pawl Pin ..................................................... d14×26L ........................ 2

35 .............. BLVS018-A35 ........... Ratchet Pawl Spring ................................................ ...................................... 2

36 .............. BLVS018-A36 ........... Ratchet Pawl............................................................ ...................................... 2

37 .............. F006098 .................... C-Retaining Ring, Ext .............................................. S-11 .............................. 2

38 .............. BB-6000 .................... Bearing ................................................................... 6000 .............................. 2

39 .............. BLVS018-A39 ........... 2nd & 3rd Gear Set .................................................. ...................................... 1

40 .............. TS-1502021 .............. Socket Hd Cap Screw.............................................. M5×0.8×10L .................. 1

41 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 1

42 .............. BLVS018-A52 ........... Chain Bucket Connector .......................................... ...................................... 1

43 .............. TS-1541011 .............. Lock Nut .................................................................. M5 ................................. 2

44 .............. (see sect. 19.0) ......... Chain Container ...................................................... ...................................... 1

.................. LCHAIN-4x12 ............ Load Chain .............................................................. 4.0x12mm .............. per ft.

.................. BLVS018-A54 ........... Chain Puller (not shown) ......................................... 4.0x12mm ..................... 1

45 .............. BLVS018-A56 ........... Socket Hd Cap Screw.............................................. M5×0.8×70L .................. 2

46 .............. BLVS018-A53 ........... Chain Guide ............................................................. ...................................... 1

47 .............. TS-2361061 .............. Spring Washer ........................................................ M6 ................................. 2

48 .............. TS-1503041 .............. Hex. Recess Bolt .................................................... M6×1.0×16L .................. 2

49 .............. BLVS018-A63 ........... Buffer Steel Plate .................................................... Ø25.5×Ø 14×t4 ............. 6

50 .............. BLVS018-A62 ........... Spring ...................................................................... ...................................... 3

51 .............. BLVS018-A65 ........... Lock Pin .................................................................. Ø10×25.5L .................... 1

52 .............. BLVS018-A58 ........... Chain Stopper ......................................................... 24×19×13.5 ................... 1

53 .............. TS-1541011 .............. Lock Nut .................................................................. M5 ................................. 1

54 .............. BLVS050-A54 ........... Threaded Stud ........................................................ M4×0.7×4L .................... 1

55 .............. BLVS050-A55 ........... Parallel Pin .............................................................. Ø5×25L ......................... 1

56 .............. BLVS050-A56 ........... Load Bracket ........................................................... ...................................... 1

57 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 4

58 .............. TS-1502041 .............. Socket Hd Cap Screw.............................................. M5×0.8×15L .................. 4

32

Index No. Part No. Description Size Qty

59 .............. TS-1502051 .............. Socket Hd Cap Screw.............................................. M5×0.8×20L .................. 3

60 .............. BLVS050-A60 ........... Bottom Block Cover A.............................................. ...................................... 1

61 .............. BLVS050-A61 ........... Sprocket................................................................... ...................................... 1

62 .............. BLVS050-A62 ........... Needle Bearing ....................................................... HK1412 ......................... 2

63 .............. BLVS050-A63 ........... Sprocket Axle........................................................... ...................................... 1

64 .............. BLVS050-A64 ........... Spring Pin ............................................................... Ø3×10L ......................... 1

65 .............. BLVS050-A65 ........... Bottom Block Cover B.............................................. ...................................... 1

66 .............. TS-1541011 .............. Nylon Nut ................................................................. M5 ................................. 3

67 .............. BLVS050-A67 ........... End Spacer .............................................................. ...................................... 1

68 .............. BLVS050-A68 ........... Half Spacer .............................................................. ...................................... 2

69 .............. BB-51103 .................. Thrust Bearing ........................................................ 51103 ............................ 1

70 .............. BLVS050-A70 ........... Bottom Hook ............................................................ ...................................... 1

71 .............. BLVS050-A71 ........... Safety Latch Assembly ............................................ ...................................... 2

72 .............. BLVS018-A40 ........... Oil plug .................................................................... ..................................... 1

73 .............. BLVS025-A41 ........... Stator Assembly ...................................................... 600W ............................ 1

74 .............. BLVS018-A42 ........... Hall Sensor Plate ..................................................... ...................................... 1

75 .............. BLVS018-A43 ........... Oil Seal ................................................................... Ø12×Ø25×7t ................. 1

76 .............. BLVS018-A44 ........... Wave Washer ......................................................... 31×23.2×0.3t ................. 1

77 .............. BB-6201ZZ ................ Bearing ................................................................... 6201ZZ ......................... 1

78 .............. BLVS025-A46 ........... Rotor ....................................................................... 600W ............................ 1

79 .............. BLVS018-A47 ........... Motor End Cover...................................................... ...................................... 1

80 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 4

81 .............. TS-1502041 .............. Socket Hd Cap Screw.............................................. M5×0.8×16L .................. 4

82 .............. BLVS018-A72 ........... Collision Block ......................................................... ...................................... 1

83 .............. BLVS018-A73 ........... Collision Block Spring .............................................. ...................................... 2

84 .............. BLVS018-A74 ........... Limit Switch Assembly ............................................. ...................................... 1

85 .............. TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 2

86 .............. TS-1502051 .............. Socket Hd Cap Screw ............................................. M5×0.8×20L .................. 2

87 .............. BLVS050-A87 ........... Top Hook Assembly................................................. ...................................... 1

88 .............. BLVS050-A88 ........... Washer .................................................................... ...................................... 2

89 .............. BLVS050-A89 ........... Lock Bolt .................................................................. Ø15/M12×1.75x85L ...... 1

90 .............. TS-1540081 .............. Hex. Nut ................................................................... M12×1.75 ...................... 1

91 .............. BLVS018-A84 ........... Cotter Pin ................................................................. Ø3×30L ......................... 1

92 .............. BB-62012RS ............. Bearing .................................................................... 6201 2RS ...................... 1

93 .............. BLVS050-A93 ........... Bottom Hook Assembly ........................................... ...................................... 1

33

22.3.1 BLVS018, 025, 050 Hoist – Exploded View II

22.3.2 BLVS018, 025, 050 Hoist – Parts List II

Index No. Part No. Description Size Qty

1 ................ BLVS018-B01 ........... Cable Gland ............................................................ M16 ............................... 1

2 ................ BLVS018-B02 ........... Gasket ..................................................................... #41 ................................ 2

.................. BLVS018-B03A ......... PFC Power Supply Assembly (includes #3 and #7) ...................................... 1

3 ................ BLVS018-B03 ........... PFC Power Supply Assembly (RE: BLVS018-B03A ) ..................................... 1

4 ................ TS-2361051 .............. Spring Washer ........................................................ M5 ................................. 8

5 ................ TS-1502041 .............. Socket Hd Cap Screw ............................................. M5×0.8×16L .................. 8

6 ................ BLVS018-B06 ........... Fuse ........................................................................ 6×30-20A ...................... 1

7 ................ BLVS018-B07 ........... DC Motor Controller Assembly (RE: BLVS018-B03A).................................... 1

8 ................ BLVS018-B08 ........... Magnetic Clip ........................................................... ...................................... 3

9 ................ BLVS018-B09 ........... Female Receptacle .................................................. ...................................... 1

10 .............. BLVS018-B10 ........... Metal Dust Cap ................................ ........................ ...................................... 1

11 .............. 140192 ...................... Wireless Controller .................................................. ...................................... 1

12 .............. TS-1540041 .............. Nut .......................................................................... M6x1.0 .......................... 1

13 .............. BLVS018-B13 ........... Eye Bolt .................................................................. M6x1.0 .......................... 1

14 .............. BLVS018-B14 ........... Flat Washer ............................................................. M3 ................................. 1

15 .............. TS-2283102 .............. Phillips Pan Hd Mach Screw ................................... M3×0.5×10L .................. 4

16 .............. BLVS018-B16 ........... Male Receptacle (Optional) ..................................... ...................................... 1

17 .............. (see sect. 20.0) ......... Wired Pendant Control (Optional)............................ ...................................... 1

18 .............. BLVS018-B18 ........... Carabiner (Optional) ................................................ ...................................... 1

19 .............. BLVS018-B19 ........... Antenna ................................................................... ...................................... 1

19

34

22.4.1 BLVS100 & 200 Motor & Housing – Exploded View

1

2

3

24

25

27

26

28

29

30

31

32

33

36

37

38

39

MOTOR EXPLOSION & HOUSING

4

5

6

7

8

9

10

11

12

13

14

15

16

17

22

23

13

18

19

20

21

34

35

40

35

22.4.2 BLVS100 & 200 Motor & Housing – Parts List

Index No Part No Description Size Qty

1 ................ TS-1502101 .............. Socket Hd Cap Screw....................... M5×0.8×45 ........................................... 6

2 ................ TS-2361051 .............. Spring Washer ................................. M5 ........................................................ 6

3 ................ BLVS100-A03 ........... End Cover ......................................... ............................................................. 1

4 ................ BLVS100-A04 ........... Motor Rotor ....................................... ............................................................. 1

5 ................ BB-62042RS ............. Bearing ............................................ 6204 2RS ............................................. 1

6 ................ TS050-A07 ................ Oil Seal ............................................ Ø20×Ø35×8t ......................................... 1

7 ................ 6293356 .................... Key ................................................... 6×6×20L ............................................... 1

8 ................ BB-62042RS ............. Bearing ............................................ 6204 2RS ............................................. 1

9 ................ TS050-A07 ................ Oil Seal ............................................ Ø20×Ø35×8t ......................................... 1

10 .............. TS050-A11 ................ Motor End Cover............................... ............................................................. 1

11 .............. TS-2361051 .............. Spring Washer ................................. M5 ........................................................ 4

12 .............. TS-1502051 .............. Socket Hd Cap Screw....................... M5×0.8×20 ........................................... 4

13 .............. 1017067 .................... Retaining Ring ................................. S-19 ...................................................... 2

14 .............. TS050-A15 ................ Brake Ass’y ...................................... SNT-102-075 ........................................ 1

15 .............. TS-2361061 .............. Spring Washer ................................. M6 ........................................................ 3

16 .............. TS-1503081 .............. Socket Hd Cap Screw....................... M6×1.0×35 ........................................... 3

17 .............. TS050-A18 ................ Oil Seal ............................................ VA18 ..................................................... 1

18 .............. TS050-A19 ................ Brake End Cover Gasket .................. ............................................................. 1

19 .............. TS050-A20 ................ Brake End Cover .............................. ............................................................. 1

20 .............. TS-2361051 .............. Spring Washer ................................. M5 ........................................................ 4

21 .............. TS-1502021 .............. Socket Hd Cap Screw....................... M5×0.8×10 ........................................... 4

22 .............. TS050-A24 ................ Fan ................................................... Ø124×Ø14 ........................................... 1

23 .............. F006042 .................... Retaining Ring ................................. S-14 ...................................................... 1

24 .............. TS050-A26 ................ End Cover Gasket ............................ ............................................................. 1

25 .............. BLVS100-A25 ........... Motor Stator Ass'y ............................ ............................................................. 1

26 .............. TS-2361081 .............. Spring Washer ................................. M8 ........................................................ 6

27 .............. TS-1504071 .............. Hex. Bolt .......................................... M8×1.25×35 ......................................... 6

28 .............. TS050-A30 ................ Pin .................................................... Ø5×12 ................................................... 2

29 .............. TS050-A31 ................ Motor Gasket .................................... ............................................................. 1

30 .............. BLVS100-A30 ........... Gearbox ............................................ ............................................................. 1

31 .............. TS050-A33 ................ Gearbox Gasket................................ ............................................................. 1

32 .............. TS050-A30 ................ Pin .................................................... Ø5×12 ................................................... 2

33 .............. BLVS100-A33 ........... Gearbox Cover ................................. ............................................................. 1

34 .............. TS-2361061 .............. Spring Washer .................................. M6 ........................................................ 6

35 .............. TS-1503121 .............. Socket Hd Cap Screw....................... M6×1.0×55 ........................................... 6

36 .............. TS050-A38 ................ Electric Cover Gasket ....................... ............................................................. 1

37 .............. BLVS100-A37 ........... Electric Cover ................................... ............................................................. 1

38 .............. TS-2361061 .............. Spring Washer .................................. M6 ........................................................ 8

39 .............. TS-1503091 .............. Socket Hd Cap Screw....................... M6×1.0×40 ........................................... 8

40 .............. BLVS100-A40 ........... Waterproof Rubber .......................... ............................................................. 1

36

22.5.1 BLVS100 & 200 Hook – Exploded View

4

6

5

3

2

14

13

12

11

7

1

10

8

9

15

100

15

7

10

11

14

13

12

8

9

16

17

18

19

11

HOOK EXPLOSION

200

37

22.5.2 BLVS100 & 200 Hook – Parts List

Index No Part No Description Size Qty

1 ................ TS050-B01 ................ Lock Bolt .......................................... Ø14×83 ................................................. 2

2 ................ TS100-B02 ................ Top Hook Ass'y ................................. ............................................................. 1

3 ................ BLVS050-A71 ........... Safety Latch Ass'y ............................ ............................................................. 1

4 ................ TS-2361121 .............. Spring Washer ................................. M12 ...................................................... 2

5 ................ TS-1540081 .............. Nut ................................................... M12×1.75 ............................................. 2

6 ................ BLVS018-A84 ........... Cotter Pin ......................................... Ø3×30 ................................................... 2

7 ................ TS-2342121 .............. Nylon Nut ......................................... M8×1.25 ............................................... 2

.................. TS-2342121 .............. Nylon Nut ......................................... M8×1.25 ............................................... 3

8 ................ TS050-B08 ................ Safety Latch Ass'y ............................ ............................................................. 1

.................. TS100-B08 ................ .......................................................... ............................................................. 1

9 ................ TS100-B09 ................ Bottom Hook Ass'y ........................... ............................................................. 1

.................. BLVS200-B09 ........... .......................................................... ............................................................. 1

10 .............. TS-1504061 .............. Socket Hd Cap Screw....................... M8×1.25×30 ......................................... 2

.................. TS-1504071 .............. Socket Hd Cap Screw....................... M8×1.25×35 ......................................... 3

11 .............. TS100-B11 ................ Bottom Block Cover .......................... ............................................................. 1

.................. BLVS200-B11A ......... Bottom Block Cover A....................... ............................................................. 1

.................. BLVS200-B11B ......... Bottom Block Cover B....................... ............................................................. 1

12 .............. TS050-B12 ................ End Spacer ....................................... ............................................................. 1

.................. BLVS200-B12 ........... .......................................................... ............................................................. 1

13 .............. TS050-B13 ................ Half Spacer ....................................... ............................................................. 2

.................. BLVS200-B13 ........... .......................................................... ............................................................. 2

14 .............. BB-2904 .................... Thrust Bearing ................................. 2904 ..................................................... 1

.................. BB-2905 .................... Thrust Bearing ................................. 2905 ..................................................... 1

15 .............. TS100-B15 ................ Bottom Hook Cover Ass'y ................. ............................................................. 1

.................. BLVS200-B15 ........... .......................................................... ............................................................. 1

16 .............. BLVS200-B16 ........... Sprocket............................................ ............................................................. 1

17 .............. BLVS200-B17 ........... Needle Bearing ................................ HK 25/26 .............................................. 1

18 .............. BLVS200-B18 ........... Sprocket Axle.................................... ............................................................. 1

19 .............. BLVS200-B19 ........... Spring Pin ........................................ Ø5×16 .................................................. 1

38

22.6.1 BLVS100 & 200 Load Chain – Exploded View

LOAD CHAIN EXPLOSION

3

4
5
6

9

13

12

13

1

10

2

11

BLVS200

BLVS100

12
14

16

15

12

13

11

7

17
18
19

8

39

22.6.2 BLVS100 & 200 Load Chain – Parts List

Index No Part No Description Size Qty

1 ................ TS-1541011 .............. Nylon Nut ......................................... M5 ........................................................ 2

2 ................ (see sect. 19.0) ......... Chain Bucket ................................... ............................................................. 1

3 ................ TS-2235501 .............. Socket Hd Cap Screw....................... M5×0.8×50 ........................................... 2

.................. TS-2235801 .............. .......................................................... M5×0.8×80 ........................................... 2

4 ................ BLVS100-C06 ........... Chain Regulator ................................ ............................................................. 1

5 ................ TS-2361061 .............. Spring Washer ................................. M6 ........................................................ 4

6 ................ TS-1503041 .............. Socket Hd Cap Screw....................... M6x1.0x16 ............................................ 4

7 ................ BLVS100-C09 ........... Chain Connecting Pin ...................... Ø16×66 ................................................ 1

8 ................ BLVS100-C10 ........... Guide Tube Ass’y ............................. ............................................................. 1

9 ................ TS100-C09 ................ Spring ............................................... ............................................................. 2

10 .............. TS100-C10 ................ Substitute Chain .............................. Ø7.1×20.2 ............................................ 1

11 .............. LCHAIN-7X20 ........... Chain ............................................... Ø7.1×20.2 ...................................... 3.5M

.................. LCHAIN-7X20 ........... .......................................................... Ø7.1×20.2 ...................................... 6.5M

12 .............. TS050-C12 ................ Limit Stopper Ass’y ........................... ............................................................. 2

.................. TS050-C12 ................ .......................................................... ............................................................. 3

13 .............. TS050-C13 ................ Spring ............................................... ............................................................. 2

.................. TS050-C13 ................ .......................................................... ............................................................. 3

14 .............. TS050-C14 ................ Chain Stopper ................................... ............................................................. 2

15 .............. TS-2361061 .............. Spring Washer ................................. M6 ........................................................ 2

16 .............. TS-1503051 .............. Socket Hd Cap Screw....................... M6×1.0×20 ........................................... 2

17 .............. TS050-C18 ................ Fixed Block ....................................... ............................................................. 1

18 .............. TS-2361051 .............. Spring Washer ................................. M5 ........................................................ 1

19 .............. TS-1502051 .............. Socket Hd Cap Screw....................... M5×0.8×20 ........................................... 1

40

22.7.1 BLVS100 & 200 Gear Box – Exploded View

GEAR BOX EXPLOSION

28

4

6

7

11

12

14

15

16

18

19

29

10

9

1

2

3

5

13

17

20

21

30

31

32

33

31

30

32

33

27

26

25

24

23

22

8

41

22.7.2 BLVS100 & 200 Gear Box – Parts List

Index No Part No Description Size Qty

1 ................ BB-6002ZZ ................ Bearing ............................................ 6002ZZ ................................................ 1

2 ................ TS050-D02 ................ 2nd Gear .......................................... M1.25×50T×14L .................................. 1

3 ................ TS050-D03 ................ 3rd Gear ........................................... M2×12T×88L ....................................... 1

4 ................ BLVS018-A13 ........... Key ................................................... 6×6×12L .............................................. 1

5 ................ BB-6002ZZ ................ Bearing ............................................ 6002 ZZ ............................................... 1

6 ................ BB-6204 .................... Bearing ............................................ 6204 .................................................... 1

7 ................ BLVS100-D07 ........... 4th Gear Ass’y ................................. M2×13T ............................................... 1

8 ................ BLVS050-A24 ........... Load Brake Gear Spacer .................. ............................................................ 2

9 ................ BLVS018-A33 ........... Air Plug ............................................. ............................................................ 1

10 .............. BLVS018-A32 ........... Hex. Oil Plug ..................................... ............................................................ 1

11 .............. BLVS100-D11 ........... Ratchet Ass’y .................................... ............................................................ 1

12 .............. BLVS100-D12 ........... Brake Bushing .................................. ............................................................ 1

13 .............. SB-6MM .................... Ball ................................................... Ø6 ........................................................ 3

14 .............. BLVS100-D14 ........... 3rd Gear Ass’y ................................. M2×49T ............................................... 1

15 .............. TS050-D15 ................ Brake Body ...................................... Ø90×7.6L ............................................. 1

16 .............. TS050-D16 ................ Disc Spring ...................................... Ø70×Ø35.5×3t ..................................... 3

17 .............. TS050-D18 ................ O-Ring ............................................. P-14 ..................................................... 1

18 .............. BLVS100-D18 ........... Disc Spring Bushing ......................... ............................................................ 1

19 .............. TS-2342161 .............. Lock Nut ........................................... M16×1.5 .............................................. 1

20 .............. BB-6910ZZ ................ Bearing ............................................ 6910 ZZ .............................................. 1

21 .............. TS050-D25 ................ Oil Seal ............................................ Ø50×Ø68×9t ........................................ 1

22 .............. BB-6006ZZ ................ Bearing ............................................ 6006ZZ ............................................... 1

23 .............. BLVS100-D23 ........... Load Sheave ................................... ............................................................ 1

24 .............. TS050-D28 ................ Oil Seal ............................................ Ø35×Ø50×8t ........................................ 1

25 .............. BB-6006ZZ ................ Bearing ............................................ 6006ZZ ............................................... 1

26 .............. F006050 .................... C-Retaining Ring, Ext ...................... S-25 ..................................................... 1

27 .............. BLVS100-D27 ........... 5th Gear ........................................... M2×42T ............................................... 1

28 .............. F006097 .................... C-Retaining Ring, Int ........................ R-55 ..................................................... 1

29 .............. BLVS018-A40 ........... Lubricant Drain Bolt .......................... ............................................................ 1

30 .............. BLVS100-D30 ........... Ratchet Pawl Pin .............................. ............................................................ 2

31 .............. TS050-D35 ................ Ratchet Pawl Spring ......................... ............................................................ 2

32 .............. BLVS018-A36 ........... Ratchet Pawl..................................... ............................................................ 2

33 .............. F006098 .................... C-Retaining Ring, Ext ....................... S-11 ..................................................... 2

42

22.8.1 BLVS100 & 200 Electric – Exploded View

ELECTRIC ASSEMBLY

2

1

7

8

3

4

5

6

13

14

9

10

11

19

Optional

12

20

21

22

15

16

17

18

43

22.8.2 BLVS100 & 200 Electric – Parts List

Index No Part No Description Size Qty

1 ................ BLVS100-E01 ........... Upper & Lower Limit Switch.............. ............................................................ 1

2 ................ BLVS100-E02 ........... DC Motor Controller Ass’y (RE:BLVS100-E03A) .......................................... 1

3 ................ BLVS100-E03 ........... PFC Power Supply Ass’y (RE:BLVS100-E03A) ............................................ 1

.................. BLVS100-E03A ......... PFC Power Supply Ass’y (includes #2 and #3) ............................................. 1

4 ................ TS050-E26 ................ Cover ................................................ ............................................................ 1

5 ................ TS-2361041 .............. Spring Washer ................................. M4 ....................................................... 2

6 ................ TS-2284061 .............. Cross Headed Screw ....................... M4×0.7×6L .......................................... 2

7 ................ TS-2361051 .............. Spring Washer ................................. M5 ....................................................... 4

8 ................ TS-1502021 .............. Socket Hd Cap Screw....................... M5×0.8×10L ........................................ 4

9 ................ TS-1541021 .............. Nut ................................................... M6×1.0 ................................................ 1

10 .............. BLVS018-B13 ........... Eye Bolt ........................................... M6×1.0 ................................................ 1

11 .............. BLVS018-B09 ........... Female Receptacle ........................... ............................................................ 1

12 .............. TS-2283102 .............. Cross Headed Screw ....................... M3×0.5×10L ........................................ 4

13 .............. TS050-E24 ................ Cable Gland ..................................... M20-13 ................................................ 1

14 .............. TS050-E25 ................ Cable Gland ..................................... SPG-M20B M20×1.5 ........................... 2

15 .............. BLVS100-E15 ........... Brake Resistance.............................. ............................................................ 1

16 .............. TS-2361041 .............. Spring Washer ................................. M4 ....................................................... 2

17 .............. TS-1532032 .............. Cross Headed Screw ....................... M4×0.7×10 .......................................... 2

18 .............. BLVS100-E18 ........... Electric Cover ................................... ............................................................ 1

19 .............. 140192 ...................... Remote Controller............................. ............................................................ 1

20 .............. BLVS018-B20 ........... Male Receptacle ............................... ............................................................ 1

21 .............. BLVS100-E23 ........... Shackle ............................................ 3/16" .................................................... 1

22 .............. (see sect. 20.0) ......... Wired Pendant Control (Optional)..... ............................................................

44

23.0 Electrical connections for BLVS series hoist

23.1 BLVS018, 025, 050 Wiring Diagram

PCB (PFC Power Supply)

PCB (BLDC Motor Controller)

HALL

SW IN

LIMIT

M

HALL

SENSOR

SWITCH

LIMIT

BLDC MOTOR

E.S.

Low Speed Adjusting ButtonUPDOWN

PBS

CONTROL VOLTAGE

ELECTRIC POWER SUPPLY

SINGLE PHASE 50/60HZ 100V~240V

DC 15V

Slower

Faster

D10031

MAGNETIC CLIP

V(B)

CN4

DISPLAY

W(W)

U(R)

P

N

TB2

TB5

TB4

TB3

TB1

CN5

CN1

MAGNETIC

CLIP

P

J2A

N

J2B

MAGNETIC

CLIP

TB2TB1

(G)

TB3

(B) (W)

L1

L2

0.75mm2 x 9C

RSTOP(COM)

BRN:VR(VR2)

PIK:DOWN(D)

PUR:DOWN

O:UP(D)

GRY:UP

W:+V(VR1)

YE+GR:GND

B:GND(VR3)

1.25mm2 x 3C

(20A)

FS1

PE R S

(B)

(R)

+

-

10%

E.S

CN4

CN5

RECEIVER

CD-K202RC2EQ

45

23.2 BLVS100, 200 Wiring Diagram

ELECTRIC POWER SUPPLY:

SINGLE PHASE 60HZ 115V

ENLARGEMENT

“A”

– see enlargement

46

24.0 Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.

• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period

90 Days – Parts; Consumable items

1 Year – Motors; Machine Accessories

2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes; Air Tools

5 Year – Woodworking Machinery

Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc.,
or any of its successors in interest to the JET brand.

47

48

427 New Sanford Road

LaVergne, Tennessee 37086

Phone: [phone]

www.jettools.com