JET BDB-1340A Operating Instructions and Parts Manual

This .pdf document is bookmarked
Operation and Maintenance Instructi ons
Belt Drive Bench Lathe, 13x40-inch
Model BDB-1340A
For Parts List and Electrical Diagrams, see document M-321357A
JET
(shown with optional 321443A K stan d)
1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING - To reduce risk of injury:
1. Read and understand the entir e contents of this manual before attem pting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Th is manual is intended to f amiliarize you with the technical aspec ts of this lathe. It is not, nor was it intended to be, a training manual.
4. This machine is designed and intende d for use by properly trained and ex perienced personnel only. If you are not familiar with the proper and safe operation of a lathe, do not use until proper training and knowledge have been obtained.
5. Always wear approved safety glasses/face shields while using this lathe. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.
6. Wear proper apparel. Remove tie, rings, watches and other j ewelry, and roll slee ves up past the elbows. Remove a ll loose clothi ng and confine long hair . Non-slip footwear or anti-sk id floor strips are recommended. Do not wear gloves.
7. Wear ear protectors (plugs or muffs) during extended periods of operation.
8. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
9. Make ce rtain the switch is in the OFF pos ition before connecting the machine to the power supply.
10. Make certain the machine is properly grounded.
11. Do not place hands near the chuck while the machine is operating.
12. Make all m achine adjustments or m aintenance with the machine unplugged from the power source.
13. Rem ove adjusting keys and wrenc hes. Form a habit of check ing to see that keys and adj us ting wrenches are removed from the machine before turning it on.
14. Keep safety g uards in place at all time s when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete.
15. Check damaged parts. Check for alignment of moving parts, binding of moving parts , breakage of parts, mounting and an y other conditions that may affect its operation. A guard or other part that is damaged sh ould be properly repaired or replaced.
16. Keep the floor around the machine clean and free of scrap material, oil and grease.
17. Keep visitors a safe distance from the work area. Keep children away.
18. Make your workshop child proof with padlocks, master switches or by removing starter keys.
19. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can r esult in serio us injury.
20. Do not overreach. Keep proper footing and balance at all times.
21. Use the right tool. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.
22. Use recommended accessories; improper accessories may be hazardous.
23. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
24. Tur n off the m achine and disc onnect fr om power before cleaning. Use a brush or com pressed air to remove chips or debris — do not use your hands.
25. Never leave the machine running unattended. Turn the power off and do not l ea ve t he machine until it comes to a complete stop.
26. Remove loose items and unnecessary work pieces from the area before starting the machine.
WARNING: This product can expose you to chemicals includ ing lead and cadmium which are known to the Stat e of California to cause ca ncer and birth defects or other reproductive harm, and phthalates which are known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings. ca.gov.
2
WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding a nd other c onstructio n activiti es contain chemicals known to the State of California to cause canc er and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead based paint
crystalline silica from bricks, cement and
other masonry products
arsenic and chromium from chemically
treated lumber Your risk of ex posure var ies , depend ing on how often you do this t ype of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca. gov/ and http:// www. p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
3
2.0 Table of Contents
1.0 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................... 2
2.0 Table of Contents ................................................................................................................................... 4
3.0 Specifications ......................................................................................................................................... 5
4.0 Dimensions of optional stand (p/n 321443AK) ...................................................................................... 6
5.0 Assembly ................................................................................................................................................ 6
5.1 Contents of shipping container ........................................................................................................... 6
5.2 Uncrating and Clean-Up ..................................................................................................................... 7
5.3 Chuck Preparation (Three Jaw) ......................................................................................................... 8
5.4 Lubrication .......................................................................................................................................... 9
6.0 Electrical Connections.......................................................................................................................... 11
7.0 General Description ............................................................................................................................. 11
8.0 Controls ................................................................................................................................................ 13
9.0 Adjustments ......................................................................................................................................... 15
9.1 Break-In Procedure .......................................................................................................................... 15
9.2 Speed Selection ............................................................................................................................... 15
9.3 Feed and Thread Selection .............................................................................................................. 15
9.4 Change Gear Replacement .............................................................................................................. 16
9.5 Thread Cutting .................................................................................................................................. 16
9.6 Thread and Feed Chart .................................................................................................................... 17
9.7 Automatic Feed Operation and Feed Changes ................................................................................ 19
9.8 Powered Carriage Travel ................................................................................................................. 19
9.9 Saddle Adjustment ........................................................................................................................... 19
9.10 Cross Slide Adjustment .................................................................................................................. 19
9.11 Compound Rest Adjustment ........................................................................................................... 20
9.12 Tailstock Adjustment ...................................................................................................................... 20
9.13 Half Nut Gib Adjustment ................................................................................................................. 20
9.14 Headstock Alignment ..................................................................................................................... 20
9.15 Removing Gap Bridge .................................................................................................................... 21
9.16 Installing Gap Bridge ...................................................................................................................... 21
10.0 Warranty and Service......................................................................................................................... 22
4
3.0 Specifications
Model Number .............................................................................................................................. BDB-1340A
Stock Number .................................................................................................................................. 321360A
Capacities:
Swing Over Bed ......................................................................................................................................... 13"
Swing Over Cross Slide ..................................................................................................................... 7-25/32"
Swing Through Gap ............................................................................................................................. 18-3/4"
Length of Gap .............................................................................................................................................. 8"
Distance Between Centers......................................................................................................................... 40"
Headstock:
Hole Through Spindle ............................................................................................................................ 1-3/8"
Spindle Nose ........................................................................................................................................... D1-4
Taper in Spindle Nose ............................................................................................................................. MT-5
Spindle Taper Adapter ............................................................................................................................ MT-3
Spindle Bearing Type ..................................................................................................... Taper Roller Bearing
Number of Spindle Sp eeds ......................................................................................................................... 12
Range of Spindle Speeds ........................................................................................................... 60-1240 rpm
Gearbox:
Number of Longitudinal and Cross Feeds ............................................................................................. 22/22
Range of Longitudinal Feeds (inch/rev) ............................................................................. 0.0018" – 0.0374"
Range of Cross Feeds (inch/rev) ....................................................................................... 0.0012" – 0.0345"
Number of Inch Threads ............................................................................................................................. 40
Range of Inch Threads ............................................................................................................. 3-1/2 – 80 TPI
Number of Metric Threads .......................................................................................................................... 27
Range of Metric Threads ................................................................................................................ 0.2 – 6mm
Leadscrew .................................................................................................................................... 7/8" × 8 TPI
Feed Rod Diameter ................................................................................................................................... 3/4”
Compound and Carriage:
Toolpost Type ....................................................................................................................................... 4-Way
Maximum Tool Si ze ......................................................................................................................... 5/8" x 5/8"
Maximum Compound Slide Travel ..................................................................................................... 2-11/16"
Maximum Cross Slide Travel ............................................................................................................... 6-5/16"
Maximum Carriage Travel .......................................................................................................................... 35"
Tailstock:
Tailstock Spindle Travel ......................................................................................................................... 3-3/4"
Diameter of Tailstock Spindle ................................................................................................................ 1-1/4"
Taper in Tailstock Spindle ....................................................................................................................... MT-3
Miscellaneous:
Steady Rest Capacity .................................................................................................................. 1/4" – 2-5/8"
Follow Rest Capacity .................................................................................................................. 1/4" – 2-3/4"
Length of Bed ............................................................................................................................................. 54"
Width of Bed ........................................................................................................................................... 7-3/8"
Height of Bed ............................................................................................................................................. 12"
Overall Dimensions ................................................................................................... 71"L x 32"W x 25-1/2"H
Main Motor .................................................................................................................... 2HP, 1PH, 230V only
Net Weight (approx.) ....................................................................................................................... 1,070 lbs.
Shipping Weight (approx.)............................................................................................................... 1,280 lbs.
The above specif ic atio ns were c ur rent at the time this manual was publishe d, but bec ause of our policy of continuous improvem ent, JET reserves the right to change specif ications at any time and without prior notice, without incurring obligations.
5
4.0 Dimensions of optional stand (p/n 321443AK)
To purchase this optional stand for the BDB-1340A Lathe, contact your dealer or call JET customer service.
5.0 Assembly
5.1 Contents of shipping container
(Figures 1 and 2) 1 Lathe
1 Steady Rest (mounted on lathe) 1 Follow Rest (mounted on lathe) 1 6" Three Jaw Chuck (mounted on lathe) 1 8" Four Jaw Chuck 1 12" Face Plate (strapped to container) 3 Cam Locks 3 Socket Head Cap Screws 1 Tool Box (strapped to container) 1 Chip Tray 1 Lifting Hook 2 Lifting Blocks
Tool Box:
3 Open End Wrenches (9/11, 10/12,
12/14mm) 1 Touch-Up Paint 1 Oil Can 1 Hex Socket Wrench Set (2, 2.5, 3, 4, 5,
6, 8mm) 2 Shear Pins 1 33T Gear 1 44T Gear 1 46T Gear 1 48T Gear 1 52T Gear 2 T-Handle Chuck Wrenches 1 Tool Post Wrench 2 MT-3 Centers 1 MT-3 to MT-5 Sleeve
1 Cross Point Screwdriver 1 Flat Head Screwdriver 1 Key for Cam Locks 1 Operating Instructions 1 Parts List 1 Warranty Card
Figure 1
(stand not included)
Figure 2
6
Machine is heavy! Use an
appropriate lifting device and use extreme caution when movin g the machin e to it s fin al location. Failure to comply may cause serious injury.
5.2 Uncrating and Clean-Up
1. Finish removing the wooden crate from around the lathe.
2. Unbolt the lathe from the shipping crate bottom.
3. Choose a location for the lathe that is dry, has good lightin g, and has enough room to be able to service the lathe on all four sides.
4. Assemble parts fas tened to the crate bottom used to lift the lathe. See Fig. 3. (Note: Lifting parts are not tightened in Fig. 3 to show detail.) Using a piece of leather or a block of wood under the metal block to protect the ways during lifting is highly recommended. Do not lift the lathe by the spindle. With adequate lifting equipment, slowly raise the lathe of f the shipping crate bottom. Make sure lathe is balanced before moving to a sturdy bench or optional stand.
5. To avoid twisting the bed, the lathe's location must be absolutely flat and level. Bolt the lathe to the stand ( if used). If using a bench, through-bolt for best performance.
6. Clean all rust protected surfaces using a mild commercial s olvent, kerosene or dies el fuel. Do not use paint thinner, gasoline, or lacquer thinner. T hese will damage painted surfaces. Cover all c leaned surfaces with a light film of Mobil DTE® Oil Heavy Medium.
Figure 3
7. Remove the end gear cover. Clean all components of the end gear assembly and coat all gears with a heavy, non-slinging grease.
8. Using a machinist’s precision level on the bedways, check to make sure lathe is leve l side to side and front to back. Loosen mounting bolts, sh im, and tighten mounting bolts, if necessar y. The lathe must be level to be accurate.
7
5.3 Chuck Preparation (Three Jaw)
Read and understand all
directions for chuck preparation! Failure to comply may cause serious injury and/or damage to the lathe!
Note: Before removing the chuck from the
spindle, place a wa y board across the bedwa ys under the chuck.
1. Support the chuck while turning three camlocks 1/4 turn counter-clockwise with the chuck key which is included in the tool box.
2. Carefully remove the c huck f rom the s pindle and place on an adequate work surfac e.
3. Inspect the camlock studs. Make sure they have not become c racked or broken during transit. Clean all parts thoroughly with solvent. Also clean the spindle and camlocks.
4. Cover all chuck jaws and scroll inside the chuck with #2 lithium tube gr eas e. Co ver th e spindle, cam locks, and chuck body with a light film of Mobil DTE® Oil Heavy Medium.
5. Lift the chuck up to the spindle nose and press onto the spindle. T ighten in place by turning the cam locks 1/4 turn clockwise. The index mark (A, Fig. 4) on the camlock should be between the t wo indicator arrows (B, Fig. 4) when tight. If the index mark is not between the two arrows, remove the chuck and adjust the camlock studs by either turning out one full turn (if cams will not engage) or turning in one full turn (if cams turn beyond indicator marks).
6. Install chuck and tighten in place.
Figure 4
8
5.4 Lubrication
Lathe must be serviced at all
lubrication points and all reservoirs filled to operating level before the lathe is placed into service. Failure to comply may cause serious damage to the lathe.
1. Headstock - Oil must be up to indicator mark in both oil sight glasses (A, Fig. 5). Top off with Mobil DTE® Oil Heavy Medium. The headstock should be drained and refilled after the first three months of operation. Then, chan ge o il in the headstock annually.
Drain oil completel y by remov ing drain p lugs (B, Fig. 5). Also lo osen the three s et screws in the pulleys (K, Fi g. 6) a n d s haf t (E , Fig. 6) and drain the oil from thes e. When done, re­tighten the set screws (K,E) and re-insert the drain plugs (B). Refill by removing fill plugs (C, Fig. 6). Grease three fittings (D, Fig. 7) with Mobil 1® Synthetic Universal Grease daily.
Figure 5
2. External Gears - Coat all gears with a heavy, non-slinging grease, see Figure 7.
3. Center Back Gear Sh aft - Remove the set screw on the shaft (E, F ig. 6) and oil with a couple of drops of Mobil DTE® Oil Heavy Medium once weekly.
4. Quick Change Gearbox - Oil must be up to indicator mark in oil sight glass (F, Fig. 5). Top off with Mobil DTE® Oil Heavy Medium. Fill by removin g plug (G, F ig. 7). Dr ain oil by removing drain plug (H, Fig. 7) and refill after the first month of operation. Then, change oil in the gearbox annually.
Figure 6
9
Figure 7
5. Apron - Oil must be up to indicator m ark in oil sight glass (A, Fig. 8). Top of f with Mobil DTE® Oil Heavy Medium. Fill by removing oil plug (C, Fig. 8). After the first three months of operation, drain oil completely (drain is on the bottom of the apron) and refill with Mobi l DTE® Oi l Heavy Medium , at a level equivalent to t he indicator line. Then, change oil annually.
6. Feed Selector - Lubricate ball oi ler (B, Fig.
8) once daily with Mobil DTE® Oil Heavy Medium.
7. Carriage - Lubr icate two ball oilers (D , Fig.
8) once daily with Mobil DTE® Oil Heavy Medium.
8. Thread Dial Indicator - Lubricate ball o iler (E, Fig. 8) once daily with Mobil DTE® Oil
Heavy Medium.
Figure 8
9. Compound Rest - Lubricate three ball oilers (F, Fig. 9) once da ily with M obil DT E®
Oil Heavy Medium.
10. Cross Slide - lubricate four ball oilers (G, Fig. 9) once daily with Mobil DTE® Oil
Heavy Medium.
11. Longitudinal Feed Handwheel - Lubricate ball oiler (H, Fig. 9) once daily with Mobil DTE® Oil Heavy Medium.
12. Tailstock - Lubricate three ball oilers (I, Fig.
10) once daily with Mobil DTE® Oil Heavy Medium.
13. Leadscrew/Feed Rod - Lubricate three ball oilers once daily (J, Fig. 10) with Mobil DTE® Oil Heavy Medium.
Figure 9
Figure 10
10
6.0 Electrical Connections
All electrical connections
must be completed by a qualified electrician and must comply with all relevant codes. Failure to comply may cause serious injury and/or damage to the machinery and property.
The BDB-1340A bench lathe is rated at 2HP, 1PH, 230V only. Confirm that power available at
the lathe's location is the same rating as the lathe.
Make sure the lathe is properly grounded.
7.0 General Description
Lathe Bed
The lathe bed ( A, Fig. 12) is m ade of high grad e cast iron. By combining h igh cheeks with strong cross ribs, a bed with low vibration and high rigidity is realized. Two precision ground vee slideways, reinforced by heat hardening and grinding, are an accurate guide for the carriage and headstock. The main drive motor is mounted to the rear of the bed.
Carriage
The carriage (B, Fig. 12) is made from high quality cast iron. T he sliding parts are smooth ground. The cross-slide is mounted on the carriage and m oves on a d ove-tai led s lide wh ich can be adjusted for play by means of the gibs.
The compound slide (C, Fig. 12), which is mounted on the cross slide (D, Fig. 12), can be rotated through 360°. The compound s lide and the cross slide trave l in a dovetail slide and hav e adjustable gibs. A four-wa y tool post (E, F ig. 12) is fitted on the compound slide.
Headstock
The headstock (F, Fig. 12) is cast from high grade, low vibration cast iron. It is mounted to the bed by four bol ts with t wo adjustin g bolts for alignment. In the head, the spindle is m ounted on two precision taper roller bearings. The hollow spindle has M ors e Taper #5 with a 1-3/ 8" bore.
Four Way Tool Post
The four-way tool (E, Fig. 12) post is mounted on the compound slide and allows a m aximum of four tools to be mounted simultaneously. Remember to use a minimum of two clamping screws when installing a cutting tool.
Figure 11
Figure 12
11
Apron
The apron (A, Fig. 13) is mounted to the carriage. In the apron a half nut is fitted. The half nut gibs can be adjusted from the outside. The half nut is engage d b y use of a lever . Quick travel of the apron is ac complis hed by means of a bed-mounted rack and pinion, operated by a hand wheel on the front of the apron.
Tailstock
The tailstock (B, F ig. 13) slides on a v-way and can be locked at any location by a clamping lever. The tailstock has a heavy-duty spindle with a Morse Taper #3.
Leadscrew and Feed Rod
The leadscrew (C F ig. 13) and feed rod (D, F ig.
10) are mounted on the front of the machine
bed. They are connected t o the gearbox at the left for automatic feed and lead. They are supported by bushings on both ends. Both are equipped with brass shear pins.
Gear Box
The gear box (E, Fig. 13) is made from high quality cast iron a nd is mounted to the left s ide of the machine bed.
Steady Rest
The steady rest (F, Fig. 13) serves as a su pport for shafts on the free tails tock end. The steady rest is mounted on the bedway and secured from below with a bolt, nut and locking plate. The sliding f ingers r e quir e continuous lubricat ion at the contact points with the workpiece to prevent premature wear.
Follow Rest
The traveling foll ow rest (G, Fig. 13) is mounted on the saddle and follo ws the movement of the turning tool. Onl y two finger s ar e requ ired as t he turning tool takes the place of the third. The follow rest is used for turning operations on long, slender workpieces. It prevents flexing of the workpiece from the pressure of the cutting tool.
The sliding f ingers are set sim ilar to the steady rest, free of play, but not binding. The sliding fingers require continuous lubrication at the contact points with the workpiece to prevent premature wear.
Figure 13
12
8.0 Controls
1. Main On-Off Switch (A, Fig. 14) – Power is off in the “0” position and on in the “I” position.
2. Feed Direction Selector (B, Fig. 15) – Arrows above the handle indicate saddle travel direction when t he chuck is rotating in the forward direction or counter-clockwise as viewed from the front of the chuck.
3. Feed Rod/Leads crew Selector (C, F ig. 15) – Use knob and lever t o activate leadscrew and feed rod.
4. Belt Tensioning Handle (D, Fig. 15) – Pul l forward to release tensio n on the drive belt. Push toward the rear to tension the belt.
5. Feed Rate Selector (E, Fig. 15) – Two knobs and two han dles used to set desired feed, or lead rates.
6. Forward/Reverse Lever (F, Fig. 16) – Pull lever up for clockwise spindle rotation (reverse). Push lever down for counter­clockwise spindle rot ation (forward). Neutra l position is a center detent and the spindle remains idle.
Figure 14
7. Compound Rest Lock (G, Fig. 16) – Turn hex nut clockwise to lock and counter­clockwise to unlock.
8. Compound Slide Lock (H, Fig. 16) – Turn set screw clockwise to tighten and counter­clockwise to loosen.
9. Cross Slide Lock (I, Fig. 16) – Turn set screw clockwise, and tighten to lock. Turn counter-clockwise and loosen to unlock. Caution: cross slide lock screw must be unlocked before engaging automatic feeds or damage to the lathe may occur.
10. Carriage Lock (J, Fig. 16) – Turn hex socket cap screw clockwise and tighten to lock. Turn counter-clockwise and loosen to unlock. Caution: Carriage lock screw must be unlocked before engaging automatic feeds or damage to lathe may occur.
Figure 15
Figure 16
13
11. Longitudinal Traverse Handwheel (A, Fig.
17) – Rotate handwhee l clockwise to move the apron assembly toward the tailstock (right). Rotate the wheel counter-clockwise to move the apron assembly toward the headstock (left).
12. Feed Selector (B, Fig. 17) – Push lever to the left and down to activate the crossfeed function. Pull lever to the right and up to activate the longitudinal fun c tion.
13. Half Nut Engage Lever (thread cutting) (C, Fig. 17) – Move the lever down to engage. Move the lever up to disengage.
14. Cross Traverse Handwheel (D, Fig. 17) – Clockwise rotation moves the cross slide toward the rear of the machine.
15. Compound Rest Traverse Handwheel (E, Fig. 17) – Rotate clockwise or counter­clockwise to move or position.
16. Tool Post Clamping Lever (F, Fig. 17) – Rotate counter-clockwise to loosen and clockwise to tighten. Rotate the tool post when the lever is unlocked.
Figure 17
17. Threading Dial (G, Fig. 17) – Engage by pushing into the leadscrew. Pull out to disengage. The dial indicator and chart will specify at which point a thread can be entered.
18. Tailstock Quill Clamping Lever (H, Fig.
18) – Lift up to lock the spindle. Pus h down to unlock.
19. Tailstock Clamping Lever (I, Fig. 18) – Lif t up lever to lock. P ush down lever to unlock.
20. Tailstock Quill Traverse Handwheel (J, Fig. 18) – Rotate clockwise to ad vance the quill. Rotate counter- clockwise to retract the quill.
21. Tailstock Off-Set Adjustment (K, Fig. 18) – Three set screws locate d on the tailstock base are used to off-set the tailstock for cutting tapers. Loosen lock screw on tailstock end. Loosen one s ide set scre w (K, Fig. 18) while tightening the other until the amount of off-set is indicated on scale. Tighten lock screw.
Figure 18
14
22. High-Low Speed Selector (A, Fig. 19) ­Push toward the rear of the m achine for the high-speed range and pull toward the front for the low speed range.
23. Lock Pin for Back Gear (B, Fig. 20) – For high-speed operation, pull out pin and turn pin 90° clockwise to eng age back gear (B To disengage the back gear for low-speed operation, pull the p in out, turn 90° counter ­clockwise, and rotat e the chuck until the pin seats.
Engage back gear only
for high-speed operation. Do not operate in low-speed range while back gear (B is engaged. Failure to compl y may result in gear damage.
).
1
)
1
9.0 Adjustments
Figure 19
9.1 Break-In Procedure
During manufactur ing and testing, th is lathe has been operated in the low R.P.M. range for t hree hours.
To allow time for the gears and bearings to break-in and run sm oothly, do not run the lathe above 580 R.P.M. for the first six hours of operation and use.
9.2 Speed Selection
To change speeds, disconnect the lathe from the power source and remove the tension by pulling handle (C, Fig. 20) forward. Move the belts (D, Fig. 20) to the desired location according to the speed selection chart (E, Fig.
21). Tension the belts by moving the handle
towards the rear.
9.3 Feed and Thread Selection
Figure 20
1. Reference the feed and thread tables (F, Fig. 21).
2. Move levers and knobs (G, Fig. 21) to the appropriate position.
15
Figure 21
9.4 Change Gear Replacement
Note: The 32T x 127T x 48T gears are instal led
in the end gear compartment when delivered from the factory. This combination will cover most inch feeds and threads under normal circumstances. The additional gears found in the toolbox are used for some metric threads and feeds.
1. Disconnect the machine from the power source.
2. Open the end cover on the left end of the headstock.
3. Loosen the soc ket head cap screw (A, Fig.
22) and hex nuts (B, Fig. 22). Move the quadrant out of the way.
4. Change gears (C, Fig. 22) to m atc h the feed and thread chart.
5. Thoroughly clean and install new gears.
6. Move the quadrant so the large gear meshes with the smaller gears and tighten to secure in place. Note: M ake sure there is backlash of 0.002” – 0.00 3” between gears. Setting the gears too tight will cause excessive noise and wear.
Figure 22
7. Close the cover and connec t the mac hine to the power source.
9.5 Thread Cutting
1. Set feed rate se lectors (D, Fig. 23) in prop er position for the correct feed rate of the thread to be cut.
2. Move knob (E, Fig. 23) to the “0” position t o disengage the feed rod.
3. Engage the half nut lever (F , Fig. 24).
4. The half nut lever and threading dial are used to thread in the con ventional manner. The thread dial chart specifies at which point a thread can be entered using the threading dial.
5. To cut metric threads, the half nuts mus t be left continually en gaged once the star t point has been selected an d the half nut is in itia ll y engaged (thread dial cannot be used).
Figure 23
Figure 24
16
9.6 Thread and Feed Chart
F
EED IN/RE
3+
LEVER POSITIONS
32
120
A T T E N T I O
Red
N
circles represent
stacked
44
gears
127
120
127
33
V
LONGITUDINAL
0.0018
0.0020
0.0030
0.0033
0.0035
0.0037
48
0.0041
0.0061
0.0066
0.0070
0.0036
0.0041
0.0073
0.0081
0.0146
TRANSVERSE
0.0073
A E
0.0081
B
0.0122
C
0.0133
0.0139
D
A
0.0146
E
0.0162
B
0.0244
0.0266
C
D
0.0278
A
0.0162
E
0.0292
A
0.0325
E
A
A
0.0006
E
0.0007
B
0.0010
C
0.0011
D
0.0012
A
0.0013
E
0.0014
B
0.0021
C
0.0023
D
0.0024
E
0.0012
A
0.0014
E
0.0025
0.0028
0.0049
0.0025
A E
0.0028
B
0.0042
C
0.0046
D
0.0048
0.0050
A
E
0.0056
B
0.0084
C
0.0091
D
0.0096
A
0.0055
E
0.0099
0.0112
A
E
A
A
E B
C
D
A
E
B
C
D
E
A
E
32
127
120
32
127
120
0.0035
0.0069
0.0139
46
0.0031 C
0.0061
0.0122
52
C
0.0277
C
C
0.0245
C
C
0.0012
C
0.0024
0.0048 C
C
0.0011
0.0021
0.0042
CC
0.0095
C
CC
0.0084
C
C
48
127
120
A T T E
N T I O
Red
N
circles represent
0.0026
0.0029
0.0043
48
0.0047
0.0052
0.0058
0.0086
0.0093
A
0.0104
E
0.0115
0.0173
B
0.0187
C
A
0.0207
E
0.0230
0.0345
B
0.0374
C
A
0.0009
0.0010
E
0.0015
B
0.0016
C
A
0.0018
E
0.0020
0.0030
B
0.0032
C
A
0.0036 A
E
0.0040
B
0.0059
C
0.0065
A
0.0071
E
0.0079
B
0.0119
C
0.0130
E
B
C
A
E
B
C
17
THREADING CHART
1
3
32
127
120
48
A T T E N T I O N
Red circles represent stacked gears
I N
T.P.I
2
4
1
5
4
1
52
2
6 7 8 9
1
2
10 10 11 12
14 16 18 20 21 22 24 28
32 36 40 42 44 48 72 80
44
127
120
1
4
2
5 9
10
33
18 20
36 40
32
127
120
32
127
120
3
5
4 1
11
2
23
46
46
1
2
6 13 26 52
52
6D 6B 2D
C
4
C
6D 6
B
2
E
2
A
2
D
2
C
4
C
6D 6
B 2E 2A 2D 2
C 4
C
6D 6
B 2E 2A
D
2 2C 4
C 2E 2
A 2E 2A 2E 2
A
E
2 2
A 2E 2A 4
C 4
C 4
C
C
4
C
4 4
C 4C
C
4
mm
48
127
120
48
A T T E N T I O N
Red circles represent stacked gears
18
0.45
0.50
0.75
0.90
1.0
1.25
1.50
1.75
1.80
2.00
2.25
2.50
2.75
3.00
3.50
3.60
4.00
4.50
5.00
5.50
6.00
9.00
10.0
A
2
E
2
C
4
A
2
E
2 1
B
C
4 5E
A
2 2E 6B 1
B 4
B
C
4 5E
A
2 2E 6
B
B1 4B
C
4 6B
B1
9.7 Automatic Feed Operation and
Feed Changes
1. Move forward/reverse selector (A, Fig. 25) up or down depending on desired direction.
2. Set the selector handle (B, Fig. 26) to the “3” position and turn knob (C, Fig. 26) counter-clockwise so the arrow is pointing up to start the feed rod rotating.
9.8 Powered Carriage Travel
Push lever (D, Fig. 25) to the left and down to engage crossfeed. Pul l lever to the right and up to engage longitudinal feed.
9.9 Saddle Adjustment
1. Loosen f our hex nuts (E, Fig. 27) found on the bottom rear of the cross slide.
2. Turn each of the four set screws ( F, Fig. 27) equally with a hex wrench until a slight resistance is felt. Do not over tighten.
3. Mov e the carriage with the hand whe el and determine if drag is to your preference. Re­adjust the setscrews as necessary to achieve the desired drag.
4. Hold socket set screw firmly with a hex wrench and tighten hex nut to lock in place.
5. Move the carriage again and adjust if necessary. Note: Over adjustment will cause excessive premature wear of the gibs.
Figure 25
Figure 26
9.10 Cross Slide Adjustment
If the cross slide is too loose, follow procedur e below to tighten:
1. Loosen the rear gib screw (G, Fig. 27) approximately one turn.
2. Tighten front gib screw a quarter turn. T urn the cross slide han d wheel t o s ee if the c ros s slide is still loos e. If it is still loose, tighten the front screw a bit more and try again.
3. When cross slide is proper ly adjusted, snug rear gib screw. Do not over tighten. This will cause premature wear on the gib and mating parts.
19
Figure 27
9.11 Compound Rest Adjustment
Follow the same procedure as for the cross slide adjustment.
9.12 Tailstock Adjustment
If the handle wil l not lock the tailstock securely, use the following procedure:
1. Lower handle to the unlocked position.
2. Sl ide tailstock to an area t hat will allow you to reach under the tailstock.
3. Tighten tailstoc k clamping nut 1/4 turn, and re-test for proper locking. Repeat as necessary.
9.13 Half Nut Gib Adjustment
1. Remove the thread dial assembly by unscrewing the screw (A, Fig. 28).
2. Loosen three hex nuts (B, Fig. 28) found on the side of apron, a nd turn three set s crews (C, Fig.28) equally with a hex wrench.
3. Adjust properly for wear and play. Hold socket set screw firmly with a hex wrench and tighten hex nut to lock in place. Note: Over adjustment will cause excessive premature wear on gib and mating parts.
9.14 Headstock Alignment
The headstock has been aligned at the factory and should not require a djustment. However, if adjustment is deemed necessary, follow the procedure below to align the headstock.
1. Using an engineer's precision level on the bedways, make sure the lathe is level side to side and front to back . If the lathe is not level, correct to a level condition before proceeding. Re-test al ignment if any leveling adjustments were made.
2. From steel bar stock of approximately two inches in diameter, cut a piece approximately eight inches long.
3. Place two inches of bar stock into chuck and tighten chuck. Do not use the tailstock or center to support the other end.
4. Set up and c ut along five inches of the bar stock.
Figure 28
20
5. Us ing a micrometer, m easure the bar stock next to the chuck and at the end. The measurement should be the same.
6. If the measurem ents are not the same and adjustment is required, loosen the four bolts that hold the headstock to the bed. Do not loosen completely; some drag should remain.
7. Loosen two hex nuts found on the two adjusting bolts located on the backside of headstock just above the motor mount bracket. Adjust the bolts for alignment and tighten hex nuts. Tighten the headstock bolts and make another cut. Keep adjusting screws after each cut until the bar stock measurements are the same. Tighten all headstock bolts and jam nuts on adjusting screws.
9.15 Removing Gap Bridge
1. Using an open end wrench, tighten the two hex nuts (A, Fig. 29). This will cause the taper pins (B, Fig. 29) to release. Remove the taper pins.
2. Remove the four hex socket cap screws ( C, Fig. 29) with a hex key wrench.
3. Gap bridge can now be removed.
9.16 Installing Gap Bridge
1. Clean the bottom and the ends of the gap bridge thoroughly.
2. Set gap bridge in place and align.
3. Remove nuts (A, Fig. 29) from the taper pins (B, Fig. 29).
4. Slide taper pins in th eir respective holes and seat using a mallet. Insta ll nuts on the taper pins finger tight.
Figure 29
5. Install four socket head cap screws (C, Fig.
29) and tighten securely.
21
10.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist
with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
22
This page intentionally left blank.
23
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
24
This .pdf document is bookmarked
Parts List and Electrical Diagrams
For Lathe models BDB-1340A, GHB-1340A, GHB-1440A
(GHB-1340A shown)
For GHB-1340A/1440A Operating Instructions, see document M-321357A-1 For BDB-1340A Operating Instructions, see document M-321360A
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-321357A Ph : 800-274-6848 Revision J 05/2016 www.jettools.com Copyright © 2016 JET
Table of contents
Section Page
······················ Table of
······················ Replacement parts ········································································································ 3
1.0 ·················· BDB-1340A Headstock Assembly I – Exploded View···························································· 4
1.1 ·················· BDB-1340A Headstock Assembly I – Parts List ································································ 5-6
2.1 ·················· BDB-1340A Headstock Assembly II – Exploded View ··························································· 7
2.2 ·················· BDB-1340A Headstock Assembly II – Parts List ·································································· 8
3.1 ·················· BDB-1340AHeadstockAssemblyIII – Exploded View ···························································· 9
3.2 ·················· BDB-1340AHeadstockAssemblyIII – Parts List ·································································· 10
4.1 ·················· GHB-1340A/1440A Headstock Assembly I – Exploded View ················································ 11
4.2 ·················· GHB-1340A/1440AHeadstock As semblyI – Parts List······················································ 12-13
5.1 ·················· GHB-1340A/1440A Headstock Assembly II – Exploded View ··············································· 14
5.2 ·················· GHB-1340A/1440A Headstock Assembly II – Parts List ······················································ 15
6.1 ·················· GHB-1340A/1440A Headstock Assembly III – Exploded View ·············································· 16
6.2 ·················· GHB-1340A/1440A Headstock Assembly III – Parts List ····················································· 17
7.1 ·················· Bed Assembly I – Exploded View ··················································································· 18
7.2 ·················· Bed Assembly I – Parts List ······················································································· 19-20
8.1 ·················· Bed Assembly II – Exploded View ·················································································· 21
8.2 ·················· Bed Assembly II – Parts List ·························································································· 22
9.1 ·················· Gear Assembly I – Exploded View ·················································································· 23
9.2 ·················· Gear Assembly I – Parts List ····················································································· 24-25
10.1 ················ Gear Assembly II – Exploded View ················································································· 26
10.2 ················ Gear Assembly II – Parts List ························································································ 27
11.1 ················ Gear Assembly III – Exploded View ······································································· ········· 28
11.2 ················ Gear Assembly III – Parts List ························································································ 29
12.1 ················ Apron Assembly I – Exploded View················································································· 30
12.2 ················ Apron Assembly I – Parts List ························································································ 31
13.1 ················ Apron Assembly II – Exploded View ················································································ 32
13.2 ················ Apron Assembly II – Parts List ······················································································· 33
14.1 ················ Apron Assembly III – Exploded View ··············································································· 34
14.2 ················ Apron Assembly III – Parts List ······················································································ 34
15.1 ················ Micro Carriage Stop As sembly – Exploded View ······························································· 35
15.2 ················ Micro Carriage Stop Assembly – Parts List ······································································· 35
16.1 ················ Top Slide, Tool Post, Saddle, and Cross Slide I – Exploded View ········································· 36
16.2 ················ Top Slide, Tool Post, Saddle, and Cross Slide I – Parts List ················································· 37
17.1 ················ Top Slide, Tool Post, Saddle, and Cross Slide II – Exploded View········································· 38
17.2 ················ Top Slide, Tool Post, Saddle, and Cross Slide II – Parts List ············································ 39-40
18.1 ················ Tailstock Assembly I – Exploded View ············································································· 41
18.2 ················ Tailstock Assembly I – Parts List ···················································································· 42
19.1 ················ Tailstock Assembly II – Exploded View ············································································ 43
19.2 ················ Tailstock Assembly II – Parts List ··················································································· 43
20.1 ················ Follow Rest – Exploded View ························································································ 44
20.2 ················ Follow Rest – Parts List ································································································ 44
21.1 ················ Steady Rest – Exploded View ························································································ 45
21.2 ················ Steady Rest – Parts List ······························································································· 46
22.1 ················ GHB-1340A/1440ACh uck Guard Assembly – Exploded View ··············································· 47
22.2 ················ GHB-1340A/1440ACh uck Guard Assembly – Parts List ······················································ 47
23.0 ················ Additional Parts (Not Shown) ······················································································· 48
24.0 ················ Additional Electrical Components (Not Shown) ································································ 48
25.1 ················ Electrical Schematic – GHB-1340A/1440A ······································································· 49
25.2 ················ Electrical Schematic Parts List – GHB-1340A/1440A ·························································· 49
26.1 ················ Electrical Schematic – BDB-1340A ················································································· 50
26.2 ················ Electrical Schematic Parts List – BDB-1340A ···································································· 50
27.0 ················ GHB-1340A/1440AWiringPhoto ····················································································· 51
28.0 ················ BDB-1340AWiringPhoto ······························································································· 51
con tents ·································································································· 2
2
Replacement parts
To order parts or reach our service department , call1-800-274-6848 Monday through Friday (see our for business hours , www.jettools.com) Having the Model Number and Serial Number of your machine when you call will allow us to serve you quickly and
accurately
website
available
3
1.0 BDB-1340A Headstock Assembly I – Exploded View
4
1.1 BDB-1340A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
10
............
11
............
13
............ BDB1340-H13
14
............
15
............
15-1 .........
17
............ BDB1340-H17
55
............
83
............
84A .........
84B .........
85
............
86
............
87
............
88
............
89
............ BDB1340-H89
90
............
91
............ BDB1340-H91
92
............
93
............ BDB1340-H93
94
............
95
............
96
............
97
............
98
............
99
............
100 101 102 103 104 105
................
................ GHB1340A-CG1 ....... Gear ........................................................................ 1.25m44T...................... 1
106 107 120 121 122 123 124 125 127 128 129 133 134 135 136
................
137
................
138
................
04101BG .................. Headstock Castin g ................................................... ...................................... 1
TS-1482021 .............. Hex Socket Cap Screw ........................................... M6x12 ........................... 4
04501A ..................... Inlet
........... Oil Sight
TS-1503031 .............. Hex Socket Cap Screw ........................................... M6x12 ........................... 3
TS-1490061 .............. Hex Cap Bolt ........................................................... M8x35 ........................... 2
TS-1540061 .............. Nut ........................................................................... M8 .................................... 2
........... Screw....................................................................... 1/8” ............................... 2
04733B ..................... Knob ........................................................................ ...................................... 1
04310G ..................... Cover ....................................................................... ...................................... 1
04723A ..................... Cover
04723B ..................... End Cov er Hinge ..................................................... ...................................... 1
04705 ........................ Strut ......................................................................... .......................................... 1
BDB1340A-02118AG
TS-1523031 .............. Set Screw ................................................................ M6x 10 ........................... 2
04725B ..................... Plun ger .................................................................... ...................................... 1
........... Cap Nut.................................................................... ...................................... 1
04734B ..................... Sprin g Sleeve .......................................................... ...................................... 1
........... Spring ...................................................................... 1x9x50 .......................... 1
04721 ........................ Idle Shaft.................................................................. ...................................... 2
........... Oil Nipple ................................................................. ...................................... 2
04719 ........................ Gear ........................................................................ 1.5m26T........................ 1
04303 ........................
04720 ........................ Gear ........................................................................ 1.5m21T........................ 1
BDB1340A-02717A... Output Shaft............................................................. ...................................... 1
BB-6202ZR ............... Ball Bearing ............................................................. 6202ZR ......................... 2
BDB1340A-H99......... Key .......................................................................... 5x 5x50 .......................... 1
..........
TS-1540081 .............. Hex
.......... BDB1340-H93
..........
04716 ........................ Spacer ..................................................................... ...................................... 1
..........
04119A .....................
..........
BDB1340A-02718A... Gear ........................................................................ 1.5m50T........................ 1
..........
GH1340A-05735 ....... Gear ........................................................................ 1.25m32T...................... 1
GHB1340A-CG2 ....... Gear ........................................................................ 1 .25m48T...................... 1
.......... BDB1340-H106
..........
04714 ........................ Bolt .......................................................................... ...................................... 1
..........
TS-1482021 .............. Cap
..........
BDB1340A-02722A... Stud ......................................................................... ............................ .......... 1
..........
BDB1340A-02305AG End Cover................................................................ ...................................... 1
.......... BDB1340-H123
.......... BDB1340-H124
..........
04724G ..................... Cover ....................................................................... ................... ...................
..........
BDB1340-H127 ......... Rubber Matserial #1509B1613A and lower ..... ......................................
..........
TS-1503081 .............. Hex Socket Cap Screw ........................................... M6x35 ........................... 2
.......... BDB1340-H129
..........
BDB1340A-H133....... C-clip for
..........
BDB1340A-02124 ..... Spacer ..................................................................... ...................................... 1
..........
BDB1340A-H135....... Plu g.......................................................................... 5 .................................... 1
..........
BDB1340A-H136....... Sign Plateserial #1509B1613A and lower ........ ......................................
LM000207 ................. Feed Chartserial #1604B1614A and higher) ..... ......................................
.........
BDB1340A-H137 ...... Half Round Cap Screwserial #1509B1613A and lowerM3x 5 ................. 8
GB2672-M3x6 ........... Screwserial #1604B1614A and higher ............. M3x 6 ........................... 14
..........
BDB1340A-H138....... Sign Plateserial #1509B1613A and lower ........ ......................................
LM000209 ................. Headstock Plateserial #1604B1614A and higher ...................................
........... Oil Nipple ................................................................. ...................................... 1
......... Washer .................................................................... ...................................... 1
......... Knob ........................................................................ ...................................... 1
......... Knob ........................................................................ ...................................... 2
.........
Plug
.................................................................. ...................................... 2
Glass
......................................................... ...................................... 2
Hinge
............................................................. ...................................... 1
Arm
.......................................................................... ...................................... 1
Bushing
Flange
C-Clip
.................................................................... ...................................... 2
Nut
....................................................................
...................................................................... ...................................... 1
Screw
............................................................... M6x12 ........................... 4
....................................................................... 8 .................................... 1
Shaft
......................................................... 19 .................................. 1
M12
............................... 1
5
1 1
1 1
1 1
1.1 BDB-1340A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
139
········
BDB1340A-18703 ······ Emergency Stop Housingserial #1604B1614A and higher) ··············
140
········
BDB-SB1 ················· Emergency Stopserial #1604B1614A and higherZB2-BS54C ·········
141
········
TS-1550041 ············· Plain Washerserial #1604B1614A and higher6mm ······················· 6
142
········
GB2672- M6x8……Hex Lobular Soc Pan Hd Screwserial #1604B1614A and higherM6x8 ···
143
········
LM000205 .................... Thread Dial Chartserial #1604B1614A and higher ························
144
········
LM000206 .................... Threading Chartserial #1604B1614A and higher ··························
145
········
C0632-06306-2 ............ Plateserial #1604B1614A and higher ··········································
146
········
LM000201 .................... Caution Label – Change Directionserial #1604B1614A and higher ··
147
········
5512797 ....................... Screwserial #1604B1614A and higherM5x25 ······························· 2
148
········
TS-1550031 ................. Plain Washerserial #1604B1614A and higher5mm ························ 2
149
········
TS-1540031 ................. Hex Nutserial #1604B1614A and higherM5 ································· 2
150
········
LM000202 .................... Hi/Lo Labelserial #1604B1614A and higher ································· 1
151
········
JHM610-151 ................ Rivet(serial #1604B1614A and higher)M2x3 ·································· 3
1 1
4 4 1 1 1
6
2.1 BDB-1340A Headstock Assembly II – Exploded View
7
2.2 BDB-1340A Headstock Assembly II – Parts List
Index Part No No Description Size Qty
2
..............
3
..............
4
.............. BDB1340-H4
..............
5 6
..............
7
..............
18
............
19
............ BDB1340-H19
20
............ BDB1340-H20
21
............
22
............ BDB1340-H22
23
............ BDB1340-H23
25
............ BDB1340-H25
26
............ BDB1340-H26
27
............
28
............
29
............
30
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............ BDB1340-H37
38
............
39
............
40
............ BDB1340-H40
41
............ BDB1340-H41
42
............
43
............
110 111 112 113 130
TS-1503051 .............. Hex Socket Cap Screw .......................................... M6x22 ........................... 4
BB-30212 .................. Taper Roller Bearing .............................................. 60x110x22 .................... 1
............. Oil Seal ................................................................... PG60x80x12 ................. 1
OS-709012 ............... Oil Seal ................................................................... SG70x90x 12 ................. 1
BB-30211 .................. Taper Roller Bearing .............................................. 55x100x21 .................... 1
TS-1503041 .............. Hex Socket Cap Screw .......................................... M6x16 ........................... 4
04701 ........................
........... Key .......................................................................... 8x7x18 .......................... 1
........... Key .......................................................................... 6x6x16 .......................... 1
04102G ..................... Bearing Cover (front) .............................................. ...................................... 1
........... Oil Seal ................................................................... 75x100x12 .................... 1
........... O-Ring ..................................................................... 125x 3.1 ......................... 1
........... Shaft
........... Spring ...................................................................... 0.8x 11x18 ..................... 1
04703 ........................ Pin ........................................................................... ...................................... 1
04702 ........................ Nut ........................................................................... ...................................... 1
04117A ..................... Gear ........................................................................ 2m74T........................... 1
04116 ........................
TS-1523031 .............. Set Screw ................................................................ M6x 10 ........................... 2
04302 ........................
04301 ........................
04115 ........................ Gear ........................................................................ 2m44T........................... 1
04114 ........................ Spacer ..................................................................... ...................................... 1
TS-1524021 .............. Set Screw ................................................................ M8x 6 ............................. 1
........... O-Ring ..................................................................... 60x 3.1 ........................... 1
04112A ..................... Spacer ..................................................................... ...................................... 1
04113 ........................ Bearing Cover
........... Oil Seal ................................................................... W60x80x8 ..................... 1
........... O-Ring ..................................................................... 110x 3.1 ......................... 1
04713 ........................ Gear ........................................................................ 1.5m50T........................ 1
04743 ........................ Lockin g
..........
04729 ........................ Cam ......................................................................... ...................................... 3
..........
04741 ........................ Pin ........................................................................... ...................................... 3
.......... BDB1340-H112
..........
TS-1504041 .............. Hex Socket Cap Screw .......................................... M8x18 ........................... 3
.......... BDB1340-H130
Spindle
Pulley Bushing
Bushing
......... Spring ...................................................................... 0.6x4x16 ....................... 3
......... O-Ring ..................................................................... 55x 3.1 ..............................
..................................................................... D1-4 .............................. 1
Pin
................................................................. 3x18 .............................. 1
....................................................................... ...................................... 1
.................................................................... ...................................... 1
.................................................................... ...................................... 1
(rear)
............................................... ...................................... 1
Nut
............................................................. ...................................... 2
1
8
3.1 BDB-1340A Headstock Assembly III – Exploded View
9
3.2 BDB-1340A Headstock Assembly III – Parts List
Index Part No No Description Size Qty
8 .............. TS-1524021 ............... Set Screw ................................................................. M8x10 ........................... 1
15-1 ......... TS-1540061 ............... Nut ........................................................................... M8 ................................. 1
44 ............ 04704 ........................ Eccen tric Shaft ......................................................... ..................... ................. 1
45 ............ 04103A ...................... Bushing .................................................................... ...................................... 1
46 ............ 04109A ...................... Gear ......................................................................... 2m52T,2m22T ............... 1
47 ............ TS-1523011 ............... Set Screw ................................................................. M6x6 ............................. 1
48 ............ 04111A ...................... Bushing .................................................................... ...................................... 1
49 ............ 04110G ...................... Moving Arm .............................................................. ...................................... 1
50 ............ TS-1504071 ............... Hex Socket Cap Screw ............................................ M8x35 ........................... 1
51 ............ 04726 ........................ Sleev e ...................................................................... ...................................... 1
52 ............ BDB1340-H52 ........... Spring ....................................................................... 1x9x40........................... 1
53 ............ 04725 ........................ Shaft ......................................................................... ...................................... 1
54 ............ BDB1340-H54 ........... Cap Nut .................................................................... M6 ................................. 1
55 ............ 04733B ...................... Knob ......................................................................... ...................................... 1
56 ............ 04706 ........................ Shaft ......................................................................... ...................................... 1
57 ............ 04707 ........................ Lever ........................................................................ ...................................... 1
58 ............ BDB1340-H58 ........... Knob ......................................................................... ...................................... 1
59 ............ 04104A ...................... Cam ......................................................................... ...................................... 1
60 ............ BDB1340-H60 ........... Spring Pin ................................................................ 5x30 .............................. 1
61 ............ 04712 ........................ In put Shaft ................................................................ ...................................... 1
62 ............ BDB1340-H62 ........... Key ........................................................................... 6x6x40........................... 1
63 ............ BDB1340-H63 ........... Key ........................................................................... 5x5x25........................... 1
64 ............ TS-1550081 ............... Washer ..................................................................... M12 ............................... 1
65 ............ TS-1540081 ............... Hex Nut .................................................................... M12 ............................... 2
66 ............ 04708 ........................ Cam ......................................................................... ...................................... 1
68 ............ 04709 ........................ Stru t ......................................................................... ............... ....................... 1
69 ............ 04105A ...................... Swing Arm ................................................................ ...................................... 1
70 ............ TS-1482021 ............... Hex Socket Cap Screw ............................................ M6x12 ........................... 3
71 ............ BB-6204ZR ................ Ball Bearing .............................................................. 6204ZR ......................... 1
72 ............ 04107 ........................ Pulley ....................................................................... ................ ...................... 1
73 ............ TS-1524021 ............... Set Screw ................................................................. M8x8 ............................. 2
75 ............ 04106A ...................... Swing Arm ................................................................ ...................................... 1
76 ............ TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ........................... 2
77 ............ BB-6204 .................... Ball Bearing .............................................................. 6204 .............................. 1
78 ............ BDB1340A-04108 ..... Pulley ....................................................................... .......................... ............ 1
80 ............ 04711 ........................ Shaft ......................................................................... ...................................... 1
82 ............ 04710 ........................ Spacer ...................................................................... ...................................... 1
126 .......... TS-1523011 ............... Set Screw ................................................................. M6x6 ............................. 1
131 .......... TS-1490041 ............... Hex Cap Bolt ............................................................ M8x25 ........................... 1
132 .......... TS-1504041 ............... Hex Socket Cap Screw ............................................ M8x20 ........................... 1
................ BDB1340A-02311 ..... Nameplate (n ot shown) ............................................ ...................................... 1
................ BDB1340A-02304A ... Nameplate (not shown) ............................................ ...................................... 1
................ 04308 ........................ Nameplate (not shown) ............................................ ...................................... 1
................ VB-B32 ...................... V-Belt (not shown) ................................................... B32 ................................ 1
................ VB-B33 ...................... V-Belt (not shown) ................................................... B33 ................................ 1
10
4.1 GHB-1340A/1440 A Headstock Assembly I – Exploded View
11
4.2 GHB-1340A/1440A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
7
..............
................
9
..............
............
10 11
............
................
12
............
13
............
................
14
............
15
............
16
............
48
............
50
............
51
............
................
52
............
................
56
............
57
............
................
64
............
65
............
66
............
68
............
69
............
78
............
87
............
88
............
93
............
95
............
96
............
97
............
97A ..........
99
............
100 103 114 116 129 130 132 133 134 136 139 140 141 142 147 148 149 152 153
................
154
GHB1340A-02101G .. Gear Box Main Casting (GHB-1340A only) GHB1440A-02101G .. Gear Box Main Casting (GHB-1440A only)
04109 ........................ Shift Lever ................................................................ ...................................... 1
04111 ........................ Shaft Housin g........................................................... ...................................... 1
GHB1340A-02102G .. Cover (GHB-1340A only) ......................................... ...................................... 1
GHB1440A-02102G .. Cover (GHB-1440A only) ......................................... ...................................... 1
GHB1340A-04117G .. Handle
04121 ........................ Shaft Collar (GHB-1340A only) ................................ ...................................... 1
GHB1440A-02112 ..... Shaft Collar (GHB-1440A only) ................................ ...................................... 1
GHB1340A-04120G .. Handle
GHB1340A-04119G .. Handle Block ............................................................ ...................................... 1
GHB1340A-04118G .. Hub .......................................................................... ...................................... 1
04232 ........................ Shaft ......................................................................... ...................................... 1
04234 ........................ Gear ......................................................................... 1.25m51T ...................... 1
04235 ........................ Collar (GHB-1340A
GHB1440A-02709 ..... Collar (GHB-1440A
04250 ........................ Shaft (GHB-1340A
GHB1440A-02708 ..... Shaft (GHB-1440A
04240 ........................ Wash er ..................................................................... ...................................... 2
04241 ........................ Gear Shaft (GHB-1340A
GHB1440A-02716 ..... Gear Shaft (GHB-1440A
GHB1340A-04248G .. Handle ...................................................................... ...................................... 1
GHB1340A-04248-1G Handle ...................................................................... ...................................... 1
GHB1340A-04249G .. Handle ...................................................................... ...................................... 1
04402 ........................ Shift Fork .................................................................. ...................................... 1
04403 ........................ Shift Fork .................................................................. ...................................... 1
GHB1340-4506 ......... Gasket ...................................................................... ...................................... 1
TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ........................... 4
TS-1503061 ............... Hex Socket Cap Screw ............................................ M6x25 ........................... 2
TS-1523061 ............... Set Screw ................................................................. M6x18 ........................... 1
TS-1524011 ............... Set Screw ................................................................. M8x8 ............................. 1
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 2
GHB1340A-97 ........... Plug .......................................................................... Z1/4 .................................. 1
GHB1340A-97A ......... Oil Drain Plug ........................................................... ...................................... 1
TS-1490081 ............... Hex Cap Screw ........................................................ M8x45 ........................... 2
..........
GHB1340-100 ........... Screw ....................................................................... M4x8 ................................ 4
..........
GHB1340-103 ........... Key ........................................................................... 5x15 .............................. 2
..........
GHB1340-114 ........... Pin ............................................................................ 4x18 .............................. 1
..........
GHB1340-116 ........... Pin ............................................................................ 5x30 .............................. 2
..........
SB-5MM .................... Steel Ball ..................................................................
..........
SB-6MM .................... Steel Ball ..................................................................
..........
GHB1340-132 ........... O-Ring ...................................................................... 10x
..........
GHB1340-133 ........... O-Ring ...................................................................... 14x
..........
GHB1340-134 ........... O-Ring ...................................................................... 20x
..........
GHB1340-136 ........... O-Ring ...................................................................... 30x
..........
GHB1340-139 ........... Spring ....................................................................... 1x6x7............................. 1
..........
GHB1340-140 ........... Spring ....................................................................... 1x6x20........................... 1
..........
GHB1340-141 ........... Spring ....................................................................... 0.9x4.4x20..................... 1
..........
04235A ...................... Shift Fork .................................................................. ...................................... 1
..........
GHB1340-147 ........... Kn ob ......................................................................... M8x40 ........................... 3
..........
TS-1540061 ............... Nut ........................................................................... M8 .................................... 2
..........
GHB1340-120 ...........
..........
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 1
..........
GHB1340A-153 ......... Round Sign
GHB1340A-02303-2 .. Round Sign
.........
GHB1340A-02301 ..... Headstock Label (GHB-1340A only)serial #16013258A and lower .........
C-Clip
Hub
.............................................................. ...................................... 1
Hub
.............................................................. ...................................... 1
only)
......................................... ...................................... 1
only)
......................................... ...................................... 1
only)
.......................................... ...................................... 1
only )
.......................................... .......................................... 1
only)
................................. 1.25m17T ...................... 1
only )
................................. 1.25m17T ...................... 1
.......................................................................
Plate
serial #16013258A and lower ......................................
Plate
serial #16043259A and higher .....................................
............ ...................................... 1
............ ...................................... 1
5mm
.............................. 1
6mm
.............................. 2
1.9
........................... 1
2.4
........................... 2
2.4
........................... 2
3.1
........................... 1
30mm
............................ 1
12
1 1 1
4.2 GHB-1340A/1440A Headstock Assembly I – Parts List
Index Part No No Description Size Qty
................
................ GHB1440A-02301-15
................
155
................
156 157
................
158 159 160
................
................
................
(GHB-1340A serial #10102364A and higher)
................
(GHB-1440A serial #10110098C and higher)
LM000209 ................. Headstock Label (GHB-1340A only)serial #16043259A and higher) ........ 1
Headstock Label (GHB-1440A only)serial #16013258A and lower .........
LM000212 ................. Headstock Label (GHB-1440A only)serial #16043259A and higher) ........ 1
.........
GHB1340A-155 ......... Screwserial #16013258A and lower ................. M3x 5 ............................. 8
GB2672-M3x6 ........... Screwserial #16043259A and higher) ................ M3x6 ............................. 8
..........
GHB1340A-156 ......... Screw ....................................................................... M10x18 .........................
..........
GHB1340A-02502 ..... Rubber Mat (GHB-1340A only )serial #16013258A and lower .................
GHB1440A-02503 ..... Rubber Mat (GHB-1440A only )serial #16013258A and lower .................
..........
GHB1440A-02102G .. Headstock Side Board (GHB-1440A only) ............... ...................................... 1
.......... ZX-S13
..........
TS-1503041 ............... Hex Socket Cap Screw (GHB-1440A only) M6x16.. ...................................... 4
GHB1340A-160 ......... Oi l Sight Glass (not shown)
GHB1340A-160 ......... Oi l Sight Glass (not shown)
GHB1340A-160M ...... Oi l Sight Glass (not shown)
GHB1340A-160M ...... Oi l Sight Glass (not shown) ....................................
...................... Taper Pin (GHB-1440A only) ................................... 5x 20mm ........................ 2
(GHB-1340A serial #10052363A and lower) (GHB-1440A serial #08040097C and lower)
.................................... M2 7x 1 5
M27x1 5
.........................
......................... 1
.........
.........
1
1 1 1
1 1 1
13
5.1 GHB-1340A/1440 A Headstock Assembly II – Exploded View
14
5.2 GHB-1340A/1440 A Headstock Assembly II – Parts List
Index Part No No Description Size Qty
4
.............. 04104Z
5
..............
6
..............
............
25 26
............
27
............
28
............
29
............
30
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............
38
............
39
............
40
............
41
............
59
............
73
............
74
............
80
............
84
............
86
............
98
............
98A ..........
105 109 111 119 124 125 126 137 138 150 158
................
................
04105 ........................
GHB1340-4106 ......... Plu g .......................................................................... ...................................... 1
04209 ........................ Gear ......................................................................... 2m43T ........................... 1
GHB1340-4210 ......... Gear ......................................................................... 2m51T ........................... 1
04211 ........................ Spacer...................................................................... ..................................... 1
04212 ........................ Gear Shaft ................................................................ 2.25m16T ...................... 1
04213A ...................... Cover ....................................................................... ...................................... 1
04214 ........................ Wash er ..................................................................... ...................................... 1
04215 ........................ Shaft ......................................................................... ...................................... 1
04216 ........................ Wash er ..................................................................... ...................................... 1
04217 ........................ Collar w/Gear ........................................................... 2m21T ........................... 1
04218 ........................ Gear ......................................................................... 2m29T ........................... 1
04219 ........................ Gear ......................................................................... 2m46T ........................... 1
04220 ........................ Gear ......................................................................... 2m38T ........................... 1
04221 ........................ Collar ........................................................................ ...................................... 1
04222 ........................ Gear ......................................................................... 2m26T ........................... 1
04223 ........................ Gear ......................................................................... 2m34T ........................... 1
04224 ........................ Gear ......................................................................... 2.25m53T ...................... 1
04225 ........................ Plug .......................................................................... ...................................... 1
TS-1504041 ............... Socket Head Cap Screw .......................................... M8x20 ........................... 1
GHB1340-4501 ......... Gasket ...................................................................... ...................................... 1
GHB1340-4502 ......... Gasket ...................................................................... ...................................... 1
GHB1340-4508 ......... Oi l Seal .................................................................... 20x40 ............................ 1
TS-1501041 ............... Hex Socket Cap Screw ............................................ M4x12 ........................... 3
TS-1503031 ............... Hex Socket Cap Screw ............................................ M6x12 ........................... 3
TS-1523031 ............... Set Screw ................................................................. M6x8 .............................
GH-1440K02752 ....... Screw ....................................................................... ...................................... 2
..........
GHB1340-105 ........... Key ........................................................................... 5x50 .............................. 1
..........
GHB1340-109 ........... Key ........................................................................... 6x120 ............................ 1
..........
GHB1340-111 ........... Key ........................................................................... 5x20 .............................. 1
..........
GHB1340-119N .........
..........
GHB1340-124 ........... Bearing ..................................................................... 20x47x14....................... 1
..........
GHB1340-125 ........... Bearing ..................................................................... 17x40x12....................... 1
..........
GHB1340-126 ........... Bearing ..................................................................... 20x47x14....................... 2
..........
GHB1340-137 ........... O-Ring ...................................................................... 40x
..........
GHB1340-138 ........... O-Ring ...................................................................... 47x
..........
GHB1340A-150 ......... Key ........................................................................... 6x55 .............................. 2
..........
TS-1551061 ............... Lock Wash er ............................................................ M8 ................................. 1
VB-A31 ...................... V-Belt (not shown) (GHB-1340A only) ..................... A31 ................................
VB-A31 ...................... V-Belt (not shown) (GHB-1440A only) ..................... A813 .............................. 2
...................... Rear Cover ............................................................... ...................................... 1
Pulley
....................................................................... ...................................... 1
C-Clip
....................................................................... 35 .................................. 1
3.1
........................... 1
3.1
........................... 1
2
2
15
6.1 GHB-1340A/1440 A Headstock Assembly III – Exploded View
16
6.2 GHB-1340A/1440 A Headstock Assembly III – Parts List
Index Part No No Description Size Qty
1
..............
2
.............
................
.............
3
................
8
.............. 04108ZG
17
............
18
............ 04202Z
19
............ 04203Z
20
............
21
............
22
............
23
............
24
............
42
............
43
............
44
............
45
............
46
............
47
............
53
............
54
............
55
............
67
............
67A ..........
75
............
76
............
77
............
79
............
85
............
89
............
98
............
102 104 106 107 108 110 117 120 121 122 123 127 128 135 151 159 160
GHB1340A-02103N... Collar ........................................................................ ...................................... 1
04102 ........................ Coll ar (serial #07061677A and lower) ...................... ...................................... 1
C0632A-02117A ........ Collar (serial #07061678A and higher) .................... ...................................... 1
GHB1340-4103N ....... Rear Cover (serial #07061677A and lower) ............. ...................................... 1
C0632A-02115A ........ Rear Cover (serial #07061678A and higher) ........... ...................................... 1
................... Front Cover ............................................................. ...................................... 1
04201 ........................ Gear ......................................................................... 2m37T ........................... 1
...................... Spacer ..................................................................... ...................................... 1
...................... Spacer ..................................................................... ...................................... 1
04204 ........................ Wash er ..................................................................... ...................................... 1
04205A ...................... Gear ......................................................................... 1.25m32T ...................... 1
04206 ........................ Wash er ..................................................................... 12 .................................. 1
04207A ...................... Gear ......................................................................... 2m37T ........................... 1
04208 ........................ Lock Nut ................................................................... ...................................... 2
04226 ........................ Gear ......................................................................... 2.25m74T ...................... 1
04227 ........................ Gear ......................................................................... 2.25m37T ...................... 1
GHB1340A-02702 .....
04229 ........................ Spring ...................................................................... 0.6 x4x16........................ 3
04230 ........................ Pin ............................................................................ ..................................... 3
04231 ........................ Cam ......................................................................... ...................................... 3
04237 ........................ Gear ......................................................................... 2m30T ........................... 1
04238 ........................ Shaft ......................................................................... ..................................... 1
GHB1340A-02701N .. Shaft ......................................................................... ...................................... 1
04401 ........................ Collar ........................................................................ ................................... 2
GHB1340-67A ...........
GHB1340-4503 ......... Gas ket ...................................................................... ..................................... 1
GHB1340A-02501N .. Gasket ...................................................................... ...................................... 1
GHB1340-4505 ......... Gasket ...................................................................... ...................................... 1
GB-13871-B-22
TS-1502041 ............... Hex Socket Cap Screw ............................................ M5x16 ........................... 4
TS-1503061 ............... Hex Socket Cap Screw ........................................... M6x25 ........................... 7
TS-1523031 ............... Set Screw ................................................................. M6x8 ............................. 1
..........
TS-1540081 ............... Hex
..........
GHB1340-104 ........... Key ........................................................................... 5x18 ............................. 1
..........
GHB1340-106 ........... Key ........................................................................... 6x40 .............................. 1
..........
GHB1340-107 ........... Key ........................................................................... 6x50 .............................. 1
..........
GHB1340-108 ........... Key ........................................................................... 8x85 .............................. 1
..........
GHB1340-110 ........... Key ........................................................................... 8x18 .............................. 1
..........
GHB1340-117N .........
..........
GHB1340-120 ...........
..........
GHB1340-121 ...........
..........
GHB1340-122 ...........
..........
GHB1340-123 ........... Bearing ..................................................................... 20x42x8......................... 2
..........
GHB1340-127 ........... Bearing .................................................................... 50x90x20....................... 1
..........
GHB1340-128 .......... Bearing .................................................................... 60x110x22..................... 1
..........
GHB1340-135 ........... O-Ring ...................................................................... 25x
..........
GHB1340A-151 ......... Hex Socket Cap Screw ........................................... M8x18 .......................... 3
..........
GHB1340A-159 ......... Pin ............................................................................ 2x16 .............................. 2
.......... GB13871-B-60x80x8
Spindle
O-ring
x35x7
Oil Seal ....................................................................
C-Clip C-Clip C-Clip C-Clip
. Oil Seal (serial #07061678A and higher) .................
..................................................................... ...................................... 1
....................................................................... 32x3.1 ........................... 1
Nut
....................................................................
....................................................................... 20 .................................. 2
....................................................................... 50 .................................. 1
....................................................................... 72 .................................. 1
....................................................................... 42 .................................. 2
B-22x35x7
M12
............................... 1
2.4
........................... 1
B-60x80x8
..................... 1
..................... 1
17
7.1 Bed Assembly I – Exploded View
18
7.2 Bed Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
................
..............
3 4
..............
5
..............
6
..............
7
..............
8
..............
................
9
..............
10
............
................
10A ..........
11
............
12
............
13
............ 01204-2
14
............
15
............
16
............
................
17
............
18
............
19
............
................
20
............
21
............
22
............
................
23
............
24
............
25
............
26
............
27
............
28
............
28A ..........
............
29 30
............
............
31 32
............
33
............
............
34 35
............
............
36 37
............
38
............
39
............
40
............
41
............
............
42 43
............
44
............
............
45 46
............
47A ..........
48
............
49
............
GHB1340A-01101G .. Bed........................................................................... ...................................... 1
GHB1340-MPG ......... Motor Base (For GHB) ............................................. ......................................
BDB1340-MPG .......... Motor Base (For BDB) ............................................. ...................................... 1
TS-1550071 ............... Washer .....................................................................
GHB1340-1102G ....... Gap Bridge ............................................................... ...................................... 1
TS-1491051 ............... Hex Cap Bolt ............................................................ M10x35 ......................... 3
TS-1490041 ............... Hex Cap Bolt ............................................................ M8x25 .............................. 4
TS-1550061 ............... Washer ..................................................................... ...................................... 4
GHB1340A-02703G .. End Cover (GHB-1340A only) .................................. ..................................... 1
GHB1440A-02703G .. End Cover (GHB-1440A only) .................................. ..................................... 1
GHB1340A-9B ........... Screw ....................................................................... M5x8 ............................. 3
GHB1340-MP ............
BDB1340-MP ............
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 1
01203 ........................ Rack ......................................................................... ...................................... 1
GHB1340A-12B ......... Pin ............................................................................ 5x35mm ........................ 2
..................... Rack ......................................................................... ..................................... 2
32A1105 .................... Collar ........................................................................ ...................................... 1
32A1106 .................... Collar ........................................................................ ...................................... 1
GHB1340A-1701 ....... Lead Screw .............................................................. GHB-1340A ................... 1
BDB1340A-1701 ....... Lead Screw ..............................................................
321728 ...................... Key ........................................................................... ...................................... 1
321706 ...................... Collar ........................................................................ ..................................... 1
GHB1340A-1702 ....... Feed
BDB1340A-1702 ....... Feed
01707 ........................ Brake
GHB1340A-21B ......... Spring ....................................................................... 1x7.5x25........................ 3
GHB1340A-1703 ....... Shaft ......................................................................... GHB-1340A ................... 1
BDB1340A-1703 ....... Shaft.........................................................................
32A1103AG ............... Bracket ..................................................................... ..................................... 1
TS-1503061 ............... Hex Socket Cap Screw ........................................... M6x22 ........................... 4
GHB1340A-25B ......... Pin ............................................................................ 6x25mm ........................ 1
32A1710 .................... Handle
TS-1524061 ............... Screw ....................................................................... M8x28 ........................... 2
01710A ...................... Handle ...................................................................... ...................................... 1
GHB1340A-77 ........... Pin ............................................................................ 3x10 .............................. 1
GHB1340A-29B ......... Knob ......................................................................... BM10x50 ....................... 1
TS-1522031 ............... Set Screw ................................................................. M5x8 ............................. 1
01708 ........................ Collar ........................................................................ ..................................... 1
32A1104AG ............... Bracket ..................................................................... ...................................... 1
GHB1340A-33B ......... Pin ............................................................................ 6x70 .............................. 1
TS-1504131 ............... Hex Socket Cap Screw ............................................ M8x65 ........................... 1
32A1502 .................... Plug .......................................................................... ...................................... 1
GHB1340A-36B ......... Pin ............................................................................ 6x65 .............................. 2
TS-1504121 ............... Hex Socket Cap Screw ............................................ M8x60 ........................... 2
32A1502 .................... Plug .......................................................................... ...................................... 1
GHB1340A-39B ......... Oil Ball ......................................................................
32A1301G ................. Switch
TS-1504041 ............... Hex Socket Cap Screw ............................................ M8x20 ........................... 4
TS-1523051 ............... Screw ....................................................................... M6x16 ........................... 1
32A1705 ....................
SB-6MM .................... Steel Ball ..................................................................
GHB1340A-45B ......... Spring .......................................................................
TS-1524041 ............... Screw ....................................................................... M8x16 ........................... 1
TS-1525021 ............... Set Screw ................................................................. M10x12 ......................... 1
32A1504 .................... Switch Box Cover..................................................... ...................................... 1
TS-1505051 ............... Hex Socket Cap Screw ........................................... M10x35 .......................... 4
Pulley
(For GHB)...................................................... 28mm ID........................
Pulley
(For BDB) ...................................................... 19mm ID........................ 1
Rod
................................................................. GHB-1340A ................... 1
Rod
.................................................................
Rin g
............................................................... ..................................... 1
Hub
.............................................................. ...................................... 1
Box
.............................................................. ...................................... 1
Bushing
.................................................................... ...................................... 1
M10
............................... 3
BDB-1340A
BDB-1340A
BDB-1340A
8mm
6mm 1X5X22
..................... 1
................... 1
................... 1
.............................. 3
.............................. 1
......................... 1
19
1
1
7.2 Bed Assembly I – Parts List
Index Part No No Description Size Qty
50
............
51
............
53
............
54A ..........
61
............
69
............
70
............
71
............
................
72
............
73
............
74
............
75
............
76
............
77
............
............
78
TS-1502021 .............. Socket Head Cap Screw .......................................... M5x10 ........................... 4
TS-1503061 ............... Hex Socket Cap Screw ............................................ M6x25 ........................... 8
TS-1540061 ............... Hex
TS-1492061 ............... Hex Cap Bolt ............................................................ M12x60 ......................... 6
GHB1340-61B ........... Pin ............................................................................ 6x30 ..............................
GHB1340-69B ........... Pin ............................................................................ 8x60 .............................. 2
GHB1340A-74B ......... Set Screw ................................................................. M12x40 ......................... 1
TS-1505051 ............... Hex Socket Cap Screw (For BDB) .......................... M10x35 (BDB) .............. 2
TS-1505061 ............... Hex Socket Cap Screw (For GHB) .......................... M10x40
TS-1551071 ............... Lock Wash er ............................................................
TS-1551071 ............... Lock Wash er ............................................................
TS-1550071 ............... Washer ..................................................................... 10mm ............................ 2
TS-1505071 ............... Hex Socket Cap Screw ............................................ M10x45 ......................... 2
TS-2360121 ............... Washer .....................................................................
LM000211 .................. Label-Induction Hardenedserial #16043259A and higher ....................... 1
JHM610- 151 .............. Rivetserial #16043259A and higher ................. 2x
Nut
.................................................................... M8 ................................. 4
(GHB)
.............. 2
10mm
............................ 4
10mm
............................ 4
12mm
............................
3mm
..........................
6
6
4
20
8.1 Bed Assembly II – Exploded View
21
8.2 Bed Assembly II – Parts List
Index Part No No Description Size Qty
52
............
................
55
............
............
56 57
............
58
...........
................
................
................
................
59
...........
................
................
................
................
................
................
60
............
................ C0636A-01501G
62
............
63
............
64
............
65
............
66
............
................
67
............
68
............
77
............
78
............
79
............
................
80
............
81
............
82 ............
GHB1340A-18701G .. Electrical BDB1340A-18701G ... Electri cal
GHB1340A-55B ......... Screw ....................................................................... M6x20 ........................... 4
GHB1340A-56B ......... Nut ........................................................................... M6 ................................. 4
GHB1340A-57B ......... Screw ....................................................................... M6x10 ........................... 4
GHB1340A-12701 ..... Splash Guardserial #11072601A and lower .....
GHB1340A-12701A ... Splash Guardserial #11082602A and lower .....
GHB1340A-12701AG Splash Guard ...........................................................
GHB1440A-12701G .. Splash BDB1340A-12701BG Splash
GHB1340A-01701 ..... Oil Plateserial #12042866A and lower) .............. GHB-1340A ................... 1
GHB1340A-01701BJ . Oil Plateserial #12092867A and lower) .............. GHB-1340A ................... 1
GHB1340A-01701BJG….Oil Plate .............................................................. GHB-1340A ................... 1
C0632-01727G .......... Oil Plate ................................................................... GHB-1440A ................... 1
BDB1340A-01701B ... Oil Plateserial #1204B1274A and lower ...........
BDB1340A-01701BJ . Oi l Plateserial #1205B1275A and lower ...........
BDB1340A-01701BJG…Oil Plate ...............................................................
GHB1340A-02302G .. Back Cover .............................................................. GHB-1340A ................... 1
....... Back Cover .............................................................. GHB-1440 A ................... 1
ZX-8712 ..................... Upper Hinge ............................................................. ...................................... 2
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x14 ........................... 8
GHB1340A-64B ......... Pin ............................................................................ 10m6x40 ....................... 2
ZX-8711 ..................... Lower Hinge ............................................................. ..................................... 2
GHB1340A-02105G .. Rear Side Plate ........................................................ GHB-1340A ................... 1
GHB1440A-02105G .. Rear Side Plate ........................................................ GHB-1440A ................... 1
TS-1504031 ............... Hex Socket Cap Screw ............................................ M8x14 ........................... 3
GHB1340A-68B ......... Pin ............................................................................ 6x25 mm ....................... 2
TS-1502041 ............... Hex Socket Cap Screw ........................................... M5x14 ........................... 2
GHB1340A-78B ......... Pin ............................................................................ 5x25 mm ....................... 2
GHB1340A-02104G .. Front Side GHB1440A-02104G .. Front Side
LM000200 .................
TS-1502061 ............... Hex Socket Cap Screw ............................................ M5x25 ........................... 3
TS-1550031 ............... Plain Washer ............................................................ 5mm .............................. 3
ID/W arning L a bel
Box
(For GHB) ......................................... GHB-1340A ................... 1
Box
(For BDB) ..........................................
Guard
........................................................... GHB-1440A ................... 1
Guard
...........................................................
Plate
....................................................... GHB-1340A ................... 1
Plate
....................................................... GHB-1440A ................... 1
serial #16043259A and higher .................................... 1
BDB-1340A
GHB-1340A GHB-1340A GHB-1340A
BDB-1340A
BDB-1340A BDB-1340A BDB-1340A
................... 1
................... 1
...................
................... 1
................... 1
................... 1
................... 1
................... 1
1
22
9.1 Gear Assembly I – Exploded View
23
9.2 Gear Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
3
..............
..............
4 5
..............
6
..............
7
..............
8
..............
9
..............
10
............
11
............
13
............
14
............
15
............
17
............
............
18
................
19
............
20
............
67
............
68
............
69
............
70
............
72
............
73
............
75
............
77
............
78
............
79
............
80
............
83
............
84
............
85
...........
................
86
............
99 ............ GHB1340A-05503 ..... Rubber Mat (GHB-1340A only) serial #16013258A and lower ................ 1
................ GHB1440A-05503 ..... Rubber Mat (GHB-1440A only) serial #16013258A and lower ................ 1
................ BDB1340A-05503 ..... Rubber Mat (BDB-1340A only ) serial #1509B1613A and lower .............. 1
100 101
................
................
102 103 104 105 106
................
107 108 109 110 111 112 113 114 115
05101AG ................... Casting ..................................................................... ...................................... 1
05715G ...................... Right cover ............................................................... ..................................... 1
05720G ...................... Left
32A5308 .................... Slipper ...................................................................... ...................................... 1
32A5111A .................. Lever ........................................................................ ..................................... 1
32A5108A .................. Lever ........................................................................ ...................................... 1
32A5307 .................... Slipper ...................................................................... ...................................... 1
32A5702 .................... Shaft ......................................................................... ..................................... 1
32A5109G ................. Handle Base............................................................. ...................................... 1
32A5701G ................. Lever ........................................................................ ...................................... 2
32A5110G ................. Handle Base............................................................. ...................................... 1
GHB1340A-05106G .. Cover ....................................................................... ...................................... 1
05504 ........................ Gasket ...................................................................... ...................................... 1
32A5305 .................... Slipper ...................................................................... ...................................... 1
32A5106G ................. Lever ........................................................................ ..................................... 1
32A5302 .................... Plateserial #16013258A and lower ................... ...................................... 2
C0632B05302-2 ........ Plateserial #16043259A and higher) .................. ...................................... 2
32A5103G ................. Handle ...................................................................... ...................................... 1
32A5306 .................... Slipper ...................................................................... ...................................... 1
GHB1340A-G67 ........ Screw ....................................................................... M4x6 ............................. 6
GHB1340A-G68 ........ Tapered Tap ............................................................ ZG3/8” ........................... 2
GHB1340A-G69 ........ Socket Head Cap Screw .......................................... M8x65 ........................... 3
TS-1503061 ............... Socket Head Cap Screw .......................................... M6x25 ........................... 8
GHB1340A-G72 ........ Pin ............................................................................ 5x30 .............................. 4
GHB1340A-G73 ........ Pin ............................................................................ 5x40 .............................. 2
07508 ........................ Knob ......................................................................... ...................................... 2
GHB1340A-G77 ........ Spring ....................................................................... 0.8x5x25 ........................ 5
TS-1524021 ............... Socket Set Screw ..................................................... M8x10 ........................... 5
SB-6 5MM ................. Steel Ball ..................................................................
GHB1340A-G80 ........ C-cli p ........................................................................ 40 .................................. 2
GHB1340A-G83 ........ O-Ring ...................................................................... 40x3.1 .............................. 2
GHB1340A-G84 ........ O-Ring ...................................................................... 30x3.1 .......................... 2
GHB1340A-G85 ........ Screwserial #16013258A and lower ................. M3x6 ............................. 6
TS-1531012 ............... Screwserial #16043259A and higher) ................ M3x6 ............................. 6
GHB1340A-G86 ........ Key ........................................................................... 5x8 ................................
..........
TS-1502041 ............... Socket Set Screw..................................................... M5x16 ........................... 2
..........
GHB1340A-05105G .. Top Cover (GHB-1340A only) .................................. ...................................... 1
GHB1440A-05105G .. Top Cover (GHB-1440A only) .................................. ...................................... 1
BDB1340A-05105G ... Top Cover (BDB-1340A
..........
05723G ...................... Cover........................................................................ ...................................... 1
..........
GHB1340A-G103 ...... Screw ....................................................................... M4x8 ............................. 3
..........
05722G ...................... Plate ......................................................................... ...................................... 1
..........
GHB1340A-G105 ...... Screw ....................................................................... M3x5 ............................. 5
..........
GHB1340A-G106 ...... Screwserial #16013258A and lower ................. M3x6 .............................
TS-1531012 ............... Screwserial #16043259A and higher) ................ M3x6 .............................
..........
GHB1340A-G107 ...... Tapered Tap ............................................................ Z1/4” .............................. 1
..........
05724 ........................ Oil Drain Pipe ........................................................... ...................................... 1
..........
05108G ...................... Ex tending Plate ........................................................ GHB-1340A/1440A ....... 1
..........
TS-1502061 ............... Socket Head Cap Screw .......................................... M5x25 ........................... 2
..........
05305 ........................ Slipper ...................................................................... ...................................... 1
..........
05721 ........................ Slipper Shaft ............................................................ ...................................... 1
..........
GHB1340A-G113 ...... C-cli p ........................................................................ 30 .................................. 1
..........
GHB1340A-G114 ...... Pin ............................................................................ 5x30 .............................. 2
..........
05107G ...................... Lever ........................................................................ ...................................... 1
cover
................................................................. ...................................... 1
6.5
.................................... 5
only)
.................................. ...................................... 1
24
1
6 6
9.2 Gear Assembly I – Parts List
Index Part No No Description Size Qty
116
..........
05304......................... Sign Discserial #16013258A and lower ............ ......................................
................ GHB1340A-
117
.........
GHB1340A-G117 ...... Oil Sight Glass(GHB-1340A,serial #10052363A and lower).
................
................
................
................
................
................
................
................
GHB1340A-G117 ...... Oil Sight Glass(GHB-1440A,serial #08040097C and lower).
GHB1340A-G117 ...... Oil Sight Glass(BDB-1340Aserial #1008B1083A and lower
GHB1340A-160M ...... Oi l Sight Glass(GHB-1340A,serial #10102364A and higher
GHB1340A-160M ...... Oi l Sight Glass(GHB-1440A,serial #10110098C and higher
GHB1340A-160M ...... Oi l Sight Glass(BDB-1340Aserial #1010B1084A and higherM27x1.5
GHB1340A-05306 ..... Sign Plate (not shown ) ............................................. GHB-1340A ...................
GHB1440A-05306 ..... Sign Plate (not shown ) ............................................. GHB-1440A ................... 1
BDB1340A-05301...... Sign Plate (not shown) ............................................. BDB-1340A ................... 1
05304-2 .. Sign Discserial #16043259A and higher) ........... ......................................
12mm ........ 1
12mm ........ 1
M27x1.5 .... 1
M27x1.5 .... 1
M27x1.5 .... 1
1 1
.. 1
1
25
10.1 Gear Assembly II – Exploded View
26
10.2 Gear Assembly II – Parts List
Index Part No No Description Size Qty
21
............
22
............
23
............
............
24 25
............
27
............
29
............
30
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............
38
............
39
............
41
............
42
............
43
............
44
............
45
............
46
............
47
............
48
............
49
............
71
............
81
............
82
............
87
............
88
............
89
............
90
............
92
............
94
............
98
............
118 119 120 121 122 123 124 125 126 127 128 129 130 131 133
32A5113 .................... Cover ....................................................................... ...................................... 1
32A5503 .................... Gasket ...................................................................... ..................................... 1
32A5712 .................... Shaft ......................................................................... ...................................... 1
32A5710A .................. Gear ......................................................................... 2.5m30T,20T ................. 1
32A5719 .................... Washer ..................................................................... ...................................... 2
05718 ........................ Gear ......................................................................... 2.25m,3.25m,2.5m24T .. 1
05502 ........................ Gasket ...................................................................... ...................................... 1
05104 ........................
05714 ........................ Wash er ..................................................................... ...................................... 1
05716 ........................ Shaft ......................................................................... ...................................... 1
32A5114 .................... End cover ................................................................. ...................................... 1
32A5504 .................... Gasket ...................................................................... ..................................... 1
32A5716 .................... Shaft ......................................................................... ...................................... 1
32A5714A .................. Gear ......................................................................... 2.5m30T ........................ 1
32A5715A .................. Gear ......................................................................... 2.5m20T ........................ 1
32A5713A .................. Gear ......................................................................... 2.5m40T ........................ 1
32A5708 .................... Washer ..................................................................... ...................................... 2
05719 ........................ Wash er ..................................................................... ...................................... 2
05702 ........................ Gear ......................................................................... 2.25m40T ...................... 1
05703 ........................ Gear ......................................................................... 3.25m24T ...................... 1
05704 ........................ Gear ......................................................................... 3.25m22T ...................... 1
05705 ........................ Gear ......................................................................... 3.25m21T ...................... 1
05706 ........................ Gear ........................................................................ 2.5m36T ........................ 1
05501 ........................ Gasket ...................................................................... ...................................... 1
05103 ........................
05717 ........................ Shaft ......................................................................... ..................................... 1
TS-1504031 ............... Socket Head Cap Screw .......................................... M6x16 ........................... 5
GHB1340A-G81 ........ C-cli p ........................................................................ 20 .................................. 1
GHB1340A-G82 ........ C-cli p ........................................................................ 25 .................................. 1
GHB1340A-G87 ........ Key ........................................................................... 5x14 .............................. 1
GHB1340A-G88 ........ Key ........................................................................... 5x50 .............................. 1
GHB1340A-G89 ........ Key ........................................................................... 8x110 ............................ 1
BB-6202 .................... Bearing .....................................................................
BB-6004 .................... Bearing .....................................................................
BB-51105 .................. Thrust Bearing ..........................................................
GHB1340A-G98 ........ Key ........................................................................... 5x55 .............................. 1
..........
GHB1340A-G118 ...... Round Nut ................................................................ M24x1.5 ........................ 2
..........
05713 ........................ Connecting Sleeve ................................................... ...................................... 1
..........
GHB1340A-G120 ...... Pin ............................................................................ 5x35 .............................. 4
..........
05707 ........................ Wash er ..................................................................... ...................................... 1
..........
05708 ........................ Gear ......................................................................... 2m30T ........................... 1
..........
05709 ........................ Inner Gear ................................................................ 2m30T ........................... 1
..........
05711 ........................ Wash er ..................................................................... ..................................... 1
..........
05302 ........................ Oil Light Bushing ...................................................... ..................................... 1
..........
05710 ........................ XIB Shaft .................................................................. ...................................... 1
..........
GHB1340A-G127 ...... Pin ............................................................................ 5n6x14........................... 2
..........
GHB1340A-G128 ...... Screw ....................................................................... M5x10 ........................... 2
..........
05301 ........................ Sliding Bearing ......................................................... ...................................... 1
..........
TS-1503031 ............... Socket Head Cap Screw .......................................... M6x12 ........................... 6
..........
GHB1340A-05712 ..... Connecting Sleev e ................................................... ...................................... 1
..........
05303 ........................ Bearing Housing....................................................... ........................ .............. 1
Bushing
Flange
.................................................................... ...................................... 1
...................................................................... ..................................... 1
6202
.............................. 5
6004
.............................. 1
51105
............................ 2
27
11.1 Gear Assembly III – Exploded View
28
11.2 Gear Assembly III – Parts List
Index Part No No De scription Size Qty
21
............
22
............
50
............
............
52 53
............
54
............
55
............
56
............
58
............
59
............
60
............
61
............
62
............
62A .........
63
............
64
............
65
............
71
............
81
............
82
............
87
............
88
............
90
............
91
............
92
............
93
............
95
............
96
............
97
............
130 132 134
32A5113 ................... Cover ....................................................................... ...................................... 1
32A5503 ................... Gasket ..................................................................... ...................................... 1
32A5115 ................... End Cover................................................................ ...................................... 1
32A5718A ................. Gear ........................................................................ 2.5m30T,15T ................. 1
32A5721A ................. Gear ........................................................................ 2.25m,3.25m,2.5m18T .. 1
05701 ........................ Key shaft ................................................................. ...................................... 1
05505 ........................ Gasket ..................................................................... .................. .................... 1
05102 ........................ Cover ....................................................................... ...................................... 1
40A5736 ................... Gear ........................................................................ 1.25m120T,127T........... 1
40A5738 ................... Collar ....................................................................... ...................................... 1
40A5739 ................... Screw....................................................................... ...................................... 1
321719 ...................... Wash er .................................................................... ...................................... 1
40A5740 ................... Washer .................................................................... ...................................... 2
40A5740A ................. Wash er .................................................................... ...................................... 1
32A5726A ................. Gear ........................................................................ 1.25m48T...................... 5
32A5119 ................... Gear Frame ............................................................. ...................................... 1
321718 ...................... Screw rod................................................................. ...................................... 1
TS-1504031 .............. Socket Head Cap Screw ......................................... M6x16 ........................... 4
GHB1340A-G81 ........ C-clip........................................................................ 20 .................................. 1
GHB1340A-G82 ........ C-clip........................................................................ 25 .................................. 1
GHB1340A-G87 ........ Key .......................................................................... 5x14 .............................. 1
GHB1340A-G88 ........ Key .......................................................................... 5x50 .............................. 1
BB-6202 .................... Bearing ....................................................................
BB-6003Z .................. Bearing ....................................................................
BB-6004 .................... Bearing ....................................................................
BB-6302 .................... Bearing ....................................................................
GHB1340A-G95 ........ C-clip........................................................................ 35 .................................. 2
TS-1540071 .............. Hex
TS-1540071 .............. Hex
..........
TS-1503031 .............. Socket Head Cap Screw.......................................... M6x12 ........................... 3
..........
321719 ...................... Wash er .................................................................... ...................................... 1
..........
GHB1340A-G134 ...... Hex Socket Cap Screw ........................................... M8x30 ........................... 1
Nut
....................................................................
Nut
....................................................................
6202
.............................. 1
6003Z
............................ 2
6004
.............................. 1
6302
.............................. 1
M10
............................... 2
M10
............................... 2
29
12.1 Apron Assembly I – Exploded View
30
12.2 Apron Assembly I – Parts List
Index Part No No Description Size Qty
1
..............
3
..............
..............
4 7
..............
8
..............
9
..............
13
............
16A ..........
24
............
25
............
28
............
29
............
30
............
40
............
50
............
52
...........
................
................
................
................
................
53
............
54
............ Z06554
57
............
58
............
59
............
62
............
63
............
64
............
65
............
67
............
68
............
71
............
73
............
74
............
............
75 79
............
81
............
............
83 84
............
87
............
............
88 96
............
98
............
108 109 110 111 112 113
GHB1340A-06101AG Castin g ..................................................................... ...................................... 1
06103G ...................... Housing .................................................................... ..................................... 1
06104G ...................... Cover ....................................................................... ...................................... 1
06107 ........................ Gib ........................................................................... ...................................... 1
06208 ........................ Handle
06209 ........................ Handle ...................................................................... ...................................... 1
06213 ........................ Gear Pin ................................................................... ...................................... 1
06415G ...................... Bracket ..................................................................... ...................................... 1
06222 ........................ Shift Lever ................................................................ ...................................... 1
06223 ........................ Shift Handl e.............................................................. ...................................... 1
06126 ........................ Bracket ..................................................................... ...................................... 1
06427 ........................ Half Nut .................................................................... ................. ..................... 1
06228A ...................... Worm ....................................................................... 2m1T ............................. 1
06238 ........................
06548 ........................ Oil Filler Plug ............................................................ ...................................... 1
06551 ........................ Oil Sight Glass(GHB-1340A,serial #10052363A and lower).................... 1
06551 ........................ Oil Sight Glass(GHB-1440A,serial #08040097C and lower ................... 1
06551 ........................ Oil Sight Glass(BDB-1340A,serial #1008B1083A and lower).................. 1
GHB1340A-160M…..Oil Sight Glass(GHB-1340A,serial #10102364A and higher)M27x1 5 ...... 1
GHB1340A-160M…..Oil Sight Glass(GHB-1440A,serial #10100098C and higher)M27x1 5 ...... 1
GHB1340A-160M…..Oil Sight Glass(BDB-1340Aserial #1010B1084A and higherM27x1 5 .... 1
GHB1340-147 ........... Knob ......................................................................... M8x40 ........................... 2
...................... Plug “A” .................................................................... ...................................... 1
06257 ........................ Spring ....................................................................... ...................................... 1
06258 ........................ Spring ....................................................................... ...................................... 1
06260 ........................ Key ........................................................................... ............... ....................... 1
TS-1503031 ............... Hex Socket Cap Screw ............................................ M6x12 ........................... 4
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x16 ........................... 1
TS-1503081 ............... Hex Socket Cap Screw ............................................ M6x35 ........................... 3
TS-1504061 ............... Hex Socket Cap Screw ............................................ M8x30 ........................... 4
GHB1340-A67 ........... Screw ....................................................................... M5x16 ........................... 3
TS-1523041 ............... Set Screw ................................................................. M6x12 ........................... 2
TS-1523011 ............... Set Screw ................................................................. M6x6 ............................. 3
TS-1522051 ............... Set Screw ................................................................. M5x16 ........................... 3
GHB1340-A74 ........... Set Screw ................................................................. M6x35 ........................... 1
TS-1523031 ............... Set Screw ................................................................. M6x10 ........................... 1
GHB1340-A79 ........... Pin ............................................................................ 5x20 .............................. 2
GHB1340-A81 ........... Pin ............................................................................ 5x32 .............................. 1
GHB1340-A83 ........... Pin ............................................................................ 8n6x12 .......................... 2
GHB1340-A84 ........... Oiler ......................................................................... 8 .................................... 2
TS-1540031 ............... Hex
TS-1540041 ............... Hex
SB-5MM .................... Steel Ball .................................................................. 5 .................................... 2
GHB1340A-A98 ......... Plug .......................................................................... Z1/4” .............................. 1
..........
06261 ........................ Half Nut Controlling Shaft ......................................... ......................................
..........
GHB1340A-6305A-1 . Plat eserial #16043259A and higher .................. ...................................... 1
..........
JHM610- 151 .............. Rivetserial #16043259A and higher2x3mm ...... ....................................
..........
LM000204 ................. Feed Selector Labelserial #16043259A and higher ................................
..........
LM000203 ................. Thread Engagement Labelserial #16043259A and higher ......................
..........
C0632-01308-1 ......... Plate serial #16043259A and higher ................. ......................................
Bar
Hub
.............................................................. ...................................... 1
........................................................................... ...................................... 1
Nut
.................................................................... M5 ................................. 3
Nut
.................................................................... M6 ................................. 2
1
10
1 1 1
31
13.1 Apron Assembly II – Exploded View
32
13.2 Apron Assembly II – Parts List
Index Part No No Description Size Qty
2
···········
5A ·········
··········
10 11
·········· Z06111
12
··········
14
··········
15
··········
16
··········
17
··········
18
··········
19
··········
22
··········
23
··········
26
··········
31
··········
32
··········
33
··········
34
··········
41
··········
42
··········
43
·········· Z06241
44
··········
56
··········
60
··········
61
··········
64
··········
69
··········
70
··········
72
··········
77
··········
78
··········
80
··········
82
··········
84
··········
92
··········
95
··········
99
·········· 100 101 102 103 104 105 106 107 109
06102G ···················· Handwheel ······································ ··········································· 1 06105A ···················· Hub ················································ ··········································· 1 06510 ······················ Index Ring ······································· ··········································· 1
···················· Cover ·············································· ··········································· 1 06212 ······················ Shaft··············································· 1.5m14T ······························· 1 06214 ······················ Gear Shaft ······································· 1.5m13T ······························· 1 06215 ······················ Gear ··············································· 1.5m60T ······························· 1 06216 ······················ Shaft··············································· ··········································· 1 06417 ······················ Collar ·············································· ··········································· 1 06218 ······················ Gear ··············································· 1.5m30T ······························· 1 06219 ······················ Gear ··············································· 1.5m40T ······························· 1 06220 ······················ Gear ··············································· 1.5m46T ······························· 1 06421 ······················ Shift Fork ········································· ··········································· 1 GHB1340A-06704 ······ Gear ··············································· 1.5m40T ······························· 1 06429A ···················· Gear ··············································· 2m22T ·································· 1 GHB1340A-06714 ······ Shaft··············································· ··········································· 1 06231 ······················ Gear ··············································· 1.5m18T ······························· 1 06232 ······················ Shaft··············································· ··········································· 1 06239G ···················· Screw ············································· ··········································· 1 TS-1550041 ·············· Washer ··········································· ··········································· 1
···················· Wash er ··········································· ··········································· 1 06242 ······················ Wash er ··········································· ··········································· 1 06556G ···················· Handl e ············································ ··········································· 1 TS-1502031 ·············· Hex Socket Cap Screw ······················ M5x12 ·································· 2 TS-1523011 ·············· Set Screw ········································ M6x6 ···································· 1 TS-1503061 ·············· Hex Socket Cap Screw ······················ M6x25 ·································· 3 TS-1503021 ·············· Screw ············································· M6x10 ·································· 2 TS-1522011 ·············· Set Screw ········································ M5x6 ···································· 2 TS-1523031 ·············· Set Screw ········································ M6x10 ·································· 1 GHB1340-A77 ··········· Screw ············································· M6x12 ·································· 1 GHB1340-A78 ··········· P in ················································· 3x25 ····································· 1 GHB1340-A80 ··········· P in ················································· 5x30 ····································· 2 GHB1340-A82 ··········· P in ················································· 5x25 ····································· 3 GHB1340-A84 ··········· O iler ··············································· 8 ········································· 1 GHB1340-A92 ··········· O-Ring ············································ 20x24 ··································· 2 GHB1340-A95 ··········· K ey ················································ A5x18··································· 1 GHB1340A-06732 ······ Shaft··············································· ··········································· 1
········
GHB1340A-06114 ······ Washer ··········································· ··········································· 2
········
GHB1340A-06734 ······ Gear ··············································· 1.5m20T36T ·························· 1
········
GHB1340A-06115 ······ Collar ·············································· ··········································· 1
········
GHB1340A-A103 ······· Shaft Plu g ········································ ··········································· 1
········
GHB1340A-06731 ······ Gear ··············································· 1.5m24T ······························· 1
········
GHB1340A-06113 ······ Collar ·············································· ··········································· 1
········
GHB1340A-06111 ······ Washer ··········································· ··········································· 1
········
GHB1340A-06112 ······ Shaft Plug ········································ ··········································· 1
········
GHB1340A-A109 ······· Key ················································ 5x12····································· 1
33
14.1 Apron Assembly III – Exploded View
14.2 Apron Assembly III – Parts List
Index Part No No Description Size Qty
5
.............. Z06105G
6
..............
............
35 38
............
39
............
66
............
............
84 86
............
89
............
............
91
06206 ........................ Wash er .................................................................... ...................................... 1
06233 ........................ Threading Dial
06236 ........................ Gear ........................................................................ 1m32T........................... 1
06237 ........................ Spacer ..................................................................... ...................................... 2
TS-1504101 .............. Hex Socket Cap Screw ........................................... M8x50 ........................... 1
GHB1340-A84........... Oiler ......................................................................... 8 .................................... 1
GHB1340-A86........... Lock Washer ........................................................... M8 ................................. 1
TS-1540061 .............. Hex
GHB1340-A91........... Rivet......................................................................... 3x 8 ................................ 1
................... Threading Dial Body ................................................ ..................................... 1
Shaft
................................................ ...................................... 1
Nut
.................................................................... M8 ................................. 1
34
15.1 Micro Carriage Stop Assembly – Exploded View
15.2 Micro Carriage Stop Assembly – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
3
..............
4
..............
5
..............
6
.............. ZX-MS06
7
..............
..............
8 9
..............
GHB1340A-01707 ..... Dial ........................................................................... ...................................... 1
GHB1340A-MS02 ...... Pin ............................................................................ B3x6 ................................. 1
GHB1340A-01716 .....
GHB1340A-01107G .. Stop.......................................................................... ...................................... 1
ZX-03302 ................... Indica tor
................... Pin ............................................................................ 3x8 ................................ 2
TS-1523031 ............... Socket Set Screw ..................................................... M6x10 ........................... 1
GH1340A-01108 ....... Cl amping Plate ......................................................... ...................................... 1
TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ........................... 2
Axle
.......................................................................... ...................................... 1
Plate
.......................................................... ...................................... 1
35
16.1 Top Slide, Tool Post, Saddle, and Cross Slide I – Exploded View
36
16.2 Top Slide, Tool Post, Saddle, and Cross Slide I – Parts List
Index Part No No Description Size Qty
3
..............
................
..............
4
................
5
..............
6
..............
12
............
13
............
14
............
15
............
16
............
17
............
18
............
19
............
23
............
29
............
30
............
32
............
37
............
38
............
49
............
53
............
55
............
57
............
60
............
61
............
62
............ GHB1340-62T
63
............ GHB1340-63T
66
............ GHB1340-66T
69
............ GHB1340-69T
88
............
................
................
07103 ........................ Swivel Slide (For GHB-1340A/BDB-1340A) ............ ......................................
C0636A-04103 .......... Swivel Sli de (GHB-1440A Only) .............................. ...................................... 1
07104 ........................ Top Slid e (For GHB-1340A/BDB-1340A) ................ ......................................
C0636A-04104 .......... Top Slide (GHB-1440A Only) .................................. ...................................... 1
07111 ........................ Collar ....................................................................... ...................................... 1
07117 ........................ Gib ........................................................................... ...................................... 1
07205 ........................ Screw....................................................................... ...................................... 1
07206 ........................ Handle Base ............................................................ ...................................... 1
07207 ........................ Handle
07209 ........................ Stop ......................................................................... ................ ...................... 1
07210 ........................ Screw....................................................................... ...................................... 1
07212 ........................ Index Ring................................................................ .................... .................. 1
07213G ..................... Ball Handle .............................................................. ...................................... 1
07214G ..................... Handle ..................................................................... ...................................... 1
07221 ........................ Nut ........................................................................... ...................................... 2
07233 ........................ Wash er .................................................................... ...................................... 1
07234 ........................ Post Base ................................................................ ...................................... 1
07237 ........................ Gib Adjusting Screw................................................. ...................................... 2
07430 ........................ Nut ........................................................................... ...................................... 1
07508 ........................ Knob ........................................................................ ...................................... 1
TS-1503051 .............. Hex Socket Cap Screw............................................ M6x20 ........................... 2
TS-1523011 .............. Set Screw ................................................................ M6x 6 ............................. 1
TS-1523031 .............. Set Screw ................................................................ M6x 10 ........................... 3
TS-1524011 .............. Set
TS-1540061 .............. Hex
TS-1550061 .............. Washer .................................................................... 8 .................................... 2
........... Screw....................................................................... M10x40 ......................... 8
........... Sprin g ...................................................................... 0.6x 4x18 ....................... 1
........... Pin ........................................................................... 3x1 6 .............................. 1
........... Ball Bearing ............................................................. ...................................... 2
GHB1340-88 ............. Oil Ball ..................................................................... 6 ....................................
GHB1340-TSA .......... Top Slide Assembly w/o Tool Post (For GHB-1340A/BDB-1340A) ................ 1
GHB1440A-TSA ........ Top Slide Assembly w/o Tool Post (GHB-1440A Only) .................................. 1
Shaft
............................................................ ...................................... 1
Screw
................................................................ M8x8 ............................. 1
Nut
..................................................................... M8 ................................. 2
1 1
3
37
17.1 Top Slide, Tool Post, Saddle, and Cross Slide II – Exploded View
38
17.2 Top Slide, Tool Post, Saddle, and Cross Slide II – Parts List
Index Part No No Description Size Qty
1 ............. 07101 ......................... SlideGHB-1340Aserial #07061685A and lower ................................... 1
BDB-1340Aserial #0706B0764A and lower ................................ 1
................ GHB-1340A-04101A .. Slide(GHB-1340A,serial #07061686A and higher) .................................. 1
(BDB-1340A,serial #0707B0765A and higher) ...............................
for GHB-1440A
................ GHB-1340A-04101AG….Slide .................................................................... ...................................... 1
2
..............
7
..............
8
..............
9
..............
10
............
11
...........
BDB-1340Aserial #0706B0764A and lower ........................ 1
................
BDB-1340Aserial #0707B0765A and higher ......................
for GHB-1440A ................................ ...................................... 1
20
............
24
............
25
............
27
............
28
............
31
............
34
............
35
............
36
............
39
............
40
............
44
............ GHB1340-44T
45
............
45A ..........
46
............ GHB1340-46T
47
............ GHB1340-47T
48
............
50
............
............
52 54
............
............
56 58
............
59
............
61A .......... GHB1340-65T
64
............ GHB1340-64T
67
............
70
............
71
............
72
............
............
73 74
............
75
............
............
76 77
............
............
78 79
............
80
............
............
81 82
............
............
83
07102......................... Cros s Slide ............................................................... ...................................... 1
07120N ...................... Bearing Housing ....................................................... ...................................... 1
07123......................... Strip .......................................................................... ...................................... 1
07131......................... Gi b ........................................................................... ...................................... 1
07132......................... Strip .......................................................................... ...................................... 1
07141 ........................ Fron t Strip(GHB-1340A,serial #07061685A and lower) ...........................
C0632-04111A .......... Front Strip(GHB-1340A,serial #07061686A and higher ......................... 1
07216......................... Coll ar ........................................................................ ...................................... 1
07222N ...................... Index Ring ................................................................ ...................................... 1
07224......................... Plate ......................................................................... ...................................... 2
07227......................... Plate ......................................................................... ...................................... 2
07229N ...................... Screw ....................................................................... ...................................... 1
07236......................... Gib Adjusting Screw ................................................. ...................................... 2
07239......................... Gi b
07240......................... T-Bol t........................................................................ ...................................... 2
07415N ......................
07526......................... Wiper ........................................................................ ...................................... 2
07528......................... Wiper ........................................................................ ...................................... 2
........... Screw ....................................................................... M4x12 ........................... 8
TS-1504051 ............... Hex Socket Cap Screw ............................................ M8x25 ........................... 2
TS-1551061 ............... Lock Washer ............................................................ M8 ................................. 2
........... Screw ....................................................................... M8x20 ........................... 3
........... Screw ....................................................................... M8x20 ........................... 4
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x16 ........................... 1
TS-1503061 ............... Hex Socket Cap Screw ............................................ M6x25 ........................... 2
TS-1504031 ............... Hex Socket Cap Screw ............................................ M8x16 ........................... 1
TS-1523021 ............... Set Screw ................................................................. M6x8 ............................. 1
TS-1523071 ............... Set Screw ................................................................. M6x25 ........................... 5
TS-1524021 ............... Set Screw ................................................................. M8x10 ........................... 1
TS-1540041 .............. Hex
........... Washer ..................................................................... ...................................... 1
........... Oil Ball ...................................................................... 8 .................................... 5
07530......................... Gear Shaft ................................................................ ...................................... 1
TS-1504041 ............... Screw ...................................................................... M8x20 ........................... 1
07531G ...................... Handle ...................................................................... ...................................... 1
07532G ...................... Compound
07533......................... Spacer ...................................................................... ...................................... 1
07534......................... Key ........................................................................... ...................................... 1
07535......................... Set Screw ................................................................. M3x8 ............................. 1
07536......................... Key ........................................................................... 5x5x30 ........................... 1
BB-8101 .................... Thrust Bearing ..........................................................
07538......................... Bearing Housing ....................................................... ...................................... 1
07539......................... Bearing Dust Cover .................................................. ...................................... 1
07540......................... Wash er ..................................................................... ...................................... 1
07541......................... Star Washer ............................................................. ...................................... 1
07542......................... Locki ng
BB-8104 .................... Thrust Bearing ..........................................................
Strip
................................................................... ...................................... 2
Block
........................................................................ ...................................... 1
Nut
.................................................................... M6 ................................. 4
Handle
Nut
.............................................................. ...................................... 1
................................................... ...................................... 1
8101
.............................. 2
8104
.............................. 1
1
1
1
39
17.2 Top Slide, Tool Post, Saddle, and Cross Slide II – Parts List
Index Part No No Description Size Qty
84
............
85
............
86
............
87
............
............
88 91
............
BDB-1340Aserial #0707B0765A and higher ..........................
92 ........... GHB-EL ..................... Machin e Lamp ......................................................... JC34A ........................... 1
93
............
94
............
95
............
96 ............ TS-1550041 ............... Washer ..................................................................... 6mm .............................. 2
GHB1340-84 ............. Taper
GHB1340-85 ............. Hex Socket Cap Screw ............................................ M8x50 ........................... 1
GHB1340-86 ............. Locki n g
GHB1340-87 ............. Screw ....................................................................... M5x20 ........................... 1
GHB1340-88 ............. Oi l Ball ...................................................................... 6 .................................... 1
GHB1340A-04789E ... Stop Pin(GHB-1340A,serial #07061686A and higher ............................
GHB-1340A18710B ... Light Base ................................................................ ......................................
TS-1503051 ............... Hex Socket Cap Screw ............................................ M6x20 ...........................
TS-1503021 ............... Hex Socket Cap Screw ............................................ M6x10 ...........................
Pin
................................................................. 8x40 .............................. 2
Washer
....................................................... ...................................... 1
for GHB1440A .................................... ...................................... 1
1 1
1 3 2
40
18.1 Tailstock Assembly I – Exploded View
41
18.2 Tailstock Assembly I – Parts List
Index Part No No Description Size Qty
1
.............. Z08101G
2
.............. Z08102G
..............
3 7
..............
8
.............. Z08203
9
..............
10
............ Z08205
11
............
12
............ Z08207
13
............
14
............
21
............
22
............
23
............
26
............
29
............
31
............
32
............
33
............
34
............
35
............
36
............
37
............
39
............
42
............
46
............
................ Z08201
................
................
08103G ...................... Hand
08202 ........................ Quill .......................................................................... .............. ........................ 1
GHB1340-09TS ......... Washer ..................................................................... ...................................... 1
08206G ...................... Screw ....................................................................... ...................................... 1
08208 ........................ Shaft ......................................................................... ...................................... 1
08209 ........................ Screw ....................................................................... ...................................... 2
08401 ........................ Nut ........................................................................... ...................................... 1
08402 ........................ Index Ring ................................................................ ...................................... 1
08403 ........................ Pivot
08501G ...................... Hand le ...................................................................... ...................................... 1
GHB1340-147 ........... Kn ob......................................................................... M8x40 ........................... 1
TS-1501031 ............... Hex Socket Cap Screw ............................................ M4x10 ........................... 3
TS-1503041 ............... Hex Socket Cap Screw ............................................ M6x16 ........................... 4
TS-1522061 ............... Set Screw ................................................................. M5x20 ........................... 1
TS-1523031 ............... Set Screw ................................................................. M6x8 ............................. 1
GHB1340-35TS ......... Set Screw ................................................................. M10x45 ......................... 3
GHB1340-36TS ......... Screw ....................................................................... M8x35 ........................... 1
TS-1540061 ............... Hex
GHB1340-39TS ......... Key ........................................................................... 4x15 .............................. 1
BB-51102 .................. Bearing .....................................................................
GHB1340-43TS ......... Oil Ball ...................................................................... 8 .................................... 3
8404 .......................... Arrow Plate (not sh own) ........................................... ...................................... 1
8405 .......................... Scale Plate (not shown) ........................................... ...................................... 1
................... Casting ..................................................................... ...................................... 1
................... Fl ange Cover............................................................ ...................................... 1
Wheel
............................................................. ...................................... 1
...................... Screw ....................................................................... ...................................... 1
...................... Screw ....................................................................... M8x20 ........................... 1
...................... Lev er ........................................................................ ..................................... 1
Block
............................................................... ...................................... 1
Nut
.................................................................... M8 ................................. 1
8102
.............................. 1
...................... Live Center (not shown) ........................................... MT3 ............................... 1
42
19.1 Tailstock Assembly II – Exploded View
19.2 Tailstock Assembly II – Parts List
Index Part No No Description Size Qty
4
..............
5
..............
................
............
15 16
............
................
19
............
............
20 30
............
38
............
............
40 41
............
08104 ........................ Clamp Plate ............................................................. ...................................... 1
08105G ..................... Base (For GHB-1340A/BDB-1340A) ....................... ......................................
C0636A-03104G ....... Base (For GHB-1440A) ........................................... ...................................... 1
08211 ........................ Collar ....................................................................... ...................................... 1
08212 ........................ Screw (For GHB-1340A/BDB-1340A) ..................... ......................................
C0636A-03707 .......... Screw (For GHB-1440A) ......................................... ...................................... 1
08213 ........................ Shaft ........................................................................ ................ ...................... 1
08214 ........................ Lever ....................................................................... ...................................... 1
07508 ........................ Knob ........................................................................ ................. ..................... 1
TS-1540081 .............. Hex
TS-2360121 .............. Washer ....................................................................
Nut
....................................................................
M12
............................... 1
12 mm
........................... 1
GHB1340-41TS......... Pin ........................................................................... 5x 25 .............................. 1
1
1
43
20.1 Follow Rest – Exploded View
20.2 Follow Rest – Parts List
Index Part No No Description Size Qty
..............
1 2
..............
3
..............
..............
4 5
..............
6
..............
7
..............
8
..............
..............
9 10
............
................
11
............
................
................
GHB1340-1FR ........... Knob ......................................................................... ...................................... 2
GHB1340-2FR ........... Pin ............................................................................ 3x1 8 .............................. 2
10208 ........................
10204 ........................ Screw ....................................................................... ...................................... 2
10201 ........................
10401 ........................ Brass Finger ............................................................. ...................................... 2
TS-1523011 ............... Set Screw ................................................................. M6x8 ............................. 2
TS-1540041 ............... Nut ........................................................................... M6 ................................. 2
TS-1523051 ............... Set Screw ................................................................. M6x16 ........................... 2
10104G ...................... Base Casting (For GHB-1340A/BDB-1340A) ........... ......................................
C0636A-10104G ....... Base Cas ting (For GHB-1440A) ............................... ...................................... 1
TS-1504071 ............... Hex Socket Cap Screw ............................................ M8x35 ........................... 2
GHB1340-FRG .......... Follow Rest Complete (For GHB-1340A/BDB-1340A) ................................
GHB1440A-FRG ....... Follow Rest Complete (For GHB-1440A) ............. ...................................... 1
Bushing Sleev e
.................................................................... ...................................... 2
...................................................................... ...................................... 2
1
1
44
21.1 Steady Rest – Exploded View
45
21.2 Steady Rest – Parts List
Index Part No No Description Size Qty
1
..............
2
..............
3
..............
4
..............
5
..............
6
..............
7
..............
8
..............
9
..............
10
............
............
11 12
............
13
............
................
14
............
15
............
16
............
17
............
18
............
19
............
20
............
................
................
GHB1340-1FR .......... Knob ........................................................................ ...................................... 3
GHB1340-2FR .......... Pin ........................................................................... 3x18 .............................. 3
10203 ........................
10204 ........................ Screw....................................................................... .................. .................... 3
10201 ........................
10401 ........................ Brass Finger ............................................................ ...................................... 3
10205 ........................ Lock Knob................................................................ ...................................... 1
TS-1540041 .............. Nut ........................................................................... M6 ................................. 3
TS-1523051 ............. Set Screw ............................................................... M6x16 ........................... 3
TS-1540041 .............. Nut ........................................................................... M6 ................................. 1
GHB1340-11SR ........ Bolt .......................................................................... M6x 30 ........................... 1
10206 ........................ Pivot Bolt.................................................................. ...................................... 1
10102G ..................... Base Casting (For GHB-1340A/BDB-1340A) .......... ......................................
C0636A-10101G ....... Base Casting (For GHB-1440A) .............................. ...................................... 1
TS-1540081 .............. Nut ...........................................................................
TS-1550081 .............. Flat Washer .............................................................
TS-1523021 .............. Set Screw ............................................................... M6x8 ............................. 3
10103 ........................ Clamp Rod............................................................... ...................................... 1
TH1340-18SR ........... Clamp Screw ........................................................... ...................................... 1
10101G ..................... Top Cas tin g ............................................................. ...................................... 1
GHB1340-20SR ........ Pin ........................................................................... 5x 25 .............................. 1
GHB1340-SRG ......... Steady Rest Complete (For GHB-1340A/BDB-1340A) .................................. 1
GHB1440A-SRG ....... Steady Rest Complete (For GHB-1440A) ............... ...................................... 1
Bushing Sleev e
.................................................................... ...................................... 3
...................................................................... ...................................... 3
M12
............................... 1
12mm
............................ 1
1
46
22.1 GHB-1340A/1440A Chu ck Guard Assembly – Exploded View
22.2 GHB-1340A/1440A Chuck Guard Assembly – Parts List
Index Part No No Description Size Qty
................
1 .............. GHB1340A-19701EG Protection Guard...................................................... ...................................... 1
2 ............ GHB 13 4 0 A- 19 5 0 1E ... Protection Guard Visual Glass ................................. ...................................... 1
3 .............. ZX-19704E ................ Fixing Rod ............................................................... ...................................... 1
4 ............. SG-04 ........................ Handleserial #16013258A and lowerHY32-1 ... ...................................... 1
................ A90 ............................ Handleserial #16043259A and higher .............. ...................................... 1
5 .............. TS-1503031 .............. Hex Socket Cap Screw ............................................ M6x12 ........................... 2
7 .............. TS-1540021 .............. Hex Thin Nut ............................................................ M4 ................................. 4
8 .............. TS-1550031 .............. Plain Washer ........................................................... 4 mm ............................. 8
9 .............. TS-1532042 .............. Cross Recessed Pan Head Scre ws ......................... M4x12 ........................... 4
10 ............ TS-1550031 .............. Plain Washer ........................................................... 6 mm ............................. 3
11 ............ TS-1534032 .............. Cross Recessed Pan Head Screws ......................... M6x10 ........................... 3
12 ............ GHB1340A-19703E ... Rest Bar .................................................................. ...................................... 1
13 ............ TS-1524021 .............. Hex Socket Set Screw ............................................ M8x10 ........................... 2
14 ............ TS-1503071 .............. Hex Socket Cap Screw ............................................ M6x30 ........................... 3
15 ............ TS-1524041 .............. Hex Socket Set Screw ............................................. M8x16 ........................... 1
16 ............ GHB1340A19704 ...... Switch Box ............................................................... ...................................... 1
19 ............ GHB1340A19702E .... Shaft ........................................................................ ...................................... 1
21
............
GHB-CGA ................. Chuck Guard Assemblyindex #1 thru 21 .......... ...................................... 1
TS-1540061 .............. Hex
Nut
.................................................................... M8 ................................. 1
47
23.0 Additional Parts (Not Shown)
Index Part No No Description Size Qty
············
············
············
············
············
············
············
············
············
GHB1340-FP ············· Face Plate ········································12” GHB1340-TBC··········· Tool Box Complete ······································································· 1 321449 ····················· Chuck ·············································6” 3Jaw ································ 1 321430 ····················· Chuck ·············································8” 4Jaw ································ 1 GHB1340A-CG1 ········ Change Gear ····································1.25m44T ····························· 1 GHB1340A-CG2 ········ Change Gear ····································1.25m48T ····························· 1 GHB1340A-CG3 ········ Chan ge Gear ···································1.25m33T ····························· 1 GHB1340A-CG4 ········ Chan ge Gear ···································1.25m46T ····························· 1 GHB1340A-CG5 ········ Change Gear ····································1.25m52T ····························· 1
D1-4
································ 1
24.0 Additional Electrical Components (Not Shown)
Index Part No No Description Size Qty
············
············
············
············
············
············
············
············
············ GHB1340-CC
············ GHB1340-CSF
············
············
············
············
············
············
············
············
············
············
BDB1340-QS1 ··········· Main Power Switch (BDB-1340A Only) ············································· 1 BDB1340-QS1-A ········ Faceplate for Power Switch (BDB-1340A Only) ·································· 1 BDB1340-QS1-B ········ Knob for Power Switch (BDB-1340A Only) ········································ 1 321320 ····················· Motor (2HP,1Ph,60HZ 230V only for GHB-1340A/1440A) ···················· 1 GHB1340-MP ············ Motor Pull ey ················································································ 1 321321 ····················· Motor (2HP,1Ph,60HZ 230V only for BDB-1340A)······························· 1 BDB1340-MP ············ Motor Pu ll ey ················································································ 1 GHB1340-C ·············· Capacitor (same with BDB-1340A) ··················································· 1
············ Capacitor Cover (same with BDB-1340A) ·········································· 1
·········· Centrifugal Swi tch Fixture (same with BDB-1340A) ····························· 1 GHB1340-CSR ·········· Cen trifugal Switch BDB1340-CSR ·········· Centrifugal Switch GHB1340A-EBCG ······ Electrical Box Complete ································································· 1 BDB1340A-EBCG ······ Electrical Box Complete ································································· 1 GHB1340A-18701G···· Electrical Box (bare) ······································································ 1 BDB1340A-18701G ···· El ectrical Box (bare) ······································································ 1 GHB1340-JB ············· Motor Junction BDB1340-JB ············· Motor Junction GHB1340A-RSB ········ Rotary Switch Box ········································································ 1 GHB1340A-SP··········· Electric Switch Plate (GHB-1340A/1440A Only) ··································
Rotor
································································ 1
Rotor
································································ 1
Box
···························· ·············································· 1
Box
······································································· 1
48
1
25.1 Electrical Schematic – GHB-1340A/1440A
25.2 Electrical Schematic Parts List – GHB-1340A/1440A
Index Part No No Description Size Qty
1 ·········· GHB-SB1 ··············· Emergency Stop ···························· ZB2-BS54C ······················· 1 2 ·········· GHB-SB2 ··············· Jog Button ···································· XB2-EA131 ························ 1 3 ·········· GHB-HL ················· Power Indicator Light ······················ XB7-EVF3LC ····················· 1 4 ·········· GHB-KA1 ··············· Relay ·········································· HH52P ······························ 1 5 ·········· GHB-KM1 ··············· A.C.Contactor ······························· 3TB43······························· 1 6 ·········· GHB-KM2 ··············· A.C.Co ntactor ······························· 3TB43······························· 1 7 ·········· GHB-TC ················· Control Transformer ······················· JBK5-100VATH ·················· 1 8 ·········· GHB-SQ2 ··············· Stroke Switch ································ LXW5-11D1 ······················· 1 9 ·········· GHB-SQ3 ··············· Stroke Switch ································ LXW5-11D1 ······················· 1 10 ········· GHB-QF1 ··············· Breaker ······································· DZ47-63 ···························· 1 11 ········· GHB-QF2 ··············· Breaker ······································· DZ47-63 ···························· 1 12 ········· GHB-EL ················· Machine lamp ······························· JC34A ······························ 1
49
26.1 Electrical Schematic – BDB-1340A
26.2 Electrical Schematic Parts List – BDB-1340A
Index Part No No Description Size Qty
1 ·········· BDB-SB1 ················ Emergency Stop ···························· ZB2-BS54C ······················· 1 2 ·········· BDB-KA1 ················ Relay ·········································· JZC3-40d ·························· 1 3 ·········· BDB-KM1 ··············· A.C.Contactor ······························· GSC1-D2501 ····················· 1 4 ·········· BDB -KM2 ·············· A.C.Contactor ······························· GSC1-D2501 ····················· 1 5 ·········· BDB-QS ················· Master switch ································ HZ5-20/4 ··························· 1 7 ·········· BDB-TC ················· Control Transformer ······················· JBK5-100VATH ·················· 1 8 ·········· BDB-SQ2 ··············· Stroke Switch ································ LXW5-11D1 ······················· 1 9 ·········· BDB-SQ3 ··············· Stroke Switch ································ LXW5-11D1 ······················· 1 10 ········· BDB-QF1················ Breaker ······································· DZ47-63 ···························· 1 11 ········· BDB-QF2················ Breaker ······································· DZ47-63 ···························· 1 12 ········· BDB-EL ·················· Machine lamp ······························· JC34A ······························ 1
50
27.0 GHB-1340A/ 1440A Wirin g Photo
28.0 BDB-1340A Wiring Photo
51
Loading...