JET 756030 User Manual

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Operating Instructions and Parts Manual

14ga. x 60in. Electric Plate Roller

Model EPR-1460-3

JET

427 New Sanford Road

LaVergne, Tennessee 37086 Part No. M-756030

1.0 IMPORTANT SAFETY

INSTRUCTIONS

damaged should be properly repaired or replaced.

13. Make all machine adjustments or maintenance with machine unplugged from power source.

14. Use the right tool. Do not force a tool or attachment to do a job that it was not designed to do.

WARNING – To reduce risk of injury:

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace warning labels if they become obscured or removed.

4. This electric plate roller is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a plate roller, do not use it until proper training and knowledge have been obtained.

5. Do not use this plate roller for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear ANSI Z87.1 approved safety glasses or face shield while using this machine. (Everyday eyeglasses only have impact

resistant lenses; they are not safety glasses.)

7. Wear ear protectors (plugs or muffs) if noise exceeds safe levels.

8. Make certain the machine is properly grounded.

15. Make certain the switch is in the OFF position

before connecting the machine to the power supply.

16. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

17. Give your work undivided attention. Looking around, carrying on a conversation and "horseplay" are careless acts that can result in serious injury.

18. Keep visitors a safe distance from the work area. Keep children away.

19. Make your workshop child proof with padlocks, master switches or by removing starter keys.

20. Do not overreach. Failure to maintain proper working position can cause you to fall into the machine or allow clothing to get caught, pulling you into the machine.

21. Keep the floor around the machine clean and free of scrap material, oil and grease.

22. Use recommended accessories; improper accessories may be hazardous.

23. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

9. Before operating the machine, remove tie, rings, watches, other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair.

10. Keep the floor around the machine clean and free of scrap material, oil and grease.

11. Keep machine guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately upon completion of maintenance.

12. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is

• Lead from lead based paint.

• Crystalline silica from bricks, cement and

other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a wellventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

24. Do not operate this machine while under the influence of drugs, alcohol or any medication.

25. Keep tools sharp and clean for safe and best performance.

26. Deburr any sharp metal edges of the workpiece before placing it into the machine.

27. Keep hands away from the moving rolls.

33. The plate roller should be anchored to the floor.

28. Provide for adequate space surrounding work area and non-glare, overhead lighting.

29. Don't use in dangerous environment. Don't use power tools in damp or wet locations, or expose them to rain.

30. Do not stand on the machine. Serious injury could occur if the machine tips over.

31. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

32. Use only JET factory authorized replacement parts and accessories; otherwise, the warranty and guarantee are null and void.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious, or possibly even fatal,

injury.

34. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and

overheating. Table 1 (sect. 8.3) shows correct

size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

SAVE THESE INSTRUCTIONS

2.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model EPR1460 Electric Plate Roller. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly or

operation! Failure to comply may cause serious injury!

http://www.jettools.com/us/en/service-and-support/warranty/registration/

3.0 Table of contents

Section Page

1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

2.0 About this manual .......................................................................................................................................... 3

3.0 Table of contents ............................................................................................................................................ 4

4.0 Specifications ................................................................................................................................................. 5

5.0 Features and Terminology ............................................................................................................................. 6

6.0 Floor mounting holes ...................................................................................................................................... 6

7.0 Setup and assembly ....................................................................................................................................... 7

7.1 Shipping contents ....................................................................................................................................... 7

7.2 Tools required for assembly ....................................................................................................................... 7

7.3 Positioning and cleanup ............................................................................................................................. 7

8.0 Electrical connections .................................................................................................................................... 7

8.1 Converting to 460V ..................................................................................................................................... 7

8.2 GROUNDING INSTRUCTIONS ................................................................................................................. 8

8.3 Extension cords .......................................................................................................................................... 8

9.0 Operation ....................................................................................................................................................... 8

9.1 Controls ...................................................................................................................................................... 8

9.2 Roll adjustment ........................................................................................................................................... 9

10.0 Forming the workpiece .................................................................................................................................. 9

10.1 Material size considerations ..................................................................................................................... 9

10.2 Flat rolling ................................................................................................................................................. 9

10.3 Forming a radius ...................................................................................................................................... 9

10.4 Forming a tube ....................................................................................................................................... 10

10.5 Bending wire ........................................................................................................................................... 10

10.6 Forming a cone ...................................................................................................................................... 10

11.0 User-maintenance ...................................................................................................................................... 11

11.1 General maintenance ............................................................................................................................. 11

11.2 Lubrication .............................................................................................................................................. 11

11.3 Additional servicing ................................................................................................................................ 11

12.0 Troubleshooting EPR-1460 Plate Roller .................................................................................................... 12

13.0 Replacement Parts ..................................................................................................................................... 12

13.1.1 EPR-1460 Electric Plate Roller – Exploded View ................................................................................ 13

13.1.2 EPR-1460 Electric Plate Roller – Parts List ........................................................................................ 14

14.0 Electrical Connections for EPR-1460 Plate Roller ..................................................................................... 18

15.0 Warranty and Service ................................................................................................................................. 19

4.0 Specifications

Model number ..................................................................................................................................... EPR-1460-3

Stock number .............................................................................................................................................. 756030

Motor and electricals:

Motor type ................................................................................................. totally enclosed fan cooled, induction

Horsepower .................................................................................................................................... 2HP (1.5kW)

Phase ................................................................................................................................................................. 3

Voltage ...................................................................................................................... 230/460V (prewired 230V)

Cycle ............................................................................................................................................................ 60Hz

Listed FLA (full load amps) ..................................................................................................................... 5.5 / 3 A

Running amps (no load) ...................................................................................................................... 2.7 / 1.8 A

Power transfer ............................................................................................................................... chain/gearing

Controls ........................................................................................................................ 24V, magnetic contactor

Foot switch ........................................................................................................... satellite foot pedal with E-stop

Power cord .............................................................................................................................................. 16AWG

Power cord length (approx..) ............................................................................................................ 7 ft. (2.13m)

Power plug ....................................................................................................................................... not provided

Recommended circuit size Noise emission without load

Gear reduction ratio .................................................................................................................................... 1:120

Driven roll speed ..................................................................................................................................... 11 RPM

Foot pedal wire tube length (approx..) ............................................................................................ 6-1/2 ft. (2m)

Capacities:

Maximum thickness – mild steel ........................................................................................................... 14 gauge

Maximum forming length ........................................................................................................... 60 in. (1524mm)

Number of rolls .................................................................................................................................................. 3

Diameter of rolls ......................................................................................................................... 3-1/2 in. (89mm)

Minimum forming radius ....................................................................................................... 5-1/4 in. (133.4mm)

Wire grooves ..............................................................................3/8 in. (9.6mm); 1/2 in. (13mm); 5/8 in. (16mm)

Main materials:

Frame .......................................................................................................................................................... steel

Stand ........................................................................................................................................................... steel

Rolls ....................................................................................................... high-carbon steel, ground and polished

Dimensions:

Shipping dimensions (LxWxH) ........................................................ 87.4 x 31.5 x 48 in. (2220 x 800 x 1219mm)

Overall dimensions (LxWxH) .......................................................... 82.3 x 22 x 39.8 in. (2090 x 560 x 1010mm)

Weights:

Net ........................................................................................................................................... 1345 lb. (610 kg)

Shipping .................................................................................................................................... 1543 lb. (700 kg)

subject to local/national electrical codes

The specified values are emission levels and are not necessarily t o be seen as safe operating levels. As workplace conditions vary, this information is intended to allow the user t o make a better estimation of the hazards and risks involved only.

L= length; W=width; H=height

The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specif ications at any time and without prior notice, without incurring obligations.

........................................................................................................................... 10A

......................................................................... 60 dB at 60 inches from machine

5.0 Features and Terminology

Figure 5-1: Features

6.0 Floor mounting holes

Figure 6-1: Hole centers

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