JET 756031, 756041 User Manual

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Operating Instructions and Parts Manual
Shear, Brake and Roll Machines
Models SBR-30M, SBR-40M
JET

1.0 Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of th ese ma chines in the processing of metal , pl asti cs, or oth er m aterial s may void the warranty. The exceptio ns are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Informa tion
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How S tat e Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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2.0 Table of Contents

Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Safety Warnings ............................................................................................................................................. 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 6
6.0 Set-Up and Assembly .................................................................................................................................... 7
6.1 Floor Diagrams ........................................................................................................................................... 7
6.2 Unpacking .................................................................................................................................................. 8
6.3 Assembly .................................................................................................................................................... 8
6.4 Press Brake set-up ..................................................................................................................................... 9
6.5 Shear set-up ............................................................................................................................................... 9
6.6 Slip Roll set-up ......................................................................................................................................... 11
7.0
Maintenance/Lubrication
8.0 Optional Accessories ................................................................................................................................... 13
9.0 Troubleshooting ........................................................................................................................................... 14
10.0 Replacement Parts ..................................................................................................................................... 14
10.1.1 SBR-30M Shear/Brake/Roll – Exploded View ..................................................................................... 15
10.1.2 SBR-30M Shear/Brake/Roll – Parts List .............................................................................................. 16
10.2.1 SBR-40M Shear/Brake/Roll – Exploded View ..................................................................................... 18
10.2.2 SBR-40M Shear/Brake/Roll – Parts List .............................................................................................. 19
................................................................................................................................ 13
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3.0 Safety Warnings

1. Read and understand entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscured or removed.
4. This shear/brake/roll machine is designed and intended for use by properly trained and experienced personnel only. If you are not fam iliar with t he p r op er a nd sa fe operation of a shear/brake/roll, do not use until proper training and knowledge have been obtained.
5. Do not use this machine for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and hold s itself harmles s from a ny injury t hat may result from that use.
6. This shear, brake and roll is intended to be used by one person only. Keep others away from the machine during operations.
7. The shear, brake and roll must be bolted securely to a stand and the stand bolted securely to the floor. If the machine is to be bench-mounted, the bench must be able to support the weight of the machine and must be bolted to the floor.
8. Always wear approved safety glasses/face shields while using this machine. Everyday
eyeglasses only have impact res istant lenses; they are not safety glasses.
9. Keep the floor around the shear, brake and roll clear of scraps, debris, oil and grease. The flooring around the machine should be a non­skid type.
16. Do not use the shear to cut round bar s, chain, steel cable or hardened metals.
17. Before operating this machine, remove tie, rings, watches and other jewelry, and roll sleeve s up pa st t he e lbow s. Re move al l loo se clothi ng a nd c onf ine long hair.
18. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and
other masonry products.
Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
19. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
20. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment or binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21. Provide for adequate space surrounding work area and non-glare, overhead lighting.
22. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
10. Sheet metal stock has sharp edges. To prevent cuts, deburr edges and use gloves when handling.
11. Keep top guard in place when not using the slip roll.
12. Keep hands and fingers clear of the slip roll pinch points.
13. Keep hands and fingers away from the area in front and rear of the shear blades.
14. Keep hands and fingers away from the press brake dies.
15. Do not exceed the maximum capacity of the machine.
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Familiarize yourself with the following safety notices used in this manual.
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious or even fatal
injury.

4.0 About this manual

This manual is provided by JET covering the safe operation and maintenance procedures for a JET model SBR-30M and SBR-40M Shear, Brake and Roll. This manual contains instructions on installation, safety precautions, general operating procedures, m aintenance instructio ns and parts breakdown. Your m achine has been designed and constructed to provide years of trouble-free operation if used in accordance with the instructions as set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attem pting set-up or
operation. Failure to comply may cause serious injury.
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5.0 Specifications

Model Number ............................................................................ SBR-30M ............................................ SBR-40M
Stock Number ................................................................................ 756031 ................................................ 756041
Materials:
Frame ....................................................................................... cast iron .............................................. cas t iron
Table ......................................................................................... cast iron .............................................. cast iron
Handles ........................................................................................... steel .................................................... steel
Rolls ................................................................................................ steel .................................................... s teel
Capacities & Dimensions:
Capacity - mild steel ..................................................................... 20 ga. .................................................. 20 ga.
Footprint (LxW) ....................................... 32-1/2”x14-1/2” (826x368mm) ....................... 43”x18” (1096x457mm)
Dimensions, asse mbled (LxWx H) .......44”x14”x24” (1118x356x610mm) ... 54”x18”x27-1/2”(1372x457x699mm)
Shearing:
Shearing capacity ................................................ 20 ga. x 30” (762mm) ........................ 20 ga. x 40” (1016mm)
Shear blade ............................................................................ reversible ............................................ reversible
Bending:
Bending capacity ................................................. 20 ga. x 30” (762mm) ........................ 20 ga. x 40” (1016mm)
No. of male dies .................................................................................... 7 .......................................................... 8
No. of female dies ................................................................................. 1 .......................................................... 1
Width of upper dies ....................................................1, 2, 3, 4, 4, 6, 10” ........................... 1, 2, 2, 4, 6, 7, 8, 12”
Upper die height ............................................................ 4-3/4” (121mm) ................................... 4-3/4” (121mm)
Rolling:
Rolling capacity .................................................... 20 ga. x 30” (762mm) ........................ 20 ga. x 40” (1016mm)
Wire grooves (dia.) ........................................................ 1/8”, 3/16”, 1/4" ................................... 1/8”, 3/16”, 1/4"
Size of slip rolls (dia. x L) ................................ 1-1/2” x 30” (38x762mm) .............. 1-13/16” x 40” (46x1016mm)
Minimum forming radius ..................................................... 3/4” (19mm) ........................................ 1” (25.4mm)
Weights:
Net ................................................................................. 286 lb. (130 kg) ................................... 506 lb. (230 kg)
Shipping ......................................................................... 332 lb. (151 kg) ................................... 561 lb. (255 kg)
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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