JET BG-379-3 Operating Instructions and Parts Manual

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Operating Instructions and Parts Manual
2-Wheel Belt Grinder 3 x 79
Model BG-379
WALTER M EIE R (Manufa c turing) Inc.

1.0 Warranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
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perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848. You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
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whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
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2.0 Table of Contents

Section Page
1.0 Warranty and Service ....................................................................................................................... 2
2.0 Table of Contents ............................................................................................................................. 3
3.0 Safety Warnings ............................................................................................................................... 4
4.0 About this manual ............................................................................................................................. 5
5.0 Features ........................................................................................................................................... 6
6.0 Specifications ................................................................................................................................... 7
7.0 Set-Up and Assembly ....................................................................................................................... 8
7.1 Floor Diagram ............................................................................................................................... 8
7.2 Unpacking and cleanup ................................................................................................................. 8
7.3 Electrical Connec tions ................................................................................................................... 8
7.4 Voltage Conversion ( 3P H only ) ...................................................................................................... 8
8.0 Adjustments ...................................................................................................................................... 9
8.1 Belt tracking .................................................................................................................................. 9
8.2 Belt change ................................................................................................................................... 9
8.3 Belt tension adjustment ................................................................................................................. 9
9.0 Operation.......................................................................................................................................... 9
9.1 Contact grinding ............................................................................................................................ 9
9.2 Surface grinding ............................................................................................................................ 9
10.0 Maintenance ................................................................................................................................... 9
11.0 Troubleshooting ............................................................................................................................ 10
12.0 Replacement Parts ....................................................................................................................... 10
12.1.1 BG-379 Belt Gri nder s – Exploded View .................................................................................. 11
12.1.2 BG-379 Belt Gri nder s – Exploded View .................................................................................. 12
12.1.3 BG-379 Belt Gri nder s – Parts List ........................................................................................... 13
13.0 Electrical Connec tions – single phase only .................................................................................... 16
13.2 Electrical Connec tions – 3 phase only ........................................................................................... 17
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3.0 Safety Warnings

1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machi ne and in this manual. F ailure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This belt grinder is designed and intended for use by properl y trained and ex perienced personnel only. If you are not familiar with the proper and safe operation of a belt grinder, do not use unti l proper training and knowledge have been obtained.
5. Do not use this machine for other than its intended use. If used for other purposes, Walter Meier ( M anufacturing), Inc., disclaims any real or im plied warranty and holds it self harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this belt grinder. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.) Eye wear shal l be impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications.
7. Before operating this belt grinder, remove tie, rings, watc hes a nd ot her jewelry, and roll sleeves up past the elbows. Do not wear loose clothing, and confine long hair. Non­slip footwear or anti-skid floor strips are recommended. Do not wear gloves or hold the work with a rag when grindi ng.
8. Wear ear pr otectors (plugs or muff s) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductiv e harm . Some ex amples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement
and other masonry product s.
Arsenic and chromium from chemically
treated lum ber.
Your risk of exposure vari es, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventil ated area and work with approved safet y equipm ent, such as f ace or dust masks that are specificall y designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the infl uence of drugs, al cohol or any medication.
11. Make certain switch is in OFF position before connecting machine to power supply.
12. Make c er t ain machine is properly grounded.
13. Make all machine adjustments or maintenance with machine unplugged from power source.
14. Rem ov e adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when machine is in use. If removed for maintenance pur poses, use ext rem e cauti on and replace the guards immediately after maintenance is complete.
16. The belt grinder should be secured to the floor befor e using.
17. Check dam aged parts. Bef ore furt her use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other condi tions that m ay affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap mat eri al, oil and grease.
20. Keep vi sitors a safe distance f rom the work area. Keep chi ld ren away.
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.
22. G ive your work undivi ded attention. Look ing around, carrying on a conversation and “horse-play” are c ar eless acts that can resul t in serious injury.
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23. Maintain a balanced stance at all times so that you do not f all or lean against moving parts. Do not overreach or use excessive force to perform any machine oper ation.
24. Use the right tool at the correct speed and feed rate. Do not forc e a tool or att achment to do a job for which it was not designed. The right tool will do the job bet ter and m ore safely.
25. Use recommended accessories; improper accessories may be haz ar dous.
29. Never leave the machine running unattended. Tur n power off and do not leave machine until it com es to a c om plete stop.
30. Rem ove loose it ems and unnecessary work pieces from the area before starting the machine.
31. Do not gri nd magnesium , as it may cr eate a fire hazard.
26. Maintain t ools with care. Keep cut ting tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
27. Turn off machine and disconnect from power before cleaning. Use a brush or c ompressed air to rem ove chips or debris — do not use your hands.
28. Do not stand on the m achi ne. Serious inj ury could occur if the machine tips over.

4.0 About this manual

Familiarize you rself with the following safet y notices used in thi s manu al.
This means that if precautions are not heeded, it may resul t in minor injury and/or possible machine damage.
This means that if precautions are not heeded, it may resul t in serious or even fatal injury.
This manual is provided by Walter Meier (Manufacturing) Inc. covering the safe operation and maintenance procedures for a JET Model BG-379 Belt Grinder. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your m achine has been designed an d constructed t o provide y ears of troubl e-free operati on if used in accordance with instructions set forth in this document.
This manual is not i ntended to be an exhaustiv e guide to belt grinder operational m ethods, stock choi ce, abrasive selec tion, etc. Additi onal knowledge can be obtai ned from ex perienced users or trade j ournals. Whatever acc epted methods are used, always make personal safet y a pri ori ty.
If there are questions or c omments, please contact your local suppli er or Walter Meier. Walt er Meier can also be reached at our web site: www.walt er meier.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
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5.0 Features

1. Spark trap
2. Eye shield
3. Front work support
4. Contact wheel
5. Top work support
6. Belt guard
7. Tracking adj ustm ent knob
8. Belt tension release lever
9. Industrial switc h wi th overload protection
10. Angl e loc k handle (x2)
11. Drive wheel
12. Dust port
13. Side panel
14. Pedestal
15. Base
Figure 1
16. Hinged guar d plate
17. Tension adjustment nuts
18. Swing-away safety guard
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