Operating Instructions and Parts Manual
AL100 Series Aluminum Hand Chain Hoists
JET
427 New Sanford Road
La Vergne, Tennessee 37086 Part No. M-133051
Ph.: 800-274-6848 Revision A 06/2021
www.jettools.com Copyright © 2021 JET
1-ton model shown
2
1.0 IMPORTANT SAFETY INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner’s
manual before attempting assembly or
operation.
2. Read and understand the warnings posted
on the tool and in this manual. Failure to
comply with all of these warnings may cause
serious injury and/or damage to property.
3. Replace the warning labels if they become
obscured or are missing.
4. Keep visitors a safe distance from the work
area. Keep children away.
5. Give your work undivided attention. Looking
around, carrying on a conversation and
“horse-play” are careless acts that can result
in serious injury.
6. Provide for adequate space surrounding
work area and non-glare, overhead lighting.
7. This chain hoist is designed and intended for
use by properly trained and experienced
personnel only. If you are not familiar with
the proper and safe operation of a chain
hoist, do not use until proper training and
knowledge have been obtained.
8. Do not use this chain hoist for other than its
intended use. If used for other purposes,
JET disclaims any real or implied warranty
and holds itself harmless from any injury that
may result from that use.
9. Do not use to lift people or loads over
people.
10. Do not exceed the rated capacity of the
chain hoist.
11. Do not use more than hand power to pull the
hand chain.
12. Do not use the load chain as a sling; this
may cause damage to the chain.
13. Always inspect the chain hoist for damage
prior to use. If the chain hoist is damaged,
do not use until it has been repaired or
replaced.
14. Do not use more than one chain hoist to lift
or move a load. If this is unavoidable, each
chain hoist must have the same capacity as
the load to be moved.
15. Never allow the load chain to “set” over
sharp edges. All lifts must be made with
straight chain that is free of obstacles.
16. If the hand chain is difficult to operate, then
the load exceeds the capacity of the chain
hoist. Select a chain hoist of larger capacity.
17. Do not use a chain hoist unless load is
centered between top and bottom hooks.
18. Always take time to study the job to be
performed and choose the safest method.
Do not place yourself or other people in an
unsafe position.
19. Stand to one side of the load being lifted and
make sure no one else is standing
underneath when lifting a load. Should a
load slip, it will descend at a high rate of
speed and can cause serious injuries to
anyone standing directly underneath.
20. Leave all internal maintenance to a qualified
JET Service Center.
21. Replace the chain with factory replacement
chain only. Do not use any other type of
chain.
22. If welding near the hoist, do not allow the
chain or hook to be touched by a live
electrode. Prevent weld splatter upon the
chain.
23. Never use the chain hoist if either hook is
stretched, deformed, or has a broken or
missing safety latch. Always replace the
safety latch and/or the hook before placing
the chain hoist back into service.
24. Understand and follow all procedures as set
forth in American National Standards titled
“Performance Standard for Hand Chain
Manually Operated Chain Hoists.”
ANSI/ASME HST-2; and “Overhead Hoists
(Underhung),” ANSI/ASME B30.16. These
standards are available through the
American Society of Mechanical Engineers,
www.ASME.org
WARNING: This product can expose
you to chemicals including lead, which is
known to the State of California to cause
cancer and birth defects or other
reproductive harm. For more information go
to http://www.p65warnings.ca. gov.
3
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible tool damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
2.0 Table of Contents
1.0 IMPORTANT SAFETY INSTRUCTIONS ...................................................................................................... 2
2.0 Table of Contents ................................................................................................................................... 3
3.0 Introduction ........................................................................................................................................... 4
4.0 Specifications ......................................................................................................................................... 5
5.0 Using the Chain Hoist ............................................................................................................................. 6
5.1 Prior to Operation .............................................................................................................................. 6
5.2 Hooking the Load ................................................................................................................................ 7
5.3 Raising the Load.................................................................................................................................. 7
6.0 Hand Chain – Disassembling and Installing ............................................................................................ 8
7.0 Load Chain and Bottom Hook ................................................................................................................ 9
7.1 Load Chain Inspection (all models)..................................................................................................... 9
7.2 Load Chain Removal (all models) ....................................................................................................... 9
7.3 Attaching Load Chain to Load Chain Sprocket (all models) ................................................................ 9
7.4 Load Chain and Bottom Hook Installation ........................................................................................ 10
7.5 Chain Installation: 0.5- to 2-Ton Hoists ............................................................................................ 10
7.6 Chain Installation: 3- to 5-Ton Hoists ............................................................................................... 10
8.0 Overload Protection ............................................................................................................................. 11
9.0 Inspection and Maintenance ............................................................................................................... 11
10.0 Load Limits ......................................................................................................................................... 12
10.1 Load Chain ...................................................................................................................................... 12
10.2 Hooks (Top & Bottom) .................................................................................................................... 12
11.0 Troubleshooting JET® Aluminum Hand Chain Hoists .......................................................................... 13
12.0 Timing Marks for Gear Replacement ................................................................................................. 14
13.0 Replacement Parts ............................................................................................................................. 14
13.1.1 AL100 Aluminum Chain Hoist Parts Breakdown (0.25 – 3 ton) ................................................... 15
13.1.2 Parts List: AL100-050 Aluminium Chain Hoist (0.5 Ton) .............................................................. 16
13.1.3 Parts List: AL100-100 Aluminium Chain Hoist (1 Ton) ................................................................. 17
13.1.4 Parts List: AL100-150 Aluminium Chain Hoist (1.5 Ton) .............................................................. 18
13.1.5 Parts List: AL100-200 Aluminium Chain Hoist (2 Ton) ................................................................. 19
13.1.6 Parts List: AL100-300 Aluminium Chain Hoist (3 Ton) ................................................................. 20
13.1.7 AL100 Aluminum Chain Hoist Parts Breakdown (5 ton) .............................................................. 21
13.1.8 Parts List: AL100-500 Aluminium Chain Hoist (5 Ton) ................................................................. 22
14.0 Warranty and Service ......................................................................................................................... 23
4
3.0 Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for a JET
Model AL100 Series Chain Hoist. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. This hoist has been
designed and constructed to provide consistent, long-term operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
local supplier or JET. JET can also be reached at our web site: www.jettools.com.
The AL100 Chain Hoist complies with ANSI/ASME B30.16 and HST-2 standards.
5
4.0 Specifications
5.0 Using the Chain Hoist
5.1 Prior to Operation
1. Support for the hoist may be hook, clevis pin,
trolley, or beam clamp. Whatever method of
suspension is chosen, the support components
must be rated equal to, or greater than the
capacity of the chain hoist.
2. If the chain hoist has not been used for an
extended period of time, check for proper
operation before putting into service.
3. The brake mechanism must be kept clean and
free from dirt, water, and oil. Never allow oil to
penetrate the brake mechanism. Always keep
your chain hoist clean and store in a clean, dry
location.
4. Although oiling the chain is not mandatory, a
light coat of 30-weight oil applied periodically to
the chain will create easier operation and
prolong the life of the chain.
5. Check the chain for damage and elongation.
Replace damaged chain before using the chain
hoist.
The load chain supplied with your JET chain hoist
is designed, manufactured, and tested for proper fit
and durability. Over a period of time, the chain may
need to be replaced. For your own safety, use
factory replacement chain only.
Use of other than factory
replacement chain may cause serious injury
and/or damage to the hoist.
6. The top and bottom hooks on your JET chain
hoist are designed to open to warn of an
overload. Both top and bottom hooks for 0.5 to
5 ton hoists have two indicator points (A, Figure
1) cast into the hook for measurement. Refer to
Table 2 (page 13) to determine if a hook needs
to be replaced.
Hooks for 10- and 20-ton hoists do not have
indicator points. Measurements are made at
the jaw opening (B, Figure 1).
7. It is important to check top and bottom hooks
for proper opening. If the safety latch no longer
contacts the hook opening, replace the hook.
Never side load the top or bottom hook; this
practice is dangerous and could lead to
serious injury.
8. If the vertical angle at the neck of the bottom or
top hook reaches 10, replace the hook (see
Figure 2).
Figure 1
Figure 2
7
5.2 Hooking the Load
1. Secure the upper hook.
2. Place the bottom hook securely into the object
to be lifted.
3. Place ropes or chain in the center of the bottom
hook, making sure the safety latch is secure.
Never load the hook in front of the safety latch.
See Figure 3.
4. Avoid lifting one load with two hoists. If this is
unavoidable, apply equal weight to both hoists
and use hoists with the proper lift capacity.
Capacity of each hoist must be equal to the
total load to be lifted.
5. Check that the chain is not twisted at the
bottom hook. All welds should face the same
direction (Figure 4).
6. For hoists with two or more falls of chain, make
sure the bottom hook is not turned over. This
may cause the chain to twist.
5.3 Raising the Load
To raise the load, pull the right side of the hand
chain (A, Figure 5) clockwise.
To lower the load, pull the left side of the hand
chain (B, Figure 5) counterclockwise.
Important: Make sure the hoist has an adequate
length of load chain to raise or lower the load in a
safe manner. Do not attempt to lower the hoist
beyond its limit.
Figure 3
Figure 4
Figure 5
8
6.0 Hand Chain – Disassembling
and Installing
To open the master link (part #7 on the parts list in
the “Replacement Parts” section) on hand chain in
order to increase or shorten:
To change the length of the hand chain, the master
link must be open and hand chain links added to
increase the overall length or links removed to
decrease the length. This is done as follows:
1. Insert the master link into the vise (Figure 6).
2. Position the link vertically at the edge of the
vise with the level of the separation above the
top edge of the vise jaw (Figure 7).
3. Tighten the vise jaw.
4. Using an adjustable wrench, twist the link
horizontally from front to back (Figure 8). Open
just far enough to insert or remove a second
chain link.
Note: Chain length is now ready to lengthen or
shorten.
5. Insert or remove the second end link at the
opening in the first end link.
6. Using an adjustable wrench, twist the link
horizontally until the link is in the original closed
position (Figure 9).
Do not push the link inward
from the curved ends. This will distort the link.
Check that the link is closed and free of twist.
7. If installing entire new chain, insert the end of
the hand chain into the groove at the top of the
hand chain wheel (Figure 10). Rotate the hand
chain wheel and pull the chain through.
8. Ensure the separation point of the master link
is closed and both sides well-aligned.
Figure 6
Figure 7
Figure 8
Figure 9
9
7.0 Load Chain and Bottom Hook
7.1 Load Chain Inspection (all models)
Over time, the load chain will wear or elongate.
This can cause damage to the hoist, breakage, or
non-engagement of the load sheave.
Do not operate the hoist with a
twisted, kinked or damaged load chain. Do not
splice the load chain. Check the chain for
excessive wear or stretch. Failure to comply
may cause serious injury.
1. Test the hoist under load in both the lifting and
lowering directions, observing the operation of
chain and sprockets. Chain should feed
smoothly into and away from the sprockets.
2. If the chain binds, jumps, or is noisy, make sure
it is clean and properly lubricated. If the trouble
persists, inspect the chain and mating parts for
wear, distortion, or other damage.
3. Clean the chain before inspection. Examine for
gouges, nicks, weld splatter, corrosion, and
distorted links. Slacken the chain and move
adjacent links to one side, looking for wear at
the contact points. If you see wear or suspect
stretching, measure the chain as follows:
• Select an unworn, unstretched length of
chain (i.e. at the slack end).
• Suspend the chain vertically under tension
and, using a caliper type gauge, measure
the outside length of several links about 12
to 24 inches.
• Measure the same number of links in used
sections and calculate the percentage of
the increase in length.
4. If the length of used chain exceeds 2-1/2
percent of the unused chain, replace the chain.
(See “Load Limits” on page 13 for specific link
measurements.)
Do not add to the load chain.
Replace the entire chain. Failure to comply may
cause serious injury.
7.2 Load Chain Removal (all models)
Remove the old load chain as follows while
referring to Figure 11:
1. Remove the cotter pin (A) and the chain anchor
pin (C) on the chain anchor (D), allowing the
end of the chain to fall free.
2. Pull the hand chain (Fig. 5) until the load chain
is completely removed from the gear assembly.
7.3 Attaching Load Chain to Load Chain
Sprocket (all models)
Install the new load chain onto the load chain
sprocket as follows, referring to Figure 10:
1. Position the hoist body upside down, so that
the outlets for the load chain are showing.
2. Insert the load chain (B) into outlet (C) until
resistance from the sprocket grooves is felt, so
that the chain will wind up and back over the
sprocket. Welds in the chain must face away
from the sprocket. Make sure the first link
inserted is parallel to the side plates.
3. Rotate the hand chain wheel clockwise in the
“lift”/U direction, or pull the hand chain in the
same direction, so that the load chain falls into
the sprockets and comes out from the outlet
(D). If the load chain does not engage, rotate
the hand chain wheel counterclockwise in the
“lower”/D direction and perform the operation
again. The load sprocket is not visible from the
outlets and the load chain cannot be guided
into it, so several attempts may be required
before the load chain engages.
Figure 10
Referring to Figure 11:
4. Insert one end of the chain link (B) into the
chain anchor (D).
5. Insert the chain anchor pin (C) through the
chain anchor (D) and chain link (B) and secure
with the cotter pin (A).
Figure 11
10
Continue with Load Chain and Bottom Hook
Installation, proceeding to the section that applies
to your hoist: 1/2- to 2-Ton hoists or 3- to 5-Ton
hoists.
7.4 Load Chain and Bottom Hook Installation
The following procedure assumes that the load
chain has been attached to the chain anchor (A,
Figure 12) and fed through the load chain sprocket
as described in the previous section. This section
completes the load chain and bottom hook
installation.
7.5 Chain Installation: 0.5- to 2-Ton Hoists
Referring to Figure 12:
1. Remove the lock nut and bolt from the lower
hook (D).
2. Insert the last chain link (C) into the lower hook
slot.
3. Re-insert the bolt through the lower hook slot
and chain link.
4. Re-attach the lock nut to the bolt and tighten.
7.6 Chain Installation: 3- to 5-Ton Hoists
Referring to Figure 13:
1. After installing the load chain into the load
chain sprocket (B), run the remaining chain
through your hand to remove any twist. The
last link of the chain must be in the same
direction as the first. If not, cut off the last link.
2. Insert the last link into the pulley of the lower
hook (C).
3. Pull the load chain through and up from the
underside of the pulley (C, D).
4. Remove the cotter pin and chain anchor pin in
the upper hook slot (E).
5. Insert the last link into the upper hook slot.
6. Check that the load chain is not twisted.
7. Re-position the chain anchor pin back through
the upper hook slot and the last chain link and
secure with the cotter pin.
Figure 12
Figure 13
A B C D A B C D E
11
8.0 Overload Protection
All models of the AL100 Aluminium Hand Chain
Hoist have overload protection in the form of a slip
clutch. For 0.25 and 0.5 ton models, the slip clutch
is effective at 180-200% ±20% of the rated hoist
capacity. For all other models, the slip clutch is
effective at 160% ±20% of the rated hoist capacity.
The slip clutch will allow the hand chain pulley to
move without lifting the load, if the load is too heavy
for the hoist. The slip clutch has been pre-adjusted
at the factory and should not require any
adjustment by the user. If future adjustment or
repair to the slip clutch should ever be needed, this
must be done by qualified personnel.
9.0 Inspection and
Maintenance
Read and follow ANSI Inspection and
Maintenance Instructions. Know the meaning of
Frequent Inspection, Periodic Inspection,
Normal Service, Heavy Service, and Severe
Service. It is the customer’s responsibility to
understand and follow all ANSI and JET
inspection and maintenance instructions.
All repairs and adjustments
are to be performed by trained and
experienced personnel using procedures
that are approved for the hoist system being
serviced. Failure to comply may cause
serious injury.
All safety related deficiencies
discovered in the inspection are to be
corrected before the hoist is to be placed
back into service. Failure to comply may
cause serious injury.
Check for internal damage
whenever external damage has occurred.
Failure to comply may cause serious injury.
1. Clean hoist after each use and oil lightly.
NOTE: Do not get oil on brake system.
2. Do not drop or drag the hoist.
3. Store the hoist in a clean and dry
environment.
4. While not mandatory, periodically oiling the
chain with SAE 30 oil will increase its life.
5. Leave all repairs and adjustments of internal
parts to qualified repair personnel.
6. Inspect the load chain and the lower hook
after lifting a maximum weight load.
7. This hoist uses special alloy hoisting chain
and does not interchange with any other
manufacturer. All replacement chain must
be purchased from your JET distributor or
from JET directly by calling 800-274-6848.
8. Check and inspect the brake system
frequently.
9. Annually, the hoist should be disassembled,
inspected, and cleaned by trained and
experienced personnel only. Contact a JET
authorized service center by calling your
dealer or visiting our web site at
jettools.com.
10. After servicing, test the hoist with no load,
then test the hoist with a load.
12
10.0 Load Limits
10.1 Load Chain
Capacity
5 Links
Normal
5 Links
Limit
0.25 ton
1.772"
1.823"
0.5 ton
2.362"
2.433"
1 ton
3.110"
3.201"
1.5 ton
3.937"
4.051"
2 ton
4.724"
4.866"
3 ton
3.937"
4.051"
5 ton
5.315"
5.476"
Table 1
Carefully inspect the entire load chain. As
illustrated in Figure 14, measure five consecutive
links with callipers to measure the length. Check
every three feet and especially where excessive
wear is indicated. Any load chain that shows
noticeable deformation or heat influence must be
replaced with a new one. Never extend load chain
by welding a second piece to the original.
10.2 Hooks (Top & Bottom)
Capacity
A
Norm
A
Limit
B
Norm
B
Limit
0.25 ton
1.398"
1.469"
--
--
0.5 ton
1.614"
1.697"
--
--
1 ton
1.965"
2.067"
--
--
1.5 ton
2.059"
2.165"
--
--
2 ton
2.358"
2.480"
--
--
3 ton
2.469"
2.598"
--
--
5 ton
--
--
2.047"
2.150"
Table 2
See Figure 15. Replace the hook when the “A”
measurement is wider than “A” Limit in the table
above. Never heat-treat the hook or attach anything
to the hook by welding.
Figure 14
A
B
Figure 15
13
11.0 Troubleshooting JET® Aluminum Hand Chain Hoists
Symptom
Possible Cause
Correction1
Hoist will not move in
either direction.
Hand chain wheel is jammed, worn,
or damaged.
Inspect and clean hand chain and hand
chain wheel. Replace if worn or damaged.
Hand chain slips over wheel.
Check hand chain wheel for damage or
worn cogs. Replace if needed.
Load sheave or load chain is jammed.
Inspect and clean. Check for chain link
deformation. Replace elements if needed.
Oil load chain for optimal performance.
Load gear/spur gears jammed due to
obstruction or damage.
Inspect, clean, and re-grease gears.
Replace if worn or damaged.
Bearing failure.
Contact JET service center for disassembly
and replacement of bearings.
Hoist will not lift load, or
lifts with great difficulty.
Load too heavy for hoist.
Use a hoist with proper capacity for load.
Slip clutch overload protection has
been triggered due to excess load
capacity.
Disengage overload to reset hoist (see
instruction manual). Only lift loads within
hoist capacity. Inspect hoist elements for
damage after overload has occurred.
Load chain is binding.
Inspect and clean load chain, load sheave,
and stripper. Make sure chain is not
twisted. Oil chain for optimal performance.
Replace elements if deformation or other
damage is found.
Load sheave is jammed.
Inspect and clean. Replace load sheave if
damaged or excessively worn.
Ratchet disc teeth, pawls or pawl
springs worn or damaged.
Inspect elements and replace if needed.
Bearing failure.
Contact JET service center for disassembly
and replacement of bearings.
Hoist will not lower load,
or lowers with great
difficulty.
Load chain is binding due to
obstruction, damage or wear.
Inspect and clean load chain and load
sheave. Keep load chain lightly oiled.
Replace chain if damaged or worn.
Brake/ratchet disc not releasing due
to obstruction or damage.
Inspect and clean ratchet and pawl
assemblies.
Load drifts downward
while suspended.
Load beyond capacity of hoist.
Use properly rated hoist for load.
Ratchet disc teeth, pawls or pawl
springs worn or damaged.
Inspect elements and replace if needed.
Brake disc(s) worn or dirty.
Inspect brake disc(s) for wear or damage.
Consult thickness tolerances in manual,
replace if needed.
Load chain jumps, or
makes excessive noise.
Load chain is dirty or dry.
Inspect and clean load chain and load
sheave. Oil chain for optimum performance.
Load chain kinked or twisted.
Remove twists in chain.
Load chain is worn or deformed, or
otherwise damaged.
Replace chain (use JET-authorized chain
only).
Chain catching in load sheave.
Inspect and clean chain and sheave. Check
for chain deformations.
Hook latch not closing.
Latch is bent or broken.
Replace latch.
Hook is deformed preventing proper
latch operation.
Replace hook assembly.
1
Some corrections may need to be performed by a JET authorized service center
14
12.0 Timing Marks for Gear Replacement
If the gears on the AL100 hoist need replacement or removal for any reason, make sure they are reinstalled correctly. Figure 16 shows the proper orientation of the timing marks when meshing the gears.
Figure 16
13.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call
1-800-274-6848, Monday through Friday (see our website for business hours, www.jettools.com). Having
the Model Number and Serial Number of your machine available when you call will allow us to serve you
quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from
JET.
Some parts are shown for reference only, and may not be available individually.
15
13.1.1 AL100 Aluminum Chain Hoist Parts Breakdown (0.25 – 3 ton)
16
13.1.2 Parts List: AL100-050 Aluminium Chain Hoist (0.5 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1...................AL100-50-01 ..................Warning Tag ................................................................................................................1
2...................AL100-25-02 ..................Screw & Washer ...............................................................M5x12; 5mm .....................4
3...................AL100-50-03 ..................Hand Wheel Cover ......................................................................................................1
4...................GB8891-6 .......................Lock Nut ...........................................................................M6 .....................................1
5...................TS-1550041....................Washer .............................................................................6 mm .................................1
6...................AL100-50-06 ..................Hand Chain – specify length .............................................3.5x16 mm .........................1
7...................AL100-50-07 ..................Hand Chain Connecting Link ........................................................................................1
8L .................AL100-50-08L ................Hand Wheel with Overload Protection .......................................................................1
9...................AL100-50-09 ..................Fused Brake Disc .........................................................................................................1
11.................AL100-50-11 ..................Brake Hub ....................................................................................................................1
12.................GB8941-06 .....................Retainer Ring ....................................................................6 mm .................................2
13.................JLH25-21 ........................Pawl .............................................................................................................................2
14.................JLH25-20 ........................Pawl Spring ..................................................................................................................2
15.................AL100-50-15 ..................Stay Bolt ......................................................................................................................4
16.................AL100-50-16 ..................Side Plate A Assembly .................................................................................................1
17.................AL100-50-17 ..................Load Chain Guide A .....................................................................................................1
18.................AL100-50-18 ..................Load Sheave ................................................................................................................1
19.................JLH50-48 ........................Load Chain ........................................................................4.3x12 mm .........................1
20.................AL100-50-20 ..................Anchor Hanger ............................................................................................................1
21.................AL100-50-21 ..................Anchor Pin (21a) / Nut (21b) ............................................M4 .....................................1
22.................AL100-50-22 ..................Load Chain Guide B .....................................................................................................1
23.................AL100-50-23 ..................Stay Bolt Sleeve ...........................................................................................................4
24.................AL100-50-24 ..................Side Plate B ..................................................................................................................1
25.................AL100-50-25 ..................Top Hook Shaft ............................................................................................................1
26.................AL100-50-26 ..................Driving Shaft ................................................................................................................1
27.................AL100-50-27 ..................Load Gear ....................................................................................................................1
28.................AL100-50-28 ..................Disc Gears ....................................................................................................................2
29.................AL100-50-29 ..................Gear Plate ....................................................................................................................1
30.................AL100-50-30 ..................Gear Case ....................................................................................................................1
31.................AL100-50-31 ..................Name Plate ..................................................................................................................1
32.................GB827-2-4 .....................Rivet .................................................................................2x4 mm ..............................4
33.................AL100-50-33 ..................Top Hook Assembly .....................................................................................................1
34.................JLH50-2 ..........................Safety Latch Assembly .................................................................................................2
35.................AL100-50-35 ..................Bottom Hook Assembly ...............................................................................................1
36.................JLH50-5G .......................Load Pin & Nut ............................................................................................................1
55.................AL100-50-55 ..................Gasket .........................................................................................................................1
56.................AL100-50-56 ..................Shim .............................................................................................................................1
Note: When ordering replacement chain (Index #6, #19), specify length.
17
13.1.3 Parts List: AL100-100 Aluminium Chain Hoist (1 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1...................AL100-100-01 ................Warning Tag ................................................................................................................1
2...................AL100-100-02 ................Screw & Washer ...............................................................M6x12; 6mm .....................4
3...................AL100-100-03 ................Hand Wheel Cover ......................................................................................................1
4...................GB8891-6 .......................Lock Nut ...........................................................................M6 .....................................1
5...................TS-1550041....................Washer .............................................................................6 mm .................................1
6...................AL100-50-06 ..................Hand Chain – specify length .............................................3.5x16 mm .........................1
7...................AL100-50-07 ..................Hand Chain Connecting Link ........................................................................................1
8L .................AL100-100-08L ..............Hand Wheel with Overload Protection .......................................................................1
9...................AL100-100-09 ................Fused Brake Disc .........................................................................................................1
11.................AL100-100-11 ................Brake Hub ....................................................................................................................1
12.................GB8941-06 .....................Retainer Ring ....................................................................6 mm .................................2
13.................JLH25-21 ........................Pawl .............................................................................................................................2
14.................JLH25-20 ........................Pawl Spring ..................................................................................................................2
15.................AL100-100-15 ................Stay Bolt ......................................................................................................................4
16.................AL100-100-16 ................Side Plate A Assembly .................................................................................................1
17.................AL100-100-17 ................Load Chain Guide A .....................................................................................................1
18.................AL100-100-18 ................Load Sheave ................................................................................................................1
19.................JLH80-49 ........................Load Chain ........................................................................5.6x15.7 mm ......................1
20.................AL100-100-20 ................Anchor Hanger ............................................................................................................1
21.................AL100-100-21 ................Anchor Pin (21a) / Nut (21b) ............................................M6 .....................................1
22.................AL100-100-22 ................Load Chain Guide B .....................................................................................................1
23.................AL100-100-23 ................Stay Bolt Sleeve ...........................................................................................................4
24.................AL100-100-24 ................Side Plate B ..................................................................................................................1
25.................AL100-100-25 ................Top Hook Shaft ............................................................................................................1
26.................AL100-100-26 ................Driving Shaft ................................................................................................................1
27.................AL100-100-27 ................Load Gear ....................................................................................................................1
28.................AL100-100-28 ................Disc Gears ....................................................................................................................2
29.................AL100-100-29 ................Gear Plate ....................................................................................................................1
30.................AL100-100-30 ................Gear Case ....................................................................................................................1
31.................AL100-100-31 ................Name Plate ..................................................................................................................1
32.................GB827-2-4 .....................Rivet .................................................................................2x4 mm ..............................4
33.................AL100-100-33 ................Top Hook Assembly .....................................................................................................1
34.................JLH100-37-1 ...................Safety Latch Assembly .................................................................................................2
35.................AL100-100-35 ................Bottom Hook Assembly ...............................................................................................1
36.................AL100-100-36 ................Load Pin & Nut .................................................................M6 .....................................1
55.................AL100-100-55 ................Gasket .........................................................................................................................1
56.................AL100-100-56 ................Shim .............................................................................................................................1
Note: When ordering replacement chain (Index #6, #19), specify length.
18
13.1.4 Parts List: AL100-150 Aluminium Chain Hoist (1.5 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1...................AL100-150-01 ................Warning Tag ................................................................................................................1
2...................AL100-100-02 ................Screw & Washer ...............................................................M6x12; 6mm .....................4
3...................AL100-150-03 ................Hand Wheel Cover ......................................................................................................1
4...................GB8891-8 .......................Lock Nut ...........................................................................M8 .....................................1
5................... L100-100-10-1 ..............Washer ........................................................................................................................1
6...................L100-50-12 ....................Hand Chain – specify length .............................................4.8x22 mm .........................1
7...................L100-50-13 ....................Hand Chain Connecting Link ........................................................................................1
8L .................AL100-150-08 ................Hand Wheel with Overload Protection .......................................................................1
9...................AL100-150-09 ................Fused Brake Disc .........................................................................................................1
11.................AL100-150-11 ................Brake Hub ....................................................................................................................1
12.................GB8941-07 .....................Retainer Ring ....................................................................7 mm .................................2
13.................AL100-150-13 ................Pawl .............................................................................................................................2
14.................AL100-150-14 ................Pawl Spring ..................................................................................................................2
15.................AL100-150-15 ................Stay Bolt ......................................................................................................................4
16.................AL100-150-16 ................Side Plate A Assembly .................................................................................................1
17.................AL100-150-17 ................Load Chain Guide A .....................................................................................................1
18.................AL100-150-18 ................Load Sheave ................................................................................................................1
19.................JLH160-49 ......................Load Chain ........................................................................7.1x19.9 mm ......................1
20.................AL100-150-20 ................Anchor Hanger ............................................................................................................1
21.................AL100-150-21 ................Anchor Pin (21a) / Nut (21b) ............................................M8 .....................................1
22.................AL100-150-22 ................Load Chain Guide B .....................................................................................................1
23.................AL100-150-23 ................Stay Bolt Sleeve ...........................................................................................................4
24.................AL100-150-24 ................Side Plate B ..................................................................................................................1
25.................AL100-150-25 ................Top Hook Shaft ............................................................................................................1
26.................AL100-150-26 ................Driving Shaft ................................................................................................................1
27.................AL100-150-27 ................Load Gear ....................................................................................................................1
28.................AL100-150-28 ................Disc Gears ....................................................................................................................2
29.................AL100-150-29 ................Gear Plate ....................................................................................................................1
30.................AL100-150-30 ................Gear Case ....................................................................................................................1
31.................AL100-150-31 ................Name Plate ..................................................................................................................1
32.................GB827-2-4 .....................Rivet .................................................................................2x4 mm ..............................4
33.................AL100-150-33 ................Top Hook Assembly .....................................................................................................1
34.................JLH160-37-1 ...................Safety Latch Assembly .................................................................................................2
35.................AL100-150-35 ................Bottom Hook Assembly ...............................................................................................1
36.................AL100-150-36 ................Load Pin & Nut .................................................................M6 .....................................1
55.................AL100-150-55 ................Gasket .........................................................................................................................1
56.................AL100-150-56 ................Shim .............................................................................................................................1
Note: When ordering replacement chain (Index #6, #19), specify length.
19
13.1.5 Parts List: AL100-200 Aluminium Chain Hoist (2 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1...................AL100-200-01 ................Warning Tag ................................................................................................................1
2...................AL100-100-02 ................Screw & Washer ..........................................................................................................4
3...................AL100-200-03 ................Hand Wheel Cover ......................................................................................................1
4...................GB8891-8 .......................Lock Nut ...........................................................................M8 .....................................1
5................... L100-100-10-1 ..............Washer ........................................................................................................................1
6...................L100-50-12 ....................Hand Chain .......................................................................4.8x22 mm .........................1
7...................L100-50-13 ....................Master Link ..................................................................................................................1
8L .................AL100-200-08L ..............Hand Wheel with Overload Protection .......................................................................1
9...................AL100-200-09 ................Fused Brake Disc .........................................................................................................1
11.................AL100-200-11 ................Brake Hub ....................................................................................................................1
12.................GB8941-10 .....................Retainer Ring ....................................................................10 mm ...............................2
13.................L100-100-16 ..................Pawl .............................................................................................................................2
14.................L100-100-17 ..................Pawl Spring ..................................................................................................................2
15.................AL100-200-15 ................Stay Bolt ......................................................................................................................4
16.................AL100-200-16 ................Side Plate A Assembly .................................................................................................1
17.................AL100-200-17 ................Load Chain Guide A .....................................................................................................1
18.................AL100-200-18 ................Load Sheave ................................................................................................................1
19.................AL100-200-19 ................Load Chain ........................................................................8x24 mm ............................1
20.................AL100-200-20 ................Anchor Hanger ............................................................................................................1
21.................AL100-150-21 ................Anchor Pin (21a) / Nut (21b) ............................................M8 .....................................1
22.................L100-200-37 ..................Load Chain Guide B .....................................................................................................1
23.................AL100-200-23 ................Stay Bolt Sleeve ...........................................................................................................4
24.................AL100-200-24 ................Side Plate B ..................................................................................................................1
25.................AL100-200-25 ................Top Hook Shaft ............................................................................................................1
26.................AL100-200-26 ................Driving Shaft ................................................................................................................1
27.................AL100-200-27 ................Load Gear ....................................................................................................................1
28.................AL100-200-28 ................Disc Gears ....................................................................................................................2
29.................AL100-200-29 ................Gear Plate ....................................................................................................................1
30.................AL100-200-30 ................Gear Case ....................................................................................................................1
31.................AL100-200-31 ................Name Plate ..................................................................................................................1
32.................GB827-3-6 .....................Rivet .................................................................................3x6 mm ..............................4
33.................AL100-200-33 ................Top Hook Assembly .....................................................................................................1
34.................JLH250-37-1 ...................Safety Latch Assembly .................................................................................................2
35.................AL100-200-35 ................Bottom Hook Assembly ...............................................................................................1
36.................AL100-200-36 ................Load Pin & Nut .................................................................M6 .....................................1
55.................AL100-200-55 ................Gasket .........................................................................................................................1
56.................AL100-200-56 ................Shim .............................................................................................................................1
Note: When ordering replacement chain (Index #6, #19), specify length.
20
13.1.6 Parts List: AL100-300 Aluminium Chain Hoist (3 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1...................AL100-300-01 ................Warning Tag ................................................................................................................1
2...................AL100-100-02 ................Screw & Washer ...............................................................M6x12; 6 mm ....................4
3...................AL100-300-03 ................Hand Wheel Cover ......................................................................................................1
4...................GB8891-8 .......................Lock Nut ...........................................................................M8 .....................................1
5................... L100-100-10-1 ..............Washer ........................................................................................................................1
6...................L100-50-12 ....................Hand Chain .......................................................................4.8x22 mm .........................1
7...................L100-50-13 ....................Master Link ..................................................................................................................1
8L .................AL100-300-08L ..............Hand Wheel with Overload Protection .......................................................................1
9...................AL100-300-09 ................Fused Brake Disc .........................................................................................................1
11.................AL100-300-11 ................Brake Hub ....................................................................................................................1
12.................GB8941-07 .....................Retainer Ring ....................................................................7 mm .................................2
13.................AL100-300-13 ................Pawl .............................................................................................................................2
14.................AL100-300-14 ................Pawl Spring ..................................................................................................................2
15.................AL100-150-15 ................Stay Bolt ......................................................................................................................4
16.................AL100-150-16 ................Side Plate A Assembly .................................................................................................1
17.................AL100-150-17 ................Load Chain Guide A .....................................................................................................1
18.................AL100-150-18 ................Load Sheave ................................................................................................................1
19.................JLH160-49 ......................Load Chain ........................................................................7.1x19.9 mm ......................1
20.................AL100-150-20 ................Anchor Hanger ............................................................................................................1
21.................AL100-150-21 ................Anchor Pin (21a) / Nut (21b) .......................................................................................1
22.................AL100-150-22 ................Load Chain Guide B .....................................................................................................1
23.................AL100-150-23 ................Stay Bolt Sleeve ...........................................................................................................4
24.................AL100-150-24 ................Side Plate B ..................................................................................................................1
25.................AL100-300-25 ................Top Hook Shaft ............................................................................................................1
26.................AL100-150-26 ................Driving Shaft ................................................................................................................1
27.................AL100-150-27 ................Load Gear ....................................................................................................................1
28.................AL100-150-28 ................Disc Gears ....................................................................................................................2
29.................AL100-150-29 ................Gear Plate ....................................................................................................................1
30.................AL100-150-30 ................Gear Case ....................................................................................................................1
31.................AL100-300-31 ................Name Plate ..................................................................................................................1
32.................GB827-2-4 .....................Rivet .................................................................................2x4 mm ..............................4
33.................AL100-300-33 ................Top Hook Assembly .....................................................................................................1
34.................AL100-300-34 ................Safety Latch Assembly .................................................................................................2
35.................AL100-300-35 ................Bottom Hook Assembly ...............................................................................................1
36.................AL100-300-36 ................Load Pin & Nut .................................................................M6 .....................................1
37.................AL100-300-37 ................Bottom Hook Holder ...................................................................................................2
38.................AL100-300-38 ................Idle Sheave ..................................................................................................................1
39.................AL100-300-39 ................Quill Roller ........................................................................3x26 mm ..........................22
40.................AL100-300-40 ................Idle Shaft .....................................................................................................................1
41.................AL100-300-41 ................Screw & Nut .....................................................................M8x25; M8 ........................2
42.................AL100-300-42 ................Screw & Nut .....................................................................M6x20; M6; 6 mm .............1
55.................AL100-150-55 ................Gasket .........................................................................................................................1
56.................AL100-150-56 ................Shim .............................................................................................................................1
Note: When ordering replacement chain (Index #6, #19), specify length.
21
13.1.7 AL100 Aluminum Chain Hoist Parts Breakdown (5 ton)
22
13.1.8 Parts List: AL100-500 Aluminium Chain Hoist (5 Ton)
Parts listed under each assembly are parts that make up that assembly (sold as an assembly only).
Index No. Part No. Description Size Qty
1...................AL100-500-01 ................Warning Tag ................................................................................................................1
2...................AL100-500-02 ................Screw & Washer ...............................................................M6x16; 6 mm ....................4
3...................AL100-500-03 ................Hand Wheel Cover ......................................................................................................1
4...................GB8891-8 .......................Lock Nut ...........................................................................M8 .....................................1
5...................GB971-8 .........................Washer .............................................................................8 mm .................................1
6...................L100-50-12 ....................Hand Chain – specify length .............................................4.8X22 mm ........................1
7...................L100-50-13 ....................Hand Chain Connecting Link ........................................................................................1
8L .................AL100-500-08L ..............Hand Wheel with Overload Protection .......................................................................1
9...................AL100-500-09 ................Fused Brake Disc .........................................................................................................1
11.................AL100-500-11 ................Brake Hub ....................................................................................................................1
12.................GB8941-10 .....................Retainer Ring ....................................................................10 mm ...............................2
13.................AL100-500-13 ................Pawl .............................................................................................................................2
14.................AL100-500-14 ................Pawl Spring ..................................................................................................................2
15.................AL100-500-15 ................Stay Bolt ......................................................................................................................4
16.................AL100-500-16 ................Side Plate A Assembly .................................................................................................1
17.................AL100-500-17 ................Load Chain Guide A .....................................................................................................1
18.................AL100-500-18 ................Load Sheave ................................................................................................................1
19.................L100-500-37 ..................Load Chain ........................................................................9x27 mm ............................1
20.................AL100-500-20 ................Anchor Hanger ............................................................................................................1
21.................AL100-500-21 ................Anchor Pin ...................................................................................................................1
22.................AL100-500-22 ................Load Chain Guide B .....................................................................................................1
23.................AL100-500-23 ................Stay Bolt Sleeve ...........................................................................................................4
24.................AL100-500-24 ................Side Plate B ..................................................................................................................1
26.................AL100-500-26 ................Driving Shaft ................................................................................................................1
27.................AL100-500-27 ................Load Gear ....................................................................................................................1
28.................AL100-500-28 ................Disc Gears ....................................................................................................................2
29.................AL100-500-29 ................Gear Plate ....................................................................................................................1
30.................AL100-500-30 ................Gear Case ....................................................................................................................1
31.................AL100-500-31 ................Name Plate ..................................................................................................................1
32.................GB827-3-6 .....................Rivet .................................................................................3x6 mm ..............................4
33.................AL100-500-33 ................Top Hook Assembly .....................................................................................................1
34.................AL100-500-34 ................Safety Latch Assembly .................................................................................................2
35.................AL100-500-35 ................Bottom Hook Assembly ...............................................................................................1
36.................AL100-500-36 ................Load Pin & Nut .................................................................M10 ...................................1
37.................AL100-500-37 ................Bottom Hook Holder ...................................................................................................2
38.................AL100-500-38 ................Idle Sheave ..................................................................................................................1
39.................AL100-500-39 ................Quill Roller ........................................................................3x10 mm ..........................29
40.................AL100-500-40 ................Idle Shaft .....................................................................................................................1
41.................AL100-500-41 ................Screw & Nut .....................................................................M8x55; 8 mm ....................3
43.................AL100-500-43 ................Reinforced Plate ..........................................................................................................1
44.................BB-6007N-2RS ...............Seal Type Caged Ball Bearings .....................................................................................2
45.................AL100-500-45 ................C-Clip ...........................................................................................................................1
46.................HK1715 ..........................Needle Bearing .................................................................Ø24 mm .............................1
47.................AL100-500-47 ................Dead End Block ............................................................................................................1
49.................GB8941-32 .....................Snap Ring ..........................................................................32 mm ...............................1
50.................BB-61900N-RS ...............Seal Type Caged Ball Bearings .....................................................................................1
55.................AL100-500-55 ................Gasket .........................................................................................................................1
56.................AL100-500-56 ................Shim .............................................................................................................................1
Note: When ordering replacement chain (Index #6, #19), specify length.
23
14.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
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26
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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