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Operating Instructions and Parts Manual
16 ga. x 50 in. Bench Box and Pan Brake
Model BPB-1650
Shown on op ti on al stand #7542 00
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-754105
Ph.: 800-274-6848 Edition 2 02/2016
www.jettools.com Copyright © 2015 JET
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1.0 IMPORTANT SAFETY
INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THIS
BOX AND PAN B RA KE.
WARNING – To reduce the risk of
injury:
1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This box and pan brake is designed and
intended for use by properly trained and
experienced personnel only. If you are not
fam iliar with the pr o per a nd sa fe operation of a
brake, do not use until proper training and
knowledge have been obtained.
5. Do not use this brake for other than its intended
use. If used for other purposes, JET disclaim s
any real or implied warranty and holds itself
harmless from any injury that may result from
that use.
6. Always wear ANSI Z87.1 approved safety
glasses or face shield while using this drum
sander. (Everyday eyeglasses only have impact
resistant lenses; they are not safety glasses.)
7. Before operating this machine, remove tie,
rings, watches and other jewelry, and roll
sleeves up past the elbows. Do not wear loose
clothing. Confine long hair. Non-slip footwear or
anti-skid floor strips are recommended.
8. Wear ear protectors (plugs or muffs) if noise
reaches unsafe levels.
9. Some dust created by power sanding, sawing,
grinding, drilling and other construction
activities contain chemicals known to cause
cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead based paint.
•
Crystalline silica from bricks, cement and
other masonry products.
•
Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on how
often you do this type of w ork. To red uce your
exposure to these chemicals, work in a wellventilated area and work with approved saf ety
equipment, such as face or dust masks that are
specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under
the influence of drugs, alcohol or any
medication.
11. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.
12. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
completion of maintenance.
13. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly a nd perform its i ntended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
14. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
15. Keep the floor around the machine clean and
free of scrap material, oil and grease.
16. Keep visitors a safe distance from the work
area. Keep children away.
17. Make your workshop child proof w ith padlocks,
master switches or by removing starter keys.
18. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in serious
injury.
19. Maintain a balanced stance at all times so that
you do not fall into the blade or other moving
parts. Do not overreach or use excessive force
to perform any machine operation.
20. Use recommended accessories; improper
accessories may be hazardous.
21. Maintain tools with care. Keep blades sharp and
clean for the best and safest performance.
Follow instructions for lubricating and changing
accessories.
22. Do not stand on the machine. Serious injury
could occur if the machine tips over.
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23. Remove loose items and unnecessary work
pieces from the area before operating the
machine.
24. Don’t use in dangerous environment. Don’t use
machine in damp or wet location, or expose to
rain. Keep work area well lighted.
25. Sheet metal stock has sh arp edges; use caution
when handling to prevent cuts.
Familiarize yourself with the following safety notices used in this manual:
This means that if preca utions are not heeded, it m ay result in minor injury a nd/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
26. Keep hands clear of bending area while
operating.
27. Do not exceed rated capacity of brake.
28. Brake must be secured to a bench or stand
using appropriate fasteners.
SAVE THESE INSTRUCTIONS
2.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model BPB1650 Box and Pan Brake. This manual contains instructions on installation, safety precautions, general operating
procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed
to provide consistent, long-term operation if used in accordance with the instructions as s et forth in this document.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
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3.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTI ONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications ................................................................................................................................................. 4
5.0 Setup and assembly ....................................................................................................................................... 5
5.1 Shipping contents ....................................................................................................................................... 5
5.2 Tools required for assembly ....................................................................................................................... 5
5.3 Unpacking and cleanup .............................................................................................................................. 5
5.4 Assembly .................................................................................................................................................... 5
6.0 Adjustments ................................................................................................................................................... 6
6.1 Counterweight position ............................................................................................................................... 6
6.2 Apron and finger alignments ...................................................................................................................... 6
7.0 Operation ....................................................................................................................................................... 6
7.1 Adjusting for metal thickness ...................................................................................................................... 6
7.2 Adjusting clamping pressu r e ...................................................................................................................... 6
7.3 Repeat bends ............................................................................................................................................. 6
8.0 User-maintenance .......................................................................................................................................... 6
8.1 Lubrication .................................................................................................................................................. 6
9.0 Replacement Parts ......................................................................................................................................... 7
9.1.1 BPB-1650 Bench Box and Pan Brake – Exploded View ......................................................................... 7
9.1.2 BPB-1650 Bench Box and Pan Brake – Parts List .................................................................................. 8
10.0 Warranty and service ................................................................................................................................... 9
4.0 Specifications
Model number ......................................................................................................................................... BPB-1650
Stock number .............................................................................................................................................. 754105
Capacity (mild steel) ................................................................................................................... 16 gauge (1.5mm)
Bending length capacity ................................................................................................................ 50 in. (1270mm)
Maximum box depth .......................................................................................................................... 4 in. (100mm)
Maximum lift of beam .................................................................................................................... 1-1/2 in. (38mm)
Beam adjustment, front to rear ......................................................................................................... 5/8 in. (16mm)
Recommended minimum flange in capacity material ....................................................................... 1 in. (25.4mm)
Number of fingers and width .......................................................................................... 4@2 in., 6@3 in., 6@4 in.
Finger nose a ngle .............................................................................................................................................. 45
Finger nose rad ius ...................................................................................................................... 1/32 in. (0.79mm)
Overall dimensions, assembled (LxWxH) ..................................... 76-3/4 x 18-7/8 x 35 in. (1950 x 480 x 890mm)
Overall dimensions, shipping (LxWxH) ......................................... 66 x 23-1/2 x 32-1/4 in. (1680 x 590 x 820mm)
Weight, net ................................................................................................................................... 450 lbs. (202 kg)
Weight, shipping ........................................................................................................................... 550 lbs. (247 kg)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specif ications at any time and without prior notice, without incurring
obligations.
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5.0 Setup and assembly
Read and understand all
assembly instructions before attempting
assembly. Failure to comply may cause serious
injury.
5.1 Shipping contents
Refer to Figure 1.
1 Box and pan brake
1 Counterweight – A
1 Counterweight rod – B
2 Pipe handles – C
1 Stop rod with cotter pin – D
1 Stop collar – E
Figure 1
position and until it i s secured o n bench or
stand.
NOTE: An optional JET sta nd (p/n 754200) is
designed for the brake, and is available by
calling customer service or visiting our website,
www.jettools.com
3. Verify that brake is level; use shims if
nece ssary.
4. Install counterweight rod (B, Figure 2) into left
hinge, and tighten set screws (B1). Slide
counterweight (A) onto rod and tighten screw
(A1).
5.2 Tools required for assembly
Set of metric hex wrenches
pliers
5.3 Unpacking and cleanup
1. Remove all contents from shipping crate and
compare to the contents list in this manual. If
shipping damage or any part shortages are
identified, contact your distributor. Do not
discard packing material until brake is
assembled and operating satisfactorily.
2. Carefully clean all rust protected surfac es with
a mild solvent or kerosene and a soft rag. Do
not use lacquer thinner, paint thinner, or
gasoline – these will damage painted surfaces.
3. Coat all m achined surfaces w ith a light coat of
oil to inhibit rust.
5.4 Assembly
Refer to exploded view if additional cl arification is
needed for assembly.
1. Remove all crating from around machine, and
remove bolts holding brake to pallet.
2. Use hoist or forklift to carefully move brake to a
dry, well-lighted area on a sturdy bench or
stand. Use appropriate fasteners (not included)
to secure brake to stand. Machine location must
allow room for loading and offloading stock, and
access on all sides for maintenance.
Figure 2
5. Install stop rod (D) through hole in weldment, as
shown in Figure 3. Insert cotter pin (D1) at end
of rod, and bend the ends to secure. Install stop
collar (E) at opposite end and tighten set s crew.
Figure 3
The pipe handles (C, Figure 1) can be installed onto
the apron handles for extended leverage, if desired.
Do not allow anyone
beneath the brake while moving it into
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6.0 Adjustments
7.0 Operation
6.1 Counterweight position
Proper counterweight position determines amount
of leverage for the bend, and most efficient
movement of apron for the operator.
To adjust counterweight, back out screw (A1, Figure
2) and slide counterweight to desired position.
Retighten screw.
6.2 Apron and finger alignments
The apron assembly has been adjusted by the
manufacturer for use with material having the
capacity listed in the Specifications section. If any
misalignment occurs, correct as follows.
The forward edge of hold-down fingers (F, Figure 4)
should be adjusted parallel to pivot edge of
clamping table. Release clamping pressure on holddown assembly by pushing clamp handles (G)
slightly to the rear. Turn hand knobs (H) to adjust
hold-down assembly for parallel.
7.1 Adjusting for metal thickness
The hold-down assembly must be adjusted to allow
for clearance when making bends according to
material thickness. Clearance for material within
four gauges of the capacity should be twice the
thickness of the material. For lighter gauges use 11/2 times the thickness.
Turn both knobs (H, Figure 4) the same am ount to
maintain parallelism of fingers with apron.
7.2 Adjusting clamping pressure
Clamping pressure should be adjusted according to
material thickness. Clamping pressure should be
great enough to hold material securely in place but
not so much that it is difficult to lock the clamping
hand les (G, Figure 4). Cla mping pre ssure c an be
adjusted by turning the nuts on threaded rod portion
of yoke assembly (K, Figure 4).
7.3 Repeat bends
Adjust stop collar on stop rod (Figure 3) to limit
apron swing.
8.0 User-maintenance
Figure 4
The truss nuts (J, Figure 5) can be used to help
achieve alignment in apron and hold-down
assemblies, by eliminating any bowing at the center
of these assembles.
Finger alignment can be achieved by loosening al l
cap screws (F, Figure 5) and raising apron to 90degree position. Push fingers forward against apron
bar for alignment. Retighten all screws.
8.1 Lubrication
The machine must be lubricated every day of
service with a few drops of oil at the pivot points. Oil
pinholes are located at both yoke assemblies (A,
Figure 6) and the apron assembly near the hinge pin
(B).
Lightly oil all machined (unpainted) parts when not
in use, to inhibit rust.
Figure 6
Figure 5
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9.0 Replacement Parts
To order parts or reach our ser vice department, call 1-80 0-274-6848 Mo nday through Frida y, 8:00 a.m. to 5:00
p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to
serve you quickly and accurately.
9.1.1 BPB-1650 Bench Box and Pan Brake – Exploded View
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9.1.2 BPB-1650 Bench Box and Pan Brake – Parts List
Index No Part No Description Size Qty
1 ................ BPB1650-01 .............. Hold-Down Assembly ............................................ ...................................... 1
2 ................ BPB1650-02 .............. Adjusting Screw Nut ................................................ ...................................... 2
3 ................ BPF1248-33 .............. Stop Nut ................................................................... ...................................... 2
4 ................ BPF1248-35 .............. Knob ........................................................................ ...................................... 1
5 ................ BPF1248-47 .............. Lead Screw .............................................................. ...................................... 1
6 ................ BPB1650-06 .............. Yoke Assembly (LH) ................................................ ...................................... 1
7 ................ BPB1650-07 .............. Bushing .................................................................... ...................................... 2
8 ................ F002650 .................... Flat Washer ............................................................ ø16xØ30x3 mm ............ 2
9 ................ F003088 .................... Hex Nut .................................................................... M16 ............................... 2
10 .............. F002640 .................... Flat Washer ............................................................. ø8xØ16x 1 .6 mm ........... 4
11 .............. F008785 .................... Hex Cap Bolt............................................................ M8-1.25x16 ................... 4
12 .............. BPB1650-12 .............. Handgrip ................................................................. ...................................... 2
13 .............. BPB1650-13 .............. Clamp Handle Assembly (includes #12) ............... ...................................... 2
14 .............. BPB1650-14 .............. Eccentric Bloc k (LH) .............................................. ...................................... 1
15 .............. BPB1650-15 .............. Clamp ...................................................................... ...................................... 6
16 .............. BPB1650-16 .............. Clamp ...................................................................... ...................................... 6
17 .............. BPB1650-17 ..............
18 .............. BPB1650-18 ..............
19 .............. BPB1650-19 .............. Finger 3 in. .............................................................. ...................................... 6
20 .............. BPB1650-20 .............. Finger 2 in. .............................................................. ...................................... 4
21 .............. F010971 .................... Flat Head Socket Cap Screw .................................. M8-1.25x30 ................. 16
22 .............. BPB1650-22 .............. Shaft ........................................................................ ...................................... 2
23 .............. F006044 .................... Retaining Ring, External .......................................... 16 mm ........................... 4
24 .............. BPB1650-24 .............. Flat Washer, Special................................................ ...................................... 2
25 .............. BPB1650-25 .............. Yoke Assembly (RH) ............................................... ...................................... 1
26 .............. BPB1650-26 .............. Eccentric Bloc k (RH) .............................................. ...................................... 1
27 .............. BPB1650-27 .............. Base Asse mbly ....................................................... ...................................... 1
28 ............. F003127 .................... Hex Nut .................................................................... M16-2.0 ......................... 4
29 .............. BPB1650-29 .............. Swivel Pin ............................................................... ...................................... 2
30 ............. F006044 .................... Retaining Ring, External .......................................... 16 mm ........................... 2
31 .............. F009498 .................... Hex Cap Bolt............................................................ M10-1.5x30 ................... 1
32 .............. BPB1650-32 .............. Counterweight ........................................................ ...................................... 1
33 .............. BPB1650-33 .............. Rod .......................................................................... ...................................... 1
34 .............. F010407 .................... Socket Set Screw .................................................... M8-1.25x8 ..................... 2
35 .............. BPB1650-35 .............. Apron Assembly ..................................................... ...................................... 1
36 .............. BPB1650-36 .............. Pipe Handle ............................................................ ...................................... 2
37 .............. BPB1650-37 .............. Bending Blade ......................................................... 5 in ................................ 1
38 .............. F005402 .................... Socket Head Cap Screw.......................................... M8-1.25x16 ................... 8
39 .............. BPB1650-39 .............. Angle Support ......................................................... ...................................... 1
40 .............. F008788 .................... Hex Cap Bolt............................................................ M8-1.25x20 ................... 5
41 .............. F003864 .................... Cotter Pin ................................................................. 6x30 mm ....................... 1
42 .............. BPB1650-42 .............. Stop Rod ................................................................. ...................................... 1
43 .............. F010400 .................... Socket Set Screw .................................................... M6-1.0x6 ....................... 1
44 .............. BPF1248-39 .............. Stop Collar ............................................................... ...................................... 1
45 .............. BPF1248-46 .............. Round Pin ................................................................ 6x30 mm ....................... 2
46 .............. BPB1650-46 .............. Thin Hex Nut ............................................................ M16 ............................... 2
47 .............. BPF1248-45 .............. Round Pi n ............................................................... 4 x40 mm ....................... 2
.................. LM000078 ................. ID Label, BPB-1650 (not shown) ............................. ...................................... 1
.................. LM000133 ................. Warning Label (n ot sh own) ...................................... ...................................... 1
.................. JET-165..................... JET Logo with adhesiv e (not shown) ....................... 165x68 mm ................... 1
Some parts are shown for reference only, and may not be available individually.
Non-proprietary parts, such as fasteners, can usually be found at local hardware stores, or may be ordered
from JET.
Clamp ...................................................................... ...................................... 4
Finger 4 in. .............................................................. ...................................... 6
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10.0 Warranty and service
JET warrants every product it sells against manufacturers’ def ects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM t o 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the t ime period specified in the literature included with your product or on the of ficial
JET branded website.
• JET products car r y a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable item s are defined as expendable parts or accessories expected to become inoperable wi t hin a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, norm al wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machiner y is designed to be used with Wood.
Use o f these machines in the pr ocessing of metal, plastics, or oth er m aterials outsid e recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Fi ve Year Warranty that are used for commercial or i ndustrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initia l p u rch a s e whe n calling. If a product requi r es further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authori zed Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on t he JET website.
More Information
JET is constantly adding new products. For complete, up-to-dat e product information, check with your local distributor
or visit the JET website.
How State Law Appli es
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as gener al information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Met al working Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET al so apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sol d in Canada by JPW Industries, Inc.
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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