Jet AP-0, AP-1, AP-2 AP-3, AP-5 Operating Instructions Manual

GB - ENGLISH

Operating Instructions

Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new JET-machine. This manual has been

prepared for the owner and operators of a JET AP-0, AP-1, AP-2 AP-3, AP-5 arbor press to promote safety during
installation, operation and maintenance procedures. Read this manual thoroughly and follow instructions carefully.

…Table of Contents

1. Declaration of conformity

2. Warranty

3. Safety

Authorized use
Safety notes

4. Machine specifications

Technical data
Machine description

5. Transport and Installation
Transport
Installation
Initial Lubrication

6. Machine operation

7. Adjustments

8. Maintenance

9. Environmental protection

1. Declaration of conformity

On our own responsibility we
hereby declare that this product
complies with the regulations*
listed on page 2. Designed in
consideration with the standards**.

2. Warranty

The Seller guarantees that the
supplied product is free from
material defects and
manufacturing faults. This
warranty does not cover any
defects which are caused, either
directly or indirectly, by incorrect
use, carelessness, accidental
damage, repair, inadequate
maintenance or cleaning and
normal wear and tear. Guarantee
and/or warranty claims must be
made within twelve months from
the date of purchase (date of
invoice). Any further claims shall
be excluded. This warranty
includes all guarantee obligations
of the Seller and replaces all
previous declarations and
agreements concerning warranties.

The warranty period is valid for
eight hours of daily use. If this is
exceeded, the warranty period
shall be reduced in proportion to
the excess use, but to no less than
three months.

Returning rejected goods requires
the prior express consent of the
Seller and is at the Buyer’s risk
and expense.

Further warranty details can be
found in the General Terms and
Conditions (GTC). The GTC can
be viewed at www.jettools.com or
can be sent by post upon request.

The Seller reserves the right to
make changes to the product and
accessories at any time.

3. Safety

3.1 Authorized use

The arbor press is designed for
pressing, broaching, bending and
straightening purposes only.

The proper use also includes
compliance with the operating and
maintenance instructions given in
this manual.

For machining, the workpiece must
allow to safely be loaded and
supported.

The machine must be operated
only by persons familiar with its
operation and maintenance and
who are familiar with its hazards.

The required minimum age must
be observed.

The machine must only be used in
a technically perfect condition.

When working on the machine, all
safety mechanisms and covers
must be mounted.

Any other use exceeds
authorization.
In the event of unauthorized use of
the machine, the manufacturer
renounces all liability and the
responsibility is transferred
exclusively to the operator.

3.2 Safety notes

Metal forming machines can be
dangerous if not used properly.

Read and understand the entire
instruction manual before
attempting assembly or operation.

Keep this operating instruction
close by the machine, protected
from dirt and humidity, and pass it
over to the new owner if you part
with the tool.

Install the machine so that there is
sufficient space for safe operation
and work piece handling.

Keep work area well lighted.

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The arbor press is designed to
operate in closed rooms, and must
be bolted to a solid work bench or
table securely attached to the floor.

Keep the floor around the machine
clean and free of scrap material,
oil and grease.

Remove all loose clothing and
confine long hair.

Before operating the machine,
remove tie, rings, watches and
other jewellery.

Wear safety shoes; never wear
leisure shoes or sandals.

Sheet metal stock has sharp
edges.
WEAR GLOVES when handling
sharp edged work pieces.

WEAR SAFETY GLASSES.
KEEP HANDS AND FINGERS

clear of the pressing area in front
and rear of the ram.

Stay alert!
Give your work undivided
attention. Use common sense. Do
not operate the machine when you
are tired.

Keep an ergonomic body position.
Maintain a balanced stance at all
times.

Do not operate the machine under
the influence of drugs, alcohol or
any medication. Be aware that
medication can change your
behaviour.

Keep children and visitors a safe
distance from the work area.

Keep guards in place and in
working order.

Specifications regarding the
maximum pressing force must be
observed.

Do not overload the press by using
handle extensions (cheater bars)

Work must be mounted on the
press securely. Do not use the
press with work mounted at an
angle.

The press is designed for pressing,
broaching, bending and
straightening purposes only.

Always make sure the ram
contacts the workpiece squarely
before applying pressure.

Some parts may have a tendency
to pop out of the press or explode
under pressure. Protect yourselves
accordingly.

Support long work pieces with
helping roller stands.

Do not stand on the machine.

4. Machine specifications

4.1 Technical Data
AP-0:

Throat 85mm
Working height above table 100mm
Tons pressure 0,5t
Ram Bore Ø9,5mm
Basic size (LxWxH) 240x100x250mm
Weight 8,5kg

AP-1:

Throat 102mm
Working height above table 125mm
Tons pressure 1t
Ram Bore Ø9,5mm
Basic size (LxWxH) 275x125x305mm
Weight 10,5kg

AP-2:

Throat 145mm
Working height above table 145mm
Tons pressure 2t
Ram Bore Ø12,7mm
Basic size (LxWxH) 430x160x410mm
Weight 28kg

AP-3:

Throat 137mm
Working height above table 290mm
Tons pressure 3t
Ram Bore Ø12,7mm
Basic size (LxWxH) 460x215x550mm
Weight 45kg

AP-5:

Throat 216mm
Working height above table 460mm
Tons pressure 5t
Ram Bore Ø12,7mm
Basic size (LxWxH) 660x250x860mm
Weight 140kg

4.2 Machine Description

Fig 1

A…Ram
B….Ram guide adjust bolts
C….Arbour press body
D…Pinion oil hole
E…Press handle
F….Support plate
G….Bolt down holes
H….Pinion

5. Transport and installation

5.1 Transport

For transport use a forklift or hand
trolley. Make sure the machine
does not tip or fall off during
transport.

If you notice transport damage
while unpacking, notify your
supplier immediately. Do not
operate the machine!

Dispose of the packing in an
environmentally friendly manner.

Clean all rust protected surfaces
with petroleum, diesel oil or a mild
solvent.

Coat all machined surfaces with a
light coat of oil to inhibit rust.

5.2 Installation

The arbor press is designed to
operate in closed rooms, and must
be bolted to a solid work bench or
table securely attached to the floor.

5.3 Initial Lubrication

See chapter 8 for lubrication.

6. Machine operation

Specifications regarding the
maximum pressing force must be
observed.

Do not overload the press by using
handle extensions (cheater bars)

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Work must be mounted on the
press securely. Do not use the
press with work mounted at an
angle.

The press is designed for pressing,
broaching, bending and
straightening purposes only.

Always make sure the ram
contacts the workpiece squarely
before applying pressure.

Some parts may have a tendency
to pop out of the press or explode
under pressure. Protect yourselves
accordingly.

KEEP HANDS AND FINGERS
clear of the pressing area in front
and rear of the ram.

WEAR SAFETY GLASSES.
Support long work pieces with

helping roller stands.
Sheet metal stock has sharp

edges.
WEAR GLOVES when handling
sharp edged work pieces.

7. Adjustments

If ram is loose and falls by itselves,
snug bolts (B). All four bolts should
be tensioned equally.

8. Maintenance
Lubrication:

The machine must be lubricated
every day of service.

Oil the pinion through the oil port
(D).

Grease ram rack (A).
Lubricate all slide and pivot points

of the machine.
Lightly oil the machined parts

when not in use to prevent rust.

9. Environmental protection

Protect the environment.
Your appliance contains valuable

materials which can be recovered
or recycled. Please leave it at a
specialized institution.

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