JET BDB-1340A User Manual

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Operation and Maintenance Instructions
Belt Drive Bench Lathe, 13x40-inch
Model BDB-1340A
For Parts List and Electrical Diagrams, see document M-321357 A
JET
(shown with optional 321443AK stand)
Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of th ese ma chines in the processing of metal , pl asti cs, or oth er m aterial s may void the warranty. The exceptio ns are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provid e pr o of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Appli es
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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Table of Contents
Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning ................................................................................................................................................... 3
Specifica tions ................................................................................................................ .......................... 5
Dimensions of optional stand (p/n 321443AK) .......................................................................................... 6
Assembly ................................................................................................................................................ 6
Contents of the Shipping Container ...................................................................................................... 6
Uncrating and Clean- Up ....................................................................................................................... 7
Chuck Preparation (Three Jaw) ............................................................................................................ 8
Lubrication ........................................................................................................................................... 9
Electri c al Connec tions ........................................................................................................................ 11
General Description ............................................................................................................................... 11
Contro ls ............................................................................................................................................. 13
Adjustments ................................................................................................................... ....................... 1 5
Break-In Pr oc edur e ............................................................................................................................ 15
Speed Selecti on ................................................................................................................................. 15
Feed and Thread Selection ................................................................................................................ 15
Change Gear Replacem ent ................................................................................................................ 16
Thread Cutting ................................................................................................................................... 16
Thread and Feed Chart ...................................................................................................................... 17
Automatic Feed O per ation and Feed Changes ................................................................................... 18
Powered Carriage Travel ................................................................................................................... 18
Saddle Adjustment ............................................................................................................................. 18
Cross Slide Adjustment ...................................................................................................................... 18
Compound Rest Adjustment ............................................................................................................... 19
Tailstock Adjustment .......................................................................................................................... 19
Half Nut Gib Adjustment ..................................................................................................................... 19
Headstock Alignment ......................................................................................................................... 19
Removing Gap Section ...................................................................................................................... 20
Install ing Ga p Section ........................................................................................................ ................ 2 0
Warning
1. Read and understand the ent ire contents of this manual before attempti ng assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h all of these warnings m ay cause seriou s i njury.
3. This manual is intended to famili arize you wit h the technical aspect s of this lathe. It is not, nor was it intended to be, a training manual.
4. This mac hine is designed and intended for use by properly t r ained and experienc ed per sonnel only. If you are not f amiliar wit h the pr oper and saf e operat ion of a lathe, do not use until proper t rai ning and knowledge have been obtained.
5. Always wear approv ed safety glasses/face shields whil e using this lathe. Everyday eyeglasses only have impact resistant lenses; they are not saf ety glasses.
6. Wear proper apparel. Remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hai r . Non-slip footwear or anti - skid floor strips are recommended. Do not wear gloves.
7. Wear ear protector s (plugs or muffs) during ext ended periods of operation.
8. Do not operate this machine while tired or under the influence of dr ugs, alcohol or any medication.
9. Make certain t he switc h is i n the OFF position before connect ing the machine to the power supply.
10. Make certain t he machine is properly grounded.
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11. Do not place hands near the chuck while the machine is operating.
12. Make all machine adjustments or maintenance with the machine unplugged from the power source.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
14. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other r epr oduc tiv e harm. Some examples of these chemic als are:
Lead from lead based paint.
Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.
Arsenic and chromium from chemically treated lum ber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replac e the guards immediately after m aintenance is complete.
16. Check damaged par ts. Check for ali gnment of moving parts, bi nding of moving part s, breakage of parts, mounti ng and any other conditions that may affect it s operation. A guard or other part that is damaged should be properly repaired or replac ed.
17. Keep the floor around the machine clean and free of scrap material, oil and grease.
18. Keep visit or s a safe di stanc e from the work area. Keep children away.
19. Make your workshop chil d pr oof with padlocks, master switc hes or by r em ov ing starter keys.
20. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e careless acts that can r esul t in serious injury.
21. Do not overreach. K eep pr oper footi ng and balance at all times.
22. Use the right t ool. Do not f orce a tool or attachm ent to do a job f or which i t was not de signed. The right tool will do the job bet ter and safer.
23. Use recommended accessories; improper accessories may be hazardous.
24. Maintain tools with care. Keep tools sharp and clean for the best and safest perf ormance. Follow instructions for lubricating and c hanging accessories.
25. Turn of f the m achine and discon nect f rom power bef ore cleani ng. Use a bru sh or com pressed air to remove chips or debris — do not use your hands.
26. Never leave t he m ac hine r unning unattended. Turn the power off and do not l eav e the mac hine until it comes to a complete stop.
27. Remove loose it em s and unnecessary work pieces from the area before starting the machine.
Familiariz e you rself with the following safet y no tices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
even death.
This means that if precautions are not heeded, it may result in serious injury or possibly
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Specifications
Model Number ........................................................................................................................ BDB-1340A
Stock Number.............................................................................................................................. 321360A
Capacities:
Swing Over Bed ................................................................................................................................... 13"
Swing Over Cross Slide ................................................................................................................ 7-25/32 "
Swing Through Gap ........................................................................................................................ 18-3/4"
Length of Gap......................................................................................................................................... 8"
Distance Between Centers ................................................................................................................... 40"
Headstock:
Hole Through Spindle ....................................................................................................................... 1-3/8"
Spindle Nose ......................................................................................................................................D1-4
Taper in Spindle Nose ....................................................................................................................... MT-5
Spindle Taper Adapter ....................................................................................................................... MT-3
Spindle Bearing Typ e ................................................................................................ Taper Roller Bearing
Number of Spindl e Speeds .................................................................................................................... 12
Range of Spindle Speeds ...................................................................................................... 6 0- 1240 rpm
Gearbox:
Number of Longitudinal and Cross Feeds ......................................................................................... 2 2/2 2
Range of Longitudinal Feeds (inch/rev) .......................................................................... 0.0018" – 0.0374"
Range of Cross Feeds (inch/rev) ................................................................................... 0. 0012" – 0.0345"
Number of Inch Threads ........................................................................................................................ 40
Range of Inch Threads ........................................................................................................ 3-1/2 – 80 TPI
Number of Metric Threads ..................................................................................................................... 27
Range of Metric Threads ........................................................................................................... 0.2 – 6mm
Leadscrew ............................................................................................................................... 7/8" × 8 TPI
Feed Rod Diameter ............................................................................................................................. 3 /4”
Compound and Carriage:
Toolpost Type.................................................................................................................................. 4-Way
Maximum Tool Size ................................................................................................................... 5/8" x 5/8"
Maximum Compound Slide Travel ................................................................................................ 2-11/1 6"
Maximum Cross Slide Travel .......................................................................................................... 6-5/16"
Maximum Carriage T r av el ..................................................................................................................... 35"
Tailstock:
Tailstock Spindle Travel .................................................................................................................... 3-3/4"
Diameter of Tailstock Spindle ........................................................................................................... 1-1/4"
Taper in Tail stoc k Spindle .................................................................................................................. MT-3
Miscellaneous:
Steady Rest Capaci ty ............................................................................................................. 1/4" – 2-5/8"
Follow Rest Capacit y .............................................................................................................. 1/4" – 2-3/4"
Length of Bed ....................................................................................................................................... 54"
Width of Bed ..................................................................................................................................... 7-3/8"
Height of Bed........................................................................................................................................ 12"
Overall Dimensions ............................................................................................... 71"L x 32"W x 25-1/2"H
Main Motor ............................................................................................................... 2HP , 1PH, 230V only
Net Weight (approx.)
Shipping Weight (approx.) .......................................................................................................... 1,280 lbs.
................................................................................................................... 1,070 lbs.
The above specifications were current at the time this m anual was published, but because of our policy of continuous impr ovement, JET reserves the ri ght to change specifications at any tim e and without prior notice, without incurring obligations.
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Dimensions of optional stand (p/n 321443AK)
To purchase this optional stand for the BDB-1340A Lathe, contact your dealer or call JET customer service.
Assembly
Contents of the Shipping Container
(Figures 1 and 2) 1 Lathe
1 Steady Rest (mount ed on lathe) 1 Follow Rest (mounted on lathe) 1 6" Three Jaw Chuck (mount ed on lathe) 1 8" Four Jaw Chuck 1 12" Face Plate (strapped t o c ontainer) 3 Cam Locks 3 Socket Head Cap Scr ews 1 Tool Box (strapped t o c ontainer) 1 Chip Tray 1 Lifting Hook 2 Lifting Blocks
Tool Box:
3 Open End Wrenches (9/ 11, 10/ 12,
12/14mm) 1 Touch-Up Paint 1 Oil Can 1 Hex Socket Wrench Set ( 2.5, 3, 4, 5, 6,
8mm) 2 Shear Pins 1 33T Gear 1 44T Gear 1 46T Gear 1 48T Gear 1 52T Gear 2 T-Handle Chuck Wrenches 1 Tool Post Wrench 2 MT-3 Centers 1 MT-3 to MT-5 Sleeve
1 Cross Point Screwdriver 1 Flat Head Screwdriver 1 Key for Cam Locks 1 Operating Instructions 1 Parts List 1 Warranty Card
Figure 1
(stand not included)
Figure 2
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Machine is heavy! Use an
appropriate lifting device and use extreme caution when mo ving the machin e to its final location. Failure to comply may cause serious injury.
Uncrating and Clean-Up
1. Finish removing the wooden crate from around the lathe.
2. Unbolt the lathe from the shipping crate bottom.
3. Choose a location for the lathe that is dry, has good light ing, and has enough room t o be able to service t he lathe on all four sides.
4. Assemble par ts fastened to the crate bottom used to lift the lathe. See Fig. 3. (Note: Lifting parts are not tightened in Fig. 3 to show detail.) Using a piece of leather or a block of wood under the metal block to protect the ways during lifting is highly recommended. Do not lift the lathe by the spindle. With adequate lifting equipment, slowly raise the l athe off the shipping crate bottom. M ake sure lathe is bal anced before moving to a sturdy bench or optional stand.
5. To avoid twisting the bed, the lathe's location must be absolutely flat and level. Bolt the lat he to the stand (if used). If using a bench, through-bolt for best performance.
6. Clean all rust protected surfaces using a mild commer cial solvent , kerosene or di esel fuel. Do not use paint thinner, gasoline, or lacquer thi nner. These will damage pai nted surfaces. Cov er all cleaned surf aces with a ligh t f i lm of Mo b il DTE® Oil Heavy Medium.
Figure 3
7. Remove the end gear cover. Clean all components of the end gear assembly and coat all gears with a heavy, non-slinging grease.
8. Using a machinist’s precision level on the bedways, check to make sure lathe is level side to side and front to back. Loosen mounting bol ts, shim, and tighten mounti ng bolts, if necessary. The lathe must be level to be accurate.
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Chuck Preparation (Three Jaw)
Read and understand all
directions for chuck preparation! Failure to comply may cause serious injury and/or damage to the lath e!
Note: Before removing the chuck from the
spindle, pl ace a way board across the bed ways under the chuck.
1. Support the chuck while turning three camlocks 1/4 turn counter-clockwise with the chuck key which is included in the tool box.
2. Carefully remove t he chuck from the spindl e and place on an adequate work surface.
3. Inspect the camlock studs. Make sure they have not become crac ked or broken during transit. Clean all parts thoroughly with solvent. Also clean the spindle and camlocks.
4. Cover all chuck jaws and scroll inside the chuck with #2 li thium tube grease. Cov er the spindle, cam locks, and chuck body with a ligh t f i lm of Mo b il DTE® Oil Heavy Medium.
5. Lift the chuck up to the spindle nose and press onto the spindle. Tighten in place by turning the cam locks 1/4 turn clockwise. The index mark (A, Fig. 4) on the camlock should be between the t wo indicator ar rows (B, Fig. 4) when tight. If the index mark is not between the two arrows, remove the chuck and adjust the camlock studs by either turning out one full turn (if cams will not engage) or turning in one full turn (if cams turn beyond indic ator marks).
6. Install chuck and tighten in place.
Figure 4
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Lubrication
Lathe must be serviced at all
lubrication points and all reservoirs filled to operating level before the lathe is placed into service. Failure to comply may cause serious damage to the lath e.
1. Headstock - Oil must be up to indicator mark in both oil sight glasses (A, Fig. 5). Top off with Mobil DTE® Oil Heavy Med ium. The headstock should be drained and refilled after the first three months of operation. Then, change oil in the headstock annually.
Drain oil completely by r em ov ing drain plugs (B, Fig. 5). Also loosen the t hree set screws in the pulleys (K, Fig. 6) and shaft ( E , Fig. 6) and drain the oil fr om these. When done, r e­tighten the set screws (K,E) and re-insert the drain plugs (B). Refill by removing fill plugs (C, Fig. 6). Grease three fittings (D, Fig. 7) with Mobil 1® Synthetic Universal Grease daily.
Figure 5
2. External Gears - Coat all gears with a heavy, non-slinging grease, see Fi gur e 7.
3. Center Back Gear Shaf t - Remove the set screw on the shaf t (E, Fig. 6) and oi l with a couple of drops of Mobil DTE® Oil Heavy Medium once weekly .
4. Quick Chang e Gearbox - Oil m ust be up to indicator mark in oil sight glass (F, Fig. 5). Top off with Mobil DTE® O il Heavy Medium. Fill by removi ng plug (G, Fig. 7). Drain oil by removing drain plug (H, Fig. 7) and refill after the first month of operation. Then, change oil in the gearbox annually.
Figure 6
Figure 7
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5. Apron - Oil must be up t o indicator mar k in oil sight glass (A, F ig. 8). Top off with Mobil DTE® Oil Heavy Medi um. Fill by removing oil plug (B, Fig. 8). After the first three months of operation, drain oil completely (drain is on the bottom of the apron) and refill with M obil DT E® Oil Heavy Medium, at a level equival ent t o the indicat or li ne. Then, change oil annually.
6. Feed Sel ector - Lubric ate ball oiler (C, Fig.
8) once daily with Mobil DTE® Oil Heavy Medium.
7. Carriage - Lubr icate two ball oi lers (D, Fig.
8) once daily with Mobil DTE® Oil Heavy Medium.
8. Thread Dial Indicato r - Lubricate ball oiler (E, Fig. 8) once daily with Mobil DTE® O il
Heavy Medium.
Figure 8
9. Compound Rest - Lubricate three ball oilers (F , Fig. 9) once daily with M obil DTE®
Oil He avy Me dium.
10. Cross Slide - lubricate four ball oilers (G, Fig. 9) once daily with Mobil DTE® Oil
Heavy Medium.
11. Longitud inal Feed Handwheel - Lubri cate ball oiler (H, Fig. 9) once daily with Mobil DTE® Oil Heavy Me dium.
12. Tailstock - Lubricate thr ee ball oil ers (I , Fig.
10) once daily with Mobil DTE® Oil Heav y Medium.
13. Leadscrew/F eed Rod - Lubri cate t hree ball oilers once daily (J, Fig. 10) with Mobil DTE® Oil Heavy Me dium.
Figure 9
Figure 10
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Electrical Connections
All electrical connections
must be compl eted by a qualifi ed electrician and must comply with all relevant codes. Failure to comply may cause serious injury and/or damage to the machinery and property.
The BDB-1340A bench lathe is rated at 2HP, 1PH, 230V only. Confi rm that power available at
the lathe's location is the same rating as the lathe.
Make sure the lathe is properly grounded.
General Description
Lathe Bed
The lathe bed ( A, Fig. 12) i s made of high grade cast iron. B y combini ng high cheek s with strong cross ribs, a bed with low vibration and high rigidity is realized. Two precision ground vee slideways, reinforced by heat hardening and grinding, are an accurate guide for the carriage and headstock. The main drive motor is mounted to the rear of the bed.
Carriage
The carriage (B, Fig. 12) is made from high quality cast i ron. The slidi ng parts are smooth ground. The cross-slide is mounted on the carriage and mov es on a dove-tail ed slide whic h can be adjusted for play by means of the gibs.
Figure 11
Figure 12
The compound slide (C, Fig. 12), which is mounted on the c ross slide (D, Fi g. 12), can be rotated through 360°. The compound slide and the cross slide travel in a dovetail slide and hav e adjustable gi bs. A f our-way tool post (E , Fig. 12) is fitted on the com pound sli de.
Headstock
The headstock (F, Fig. 12) is cast from high grade, low vibration cast iron. It is mounted to the bed by four bolt s with two adjusting bol ts for alignment. In the head, the spindle is mounted on two precision taper roller bearings. The hollow spindle has Morse Taper #5 wit h a 1-3/ 8" bore.
Four Way Tool Post
The four-way tool (E, Fig. 12) post is mounted on the compound slide and allows a maximum of four tools to be mounted simultaneously. Remember to use a mi nimum of two clamping screws when installing a cutting tool.
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Apron
The apron (A, Fig. 13) is mounted to the carriage. In the apron a hal f nut is fitted. The half nut gi bs can be adjusted from t he outside. The half nut is engaged by us e of a l ever. Quic k travel of the apr on is accom pl i shed by m eans of a bed-mounted rack and pinion, operated by a hand wheel on the front of t he apr on.
Tailstock
The tailstoc k (B, Fig. 13) slides on a v- way and can be locked at any location by a clamping lever. The tailstock has a heavy-duty spindle with a Morse Taper #3.
Leadscrew and Feed Rod
The leadscre w (C Fig. 13) and f eed rod ( D, Fi g.
10) are mounted on the front of the machine
bed. They are connec ted to the gearbox at the left for automatic feed and lead. They are supported by bushings on both ends. Both are equipped with brass shear pins.
Gear Box
The gear box (E, Fig. 13) is made from high quality cast i ron and is mounted to t he left side of the machine bed.
Steady Rest
The steady rest (F, Fig. 13) serv es as a support for shaft s on the free tailstoc k end. The steady rest is mounted on the bedway and secured from below with a bolt, nut and locking plate. The sliding fingers require c ontinuous lubri c ation at the contact points with the workpiece to prevent pr em ature wear.
Follow Rest
The traveli ng follow rest (G , Fig. 13) is mounted on the saddle and f ollows the movement of the turning tool . Only two finger s are requi red as the turning tool takes the place of the third. The follow rest is used for turning operati ons on l ong, slender workpieces. It prevents flexing of the workpiece f r om the pr essure of t he cutting tool.
The slidi ng fingers are set simi lar to the steady rest, free of play, but not binding. The sliding fingers require continuous lubrication at the contact points with the workpiece to prevent prematur e wear.
Figure 13
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Controls
1. Main On-Off Switch (A, Fig. 14) – Power i s off in the “0” position and on in the “I” position.
2. Feed Direction Selector (B, Fig. 15) – Arrows above the handle indicate saddle travel dir ection when the chuck is rot ating in the forward direction or counter-clockwise as viewed from the front of the chuck.
3. Feed Rod/ Leadscrew Select or (C, Fi g. 15) – Use knob and lever to activat e leadscrew and feed rod.
4. Belt Tensioning Handle (D, Fig. 15) – Pull forward to rel ease tension on the driv e belt. Push toward the rear t o tension the belt.
5. Feed Rate Selector (E, Fig. 15) – Two knobs and two handl es used to set desired feed, or lead rat es.
6. Forw ard/Reverse Lever ( F, Fi g. 16) – Pull lever up for clockwise spindle rotation (reverse). Push lever down for counter­clockwise spindl e rotation (f orward). Neutral position is a center detent and the spindle remains idle.
Figure 14
7. Compound Rest Lock (G, Fig. 16) – Turn hex nut clockwise to lock and counter­clockwise to unlock.
8. Compound Slide Lock (H, Fig. 16) – Turn set screw cloc kwise to tighten and counter ­clockwise to loosen.
9. Cross Slide Lock (I, Fig. 16) – Turn set screw clockwise, and tighten to lock. Turn counter-clockwise and loosen to unlock. Caution: cross slide lock screw must be unlocked before engaging automatic feeds or damage to the lathe may occur.
10. Carriage Lock (J, Fig. 16) – Turn hex socket cap screw clockwise and tighten to lock. Turn counter-clockwise and loosen to unlock. Caution: Carriage lock screw must be unlocked before engaging automatic feeds or damage to lathe may occur.
Figure 15
Figure 16
13
11. Longitud inal T raverse Hand wheel (A, Fig.
17) – Rotate handwheel cl ockwise to move the apron assembly toward the tailstock (right). Rotate the wheel counter-clockwise to move the apron assembly toward the headstock (left).
12. Feed Sel ector (B, Fig. 17) – Push l ever to the left and down to activate the crossfeed function. Pull lever to the right and up to activate the longitudinal function.
13. Half Nut Engag e Lever (thread cutting) (C, Fig. 17) – Move the l ever down to engage. Move the lever up to disengage.
14. Cross T raverse Handwheel (D, Fig. 17) – Clockwise rotation moves the cross slide toward the rear of t he machine.
15. Compound Rest Traverse Handwheel (E, Fig. 17) – Rotate clockwise or counter­clockwise to mov e or positi on.
16. Tool Post Clamping Lever (F, Fig. 17) – Rotate counter-clockwise to loosen and clockwise to tighten. Rotate the tool post when the lever is unl oc k ed.
Figure 17
17. Threading Dial (G, Fig. 17) – Engage by pushing into the leadscrew. Pull out to disengage. The di al indicator and chart will specify at which point a thread can be entered.
18. Tailstock Quill Clamping Lever (H, Fig.
18) – Lift up to lock t he spindle. Push down to unlock.
19. Tailsto ck Clamping Lever (I, Fi g. 18) – Lift up lever to lock. Push down lev er to unloc k.
20. Tailstock Quill Traverse Handwheel (J, Fig. 18) – Rotat e clockwise to adv ance the quill. Rot ate count er-clockwise to ret ract t he quill.
21. Tailstock Off-Set Adjustment (K, Fig. 18) – Three set screws located on t he tailstock base are used to off-set the tailstock for cutting tapers. Loosen lock screw on tailstock end. Loosen one side s et scre w (K, Fig. 18) while tightening the other until the amount of off-set is indicated on scale. Tighten lock screw.
Figure 18
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22. High-Low Speed Selector (A, Fig. 19) ­Push toward the re ar of t he machine f or the high-speed range and pull toward the front for the low speed range.
23. Lock Pin fo r Back Gear (B, Fig. 20) – For high-speed operation, pull out pin and turn
pin 90° clockwise to engage back gear (B To disengage the back gear for low-speed
operation, pul l t he pin out, turn 90° count er­clockwise, and rot ate the chuc k until the pi n seats.
Engage back gear only
for high -speed operation . Do not operate in low-speed range while back gear (B is engaged. Failure to comply may result in gear damage.
).
1
)
1
Adjustments
Figure 19
Break-In Procedure
During manuf acturing and testi ng, thi s lathe has been operated in the l ow R.P.M. range for t hree hours.
To allow time for the gears and bearings to break-in and run sm oothly, do not run the lathe above 580 R.P.M. for the first six hours of operation and use.
Speed Selection
To change speeds, disconnect the lathe from the power source and remove the tension by pulling handle (C, Fig. 20) forward. Move the belts (D, Fig. 20) to the desired location according to the speed selection chart (E, Fig.
21). Tension the belts by moving the handle
towards the rear.
Feed and Thread Selection
Figure 20
1. Reference the feed and thread tables (F, Fig. 21).
2. Move levers and knobs (G, Fig. 21) to the appropriate posi tion.
Figure 21
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Change Gear Replacement
Note: The 32T x 127T x 48T gears are i nstall ed
in the end gear compartment when delivered from the factory. This combination will cover most inch feeds and threads under normal circumstanc es. The additional gears found in the toolbox are used for some metric threads and feeds.
1. Disconnect the machine from the power source.
2. Open the end cover on the left end of the headstock.
3. Loosen t he socket head cap screw (A, Fi g.
22) and hex nuts (B, Fig. 22). Move the quadrant out of the way.
4. Change gears (C, Fig. 22) t o match t he feed and thread chart.
5. Thoroughly cl ean and install new gears.
6. Move the quadrant so the large gear meshes with the smaller gears and tighten to secure in pl ace. Note: Make sure t here is backlash of 0.002” – 0.003” between gears. Setting the gears too tight will cause excessiv e noise and wear.
Figure 22
7. Close the cover and connec t t he machine t o the power source.
Thread Cutting
1. Set feed rate selectors (D, Fig. 23) i n proper position for the correct feed rate of the thread to be cut.
2. Mov e knob (E, Fi g. 23) to the “0” posi tion to disengage the feed rod.
3. Engage the half nut lev er (F, Fi g. 24).
4. The half nut lever and threading dial are used to thread in t he conventi onal manner. The thread dial chart specifies at which point a thread can be entered using the threading di al .
5. To c ut metri c threads, the half nuts m ust be left continuall y engaged once the start point has been selec ted and the half nut is initiall y engaged (thread dial cannot be used).
Figure 23
Figure 24
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Thread and Feed Chart
17
Automatic Feed Operation and Feed Changes
1. Move forward/reverse selector (A, Fig. 25) up or down depending on desired direction.
2. Set the selector handle (B, Fig. 26) to the “P” position and turn knob (C, Fig. 26) counter-clockwise so the arrow is pointing up to start the feed rod r otati ng.
Powered Carriage Travel
Push lev er (D, Fig. 25) to the l eft and down to engage crossfeed. Pull lever to the right and up to engage longitudinal feed.
Saddle Adjustment
1. Loosen f our hex nuts (E, Fig. 27) found on the bottom rear of the c r oss slide.
2. Turn each of the four set screws (F, Fi g. 27) equally with a hex wrench until a slight resistance is felt. Do not over tighten.
3. Move the carriage wit h the hand wheel and determine if drag is to y our preference. Re­adjust the setscrews as necessary to achieve the desi r ed dr ag.
4. Hold socket set screw firmly with a hex wrench and tighten hex nut to lock in place.
5. Move the carriage again and adjust if necessary. Note: Over adjustment will cause excessive premature wear of the gibs.
Figure 25
Figure 26
Cross Slide Adjustment
If the cr oss slide i s too loose, f ollow procedure below to tighten:
1. Loosen the rear gib screw (G, Fig. 27) approxim ately one turn.
2. Ti ghten front gib screw a quarter tur n. Turn the cross slide handwheel to see if the cr oss slide is still loose. If it is still loose, tighten the front screw a bit mor e and try again.
3. When cross slide i s properly adjusted, snug rear gib screw. Do not ov er tighten. This will cause premature wear on the gib and mating parts.
Figure 27
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Compound Rest Adjustment
Follow the same proc edur e as for the cross slide adjustment.
Tailstock Adjustment
If the handle will not lock the tailstock securely, use the following procedur e:
1. Lower handle to the unl oc k ed posi tion.
2. Slide tail stock to an area that will allow you to reach under the tailstock.
3. Tighten t ailstock clamping nut 1/4 t urn, and re-test for proper locking. Repeat as necessary.
Half Nut Gib Adjustment
1. Remove the thread dial assembly by unscrewing the scre w (A, Fig. 28).
2. Loosen t hree hex nut s (B, Fig. 28) f ound on the side of apr on, and turn t hree set scre ws (C, Fig.28) equal ly with a hex wrench.
3. Adjust properly for wear and play. Hold socket set screw firmly with a hex wrench and tighten hex nut to lock in place. Note: Over adjustment will cause excessive prematur e wear on gib and mati ng par ts.
Headstock Alignment
The headstock has been aligned at the factory and should not require adjustment. However , if adjustment is deemed necessary, follow the procedure below to al ign the headstock.
1. Using an engineer's precision level on the bedways, make sure the lathe is level side to side and f ront to back. If the lathe i s not level, correct to a level condition before proceeding. Re- test alignment if any leveli ng adjustments were made.
2. From steel bar stock of approximately two inches in diameter, cut a piece approximately eight inches long.
3. Place two inc hes of bar stock into c huc k and tighten chuck. Do not use the tailstock or center to support the other end.
4. Set up and cut along fiv e inches of the bar stock.
Figure 28
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5. Using a microm eter, measure the bar stock next to the chuck and at the end. The measurement should be the same.
6. If the measurements are not the same and adjustment is required, loosen the f our bolt s that hold the headstock to the bed. Do not loosen completely; some drag should remain.
7. Loosen two hex nuts found on the two adjusting bolts located on the backside of headstock just above the motor mount bracket. A djust the bolts for ali gnment and tighten hex nuts. Tighten the headstock bolts and mak e another c ut. Keep adj usti ng screws after each cut until the bar stock measurements are the same. Tighten all headstock bolts and jam nuts on adjusting screws.
Removing Gap Bridge
1. Using an open end wrench, tighten the t wo hex nuts (A, Fig. 29). This will cause the taper pins (B, Fig. 29) to rel ease. Remove the taper pins.
2. Rem ove the four hex socket cap screws (C, Fig. 29) with a hex key wrench.
3. Gap bridge can now be removed.
Installing Gap Bridge
1. Clean the bottom and the ends of the gap bridge thoroughly.
2. Set gap bridge in plac e and align.
3. Remove nuts (A, Fig. 29) from the taper pins (B, Fig. 29).
4. Slide taper pins in their r espective holes and seat using a m allet. Install nuts on the taper pins finger tight.
Figure 29
5. Install four socket head cap screws (C, Fi g.
29) and tighten secur ely.
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Parts List and Electrical Diagrams
For Lathe models BDB-1340A, GHB-1340 A, GHB-1440A
For GHB-1340A/1440A Operat ing Instructions, see document M-321357A-1 For BDB-1340A Operatin g Inst ructions, see document M - 321360A
JET
(GHB-1340A shown with opt ional stand 321443AK)
I 11/2014
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