JET 754410 User Manual

Operating Instructions and Parts Manual
Electric (Hydraulic) Sheet Metal Notcher
Model EMN-9
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-754410 Ph.: 800-274-6848 Edition 2 12/2016 www.jettools.com Copyright © 2016 JET
1.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING – To reduce risk of injury:
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscured or removed.
4. This electric sheet metal notcher is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a sheet metal notcher, do not use it until proper training and knowledge have been obtained.
5. Do not use this sheet metal notcher for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear ANSI Z87.1 approved safety glasses or face shield while using this machine. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
7. Wear ear protectors (plugs or muffs) if noise exceeds safe levels.
8. Wear appropriate footwear, s uch as steel-toed shoes, when working with metal materials.
9. Make certain the machine is properly grounded.
10. Before operating the machine, remove tie, rings, watches, other jewelry, and roll sleeves up past the elbows. Do not wear loose clothing. Confine long hair.
11. Keep the floor around the machine clean and free of scrap material, oil and grease.
12. Keep machine guards in place at all tim es when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately upon completion of maintenance.
13. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
14. Make all machine adjustments or maintenance with machine unplugged from power source.
15. Use the right tool. Do not force a tool or attachment to do a job that it was not designed to do.
16. Make certain the switch is in the OFF position before connecting the machine to the power supply.
17. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
18. Give your work undivided attention. Looking around, carrying on a conversation and "horse­play" are careless acts that can result in serious injury.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Do not overreach. Failure to maintain proper working position can cause you to fall into the machine or allow clothing to get caught, pulling you into the machine.
22. Keep the floor around the machine clean and free of scrap material, oil and grease.
23. Use recommended accessories; improper accessories may be hazardous.
24. CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm.
25. This product, when used for welding, cutting, or working with metal, produces fumes, gases, or dusts which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health and Safety Code Section 25249.5 et seq.)
26. Do not operate this machine while under the influence of drugs, alcohol or any medication.
27. Keep tools sharp and clean for safe and best performance.
28. Deburr any sharp metal edges of the workpiece before placing it into the machine. Use leather gloves when handling workpieces.
29. Keep hands away from the blade area during operation.
30. Provide for adequate space surrounding work area and non-glare, overhead lighting.
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31. Don't use in dangerous environment. Don't use power tools in damp or wet locations, or expose them to rain.
32. Do not stand on the machine. Serious injury could occur if the machine tips over.
33. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
34. Use only JET factory authorized replacement parts and accessories; otherwise, the warranty and guarantee are null and void.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
35. Do not attempt to cut material greater than the listed capacity of the notcher.
36. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 (sect. 6.2) shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
SAVE THESE INSTRUCTIONS
2.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures f or the JET Model EMN-9 Electric Sheet Metal Notcher. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
Register your product online -
http://www.jettools.com/us/en/service-and-support/warranty/registration/
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3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 5
5.0 Setup and assembly ....................................................................................................................................... 6
5.1 Shipping contents ....................................................................................................................................... 6
5.2 Location and cleanup ................................................................................................................................. 6
5.3 Lubrication .................................................................................................................................................. 6
6.0 Electrical connections .................................................................................................................................... 7
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 7
6.2 Extension cords .......................................................................................................................................... 7
7.0 Operation ....................................................................................................................................................... 8
7.1 Controls ...................................................................................................................................................... 8
7.2 General operating procedure ..................................................................................................................... 8
8.0 Adjustments ................................................................................................................................................... 9
8.1 Blade gap tolerance ................................................................................................................................... 9
8.2 Head travel ................................................................................................................................................. 9
9.0 User-maintenance .......................................................................................................................................... 9
9.1 Additional servicing .................................................................................................................................... 9
10.0 Troubleshooting EMN-9 Electric Notcher ................................................................................................... 10
11.0 Replacement Parts ..................................................................................................................................... 10
11.1.1 EMN-9 Electric Notcher – Exploded View ........................................................................................... 11
11.1.2 EMN-9 Electric Notcher – Parts List .................................................................................................... 12
12.0 Electrical Connections for EMN-9 Electric Notcher .................................................................................... 14
13.0 Warranty and Service ................................................................................................................................. 15
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4.0 Specifications
Model number .............................................................................................................................................. EMN-9
Stock number .............................................................................................................................................. 754410
Motor and electricals:
Motor type ................................................................................................. totally enclosed fan cooled, induction
Horsepower .................................................................................................................................. 3HP (2.25kW)
Phase ................................................................................................................................................................. 3
Voltage ................................................................................................................................................. 230V only
Cycle ............................................................................................................................................................ 60Hz
Listed FLA (full load amps) .......................................................................................................................... 8.6 A
Running amps (no load) ............................................................................................................................ 4.42 A
Power transfer ......................................................................................................................... Hydraulic cylinder
Controls ........................................................................................................... 24V controls, magnetic contactor
Foot switch ........................................................................................................... satellite foot pedal with E-stop
Foot switch cable length (approx..) ..................................................................................................... 6 ft. (1.8m)
Power plug ....................................................................................................................................... not provided
Recommended circuit size Noise emission while cutting
Capacities:
Blade length .................................................................................................................................. 200 mm (8 in.)
Strokes per minute ........................................................................................................................................... 50
Working force ........................................................................................................................................... 22 tons
Maximum cutting thickness (mild steel) .......................................... 3mm (R=70 kg/mm
Notching angle ............................................................................................................................ 90-degree fixed
Workpiece positioning ....................................................................................................... up to 45-deg. L and R
Hydraulic tank (approx..) ................................................................................................................. 22 L (5.8 gal)
Maximum blade travel ................................................................................................................. 20mm (0.78 in.)
Main mate ri a l s :
Cabinet ........................................................................................................................................................ steel
Cutting head .......................................................................................................................................... cast iron
Blades .......................................................................................................................................... hardened steel
Dimensions:
Table size ........................................................................................................... 700 x 600 mm (27.5 x 23.6 in.)
Overall dimensions (LxWxH) ........................................................ 830 x 700 x 1050 mm (32.7 x 27.5 x 41.3 in.)
Shipping dimensions (LxWxH) ................................................... 940 x 730 x 1115 mm (2072 x 1609 x 2458 in.)
Weights:
Net ........................................................................................................................................... 375 kg (826.7 lb)
Shipping ....................................................................................................................................... 410 kg (904 lb)
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subject to local/national electrical codes
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The specified values are emission levels and are not necessarily to be seen as safe operating levels. As work place conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks involved only.
L= length; W=width; H=height
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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.......................................................................................................................... 15 A
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.................................................................................. 70.2 dB at 3 ft. from blades
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); 4mm (R=42 kg/mm2)
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