Jet BG-379 User Manual

Operating Instructions and Parts Manual
2-Wh eel Belt G rinder 3 x 79
Model BG-37 9
WALTER MEIER (Manuf acturing) Inc.
Ph.: 800-274-6848 Revision A 09/2011 www.walt er meier.c om Copyright © 2011 Walt er Meier (M anufacturi ng) Inc.
1.0 Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
®
perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duratio n based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the e xceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848. You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME ST ATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
®
whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
2
2.0 Table of Contents
Section Page
1.0 Warranty and Service ...................................................................................................................2
2.0 Table of Contents .........................................................................................................................3
3.0 Safety Warnings...........................................................................................................................4
4.0 About this manual ........................................................................................................................5
5.0 Features ......................................................................................................................................6
6.0 Specifications...............................................................................................................................7
7.0 Set-Up and Assembly ...................................................................................................................8
7.1 Floor Diagram...........................................................................................................................8
7.2 Unpacking and cleanup .............................................................................................................8
7.3 Electrical Connectio ns ...............................................................................................................8
7.4 Voltage Conversion (3PH only) ..................................................................................................8
8.0 Adjustments .................................................................................................................................9
8.1 Belt tracking .............................................................................................................................9
8.2 Belt change ..............................................................................................................................9
8.3 Belt tension adjustment .............................................................................................................9
9.0 Operatio n ....................................................................................................................................9
9.1 Contact grinding .......................................................................................................................9
9.2 Surface grinding .......................................................................................................................9
10.0 Maintenance ..............................................................................................................................9
11.0 Troubleshooting ....................................................................................................................... 10
12.0 Replacement Parts ................................................................................................................... 10
12.1.1 BG-379 Belt Grinders – Exploded View................................................................................ 11
12.1.2 BG-379 Belt Grinders – Parts List........................................................................................ 12
13.1 Electrical Connectio ns – single phase only ................................................................................. 15
13.2 Electrical Connectio ns – 3 phase only........................................................................................ 16
3
3.0 Safety Warnings
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machi ne and in t his manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This belt grinder is designed and intended for use by pr operly tr ained a nd experie nced personnel only. If you are not familiar with the proper and safe operation of a belt grinder, do not us e until proper t raining a nd knowledge have bee n obtai ned.
5. Do not use this machine for other than its intended use. If used for other purposes, Walter M eier (Manufacturi ng), I nc., disclai ms any real or i mplied warra nty a nd holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this belt grinder. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.) Eye w ear shall be impact r esist ant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications.
7. Before operating this belt grinder, remove tie, rings, watches and other jewelr y, and r oll sleeves up past the elbows. Do not wear loose clothing, and confine long hair. Non­slip footwear or anti-skid floor strips are recommended. Do not wear gloves or hold the work with a rag when grinding.
8. Wear ear protectors ( plugs or muffs) during extended periods of operat io n.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductiv e harm. Some e xamples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement
and other masonry products.
Arsenic and chromium from chemically
treat ed lumber.
Your risk of e xposure varies, de pending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well- ventilated area a nd work w ith approved safety eq uipment, s uch as face or dust masks that are specifically desig ned to filter out microscopic particles.
10. Do not operate this machine while tired or under the i nfluence of dr ugs, alc ohol or a ny medication.
11. Make certain switch is in OFF position before connecti ng machine to pow er supply.
12. Make cer t ain machine is properly grounded.
13. Make all machine adjustments or maintenance with machine unplugged from power source.
14. Remove adj usti ng keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when machine is in use. If removed for maintenance purposes, use extreme c aution and replace the guards immediately after maintenance is complete.
16. The belt grinder should be secured to the floor befor e using.
17. Check damaged part s. Befor e furt her us e of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and a ny other conditio ns that may aff ect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work ar ea and non-glare, overhead lighti ng.
19. Keep the floor around the machine clean and free of scrap mater ial, oil and grease.
20. Keep visitors a saf e distance fr om the wor k area. Keep children a way.
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.
22. Give your work undi vided attention. Look ing around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
23. Maintain a balanced sta nce at all times so that you do not fall or lean against moving
4
parts. Do not overreach or use excessive force t o perfor m any machine operation.
24. Use the right tool at the correct speed and feed rat e. Do not force a tool or at tac hme nt to do a job for which it was not designed. The right t ool will do the job bet t er and more safely.
25. Use recommended accessories; improper accessories may be hazardous.
26. Maintain t ools with care. Keep cutting t ools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
27. Turn off machi ne and disconnect f r om pow er before cleani ng. Use a br ush or co mpress ed air to remove chips or debris — do not use yo ur ha nd s .
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. T ur n power off and do not leave machine until it comes to a complete stop.
30. Remove loose items a nd unnecess ary wor k pieces from the area before starting the machine.
31. Do not grind magnesi um, as it may create a fire hazard.
Familiarize your self with t he fo llowing safety notices used in this manual.
This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
This means that if precautions are not heeded, it may result in serious or even fatal injury.
4.0 About this manual
This manual is provided by Walter Meier (Manufacturing) Inc. covering the safe operation and maintenance procedures for a JET Model BG-379 Belt Grinder. T his manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Y our machine has been designed and constr ucted to provide years of t rouble-free oper ation if used in accordance with instructions set forth in this document.
This manual is not intended to be an exhausti ve guide to belt grinder operational met hods, stock choice, abrasive selectio n, etc. Additional knowledge ca n be obtained from experienced users or trade journals. Whatever accepted methods ar e used, always make pers onal safety a priority.
If there are questions or comments, please co ntact your local supplier or Walt er Meier. Walter Meier can also be reached at our web site: www.walt er meier.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
5
Loading...
+ 11 hidden pages