1. Read and understand the entire owner's
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This box and pan brake is designed and
intended for use by properly trained and
experienced personnel only. If you are not
familiar with the proper and safe operation of a
brake, do not use until proper training and
knowledge have been obtained.
5. Do not use this brake for other than its intended
use. If used for other purposes, JET disclaims
any real or implied warranty and holds itself
harmless from any injury that may result from
that use.
6. Always wear ANSI Z87.1 approved safety
glasses or face shield while using this brake.
(Everyday eyeglasses only have impact
resistant lenses; they are not safety glasses.)
7. Before operating this machine, remove tie,
rings, watches and other jewelry, and roll
sleeves up past the elbows. Do not wear loose
clothing. Confine long hair. Non-slip footwear or
anti-skid floor strips are recommended.
8. Wear ear protectors (plugs or muffs) if noise
reaches unsafe levels.
9. CALIFORNIA PROPOSITION 65 WARNING:
This product contains chemicals known to the
State of California to cause cancer, or birth
defects or other reproductive harm.
10. This product, when used for welding, cutting, or
working with metal, produces fumes, gases, or
dusts which contain chemicals known to the
State of California to cause birth defects and, in
some cases, cancer. (California Health and
Safety Code Section 25249.5 et seq.)
11. Do not operate this machine while tired or under
the influence of drugs, alcohol or any
medication.
12. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.
13. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately after
completion of maintenance.
14. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
15. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
16. Keep the floor around the machine clean and
free of scrap material, oil and grease.
17. Keep visitors a safe distance from the work
area. Keep children away.
18. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
19. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in serious
injury.
20. Maintain a balanced stance at all times so that
you do not fall into the blade or other moving
parts. Do not overreach or use excessive force
to perform any machine operation.
21. Use recommended accessories; improper
accessories may be hazardous.
22. Maintain tools with care. Keep blades sharp and
clean for the best and safest performance.
Follow instructions for lubricating and changing
accessories.
23. Do not stand on the machine. Serious injury
could occur if the machine tips over.
24. Remove loose items and unnecessary work
pieces from the area before operating the
machine.
25. Do not use in dangerous environment. Do not
use machine in damp or wet location, or expose
to rain. Keep work area well lighted.
2
26. Sheet metal stock has sharp edges; use caution
when handling to prevent cuts.
27. Keep hands clear of bending area while
operating.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
28. Do not exceed rated capacity of brake.
29. The brake should be secured to floor with
appropriate fasteners.
SAVE THESE INSTRUCTIONS
2.0 About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model BPF1650D Dual-Sided Box and Pan Brake. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed
and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth
in this document.
This manual is not intended to be a guide to sheet m etal b ending, bend allowances, material cho ice, etc. Consult
a machinery’s handbook and/or experienced users for such information. Whatever accepted methods or
materials are used, always make personal safety a priority.
If there are questions or comments, please contact your local supplier or JET. JET c an also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 About this manual .......................................................................................................................................... 3
3.0 Table of contents ............................................................................................................................................ 4
4.0 Specifications for 16x50 Box and Pan Brake ................................................................................................. 5
5.0 Features and terminology .............................................................................................................................. 6
6.0 Setup and assembly ....................................................................................................................................... 7
6.1 Unpacking and cleanup .............................................................................................................................. 7
6.2 Contents of shipping container ................................................................................................................... 7
6.3 Tools required for assembly ....................................................................................................................... 7
7.5 General procedure ..................................................................................................................................... 8
9.0 Troubleshooting PBF-1650D Box and Pan Brake .......................................................................................... 8
10.0 Replacement Parts ....................................................................................................................................... 8
10.1.1 BPF-1650D Box and Pan Brake – Exploded View ................................................................................ 9
10.1.2 PBF-1650D Box and Pan Brake – Parts List ....................................................................................... 10
11.0 Warranty and service ................................................................................................................................. 12
4
4.0 Specifications for 16x50 Box and Pan Brake
Model Number ...................................................................................................................................... PBF-1650D
Stock Number ............................................................................................................................................. 752130
Maximum beam lift ................................................................................................................ 1-13/16 in. (46 mm)
Maximum box depth ................................................................................................................. 2.5 in. (63.5 mm)
Minimum flange in capacity material ............................................................................................. 0.4 in. (10mm)
Nose angle (upper fingers) ...................................................................................................................... 42 deg.
Nose radius ............................................................................................................................. 1/32 in. (0.79 mm)
Number of fingers ............................................................................................................ ......12 upper, 12 lower
Net ............................................................................................................................................... 772 lb (350 kg)
Shipping ....................................................................................................................................... 849 lb (385 kg)
Dimensions:
Height, floor to working surface ............................................................................................ 35-1/2 in. (902 mm)
Shipping (LxWxH) .......................................................................... 67-3/8 x 28 x 51-1/2 in. (171 x 71 x 131 cm)
Assembled (LxWxH) ................................................................................... 63 x 38 x 45 in. (160 x 97 x 114 cm)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
L=length, W=width, H=height
4.1 Floor Diagram
Figure 1
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