JET 892005 Operating Instructions and Parts Manual

Assembly Instructions and Parts Manual
Taper Attachment for E-1236VS Elite Lathe
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-892005 Ph.: 800-274-6848 Edition 1 10/2016 www.jettools.com Copyright © 2016 JET
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1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscured or removed.
4. Familiarize yourself thoroughly with the operation and safety instructions in your lathe manual before using this taper attachment.
5. This lathe accessory is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a lathe, do not use until proper training and knowledge have been obtained.
6. Do not use this product for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
7. Always wear ANSI Z87.1 approved safety glasses or face shield while using this band saw. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
8. Before operating the lathe, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Do not wear loose clothing. Confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
9. Wear ear protectors (plugs or muffs) if noise exceeds safe levels.
10. CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm.
11. This product, when used for welding, cutting, or working with metal, produces fumes, gases, or dusts which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health and Safety Code Section 25249.5 et seq.)
12. Make certain the switch is in the OFF position before connecting the machine to the power supply.
13. Make certain the machine is properly grounded.
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.
22. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
23. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not overreach or use excessive force to perform any machine operation.
24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.
25. Use recommended accessories; improper accessories may be hazardous.
26. Maintain tools with care. Keep saw cutting tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.
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27. Turn off the machine before cleaning. Use a brush or vacuum to remove chips or debris — do not use bare hands.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
31. Do not attempt to adjust or remove tools during operation.
32. Never stop a rotating chuck or workpiece with your hands.
33. Choose a low spindle speed when working unbalanced workpieces, and for threading and tapping operations.
Familiarize yourself with the following safety notices used in this manual:
34. Do not exceed the maximum speed of the workholding device.
35. Do not exceed the clamping capacity of the chuck.
36. Workpieces longer than 3 times the chucking diameter must be supported by the tailstock or a steady rest.
37. Avoid small chuck diameters with large turning diameters.
38. Avoid short chucking lengths and small chucking contact.
39. Do not operate the lathe in flammable or explosive environments. Do not use in a damp environment or expose to rain.
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
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Figure 1
Assembly
Refer to Figure 1 and exploded view (page 5) as reference for assembly. Numbers in parentheses refer to index numbers in exploded view.
Remove all contents from shipping carton and clean all rust protected parts with kerosene or parts cleaner. Dry and lightly oil all components with light machine oil.
Remove splash guard from back of lathe. Tap two M8-1.25P holes atop cross slide, and two
M8-1.25P holes at end of saddle. Assemble taper attachment as shown. Leave
approximately 1/16-inch space between shaft (#5) and slider (#6).
Use a dial gauge to level the taper attachment with the lathe bed, then tighten screws.
IMPORTANT: Remove socket head cap screw (Figure 1) from cross slide before operating taper attachment.
Loosen socket head screws (#9) to shift the plate to desired taper angle. Retighten screws.
Tighten clamp bracket (#16) only when using taper attachment. You may wish to remove clamping bracket when not the taper attachment.
Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800­274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.
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Taper Attachment for E-1236VS Lathe – Exploded View
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Taper Attachment for E-1236VS Lathe – Parts List
Index No Part No Description Size Qty
.................. 892005 ...................... Taper Attachment for E-1236VS (includes #1-23) ... ...................................... 1
1 ................ TS-1504031 .............. Socket Head Cap Screw ......................................... M8x16mm ..................... 1
2 ................ E1236VS-J02 ............ Trolley ...................................................................... 160x110x16 .................. 1
3 ................ TS-0561071 .............. Nut ........................................................................... 5/ 8"~11UNC .................. 1
4 ................ E1236VS-J04 ............ Washer .................................................................... Ø31x13 ......................... 1
5 ................ E1236VS-J05 ............ Shaft ........................................................................ Ø5/8"(Ø20)x94L ............ 1
6 ................ E1236VS-J06 ............ Slider........................................................................ 150x75x27 .................... 1
7 ................ E1236VS-J07 ............ Screw ....................................................................... ...................................... 4
8 ................ E1236VS-J08 ............ Gib ........................................................................... 172x9.55x6.55 .............. 2
9 ................ TS-1504041 .............. Socket Head Cap Screw ......................................... M8x20mm ..................... 2
10 .............. E1236VS-J10 ............ Washer .................................................................... Ø25x3 ........................... 2
11 .............. E1236VS-J11 ............ Cover ....................................................................... Ø25(Ø16)x30L .............. 1
12 .............. E1236VS-J12 ............ Base......................................................................... 380x75x22 .................... 1
13 .............. E1236VS-J13 ............ Angle Scale ............................................................. ...................................... 1
14 .............. E1236VS-J14 ............ Angle Scale ............................................................. ...................................... 1
15 .............. E1236VS-J15 ............ Base......................................................................... 480x75x22 .................... 1
16 .............. E1236VS-J16 ............ Bracket..................................................................... 172.5x60x40 ................. 1
17 .............. TS-1504091 .............. Socket Head Cap Screw ......................................... M8x45mm ..................... 1
18 .............. E1236VS-J18 ............ Shaft ........................................................................ Ø3/4"x65L ..................... 1
19 .............. E1236VS-J19 ............ Shaft ........................................................................ Ø1.2"x300L ................... 1
20 .............. TS-1503031 .............. Socket Head Cap Screw ......................................... M6x12mm ..................... 2
21 .............. E1236VS-J21 ............ Clamping Block ........................................................ 80x31x13 ...................... 1
22 .............. TS-1503021 .............. Socket Head Cap Screw ......................................... M6x10mm ..................... 1
23 .............. E1236VS-J23 ............ Base......................................................................... 145x150x71 .................. 1
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Warranty and service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors; Machine Accessories 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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